2015 CRW - Transdata Rigging Job of the Year

Plate Mill Housings Erection and Settlement

Transdata Movimentaçãode Cargas Complexas

02 pieces of 14.63 long x 05.60 high x 02.21 meters wide - 325 tonnes

47’99’’ x 18’37’’ x 07’25’’ - 358 T (short tons)

Housing

Site

Settlement onto Base

Starting date: November 20, 2014

Ending date: December 30, 2014

12 axle SPMT’s

500-tonne Hydraulic Gantry System

1,000-tonne Hydraulic Gantry System

Housing

Team:

01 Mechanical Engineer;

01 Lift Supervisor;

02 Gantry Operators;

01 SPMT Operator;

03 Riggers;

02 Topografer.

Advantages

No Additional Civil Works Required

• Use existing civil structures;

• Performance in Facility built;

• Hydraulic gantries system setting-up.

Before

Fast Track - No interference in the project’s dynamics.

Advantages

Reduction of time frame and costs

comparing with other methods

Crawler Cranes

02 Cranes of 1,350 and 400 tonnes capacity;

Impossible to perform completely indoor;

Area required;

USD 1,5 million;

Time.

Overhead Cranes

340-tonne overhead crane / 25 to 30 meters;

Cost USD 4 million – Equipment + Extra costs

(Assembly + beams bearing structure);

Time;

Operational risks.

Critical Points

Accuracy in synchronized

movement of 6 legs

Scaling the main lift beam considering

interferences in the runway track assembly

Transfer of the load to the system

* Motor base limiting the pieces entrance

Accuracy on the settlement less than

5mm

Critical Points

Devices dynamic efforts (sizing and

positioning on the piece)

Critical Points

System scaling to enable lift about 14

meters high and special slings.

2,400 mm (7´10``)

3,560 mm (11`8``)

3,560 mm (11`8``)

12

,21

4 m

m (

47

`)

13

,96

5 m

m (

45

`9``

)

4,9

60

mm

(16

`3``

)

3,9

90

mm

(13

`1``

)

Operation

Step 0 - Preparation

Internal haulage;

Jobsite;

System setting-up;

Placing devices.

Operation

Step 1 – Transferring Load to Gantry

Operation

Step 2 – Traveling Load

Operation

Step 3 – Erection

Operation

Step 4 – Settlement

Operation

Step 5 – Hydraulic Gantries positions

replacement

Operation

Step 6 – Transferring Second Load

Step 7 – Traveling Second Load

Operation

Step 8 – Second Load Erection

Operation

Step 9 – Second Load Settlement

Achievement

Innovation – worldwide;

Safety – 0 accident;

Cost effective;

Short time.

Credits

Successful Team

Transdata recognizes that the success of its operations is based on all

employees dedication. In this operation the performance of its Engineering

Team is highlighted, in special Mr. Jefferson Paula, Project Leader and Mr.

Wilson Reis, the Engineer Coordinator.

Transdata also thanks the Client’s contribution, in special from UTC

Engenharia – Matheus Conterno, Carlos David, Vinícius Amaral e Reni

Peixoto.