Wire edm | die sinker edm | milling | laser texturing | GF Machining … · 2020. 10. 17. · Wire- Cutting EDM Die-sinking EDM Hole-drilling EDM Laser Automation Customer Services

Specials

Q4

EDM I Milling I Laser Texturing I Tooling & Automation I Customer Service

Wire- Cutting EDM

Die-sinking EDM

Hole-drilling EDM

Laser

Automation

Customer Services

Milling

What we doGF Machining Solutions is the world’s leading provider of machines, Automation solutions and services to the tool and mold making industry and to manufacturers of precision components. Products range from Electrical Discharge Machines, high-speed and high-performance Mill-ing machines, Laser texturing machines, tooling and Automation solutions.

Where we areBased in Switzerland and maintaining a presence on 50 sites worldwide, GF Machining Solutions is globally active and a source of strength to its customers. A division of the Georg Fischer Group (Switzerland), GF Machining Solutions has 2,798 employees and generated sales of CHF 912 million in 2014.

Our production plantsWith production centers in Switzerland, Sweden and China, sales companies worldwide, and a global network of centers of competence and TechPoints, GF Machining Solutions is committed to resolving our customers’ challenges.

Who is GF Machining Solutions?

Content News Where in the world Consumables Machine UpgradesFor best results Specials + Demo Machines + New Machines + Refurbished Machines

3-4 5-6 7-8 9-10 11-12

13-2324-25

26

News

LINCOLNSHIRE, Ill., July 13, 2015 – GF Machining Solutions, a division of GF, and EOS have entered into a strategic cooperation agreement to offer customers innovative solutions combining both companies’ technologies.

The two companies have agreed to focus on the mold and die sector. They will develop exclusive solutions for moldmakers, a market in which GF Machining Solutions holds a leading position thanks to its EDM, high speed milling and automa-tion technologies.

Additive manufacturing technology offers mold-makers the possibility to generate metal inserts featuring cooling close to the surface, thus allow-ing for a shorter mold cooling sequence and there-fore a much faster plastic injection cycle time.

GF Machining Solutions and EOS will undertake the integration of the additive manufacturing ma-chines into the production process of mold inserts, including the necessary software and automation link with downstream machine tools and measur-ing devices.

“We welcome very much this strategic partner-ship,” GF CEO Yves Serra. “GF and EOS comple-ment each other very well to offer the large cus-tomer base of GF Machining Solutions a unique set of technologies.”

“The cooperation allows us to increase the value for customers within the mold and die sector, by integrating conventional and additive technologies. This is a large step towards seamless production and we join forces with a strong and experienced partner,” says EOS founder and CEO, Dr. Hans J. Langer.

The first solutions will be shown at the EMO 2015 to take place early October in Milan (Italy).

About GF Machining SolutionsGF Machining Solutions is the world’s leading provider of machines, automation solutions and services to the tool and mold making industry and to manufacturers of precision components. The products range from electric discharge ma-chines, high-speed and high-performance milling machines, including clamping and palletization systems, and 3D laser surface texturing ma-chines, to services, spare parts and expendable parts, consumables and automation solutions. GF Machining Solutions is a globally acting division of the Georg Fischer Group (Switzerland) and main-tains a presence on 50 sites worldwide within its own organization. Its 3,008 employees generated sales of CHF 905 million in 2014. More informa-tion can be found at www.gfms.com/us.

About EOSFounded in 1989, EOS is the global technology and quality leader for high-end Additive Manufac-turing (AM) solutions. EOS is the partner of choice for industrial 3D printing processes offering modular solutions including systems, software, materials, technical and consulting services.

NewsGF Machining Solutions Enters 3D Printing Market Via Strategic

Agreement with EOS

Up coming eventsSee our products in action

SouthTecOct 27th-29thCharlotte, NC

GFMS SymposiumSep 29th-30th

Irvine, CA

++

EMOOct 5th-10th

Milan, Italy

Thai MetalexNov 18-21stThailand

ConsumablesGF Machining Solutions offers a wide range of certified consumables and original wear parts, ensuring that your equipment is operating at peak precision and performance.With these products you can create a reliable production environ-ment where all components are specifically designed and chosen to work together. Together with strategic partners we develop, certify and homologate specific consumables and wear parts.

To learn more or to talk to a GF Machining Solutions representative please contact us at:Phone: 847.913.5300Email: [email protected]

mailto:info.gfms.us%40georgfischer.com?subject=Q2%20Specials

Wire Specials:While supplies last

Item Type: Brass fine Wire Item Description: MicroCut BR (1-60k meter).004”(0.10mm)B4Special Price: $100 p/box

Item Type: Brass wire 1/2 hardItem Description: BercoCut 500 2-17.6lb.(8kg).012”(0.30mm)B8Special Price: $110 p/box

Item Type: Coated 1/2 hardItem Description: CobraCut 1-35.2lb.(16kg).008”(0.20mm)B16Special Price: $181.80 p/box

Item Type: CoatedItem Description: Thermo SE 1-35.2lb.(16kg).012”(0.30mm)T200Special Price: $172 p/box

Item Type: CoatedItem Description: Charmilles Xcc 2-17.6lb.(8kg).013”(0.33mm)T160Special Price: $451.80 p/box

Item Type: Coated SItem Description: CobraCut S 1-35.2lb.(16kg).012”(0.30mm)B16Special Price: $337.76 p/box

Item Type: X TypeItem Description: SW30X 1-35.2lb.(16kg).012”(0.30mm)T200Special Price: $183.28 p/box

Item Type: Gamma XItem Description: Thermo TEX 4-8.8lb.(4kg).010”(0.25mm)T125Special Price: $184.24 p/box

Item Type: Moly WireItem Description: Molybdenum 15 (2k meters).010”(0.25mm)Special Price: $250 p/box

Machine UpgradesGet the best out of your machine

What is an upgrade?• Benefit from specifically developed and designed upgrades which lead you to a higher sustainable

productivity, even after several years of operation.• Upgrades range from big spool options, taper expert and fine wire capabilities.

What are the benefits?• Improve the performance of your machine with an affordable investment• Widen the application capability of your equipment• Add operational user friendly features

How to learn more about upgrades?• Your equipment is getting older• You would like to expand your equipment’s capacity• You would like to improve your production capabilities• Contact your local dealer to get more information on potential upgrades Contact

Machined UpgradeTaper Expert

For best results

Ideal forAutomaticWire changer

Smart FeatureAWC(Automatic Wire Changer)

DeltaCut 900+ certified wire + Increase the machine speed and the production of parts

up to 25% compared to standard brass wire + Reduces part costs up to 30% compared to standard

brass wire + Allows you to produce more parts per year + Deltacut 900+ is the optimal answer to the needs of

most of mold, punch and die and general mechanic applications requiring precision and productivity even under poor flushing conditions.

Deltacut 900+ AC Cut Brass

Wire cost

Surfacefinish

Machiningcomplexity

Precision

Speed

Deltacut 900+ certified wireIt is the latest-generation of brass wire coated with gamma diffused zinc

Specifications

Available in spool K125 to K250 and P5 to P15

CoatingZinc gamma diffused

Conductivity20% IACS

Elongation2%

MaterialBrass CuZn37

Resistance875 N/mm²

The CUT 20 P, an EDM wire cut unit, is a very interesting machine offering outstanding features and excellent cutting performances. Equipped with joint technology from GF Machining Solutions it po-sitions itself as the ultimate in price/performance WEDM machine in the market place. It handles wire diameters from 0.15 to 0.30 mm (0.006 to 0.012 in) with ease and is highly flexible to satisfy most of the requirements in the field of general engineering and standard stamping.

Machine Specifications:• X, Y, Z, U, V Travel (in) 13.8 x 9.8 x 9.8 x 3.54 x 3.54• Clamping kit 8mm FI230• DI wire guides

AgieCharmilles Cut 20p

Serial # 396.900.115.0703 FOB California

Serial # 396.900.115.0721 FOB North Carolina

+System 3R Tooling

Demo Machine Specials

For Large Work: 3R-209-610.2 Econoruler kit. Two 610mm ruler kit. One 3mm / 5mm Allen key. Two clamps + accessories.

For Smaller work:3R-242S-X20P consisting of one, 3R-232S Table mounted Leveling Head, one 3R-292.3K Supervise with 0-100mm range and 7Nm Torque Wrench, one 3R-293.33 Universal Clamp for rounds and squares up to 4”and 3R-292.3 edge clamp or vertical vise

+Prices and availability are subject to change+GF Machining Solutions Reserves the right to cancel or change promotions without prior notice+Images don’t always reflect actual look of machine

To talk to a GF Machining Solutions representative please contact us at:

Phone: 847.913.5300Email: [email protected]

Or find your distributor by (clicking here


http://www.gfms.com/content/gfac/country_US/en/about-gf-machining-solutions/organization/where-to-find-us/central.html

Swiss design and manufacturing. Due in large part to quality Swiss manufacturing and the highest quality flat precision grind-ing of the guiding and assembly surfaces, the AgieCharmilles CUT mS / Sp series is built for long-lasting precision that remains unchanged after years of use.

Machine Specifications:• X, Y, Z Travel (in) 13.78 x 8.66 x 8.66• Chromium hardened table• Clamping kit 8mm FI230

AgieCharmilles Cut 200 mS

Serial # 591.062.101.0030 FOB Massachusetts

+System 3R Tooling


For Large Work: Includes (2) 3R-200.3J-2 Dovetail elements and (1) 3R-239-435 3Ruler

For Smaller work:3R-242S-X20P consisting of one, 3R-232S Table mounted Leveling Head, one 3R-292.3K Supervise with 0-100mm range and 7Nm Torque Wrench, one 3R-293.33 Universal Clamp for rounds and squares up to 4”and 3R-292.3 edge clamp or vertical vise







The machining precision is the result of a set of technical choices, such as the mechanical concept, the machining process, and wire guidance. Each element composing the AgieCharmilles CUT 2000 OilTech has been thought through and implemented in the small-est details, with the sole objective of ensuring high precision for the entire lifetime of the machine.Machine Specifications:• X, Y, Z Travel (in) 13.78 x 9.84 x 10.07• Clamping kit 8mm FI230• Setup 3D measuring probe• Update/ Agievision for erosion

AgieCharmilles Cut 2000 OilTech

Serial # 591.030.410.0032 FOB Illinois

+


System 3R ToolingFor Large Work: Includes (2) 3R-200.4J-1 Dovetail elements and (1) 3R-239-415 3Rule

For Smaller work:3R-242S-X20P consisting of one, 3R-232S Table mounted Leveling Head, one 3R-292.3K Supervise with 0-100mm range and 7Nm Torque Wrench, one 3R-293.33 Universal Clamp for rounds and squares up to 4” and 3R-292.3 edge clamp or vertical vise







With numerical control axes X,Y and Z , DRILL 20 is widely used for drilling starting holes with the electrode range Ø 0.1 – 3.0 mm (0.004 – 0.12 in) and with electrode materials brass, copper and carbide, and workpiece materials steel and carbide.

Machine Specifications:• X, Y, Z Travel (in) 11.8 x 7.9 x 11.8• Optional 60HZ power supply (included)• External dielectric filtering• Electrode guides set • 0.3/0 dia • 1/1.1 dia • 1.6/1 dia

AgieCharmilles Drill 20




+


System 3R ToolingOption #1: 3R-292.63 six inch capacity Vise Mounted directly to the table.

For Smaller work:3R-602.27 Lever action quick change Macro Chuck mounted to the table with a 3R-293.33 universal holder for rounds an rectangles mounted to a 3R-266.4 Macro fixed head.







The AgieCharmilles FORM 20 is available with the optional Gam-maTEC technology to optimize machining performance for shiny surface finishing on big workpiece surfaces.

Machine Specifications:• X, Y, Z Travel (in) 13.78 x 9.84 x 9.84• C-Axis• Option Chiller (included)• System 3R round Macro chuck• System 3R 16 position rotary Macro tool kit

AgieCharmilles Form 20 iRTC


+


System 3R ToolingMacro Kit: Consisting of one 3RUS600.3 Macro 3mm Fixed Probe, one 3R-656.1 Macro 54mm Control Rule, one 3R-605.1E set of ten drawbars one 3R-651.7E-XS set of eight lo-profile pallets, one 3R-658.2E-S set of eight slotted holders for the 651.7E-XS pallets, and one 3R-90842 Macro machining block for electrode produc-tion.

Combi Kit:Five 3R-405.11 MacroJunior Drawbar. Five 3R-405.16 Macro Drawbar. One 3R-460.31-5 Manual table chuck. Two 3R-465-L MacroJunior holder. Two 3R-465-V MacroJunior holder. Thirty 3R-491 MacroJunior holder. Six 3R-651.7-S 54x54mm Macro pallet. One 3R-656.1 check ruler. Two 3R-658.1-S 54X54mm Mac-ro intermediate plate. Two ea. 3R658.2-S 3R658.4-S 54x54mm macro holder. One 3R-333-T20 TORX screwdriver. One hundred 3R-P14.5x20 TORX screw. One 3R-614-04 4Nm torque wrench.







A veritable concentration of innovation and technology, the Speed Edition range indeed merits its name. By giving you the oppor-tunity to greatly increase your useful machining time, the new AgieCharmilles FORM 200 Sp machines allow you to take pole position in your markets.

Machine Specifications:• X, Y, Z Travel (in) 13.78 x 9.84 x 11.81• Accura C Axis option included• Linear 4 position tool changer• 60Hz Dielectric pump• Reference ball kit for measuring• System 3R round Macro chuck

AgieCharmillesForm 200 Sp


+


System 3R ToolingMacro Kit: Consisting of one 3RUS600.3 Macro 3mm Fixed Probe, one 3R-656.1 Macro 54mm Control Rule, one 3R-605.1E set of ten drawbars one 3R-651.7E-XS set of eight lo-profile pallets, one 3R-658.2E-S set of eight slotted holders for the 651.7E-XS pallets, and one 3R-90842 Macro machining block for electrode produc-tion.

Combi Kit:Five 3R-405.11 MacroJunior Drawbar. Five 3R-405.16 Macro Drawbar. One 3R-460.31-5 Manual table chuck. Two 3R-465-L MacroJunior holder. Two 3R-465-V MacroJunior holder. Thirty 3R-491 MacroJunior holder. Six 3R-651.7-S 54x54mm Macro pallet. One 3R-656.1 check ruler. Two 3R-658.1-S 54X54mm Mac-ro intermediate plate. Two ea. 3R658.2-S 3R658.4-S 54x54mm macro holder. One 3R-333-T20 TORX screwdriver. One hundred 3R-P14.5x20 TORX screw. One 3R-614-04 4Nm torque wrench.







The machining accuracy of key parts is checked with CMM to guarantee the manufacturing accuracy. High precision linear guideway and ball screw are used for achieving better positioning accuracy.

Machine Specifications:• X, Y, Z Travel (in) 19.68 x 15.74 x 15.74• Heat exchange assembly• System 3R manual chuck• DC motor on X & Y axis

AgieCharmillesSP1U


+


System 3R ToolingMacro Kit Consisting of one 3RUS600.3 Macro 3mm Fixed Probe, one 3R-656.1 Macro 54mm Control Rule, one 3R-605.1E set of ten drawbars one 3R-651.7E-XS set of eight lo-profile pallets, one 3R-658.2E-S set of eight slotted holders for the 651.7E-XS pallets, and one 3R-90842 Macro machining block for electrode produc-tion.







The high speed milling Mikron HSM 200U LP series has been designed for the highest precision and surface quality. These vertical high-speed machining centers are therefore offered for both tool and mold-making and the production of high-quality parts. They incorporate the full technical competence of the Swiss machine manufacturer, GF Machining Solutions.

Machine Specifications:• X, Y, Z, B, C Travel (in) 6.29 x 6.29 x 7.87 x (+30/-120˚) x (n x360˚)• Step-Tec HSK-E32 50k spindle• 60 position tool magazine• Coolant filtration system• 12 position pallet changer• Rotary tilting table• ITC (Intelligent Thermal Control)• OSS (Operator Support System)

MikronHSM 200U LP



+


System 3R ToolingWe Recommend: one 3R-606.1 Reference Control Tool for Chuck alignment, eleven of the 3R-681.51-SA Macro Magnum Pallets, one B809500138 Sp-reitzer MZe170-60 Centric Vise mounted to a 3R-681.51-SA Pallet and twelve 3R-605.1 Drawbars.







The MIKRON HSM MoldMaster was built with the mold maker in mind. Utilizing high speed machining you are able to cut graphite electrodes and hardened mold inserts with the highest of accura-cy. With its pyramid-shaped arrangement and O-shaped portal; its stability and vibration dampening characteristics ensure that you are able to replicate accuracy constantly. Machine Specifications:• X, Y, Z Travel (in) 19.68 x 17.71 x 13.78• Step-Tec HSM-E40 42k spindle• 36 position tool magazine• Dust extraction unit• APS (Advanced Process System)• ITC (Intelligent Thermal Control)• OSS (Operator Support System)

MikronHSM 500 MoldMaster


+


System 3R ToolingOption 1: 3R-770.1 Dynafix Chuck with a US611.1 air control for the table, a US776 Lo-Profile vise with 11” x 7” capacity mounted on a 280 x 280mm Dynafix Pallet for Hard Milling of Mold Components. A US778 Macro to Dynafix Adapter with four manual Macro Chucks for Electrode production.







It is with high speed milling performance in mind that the high performance spindles, the control system, feed drives, the axis mechanism and the automation of Mikron HSM range have always been designed.

Machine Specifications:• X, Y, Z Travel (in) 19.68 x 17.71 x 13.78• 36 position tool magazine• Step-tec 42k rpm spindle• Mist extraction unit• APS (Advanced Process System)• ITC (Intelligent Thermal Control)• OSS (Operator Support System)• Laser measuring system

MikronHSM 500 LP

Serial # 107.69.00.108 FOB Illinois+


System 3R ToolingOption 1: 3R-Dynafix: 280 x 280mm Pallets with 2-Micron Accuracy, ready for automation. Kit includes one 3R-770-1 Dynafix Table Chuck, one 3R-US611.1 Air Control, five 3R-771.2 Aluminum Dynafix Pallets and one 3R-776.1-2 Dynafix Master Reference pallet with Ground straight edge and Jig Ground centering bore.

Option 23R-GPS240: 240 x 240mm Pallets for maximum magazine capac-ity. Kit includes one C219100 GPS-240 Table Chuck, one C810830 Air control, seven C694400 GPS240 pallets and one C846600 GPS240 Master Reference pallet with Ground straight edge and Jig Ground centering bore.







The Mikron MILL S series leads precision chip removal into a new era. Precise adherence to the specified tool path even under high feed rates ultimately determines the surface quality of concave and convex surfaces. Hence, for many customers, it is the milling texture – or, to be more exact, the lack of it – on the workpiece that is one of the most important performance characteristics of a Mikron machine.Machine Specifications:• X, Y, Z, B, C Travel (in) 19.68 x 17.71 x 14.17 x (+110/-110˚) x (n x 360˚)• Step-tec HSK-E40 42k rpm spindle• 68 position tool changer• System 3R 18 pallet Macro-Magnum magazine• Infrared touch probe

MikronHSM 400U LP

Serial # 107.59.00.160 FOB Massachusetts

+


System 3R ToolingWe recommend: one 3R-686.1-HD Reference Control Tool for Chuck alignment, five 3R-681.51-SA Macro Magnum Pallets, one B809500138 Spreitzer MZE170-60 Centric Vise mounted to a 3R-681.51-SA Pallet and five 3R-605.1 Drawbars.







The machining accuracy of key parts is checked with CMM to guarantee the manufacturing accuracy. High precision linear guideway and ball screw are used for achieving better positioning accuracy.

Machine Specifications:• X, Y, Z Travel (in) 33.46 x 20.86 x 23.62• Heidenhain TNC620 control• Step-tec BT-40 14k rpm spindle• 30 position tool magazine• ITC (Intelligent Thermal Control)

MikronHEM 800


+

New Machine Specials

System 3R ToolingWe recommend: 3R-Delphin: For the largest Capacity and highest clamp forces the 3R-Delphin System is your choice Kit includes two 3R-X315200-A-US 800 x 500 x 41mm Aluminum Pallets and one C242600 Pneu-matically operated Chuck plate for the HEM 800 Table.







The Mikron HPM 450U is a powerful5-axis solution for universal, automated production which perfectly combines dynamics and stability. In addition to the compact basic machine, the Mikron HPM 450U offers two selectable high-performance milling spin-dles, a wide on the customer requirements adjustable tool mag-azine range, as well as the well-proven pallet magazine variety. The Mikron HPM 450U offers impressive machining possibilities from simple drilling to complex 5-sided machining up to 5-axis simultaneous machining.

Machine Specifications:• X, Y, Z, B, C Travel (in) 23.62 x 17.71 x 17.71 x (-120/-45˚) x (n x 360˚)• Step-tec HSK-A63 20k rpm spindle• 60 position tool magazine• System 3R rotary tilting Dynafix table• Laser measuring system• Equipped with EC conformity

MikronHPM 450U

Serial # 107.37.00.564 FOB Illinois+

New Machine Specials

System 3R ToolingOption 1: 3R-Dynafix: 280 x 280mm Pallets with 2-Micron Accuracy, ready for automation. Kit includes one 3R-770-1 Dynafix Table Chuck, one 3R-US611.1 Air Control, five 3R-771.2 Aluminum Dynafix Pallets and one 3R-776.1-2 Dynafix Master Reference pallet with Ground straight edge and Jig Ground centering bore.

Option 2:3R-GPS240: 240 x 240mm Pallets for maximum magazine capac-ity. Kit includes one C219100 GPS-240 Table Chuck, one C810830 Air control, seven C694400 GPS240 pallets and one C846600 GPS240 Master Reference pallet with Ground straight edge and Jig Ground centering bore.







Refurb Machine Specials

AC Challenge 3Serial # 0027 FOB Illinois


Special Price: -One year warranty -Customer must be familiar with Siemens 840D Control

Serial # 8126 FOB Illinois

AC Evolution 2 (x2)

Mikron HSM 600U LP

MikronHPM 1850U







Your Contact

GF Machining Solutions560 Bond St.Lincolnshire, IL 60069USA

Phone: 847.913.5300Email: [email protected]: www.gfms.com/us

GF Machining Solutions

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Documents

Wire edm | die sinker edm | milling | laser texturing | GF Machining … · 2020. 10. 17. · Wire- Cutting EDM Die-sinking EDM Hole-drilling EDM Laser Automation Customer Services