Wonderware Conference. Schneider Electric confidential.

OPS/INFO-06 Recipe and Batch Management Solutions

Wonderware Conference. Schneider Electric confidential.

World-Class Manufacturing

World-class firms are always examining their business processes and continuously seeking solutions to improve in key areas such as:

●Shortening Time to Market ●Reducing Lead Times ●Cost Cutting ●Managing Global Operations ●Exceeding Customer Expectations

Master Recipe

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Batch Processes Spectrum

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Batch Management Systems

Batch Management

Recipe Management

Batch Execution Management

Batch Management Systems are traditionally composed of two subparts: ● assuring the creation and configuration of the recipes ● assuring the execution of the recipes, i.e., driving the equipment to make a product according to a production order

Wonderware Conference. Schneider Electric confidential.

Recipe Management Software in Manufacturing Operations

© Invensys 29 September, 2015

Recipe Execution Capabilities

Func

tiona

l Com

plet

enes

s

HMI/SDADA Recipe Management

Batch Management

Custom Recipe Management

Such as Wonderware InBatch

Such as InTouch Recipe Manager

Wonderware Conference. Schneider Electric confidential.

What is Wonderware InBatch? InBatch is control system independent batch management software, designed to effectively model and automate batch processes

● Successfully used, globally since nearly two decades:

● 1000+ installations globally ● Verticals: Pharmaceutical, Life Science, Healthcare, Chemical,

Petrochemical, Food &Beverage, Construction materials etc. ● Long term domain expertise ● Ecosystem and Employee experience ● Used with all major PLC brands and Foxboro I/A Series DCS ● Area of continuous Investment and Industry Standard Support

Wonderware Conference. Schneider Electric confidential.

InBatch is Flexible Batch Management Software Designed to Model and Automate Batch Processes

● Model-based - Easy recipe creation - Consistent with ISA-88

● Beyond ISA-88 - Connection and Transfer Management

● Recipe import/export/version history using

● Comprehensive production history ●Electronic Batch Records and Material genealogy, web-based

reports

● Scalable System Architecture – single node to large systems, integration to Wonderware System Platform

● Efficient batch supervision and governance including standard operating procedures for manual operations

● Security options and FDA 21CFR Part11 compliance

● Native hot-redundancy concepts

● Supports virtualization with high availability and disaster recovery

Wonderware InBatch Features

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InBatch Model Extension

ISA-88 Modeling

Units

Processes

Process Phases

Process Parameters

Connections

Transfers

Transfer Phases

Transfer Parameters

Enhancing the ISA-88 Model Enhance Flexibility Through Recipe Modeling

Wonderware Conference. Schneider Electric confidential.

Describing the Process Recipe Editor

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Batch Execution and Supervision InBatch directs and supervises batch processing. Based on the recipe procedure, InBatch validates and activates phases to run after parameter download. InBatch also interfaces with the batch displays, enabling interaction on the batches running in the system.

Wonderware Conference. Schneider Electric confidential.

Batch History and Reporting

InBatch records all batch execution related information into a MS SQL Server database and includes store forward for uninterrupted batch records InBatch leverages Wonderware Information Server (included) with 26 batch execution related (SSRS*) reports published

*Sequel Server Reporting Services

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InBatch Success

Large beverage bottling company realized:

●Reduced new product introduction 10%-20% ● Increased productivity 10%-20% ● Improved equipment utilization 20%-30% ●Reduced cost of compliance 5%-10% ● Improved quality 10%-20%

Wonderware Conference. Schneider Electric confidential.

Recipe Management Software in Manufacturing Operations

© Invensys 29 September, 2015

Recipe Execution Capabilities

Func

tiona

l Com

plet

enes

s

HMI/SDADA Recipe Management

Batch Management

Gap in Industrial Software Offerings

Custom Recipe Management

Such as Wonderware InBatch

Such as InTouch Recipe Manager

Wonderware Conference. Schneider Electric confidential.

●All configuration and runtime user interface functionality in a browser

●Any device – PC, Panel or mobile device which offers HTML5 capable browser support

●Multi-User, Multi-Language capable Client-Server Application

●Easy and Secure Remote Access ●Role-based security, item versioning,

approvals and electronic history records

● IT and Security friendly

Wonderware Recipe Manager Plus Web based User Interface and Application

Wonderware Conference. Schneider Electric confidential.

Fill

Label

Pack

Make

Equipment/Machine Parameter Download Sequencing of Capabilities

Assign Review Adjust Download or Execute

Product Changeover and Recipe Execution

Equipment Parameters and Capabilities

Import Edit Map I/O Approve

Import Edit Approve Optimize Approve

Product Formulas and Procedures

Master Recipe Data

Import

What does Recipe Manager Plus do? ●Ready to use collaborative web application for Formula Management

and Parameter Download, or Recipe Management and Execution on automated equipment

Wonderware Conference. Schneider Electric confidential.

− Formula management and parameter download

− Modeling items: − Equipment − Formula templates − Formulas − Units of measure − Parameter extensions

− Formula download with download status information

− Electronic record creation − Version comparison reports

Wonderware Recipe Manager Plus Standard Edition Formula Management and Parameter Download

Wonderware Conference. Schneider Electric confidential.

Additional Recipe Management & Execution functionality • Modeling items:

•Capabilities •Recipe Templates, containing a sequence of capabilities to be executed

•Recipes

• Recipe Execution with optional control/status information

• Execution: •SFC or Grid-View

• Electronic Record Creation • Execution Reports

*Recipe = Procedure & Formula

Wonderware Recipe Manager Plus Professional Edition Recipe* Management and Execution

Wonderware Conference. Schneider Electric confidential.

Recipe Manager Plus Success

●Simplified ●Recipe deployment ●Optimization and execution in batch manufacturing

●Reduction engineering and implementation – up to 40% ● Improvement in time to market 20%-40%

Wonderware Conference. Schneider Electric confidential.

The Wonderware Recipe Management Portfolio

Execution capabilities and sophistication

Feat

ures

InBatch Flexible Recipe Management

Recipe Manager Plus Professional Edition

Recipe Manager Plus Standard Edition

(1) Batch per Equipment

Recipe Management

(Procedure and Formula)

Concurrent Batches on shared Equipment

Recipe Mgmt.(ISA88) Batch scheduling Material tracking Electronic Batch Records (EBR) CFR 21 Part 11

Equipment Setup

Formula

Management

Life sciences Chemical CPG Food & beverage

Verticals

Wonderware Conference. Schneider Electric confidential.

Wonderware Batch and Recipe Management Solution scope overview

Offering Solution scope InBatch

Multi-stream, multi-product production management Batch Management

Recipe Manager Plus Professional Edition

Execution of one Recipe per Equipment Recipe Management & Execution (Recipe = Procedure & Formula)

Recipe Manager Plus Standard Edition

Machine/Equipment setup Formula Management

InTouch Recipe Manager

Machine/Equipment setup Formula Management

Wonderware Conference. Schneider Electric confidential.

Wonderware Batch and Recipe Management Functionality overview

Functionality InTouch Recipe

Manager

Recipe Manager Plus Standard

Edition

Recipe Manager Plus Professional

Edition InBatch

Batch Scheduling X Material Traceability - Product Genealogy X Redundancy/Store Forward X FDA 21 CFR Part 11 support X Recipe (Procedure & Formula) management

X X

Electronic Recipe/Batch Records X X X Versioning/Approval X X X Server Client Architecture X X X Formula management X X X X

Wonderware Conference. Schneider Electric confidential.

Wonderware Batch and Recipe Management Vertical fit

Functionality Recipe Manager Plus Standard

Edition

Recipe Manager Plus Professional

Edition InBatch

Food and Beverages X X X

Specialty Chemicals X X X

Life Sciences O O X

X – good fit O – full regulatory compliance not yet implemented

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Thank you!

Wonderware Conference. Schneider Electric confidential.