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Scaling to the Final Frontier: Reliability challenges in sub 20 nm Technologies Tanya Nigam Principal Member of Technical Staff Technology Reliability Development

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Scaling to the Final Frontier:

Reliability challenges in sub 20 nm

TechnologiesTanya Nigam

Principal Member of Technical Staff

Technology Reliability Development

Outline

Introduction

Scaling Roadmap and its enablement

Lithography

Materials

3D devices and integration..

What is scaling and what is not scaling…

Critical device dimensions.. (area, density, pitch..)

Resistance and Capacitance

Juse targets..

K-value of ILD ( ILD TDDB and CPI)

Overcoming Reliability and Manufacturing Challenges

Enhancing our fundamental understanding of the degradation mechanisms..

Understanding correlation between circuits and device level degradation

Enabling assessment of device level degradation in circuits..

Tooling requirements.

Beyond 20 nm….

October 17, 2011 2IIRW 2011 Keynote

Outline

Introduction

Scaling Roadmap and its enablement

Lithography

Materials

3D devices and integration..

What is scaling and what is not scaling…

Critical device dimensions.. (area, density, pitch..)

Resistance and Capacitance

Juse targets..

K-value of ILD ( ILD TDDB and CPI)

Overcoming Reliability and Manufacturing Challenges

Enhancing our fundamental understanding of the degradation mechanisms..

Understanding correlation between circuits and device level degradation

Enabling assessment of device level degradation in circuits..

Tooling requirements.

Beyond 20 nm….

October 17, 2011 3IIRW 2011 Keynote

The Convergence is Here

Communication

Computing

Entertainment

Navigation

Imaging

Video

Devices are smaller and cheaper

than ever imagined.

And now these devices are

connected to the internet and run

applications in the cloud.

Convergence

of communications,

computing, and consumer

technologies

October 17, 2011 4IIRW 2011 Keynote

Convergence Powered by Semiconductors

Wireless segment expected to overtake PCs in 2011 Becoming world‘s leading market for semiconductor purchasing by OEMs

Sign of a fundamental shift from PCs to mobile devices

Driven by booming sales of smartphones and tablets

Source: IHS iSuppli, Mercury Research

0

100

200

300

400

500

600

700

800

2008 2009 2010 2011 2012

Unit shipment for PC versus Smartphone + tablets

PC Smartphone + Tablets

Unit s

hip

ment in

mill

ions

October 17, 2011 5IIRW 2011 Keynote

Leads to Highly Integrated Systems

Semiconductor content

increasing rapidly Semi value in electronic

systems reached all-time

high in 2010

Forecasted to continue

steady rise

Smart mobile devices

require highly

integrated SoCs Apps processors

Baseband processors

High-speed memory

MEMS and sensors

15.0%

17.0%

19.0%

21.0%

23.0%

25.0%

27.0%

29.0%

01 03 07 10 12F 15F

Source: ST, TI, IC Insights, Semico Research

Electronic System Semiconductor Content

Sem

iconducto

r C

onte

nt

Year

October 17, 2011 6IIRW 2011 Keynote

Application specific ‗tuned‘ Solutions

PerformanceMo

bile

De

skto

p

Tablets

MOBILE

COMPUTING DIGITAL

CONSUMER

Laptop,

Netbooks

Wireless

Connectivity

Feature

phones Smartphones

LOW POWER

Up to 1GHz

1-3GHz

STB

DTV

Graphics

Games

NetworkingWatts

Up to

‘00s

mW

Up to

‘0s

mW

CPUHIGH

PERFORMANCE> 3GHz

October 17, 2011 7IIRW 2011 Keynote

Outline

Introduction

Scaling Roadmap and its enablement

Lithography

Materials

3D devices and integration..

What is scaling and what is not scaling…

Critical device dimensions.. (area, density, pitch..)

Resistance and Capacitance

Juse targets..

K-value of ILD ( ILD TDDB and CPI)

Overcoming Reliability and Manufacturing Challenges

Enhancing our fundamental understanding of the degradation mechanisms..

Understanding correlation between circuits and device level degradation

Enabling assessment of device level degradation in circuits..

Tooling requirements.

Beyond 20 nm….

October 17, 2011 8IIRW 2011 Keynote

Three Key Technology EnablersR

ela

tive D

ie A

rea

90nm0.6X

80nm0.8X 65nm

0.8X45nm0.6X

32nm0.6X

130nmX

22nm0.8X

Strained Si High k / MG Multigate

15nm

Lithography Enabled

Materials Enabled

3D enabled

• Density

• Power / Performance

• Cost • Power / Performance

• Strained Silicon

• High K / Metal Gates

• Low-K

• Density

• Functionality

• Integration

October 17, 2011 9IIRW 2011 Keynote

Strained Silicon

Both electron and Hole

mobility is enhanced due to

suppressed intervalley

scattering and reduced

effective transport mass

Enhancement up to 80% has

been demonstrated for

NMOS and PMOS.

October 17, 2011 10IIRW 2011 Keynote

HKMG Product Demonstration

Foundry’s first HKMG product

Lessons learned

Materials integration as important as materials choice

HKMG is hard – but we have tamed the beast!October 17, 2011 11IIRW 2011 Keynote

3D Devices (FINFET/TRIGATE)

Need for low Vt and better

subthreshold slope drives 3D

Device approach.

MOSFET becomes a resistor

for short Channel lengths

and Drain competes with

Gate to control the channel

barrier.

Gate can not control the

leakage current paths that

are far from gate irrespective

of oxide scaling.

October 17, 2011 12IIRW 2011 Keynote

Packaging: 3D Innovation Timeline

2005 2015Late 90‘s

Fan Out WLPackages

3D IC Packages

MEMS

Logic

Analog

RF

DRAM

MPU

3D TSV Packages

3D RF-SiP

3D CIS

Wafer Level Packages

TSV CIS

WL-CSP CIS

WLP MEMS

RCP

System on

Wafer

MCM (WB)

Multi ChipSide-by-side

MCM (FC)

Fu

nctio

na

lity

3D stacking will enable significant improvementsin overall system performance

October 17, 2011 13IIRW 2011 Keynote

TSV

m-Bumps

3D Integration

3D IC integration is expected to be an industry

paradigm shift due to numerous potential

benefits

Multi-functionality in one unit, increased performance,

reduced power, small form factor, reduced cost

14

Thermal lid

Logic

Memory

Stack

MemLogic

Thermal lid

Interposer

3D Failure MechanismsTSV: Cu pumpout, dielectric

delamination, liner integrity,

EM, stress

m-bumps: Cracking (fatigue,

creep), misalignment; BEOL

damage

Thin Die: Warpage, fracture

Device: Mobility & reliability

(local heating) reduction due to

TSV proximity, Cu

contamination from weak TSV

liner, TTSV stress impact on

variability

BEOL: CPI stress due to TSV,

stiffer m-bumps

(R. Tummala, ICEPT 2005)

October 17, 2011 IIRW 2011 Keynote

System-On-Package

System-In-Package

Outline

Introduction

Scaling Roadmap and its enablement

Lithography

Materials

3D devices and integration..

What is scaling and what is not scaling…

Critical device dimensions.. (area, density, pitch..)

BEoL Resistance and Capacitance

Juse targets

K-value of ILD ( ILD TDDB and CPI)

Overcoming Reliability and Manufacturing Challenges

Enhancing our fundamental understanding of the degradation mechanisms..

Understanding correlation between circuits and device level degradation

Enabling assessment of device level degradation in circuits..

Tooling requirements.

Beyond 20 nm….

October 17, 2011 15IIRW 2011 Keynote

Device Scaling Basics

Scaling

Voltage V/a

Gate Length L/a

Wire Width W/a

tox tox/a

Diffusion Xd/a

Doping Na*a

Scaling results in Higher Density

Higher Speed

Lower Power

….

October 17, 2011 16IIRW 2011 Keynote

Gate

source drain

Wiring

W

XdL

tox

V

SRAM Area scaling

Technology Area (a.u)

130 1

90 0.5

65 0.25

45 0.125

28 0.0506

20 0.028

14 0.016

SRAM is uniquely preferred for on-chip cache for most applications Fast, dense, well known architecture

Used in custom and compiled memory

Memory on chip is increasing in SoC designs Not uncommon to see a few 100

Mbs in leading edge technologies

SRAM area scaling governed by Tinv, and RDF effects (in addition to patterning)

October 17, 2011 17IIRW 2011 Keynote

Vdd Scaling

Vdd scaling virtually stopped

after 90nm technology.

Introduction of HK-MG lead

to some reduction is Vdd.

Further scaling may be

possible with Trigate/FinFET

devices.

October 17, 2011 18IIRW 2011 Keynote

0.8

0.9

1

1.1

1.2

1.3

1.4

1.5

1.6

0 50 100 150 200

Volta

ge (

V)

Technology Node (nm)

?

Gate Dielectric Thickness Scaling

Tox scaling was the key knob for

technology scaling up till 90 nm.

Below this node the power

dissipation and reliability halted

further scaling and need for HK-

MG became necessary.

Note Vdd scaling halted as well.

A variety of material were

evaluated and HfOx proved most

successful

Further material changes seem

unlikely and we may again face no

further Tox scaling driven by

reliability unless Vdd scales. (IEDM

2011 paper by E. Cartier from IBM)

October 17, 2011 19IIRW 2011 Keynote

HK MGSiO2 SiON

Juse targets and implications for EM

Juse targets likely to remain similar

to previous node.

Cu Cross-section could scale as

much as 50% for tight pitch lower

levels.

This gap must be bridged by

Material engineering and more

precise accounting of EM

performance;

Cu-Alloy seed. (Resistivity hit,

industry standard, 20 nm option)

Metal Cap. (Manufacturability and

TDDB, …)

Short line EM boosts.

Vertical current flow rules.

Redundant via array boosts.

10-2

10-1

100

101

10 20 30 40 50 60 70 80 90

Juse Desired

Juse based Cu scaling

Juse with EM boostN

orm

aliz

ed J

use

Technology Node (nm)

October 17, 2011 20IIRW 2011 Keynote

K-Values not scaling

BEoL Dielectrics Porosity in ULK dielectrics has reached a threshold: k-values below 2.4 is very

challenging for reliability

High porosity in ULK dielectrics and litho/etch limits potentially increases metal

and via surface roughness (LER) after patterning, which drastically increases

localized e-fields at small pitches.

Cu liner getting thinner to maintain relative bulk Cu volume: liner integrity

against Cu diffusion increasingly difficult.

Challenges Capacitance scaling stops

IMD TDDB starting to become critical

CPI is a concern

October 17, 2011 21IIRW 2011 Keynote

BEoL Resistance and Capacitance Scaling

Resistance Increases with Scaling

Sidewall and Grain boundary scattering

become significant

Using Cu Alloy (for EM boost) further

increases resistivity

Limited Capacitance scaling

1.00

1.25

1.50

1.75

2.00

2.25

2.50

2.75

3.00

0 200 400 600 800

Cu Width (nm)

Rho (

uO

hm

-cm

)

[Standaert et al, AMC 2008].

RC Delay goes up as we scale.

100

101

10 20 30 40 50 60 70 80 90

Norm

aliz

ed R

C D

ela

y

Technology Node (nm)

October 17, 2011 22IIRW 2011 Keynote

Implications for IMD TDDB

Methodology Refinement Lifetime model debate and validation. Can Leverage from FEoL TDDB.

Debate over E-field models in progress. Recent models use aggressive

acceleration approach.[K. Croes et al., IRPS 2010].

Soft breakdown increasingly predominant for ULK dielectrics—use of SILC test

methodology provides a means for more confident time to fails.

―Lognormal-like‖ process variations at macroscopic level becoming

predominant, which may overwhelm the ―weakest-link‖ (Weibull)

characteristics at the microscopic level.

October 17, 2011 23IIRW 2011 Keynote

Chip Package Interaction

Chip Package Interaction (CPI) evaluates the effect the package has on the die

During the flip-chip assembly process, large Coefficient of Thermal Expansion

(CTE) mismatch between the silicon die and organic package substrate induces

large thermal strains

The interfaces between the active face of the die (BEOL) and the bumps or

underfill are the most susceptible to failure.

October 17, 2011 24IIRW 2011 Keynote

T2substrate

die

Underfill Curing ProcessULK, package, underfill, lid, etc

substrate

die T1Reflow Process

Lead-free bumps are critical

CPI Modeling Infrastructure

Technology Details

Dielectric stack

Material Library

(Standard Database)

Package & Assembly

Details

Bump, UBM, PI,

Passivation geometries

Package Level

+ Chip-Level

Parameters

BEoL stack

Parameters

25

Design Studies for

geometries e.g. Die

Size, UBM Type/Dia, PI

Opening, etc.

CPI

Model

Model

Validation e.g.

Warpage

Measurement

Design Studies for

BEoL stack

configurations

October 17, 2011 IIRW 2011 Keynote

Soft Errors

From Alpha particles (from radioactive impurities in Si/Package) & Cosmic

Rays (neutrons)

Dominant mechanism for SER in bulk CMOS is through direct charge

collection at transistor drains

Bulk technology 2-5x more sensitive than SOI technology

Impact of technology scaling: two competing trends

Smaller size/lower Vdd less node capacitance (less charge) increased vulnerability

Smaller size less area lower probability of strike

Overall, although feature size shrinks, the number of features grow, so the total system

area does not shrink

With tech node scaling, logic SER becoming comparable to SRAMs

SER susceptibility of latches will be similar to SRAMs, susceptibility of combinational

logic increasing rapidly

Correction schemes for SRAMs not feasible for latches due to their spatially distributed

nature

Circuit-level mitigation techniques for logic have high power, area and timing costs

October 17, 2011 26IIRW 2011 Keynote

Outline

Introduction

Scaling Roadmap and its enablement

Lithography

Materials

3D devices and integration..

What is scaling and what is not scaling…

Critical device dimensions.. (area, density, pitch..)

Resistance and Capacitance

Juse targets..

K-value of ILD ( ILD TDDB and CPI)

Overcoming Reliability and Manufacturing Challenges

Enhancing our fundamental understanding of the degradation mechanisms..

Understanding correlation between circuits and device level degradation

Enabling assessment of device level degradation in circuits..

Tooling requirements.

Beyond 20 nm….

27October 17, 2011 IIRW 2011 Keynote

Role of Reliability Engineers in Technology

Development

Technology Definition

Technology Development

Production

October 17, 2011 28

Overlay and

Variation of via CDs

worst case Min.

Insulator spacing.

GR must protect Min.

Ins. at target

Vdd+tolerance.

Provide Feedback

to the development

line on scaling

trends.

Validate the tends

as derived from

previous

technology nodes.

Develop new

methodologies

which would help

technology

enablement.

Qualification

Enable reliability

support for

overbiasing the

technology

Support custom

circuits and design

IIRW 2011 Keynote

Enabling technology via fundamental

understanding

Lifetime projections towards

use conditions require a

fundamental understanding of

Key parameters.

As an example in FEOL TDDB

the two key parameters are Voltage Acceleration

Transition to a energy driven model with

power law dependence

Weibull slope

Transition in HK-MG Dual layer material to

a higher Weibull slope in larger area

statistics..

29

Ln(Vg)Ln(T

BD)

TAP

Voper

10 years

October 17, 2011 IIRW 2011 Keynote

IIRW 2011 Keynote

Oxide breakdown – Energy Driven

Lower TBD as Vsub is increased (No change in Eox or Istress)

Can not be explained by Eox model

Supports energy driven BD

T. Nigam, PhD Thesis 1999

Other Publications

Vogel et al. TED, 47, 1183, 2000

DiMaria, JAP, 86, 2100, 1999

Umrda et al. JAP, 82, 297,1997

October 17, 2011 30

TDDB Voltage Acceleration

TOX dependent voltage acceleration parameter is measured

for TBD~exp(-gVg) dependence

Nearly constant exponent is measured for Power Law

(TBD~Vn)

(E. Wu, IRPS Tutorial 2005)

October 17, 2011 31IIRW 2011 Keynote

32

Basic TDDB Observations for HK

Significant SILC is measured on NFET during stress

Large number of defects are generated in HK.

In the literature, data is mostly collected on small areas

The obtained Weibull slope is limited by the interfacial oxide

Weibull slope increases with area for NMOS and PMOS

See Kerber, IRSP 2009

PFET Weibull slope is less than that of NFET

See Kerber IRPS 2009

Vertical area scaling works all the way to 1000mm2

Any theory proposed must explain all the above observations

October 17, 2011 32IIRW 2011 Keynote

Experimental Data – NMOS Thick IL

• Vertical area scaling is demonstrated over 2 decades in area

• Weibull slope gets progressively steeper as area increases

from 1.2 to 1.9.

October 17, 2011 33IIRW 2011 Keynote

A. Kerber, et al., IRPS 2009

Dielectric is subdivided into two layers

Top: Hi-K dielectric (HK)

Bottom: SiON interfacial layer (IL)

Defect size in Hi-K and SiON is the same

Defect generation remains uncorrelated (space and time)

Time-exponent of trap generation is the same in both layers:

Assumptions for Simulation of HK TDDB

38.0HKHK,OT tAN

38.0ILIL,OT tAN

ILHK AA with

HKAgate

channel

Hi-K

SiONILA

October 17, 2011 34IIRW 2011 Keynote

gate

channel

Hi-K

SiON

gategategate

Increasing Defect Generation Rate in HK

•t63 decreases

•High percentile: decreases to 0.4 (1 layer)

•Low percentile (large area) or short breakdown times: 1.1

(3 layer)

October 17, 2011 35IIRW 2011 Keynote

T. Nigam, et al., IRPS 2009

Short BD: probability

determined by

complete stack.

=0.38x5~1.9

ln(ln(1-F))=-6

ln(-ln(1-F))=-2

MC simulations

AHK=300AIL

Long BD: probability

determined only by IL.

=0.38x2=0.76

ln(-ln(1-F))=0.5

ln(-ln(1-F))=2

3-layer HK

2-layer IL

Nature of BD Path Changes

October 17, 2011 36IIRW 2011 Keynote

Scaling limitation of Tox for PMOS transistors

Use of 1st SBD as an indicator for circuit failure implies

poor reliability for PMOS

(Alam IRPS Tutorial 2003)

October 17, 2011 37IIRW 2011 Keynote

Enabling technology via device to circuit

correlation understanding

1st Breakdown does not destroy Transistor functionality

Impact of oxide breakdown on circuits then depends on post

breakdown defect generation and circuit sensitivity to

enhanced leakage. Successive breakdown and circuit implications

Multiple breakdown spots in a given area

Progressive breakdown and circuit implications

Growth of the 1st SBD spot into HBD

Fmax guard banding critical for products Using RO degradation as proxy one can provide a DC to AC level correlation

going from device level models to circuit implication

SRAM sensitivity to BTI Using simple circuits like Cross coupled Inverters device degradation and

recovery in SRAM like environment can be studied

October 17, 2011 38IIRW 2011 Keynote

0

10

20

30

0 100 200 300

Stress time (s)

off

IO

SC

(mA

) @

VO

SC

= 4

.4 V

1.55

1.60

1.65

1.70

f(M

Hz)

@ V

OS

C=

1.5

V

After undergoing several breakdowns,

the ring oscillator still functions

Kaczer et al., TED 49, p. 500 (2002)

aft

er

1:2

56

div

ide

r

October 17, 2011 39IIRW 2011 Keynote

Current jumps correlated to gate oxide BDs

VOSC = 4.4 V

VINP = 0 V

0

5

10

0 200 400Stress time (s)

off

IO

SC

(mA

)

―Satellite‖ spots identified as hot carrier emission by spectral and SPICE analysis

October 17, 2011 40IIRW 2011 Keynote

Progressive breakdown in TDDB

Progressive and successive breakdown is observed for large area devices.

Both enhance lifetime and increases Weibull slope.

1E-6

1E-5

1E-4

1E-3

1E-2

0.1 1 10 100 1000

1st BD

2nd BD

Progressive BD

Successive BD

Progressive BD Successive BD

October 18, 2011 41Confidential

Suñé/Wu/Lai, TED,2004

Alam, IEDM 2002

Monsieur et al. IRPS, 45, 2002,

Hosoi et al. IEDM, 155, 2002,

Linder/Stathis et al. EDL, 661, 2002;

IRPS, 402, 2003

Progressive Breakdown

Both t63 and Weibull slope increases with increase in acceptable Ifail.

Vmax boost of 350mV if Ifail increase to 50uA.

October 18, 2011 42Confidential

Ifail Weibull

Slope

Vmax

(V)

1uA 1.1 1.0

5uA 1.35 1.1

10uA 1.8 1.25

50uA 2.14 1.35

Read disturb example

When the cell holds a certain state (say ‗0‘)

PD1 and PU5 are under ―DC‖ PBTI stress

Weaker PD1 + weaker PU6 increases read

disturb

Increases read Vmin

Area of Focus needed

BTI(Vdd, time exponent, and recovery)

Recovery at time scales that matter (<us)

Understanding of these mechanisms

better will aid in a better overall attribute

for SRAMs

6T SRAM Cell – role of PBTI and NBTI

PD1

‘1’

PU5

WL

BL

PG3

Pulldown

Access

CH

‘0’

Pullup

PD2

PU6

BL

VDD

PG4

October 17, 2011 43IIRW 2011 Keynote

With introduction of MG/HK into CMOS technologies PBTI has

emerged as addition reliability challenge

Magnitude of PBTI similar to NBTI for technology relevant gate

stacks

-3 -2 -1 0 1 2 310

-3

10-2

10-1

100

2.2nm

1.7

1.3nm SiON / poly Si

1.6nm SiON / poly Si (S.Zafar, JAP05)

2.5nm HfO2 / TiN (S.Zafar, VLSI06)

HfO2 / TiN / poly Si

ab

s(

Vt) a

t 1

00

s (

V)

Vg-V

T (V)

2.2nm

A. Kerber, et al., TED 2008

Comparison of BTI in MG/HK to

conventional Poly Si / SiON gate stacks

10-5

10-3

10-1

101

103

105

10-7

10-6

10-5

10-4

10-3

10-2

10-1

100

101

102

103

|Vstress

| = 2V @ 125OC:

1.2 nm SiON, 1000 s

2.2 nm HfO2, 10 s

1.7 nm HfO2, 100 s

d(

Vt)/

dt (V

/s)

Relaxation time (s)

October 17, 2011 44IIRW 2011 Keynote

Comparison of measured and modeled CCI

transfer characteristics

Simulated CCI transfer

characteristics using SPICE

model match experimental

data well

Based on pre- and

post- stress device

characteristics

SRAM degradation

follows device level BTI

drift and recovery

-0.1 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7-0.10.00.10.20.30.40.50.60.7

SNL=VDD

SNL=GND

SN

R (

V)

SN

R (

V)

SN

R (

V)

SNL (V)

AC

0.00.10.20.30.40.50.60.7

0.00.10.20.30.40.50.60.7

Post:

Force SNL

Force SNR

Simulation

Pre:

Force SNL

Force SNR

Simulation

A. Kerber, et al., IRPS 2011

October 17, 2011 45IIRW 2011 Keynote

Static Noise Margin degradation and recovery

Static stress leads to

concurrent degradation /

improvement of SNM

Dynamic stress shows

improvement in SNM

likely caused by mismatch

reduction due to BTI

Significant recovery only for

static stress mode

0.10

0.15

0.20

0.25

0.30

0.35

10-5

10-2

101

104

SN

M (

V)

SNL=GND

10-2

101

104

Stress time (s)

10-2

101

104

SNL=VDD AC

10-5

10-2

101

104

0.10

0.15

0.20

0.25

0.30

0.35

SN

M (

V)

10-2

101

104

Recovery time (s)

10-2

101

104

SNLLO

& SNRHI

SNLHI

& SNRLO

A. Kerber, et al., IRPS 2011

October 17, 2011 46IIRW 2011 Keynote

RO Frequency Degradation

)I/I)./(I/I)./((2

1f/f dsatpdsatppdsatndsatnn

Vin=VG

VDD

NBTI stress

NMOS HCI

stress

• HCI Occurs only during switching and the equivalent

stress time is a function of rise and fall time

(teq=tuse.Z(tr/tf))

• NBTI occurs only during off state and so teq= tuse/2

T. Nigam, et al., IRPS 2009

October 17, 2011 47IIRW 2011 Keynote

GlobalFoundries ConfidentialGlobalFoundries Confidential

Device – Ckt level Reliability Correlation: AC RO

Ring Oscillators are stressed for frequency degradation

as a function of stress voltage and correlated to device

level model.

1

10

10-1

100

101

102

103

104

AC RO data at 100C

%F

max

Time (hrs)

Tox=13.1A

1.6V1.5V1.4V

Good correlation between data

and prediction based on DC

degradation data.

Ref: T. Nigam et al, IRPS 2009.

Individual Components - II

• Process optimization needs to comprehend the

individual components at the typical operating voltage

T. Nigam, et al., IRPS 2009

0%

20%

40%

60%

80%

100%

10k

sec

100 h

rs

10 y

rs

10k

sec

100 h

rs

10 y

rs

10k

sec

100 h

rs

10 y

rs

1.2V 1.4V 1.6V

Norm

aliz

ed c

ontr

ibution

nbti

hci(p)

hci(n)

October 17, 2011 49IIRW 2011 Keynote

Outline

Introduction

Scaling Roadmap and its enablement

Lithography

Materials

3D devices and integration..

What is scaling and what is not scaling…

Critical device dimensions.. (area, density, pitch..)

Resistance and Capacitance

Juse targets..

K-value of ILD ( ILD TDDB and CPI)

Overcoming Reliability and Manufacturing Challenges

Enhancing our fundamental understanding of the degradation mechanisms..

Understanding correlation between circuits and device level degradation

Enabling assessment of device level degradation in circuits..

Tooling requirements.

Beyond 20 nm….

October 17, 2011 50IIRW 2011 Keynote

Beyond 20nm: What‘s Next?

Immersion

Lithography

Strained

Silicon

3D

IntegrationExtreme

Ultraviolet (EUV)

High K/

Metal Gate

Non-Planar

StructuresSource Mask

Optimization

Ultra Low-k

Dielectrics

32/28nm 16/14nm45/40nm 22/20nm

October 17, 2011 51IIRW 2011 Keynote

14nm and Beyond

Multi-gate FinFET

New transistor structure

Smaller geometries

Low operating voltage for power/performance improvement

Successfully demonstrated in SRAM

Source Mask Optimization

Improves pattern fidelity on wafers by computational optimization of lithography light source and reticle

ETSOI

Geometrical confinement

reduces leakage

Further innovations

Packaging

Novel device architectures

(III-V, Ge channels)

Ultimate replacement for

the CMOS switch

October 17, 2011 52IIRW 2011 Keynote

Lithography: The Industry Needs EUV

Continuing to Drive Collaborative R&D

Today: 2001-2010 2008: First full-field EUV patterning

>60 EUV masks shipped by Dresden mask house

Leading efforts in Line Edge Roughness (LER)

Tomorrow: Production-level EUV

tool in Fab 8 Installation in 2H 2012

Development pipeline to enable

volume production by 2014/2015

Leveraging work at CNSE and IMEC

Working with tool community

to insert EUV in second phase of 20nm

EUV mask produced at AMTC

Alpha Demo Tool at CNSE Albany

October 17, 2011 53IIRW 2011 Keynote

Product Reliability

Predictive capability improvement and increased design for

reliability required to offset margin reduction from scaling to

produce reliable products.

54

Reduction in Intrinsic Lifetime with

Scaling Limited to no Vdd reduction with node scaling

Tinv /Design Rule @ ~ same Vdd

Higher power density: Temperature

More functionality, SOC complexity: Chip Area

Aggressive Burn-In incorporation leads to earlier

wear-out

Enhanced product wear out correlation

to Device/Circuit-level REL models Better understanding of physics of wear out

Methodology enhancements: TDDB PBD, BTI

recovery, EM SEB, BTS SBB

Design for Reliability Degradation-aware design

Increased margin to failure by circuit- and

architectural-level compensation

A

B

C

A

C

Early Life Useful Life End of Life

Defect Driven Wearout

No BI

With BI

B

Wearout from GOX,

EM, SM, ILD BTS

October 17, 2011 IIRW 2011 Keynote

Summary

Semiconductor industry on path towards sub 20 nm

technology Key Challenges continue to be

Lithography

Material innovation and integration with an eye towards manufacturability

Building in Reliability Margins

Reliability Challenges Comprehend and model the impact of material change

Develop fundamental physical understanding

Leverage learning from other areas

Comprehend and link device level degradation to circuit level degradation

Provide designer with tools to build reliability aware designs

October 17, 2011 55IIRW 2011 Keynote

Acknowledgements

GLOBALFOUNDRIES FEOL Reliability Team A. Kerber, B. Parameshwaran, B. McMahon, ..

GLOBALFOUNDRIES BEOL Reliability Team P. Justison, Kok-Yong Yiang

GLOBALFOUNDRIES SRAM Team Srinath Krishnan, S. Balasubramanian

GLOBALFOUNDRIES Marketing Team Kelvin Low and Jason

ISDA Alliance Team in NY

October 17, 2011 56IIRW 2011 Keynote

Trademark Attribution

GLOBALFOUNDRIES, the GLOBALFOUNDRIES logo and combinations thereof are trademarks of GLOBALFOUNDRIES Inc. in the

United States and/or other jurisdictions. Other names used in this presentation are for identification purposes only and may be trademarks

of their respective owners.

©2011 GLOBALFOUNDRIES Inc. All rights reserved.

October 17, 2011 57IIRW 2011 Keynote