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WW OPS-01 Consistent and FlexibleBatch Execution with WonderwareInBatch

Dirk KozianProduct Manager

Michael SchwarzProduct Marketing

@InvensysOpsMgmt / #SoftwareRevolution

/InvensysVideos

social.invensys.com

© 2013 Invensys. All Rights Reserved. The names, logos, and taglines identifying the products and services of Invensys are proprietary marks of Invensys or its subsidiaries.All third party trademarks and service marks are the proprietary marks of their respective owners.

Dirk KozianProduct Manager

Michael SchwarzProduct Marketing

/Wonderware

/company/Wonderware

What is Wonderware InBatch?

InBatch is control system independent Batch Management Software,designed to effectively Model and Automate Batch Processes

Successfully used, globally for nearly two decades:

• 1000+ installations globally• Verticals: Pharmaceutical, Life Science, Healthcare, Chemical,

Petrochemical, Food & Beverage, Construction materials etc.• Long term domain expertise in Ecosystem and Employees• Used with all major PLC brands and Foxboro I/A Series DCS• Area of continuous Investment and Industry Standard Support

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InBatch is control system independent Batch Management Software,designed to effectively Model and Automate Batch Processes

Successfully used, globally for nearly two decades:

• 1000+ installations globally• Verticals: Pharmaceutical, Life Science, Healthcare, Chemical,

Petrochemical, Food & Beverage, Construction materials etc.• Long term domain expertise in Ecosystem and Employees• Used with all major PLC brands and Foxboro I/A Series DCS• Area of continuous Investment and Industry Standard Support

Wonderware InBatch StrengthsInBatch software excels at automating the simplest to the most complex

batch processes or when demanding high flexibility in recipe creationand modification.

• Empowers Process engineersto rapidly implement recipe changes ornew product recipes

• Maximizes production throughputthrough its multi-stream, multi-productbatch execution and automation capabilities

• Reduces compliance costwith a comprehensive electronic batch record,material genealogy, security system event trailand large set of reports

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InBatch software excels at automating the simplest to the most complexbatch processes or when demanding high flexibility in recipe creationand modification.

• Empowers Process engineersto rapidly implement recipe changes ornew product recipes

• Maximizes production throughputthrough its multi-stream, multi-productbatch execution and automation capabilities

• Reduces compliance costwith a comprehensive electronic batch record,material genealogy, security system event trailand large set of reports

What is Wonderware InBatch?InBatch is Flexible Batch Management Software Designed to Model andAutomate Batch Processes• Model-based - Easy recipe creation - Consistent with ISA-88• Beyond ISA-88 - Connection & Transfer Management• Recipe import/export/version history using• Comprehensive production history

- Electronic Batch Record and Material genealogy, Web-based reports• Scalable System Architecture – single node to large systems,

integration to Wonderware System Platform• Efficient Batch supervision and governance including

standard operating procedures for manual ops• Security options and FDA CFR21 Part11 compliance• Built-in Hot Redundancy concepts• Supports Virtualization with High Availability and Disaster Recovery

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InBatch is Flexible Batch Management Software Designed to Model andAutomate Batch Processes• Model-based - Easy recipe creation - Consistent with ISA-88• Beyond ISA-88 - Connection & Transfer Management• Recipe import/export/version history using• Comprehensive production history

- Electronic Batch Record and Material genealogy, Web-based reports• Scalable System Architecture – single node to large systems,

integration to Wonderware System Platform• Efficient Batch supervision and governance including

standard operating procedures for manual ops• Security options and FDA CFR21 Part11 compliance• Built-in Hot Redundancy concepts• Supports Virtualization with High Availability and Disaster Recovery

Flexibility gained by managing thecomplexity – Process Model

The Plant contains• People, Equipment & Materials

The Process Model defines• Equipment Resources• Capabilities• Relationships to other Equipment

Resources

The Recipe combines• Header

• Equipment

• Formula

• Procedure

How to get the most out ofthe “Plant” ?

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The Plant contains• People, Equipment & Materials

The Process Model defines• Equipment Resources• Capabilities• Relationships to other Equipment

Resources

The Recipe combines• Header

• Equipment

• Formula

• Procedure

How to get the most out ofthe “Plant” ?

Batch Management

Recipe Management

Batch Management Systemsare traditionally composedof two subparts:

One assuring the creationand configuration of therecipes, and;

The other assuring theexecution of the recipes,i.e., driving the equipmentto make a product accordingto a production order.

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Batch Management

Batch ExecutionManagement

Batch Management Systemsare traditionally composedof two subparts:

One assuring the creationand configuration of therecipes, and;

The other assuring theexecution of the recipes,i.e., driving the equipmentto make a product accordingto a production order.

InBatch Model ExtensionISA- 88 Modeling

Units

Processes

Connections

Transfers

Enhancing the ISA-88 Model to enhanceflexibility through recipe modeling

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Processes

Process Phases

Process Parameters

Transfers

Transfer Phases

Transfer Parameters

Increases the ISA88 based graphicrecipe modeling and executionConnections and Operation/actions of connections (Transfer phases)

following the ISA88 model enable out of the box capabilities in theRecipe editor and Batch execution logic

Benefits:

Easier Recipe modeling with single transfer phases in recipewith options for automatic or operator connection/targetselection (incl. source/target validation)

Connections are allocated and used for arbitration inBatch scheduling to optimize concurrent Batch management

Full detailed material tracking and reporting out of the box

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Connections and Operation/actions of connections (Transfer phases)following the ISA88 model enable out of the box capabilities in theRecipe editor and Batch execution logic

Benefits:

Easier Recipe modeling with single transfer phases in recipewith options for automatic or operator connection/targetselection (incl. source/target validation)

Connections are allocated and used for arbitration inBatch scheduling to optimize concurrent Batch management

Full detailed material tracking and reporting out of the box

Describing the Process:Using the Recipe Editor

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Batch Management

Recipe Management

Batch Management Systemsare traditionally composedof two subparts:

One assuring the creationand configuration of therecipes, and;

The other assuring theexecution of the recipes,i.e., driving the equipmentto make a product accordingto a production order.

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Batch Management

Batch ExecutionManagement

Batch Management Systemsare traditionally composedof two subparts:

One assuring the creationand configuration of therecipes, and;

The other assuring theexecution of the recipes,i.e., driving the equipmentto make a product accordingto a production order.

Batch Scheduling

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When the batch size entered is greater than the definedmaximum batch size of the recipe, the Batch Scheduler opens adialog box to confirm the splitting into multiple batches.

Batch Execution and SupervisionInBatch directs andsupervises the batchprocessing.

Based on the recipeprocedure, InBatchvalidates andactivates phases torun after parameterdownload.

InBatch alsointerfaces with thebatch displaysenabling interactionon the batchesrunning in the system.

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InBatch directs andsupervises the batchprocessing.

Based on the recipeprocedure, InBatchvalidates andactivates phases torun after parameterdownload.

InBatch alsointerfaces with thebatch displaysenabling interactionon the batchesrunning in the system.

Batch History and Reporting

• InBatch records all batchexecution related informationinto a MS SQL Server database(MS SQL 2102 supported andincluded) and includes store &forward for uninterrupted batchrecords.

• InBatch leverages WonderwareInformation Server (included)with 26 Batch executionrelated (SSRS*) reportspublished.

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• InBatch records all batchexecution related informationinto a MS SQL Server database(MS SQL 2102 supported andincluded) and includes store &forward for uninterrupted batchrecords.

• InBatch leverages WonderwareInformation Server (included)with 26 Batch executionrelated (SSRS*) reportspublished.

*MS SQL Server Reporting Services

InBatch Recipe Compare Capabilities

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InBatch Flexible Architecture

• Scalable – from Single node to multi (redundant) Server/multi Client

• Standalone or integrated in Wonderware System Platform

• Control System independent via state interface and DA servers

• Different levels of security (standalone or integrated) and electronicsignature to fulfill 21CFR Part 11 requirements

• Open Batch History database (MS SQL Server) and ArchestrA Reports(SSRS based) via Wonderware Information (Web) Server

• API‘s for advanced or custom recipe management or automation

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• Scalable – from Single node to multi (redundant) Server/multi Client

• Standalone or integrated in Wonderware System Platform

• Control System independent via state interface and DA servers

• Different levels of security (standalone or integrated) and electronicsignature to fulfill 21CFR Part 11 requirements

• Open Batch History database (MS SQL Server) and ArchestrA Reports(SSRS based) via Wonderware Information (Web) Server

• API‘s for advanced or custom recipe management or automation

InBatch System Architectureswithout Wonderware System Platform

InBatchServer(s)

InBatchHistorian

&Web Reports

RedundantInBatch

Server(s)

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PLC -I/A Series DCS

InBatchHistorian

&Web Reports

RedundantInBatch

Server(s)

Reporting ClientsBatch DEV/RT Clients

Flexible and powerfulbatch management capabilities

InBatch, Batch management integratedwith your Control System of choice

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Phase 1

Phase 2

Phase n

Phases are modeledwithin the Control System,coordinated by InBatch

Flexible and powerfulbatch management capabilities

InBatch, Batch management integratedwith your Wonderware System Platform

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Phase 1

Phase 2

Phase n

Phases are modeledwithin the Control System,coordinated by InBatch

InBatch, Batch management integratedwith your Wonderware System Platform

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Phase 1

Phase 2

Phase n

InBatch, Batch management integratedwith your Wonderware System Platform

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Phase 1

Phase 2

Phase n

Phase 21

Phase 22

InBatch, Batch management integratedwith your Wonderware System Platform

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Phase n

Phase 1

Phase 2

Phase n

FillingPackagingAny Process

Software Phases withinSystem Platformcoordinated by InBatch

Phase 21

Phase 22

InBatch, Batch management integratedwith your Wonderware System Platform

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Phase n

Phase 1

Phase 2

Phase n

InBatch Events during Batch execution

Start

Abort

Done

Material Input

Equipment Allocated

Unit Proc. Run

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Start

Abort

Done

Phase Done

Operation DonePhase Run

Equipment ReleasedUnit Proc. Done

Phase 21

Phase 22

InBatch, Batch management integratedwith your Wonderware System Platform

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Phase n

Phase 1

Phase 2

Phase n

Enterprise Integration Application

Wonderware SoftwareThe Portfolio…

Common Platform,

Model based,

ModularDeployment,

ComprehensiveOffering…

Production & Performance Mgt.Applications

SmartGlance

Your Enterprise SystemsYour Enterprise Systems

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Common Platform,

Model based,

ModularDeployment,

ComprehensiveOffering…

Your Manufacturing Processes hereYour Manufacturing Processes here

InBatch Value - Proposition & BenefitsInBatch provides unmatched capabilities:

• Batch execution management for multiple batches at the same time

• Equipment and connection arbitration, allocation and release

• Comprehensive electronic batch record (EBR) and reportingcapabilities out of the box

• Facilitates 21CFR Part 11 compliance

InBatch provides flexibility and production tracking• Recipe procedure changes• Material formulation changes• Complete material genealogy - US and EU standards, IFS, Bio-terrorism

InBatch & Wonderware System Platform – a unique and unifiedManufacturing Solution

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InBatch provides unmatched capabilities:

• Batch execution management for multiple batches at the same time

• Equipment and connection arbitration, allocation and release

• Comprehensive electronic batch record (EBR) and reportingcapabilities out of the box

• Facilitates 21CFR Part 11 compliance

InBatch provides flexibility and production tracking• Recipe procedure changes• Material formulation changes• Complete material genealogy - US and EU standards, IFS, Bio-terrorism

InBatch & Wonderware System Platform – a unique and unifiedManufacturing Solution

InBatch Roadmap

Soon:•InBatch 2012 R2 SP1

•Scope: Fixes and maintenance for InBatch 2012 R2•Planned delivery: 1st half of 2014

Next:•InBatch 20XX

•Scope: SPECs and BOM from external systems(e.g. Wonderware MES)

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Soon:•InBatch 2012 R2 SP1

•Scope: Fixes and maintenance for InBatch 2012 R2•Planned delivery: 1st half of 2014

Next:•InBatch 20XX

•Scope: SPECs and BOM from external systems(e.g. Wonderware MES)

WonderwareMES Software

WonderwareRecipe

ManagerProfessional

Recipe Management & ExecutionStrategy

Recipe Manager Professional =

• Formula Management• Procedure Management• Parameter Download• Recipe Execution• Electronic Batch Record• Standalone (OPC UA to controller)• Integrated with System Platform• Integrated with Wonderware MES

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WonderwareRecipe

ManagerProfessional

NEW WonderwareInBatch

Software

Recipe Manager Professional =

• Formula Management• Procedure Management• Parameter Download• Recipe Execution• Electronic Batch Record• Standalone (OPC UA to controller)• Integrated with System Platform• Integrated with Wonderware MES

Come and see us:WW OPS-2 Recipe Manager Professional for Process and Hybrid Industries

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