Download pdf - Diesel & Gas Engines

8/13/2019 Diesel & Gas Engines

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A force inmarine propulsionRolls-Royce is a leading developer and producer of

medium speed diesel and gas propulsion engines

and generator sets. A supplier with the capability to

meet your requirements regarding performance and

cost-effectiveness.

Continual research and development is a key to

Rolls-Royce success, with an investment in the whole

product range exceeding GBP 6 billion in the last

decade. This is combined with a technology and skill

base built up over more than a hundred years. Today,

Rolls-Royce provides the broadest range of marine

products in the industry.

Our commitment to customer satisfaction is

your assurance of the highest levels of quality,

performance and applications expertise, and

Rolls-Royce has a truly international presence

providing service and maintenance support

worldwide.

Bergen engines are type-approved for operation as emergency generator

sets on mobile offshore drilling units after successful testing at 25 degrees

of inclination.

Content:

Engine technology page 2 - 5

Bergen BL- and BV-series page 6 - 7

Bergen C-series page 8 - 9

Gas engine technology page 10 - 11

Upgrading, spare parts

and training page 12 - 13

Customer support page 14 - 15


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At the leading edge of engineand propulsion technology

There is a proud tradition behind the

Rolls-Royce Bergen engine series. Since

1946 we have developed, manufactured

and installed engines, meeting the

requirement of shipowners and operators

for robust, reliable and economical

engines.

These engines meet the most stringent

environmental requirements while

delivering high performance.

In the early 1980s, the company

developed a lean burn combustion

system and applied it to engines using

various types of gas as fuel.

The system combines a high thermal

efficiency with high power density

and low emissions. The first Bergen gas

engines went into service in 1991.

This has given Rolls-Royce an unrivalled

track record and expertise as the marine

industry turns towards engines burning

natural gas for propulsion, with the aim of

drastically reducing exhaust emissions of

carbon dioxide, NOx, SOx and soot.

Diesel engines are available in the 1,800

8,000kW power range and gas engines

from 1,400 7,000kW.

Rolls-Royce provides complete diesel or

gas-powered propulsion systems from the

bunkering flange to the propeller thrust.

A number of Norwegian double-ended ferries are

powered by Bergen natural gas engines.

NOx emission for Bergen engines

Enginetechnology


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Rolls-Roycediesel & gasengines

Optimum load response

Environmentally friendly, IMO Tier

II-compliant

Optimum fuel economy

High power to weight ratio

Great durability and mechanical strength

Easy maintenance

Maximum reliability

Super-resilient mounting option

No leakage of fuel into the main lube oil

system

Minimised lube oil consumption

Control system with redundancy

Meets all major class requirements

Proven low life-cycle cost

Bergen marine engines are supplied either for

mechanical transmission driving the propeller

through a reduction gear, or as complete

generating sets for electric propulsion or

power generation.

Optimum load response is based on the Pulse

turbocharging system. This enables the engine to

respond rapidly to load changes, and offers high

performance under normal part load operation.

No fuel leakage into the main oil lube system is due

to the Bergen Cofferdam system which ensures safe

and reliable operation.

All Bergen engines are designed under a common philosophy:

Typical

applications:

offshore support vessels

offshore rigs and platfoms

tankers

cargo vessels

fishing vessels

passenger ships

yachts

ferries

tugs

various types of naval vessels


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A pipe connection plate module carries all the fuel

channels, for safe and easy installation and overhaul.

Propulsion engines can be supplied with resilient

mountings. This is standard on all generating sets.

Pulsation dampers effectively reduce fuel pulses for

improved safety.

Enginetechnology


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The B-series offers easy exchange of fuel injection

pumps.

Quick and easy removal of cylinder head.

The compact and powerful Bergen

B32:40 engine range is produced in 6, 8

and 9 cylinder in-line, and V12 and V16

configurations to provide powers of

3,000 to 8,000kW.

All engines have a bore of 320mm with

a 400mm stroke and deliver 500kW per

cylinder at 750rpm.

The Clean Design engines offer NOx

emissions 20% below the IMO Tier II NOx

curve. Stringent emission levels are met

through careful control of combustion

and on-engine measures, keeping the

same power. Additional sub-systems arenot required.

Bergen B-series engines are supplied

either as generating sets or for

mechanical transmission with reduction

gear and controllable pitch propeller,

allowing simple installation.

Bergen BL- andBV-series engines

World-leading fast load response

Extremely stable frequency, important for

frequency-sensitive equipment

Low vibration/structural noise level due to

super-resilient mounting

Certified to meet IMO Tier II requirements

Competitive fuel and lubricating oil

consumption

No fuel oil leakage from fuel injection

pumps into the lubricating oil system,

unique Bergen deflector/collector system

Single-bearing alternator option for

in-line engines with benefit of reduced

genset length, and reduced cost through

elimination of flexible coupling between

engine and alternator

High power to weight ratio


Service-friendly

24/7 support from the Rolls-Royce global

service network

Benefits of selecting a Bergen B engine:


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unit, comprising the cylinder head, liner

and piston (including upper con rod),

can be replaced without disturbing the

big end bearing. Pulse turbocharging

provides good acceleration and improved

performance under normal part-load

operation.

Bergen C-series engine benefits:

World-leading fast load response

Extremely stable electrical frequency,

important for frequency sensitive

equipment

Low vibration/structural noise level due

to super-resilient mounting

Certified to meet IMO Tier II

requirements

Competitive fuel and lubricating oilconsumption

No fuel oil leakage into the lubricating

oil system due to the Bergen Cofferdam

system

Single-bearing alternator option for

reduced genset length, and reduced

cost, through elimination of flexible

coupling between engine and alternator High power to weight ratio

The liner, piston, (incl. upper con rod)

and cylinder head can be replaced as a

single unit without disturbing the big

end bearing, saving time and money


Service-friendly

24/7 support from the Rolls-Royce global

service network

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Bergen C-seriesengines

The C-series engine is a simple and

robust design with a reduced number of

components. It is a modern engine at an

early phase of its design life. Introduced

at 300kW/cyl., it is now rated at 330kW/

cyl. and is equally suitable for main

propulsion, either with mechanical

transmission or in a diesel electric system,

or as a marine generating set.

With 6, 8 and 9 cylinders in-line, the

Bergen C-series has a range of operating

speeds from 720rpm to 1,000rpm and

can be supplied for powers of 1,460 to

3,000kW.

Technical highlights

Individual cylinder units can be easilyremoved for repair or exchange. Each

Typical

applications:

offshore support vessels

offshore rigs and platfoms

tankers

cargo vessels

fishing vessels

passenger ships

yachts

ferries tugs

various types of naval vessels


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Complete cylinder units can be removed for easy

servicing or exchange.

CAN bus signal system for easy overview and

operation.

The Bergen C propulsion engine and generating set range (Liquid fuel)

The Bergen C-series engine fills the lower part of the Rolls-Royce diesel and gas engine power range.

Bergen

C-series

Bergen C25:33L9P

diesel engine.


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The Bergen B propulsion engine and generating set range (Gas)

The Bergen C propulsion engine and generating set range (Gas)

Ga

sengine

tec

hnology

The Bergen lean-burn

combustion system.

NOTE: preliminary data

NOTE: preliminary data


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Rolls-Royce has created a large pool of

exchange Bergen engines parts and

assemblies to ensure customers' benefit

from reduced maintenance costs and

docking times, saving both time and

money.

Exchange pool parts are available at a

number of Rolls-Royce Marine centres

around the world, improving availability

and reducing delivery time.

Customer benefits:

Quality overhaul

Genuine parts

Latest technology

Safe operation

Reduced off-hire time

Reduced maintenance

Fixed price

Easy to budget

OEM warranty

Worldwide exchange pool

Upgrading is a good investment

Upgrading and using the correct OEM

replacement parts can pay dividends

in vessel performance and fuel

savings.

Once a product is in service, it is

expected to last 25 years or more.

During that time there will be

tremendous changes in product

design and the technology available.

To keep your vessel operating at peek

efficiency, and sometimes improve

performance, we provide a variety of

upgrading solutions.


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Our purpose-built engine manufacturing

facilities in Bergen, Norway, is the training

centre for customers as well as Rolls-Royce

service engineers.

Attending a training course led by our

Bergen Engines Service dept. is the perfect

compliment to newbuild or upgrading

projects, ensuring personnel have an

in-depth working knowledge of the

equipment before it enters service.

Training on-board or at the customers'

own facilities can also be arranged using

our own specialists. Complete crews can

be cost-effectively trained on new or

upgraded equipment.

Tailor-made courses provide more

in-depth product and system training

and are designed to individual customer

requirements.

To discuss your own individual training

needs, please contact us.

Training

Upgradingspareparts

andtraining


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Global service and support

Our support teams, located worldwide, are committed to helping you

manage the vital balance between operational availability and cost. Wherever

your vessel is located, Rolls-Royce support is close at hand.

Operational availability must be maintained today in the most

cost-effective way. Variable market conditions and increasing

competition should not undermine safe ship operations.

Therefore, we work closely with our customers to support theirfleets, ensuring that they are operating safely and at maximum

efficiency, with the goal of virtually eliminating unscheduled

downtime.

A comprehensive menu of service solutions

We are proud of the performance of our systems, and are keen

to ensure that they continue to operate at their peak throughout

their lifetime. Our services now range from conventional product

support, with no impact on ship availability, through to a range

of equipment and system support packages with levels of vessel

performance and availability agreed, normally within a long-term

risk and reward-sharing partnership called MarineCare.

Single point of contact

As we have progressively increased the breadth of our product

range, we have continued investing heavily in the facilities

and the talent needed to support them. As multiproduct

installations are becoming standard on a growing number of

vessels, customers benefit from a single point of contact for

support, which is usually the nearest Rolls-Royce regional centre

to the vessels location.

Reducing through life costs

Reducing operating costs and maximising availability is our

objective. This has led us to work closer with a number of

our customers in maintenance planning and recommendingspares holding. By being involved from the start we have the

opportunity to focus on the activities that make a difference,

acquiring and pre-positioning service or exchange parts to

ensure a smoother overhaul process, saving time spent in dock.

Committed to meeting different needs

Above all, at the centre of our support philosophy, is recognition

that all customers have different and often unique require-

ments, based on their fleet operations. Whatever the mix

of requirements, Rolls-Royce is committed to meeting or

exceeding them.

Product training

At Rolls-Royce we believe that regular training ensures that you

will get the most out of a vessels equipment and systems, and

it also ensures that they are operated and maintained efficiently

and safely.

Experienced and informed people are a key asset.

As technology advances, so must the competence levels of

operators and service personnel. We therefore offer a range of

tailored training courses and programmes in state-of-the-art

facilities equipped with the latest simulators and training aids.


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Rolls-Royce plc 2012

The information in this document is the property of Rolls-Royce plc and may not be copied, or communicated to a third party,

or used, for any purpose other than that for which it is supplied without the express written consent of Rolls-Royce plc.

Image inside front cover, courtesy of Seaspan Marine Corporation.

Whilst this information is given in good faith based upon the latest information available to Rolls-Royce plc, no warranty or

representation is given concerning such information, which must not be taken as establishing any contractual or other commitmentbinding upon Rolls-Royce plc or any of its subsidiary or associated companies.

D&GE 0312

Printed in Norway

www.rolls-royce.com

NORTHERN EUROPE

DENMARK

AalborgTel: +45 99 30 36 00

FINLAND

HelsinkiTel: +358 9 4730 3301

Kokkola(Waterjets)

Tel: +358 6 832 4500Rauma(Propulsion/Deck Machinery)Tel: +358 2 837 91

FRANCE

Paris(Naval Marine)Tel: +33 147 221 440

RungisTel: +33 1 468 62811

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Hamburg(Sales and service)Tel: +49 40 780 91 90

(Stabilisation)Tel: +49 40 528 7360

THE NETHERLANDS

RotterdamTel: +31 10 40 90 920

NORWAY

Aalesund(Head Office, Merchant)

(Control Systems)

(Ship Design,Fish, Spesialised andMerchant)Tel: +47 815 20 070

(Training Centre)Tel: +47 70 23 51 00

Austevoll(Power Electric Systems)Tel: +47 56 18 19 00

Bergen(Engines)

(Foundry)

(Steering Gear)Tel: +47 815 20 070

(Power Electric Systems)Tel: +47 55 50 62 00

Brattvaag(Deck Machinery andSteering Gear)Tel: +47 815 20 070

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CROATIA

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NAMIBIA

Walvis BayTel: +264 (0) 64 275 440

UNITED ARAB EMIRATES

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(Naval Marine)Tel: +971 4 299 4343

ASIA PACIFIC

AUSTRALIA

MelbourneTel: +61 3 9873 0988

PerthTel: +61 8 9336 7910

Sydney(Naval Marine)

Tel: +61 2 9325 1333

INDIA

MumbaiTel: +91 22 6726 3838

MALAYSIA

Kuala Lumpur(Naval Marine)Tel: +60 3 2026 1990

NEW ZEALAND

ChristchurchTel: +64 3 962 1230

SINGAPORE

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(Sales and service)Tel: + 65 686 21 901

VIETNAM

Vung Tau CityTel: +84 64 3576 000

NORTHEAST ASIA

CHINA

DalianTel: +86 411 8230 5198

Hong KongTel: +852 2526 6937

Shanghai(Sales and service)Tel: +86 21 2030 2800

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AMERICAS

BRAZIL

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CANADA

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Hjrungavg(Deck Machinery Seismic andSubsea)Tel: +47 70 01 33 00

Hareid(Rudders)Tel: +47 815 20 070

Longva(Automation)Tel: +47 815 20 070

Molde(Cranes)

Tel: +47 70 31 15 00Oslo(Repr. Office)Tel: +47 815 20 070

Stavanger(Deck MachinerySeismic and Subsea)Tel: +47 51 57 28 00

Ulsteinvik(Head Office, Offshore)(Ship Design, Offshore)

(Propulsion)Tel: +47 815 20 070

(Deck MachinerySeismic and Subsea Service)Tel: +47 70 01 33 00

POLAND

GdyniaTel: +48 58 782 06 55

Gniew(Deck Machinery)Tel: +48 58 535 22 71

SWEDEN

Kristinehamn(Propulsion)Tel: +46 550 840 00

UNITED KINGDOM

Bristol(Head Office, Naval)Tel: +44 117 974 8500

(Marine gas turbinesupport)Tel: +44 117 979 7242

DartfordTel: +44 1322 312 028

Derby

(Head Office, Submarines)Tel: +44 1332 661 461

Dunfermline(Motion Control)Tel: +44 1383 82 31 88

Newcastle(Bearings)Tel: +44 191 273 0291

(RAS Systems)Tel: +44 191 256 2800

Peterborough(Naval Undersea Systems)Tel: +1 705 743 9249

St. JohnsTel: +1 709 748 7650

VancouverTel: +1 604 942 1100

CHILE

SantiagoTel: +56 2 586 4700

MEXICOVeracruzTel: +52 229 272 2240

US A

Annapolis(Naval Marine inc)Tel: +1 410 224 2130

Shiplift Systems)Tel: +1 410 224 2130

GalvestonTel: +1 409 765 4800

HoustonTel: +1 281 902 3300

Indianapolis(Naval Marine Inc)Tel: +1 317 230 2000

Long Beach, Cal.Tel: +1 562 989 0291

Ft LauderdaleTel: +1 954 436 7100

New Bedford(Naval Underseas systems)Tel: +1 508 990 4575

New OrleansTel: +1 504 464 4561

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SeattleTel: +1 206 782 9190

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Washington(Naval Marine Inc)Tel: +1 703 834 1700


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Rolls-Royce plc

Rolls-Royce Offshore

PO Box 1522

NO-6025 Aalesund

Norway

Tel: +47 815 20 070

Fax: +47 70 01 40 05

Rolls-Royce Merchant

PO Box 1522

NO-6025 Aalesund

Norway

Tel: +47 815 20 070

Fax: +47 70 01 40 05

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PO Box 3, Filton

Bristol BS34 7QE

England

Tel: +44 117 974 8500

Fax: +44 117 974 8666

Rolls-Royce Submarines

PO Box 2000, Raynesway

DE21 7XX Derby

England

Tel: +44 1332 661 461

Fax: +44 1332 249 047

www.rolls-royce.com