UPP Product Cataloue مواصفات انابيب

protecting your liquid assets

Product Catalogue

protecting your liquid assets

Pipe Description:

UPP systems is an underground piping system for hydrocarbon liquid fuel and vapour transfer manufactured using the latest co-extrusion technology. UPP may be used equally for suction (vacuum) or pressurized systems with fuel dispensers, in addition to pipelines acting at atmospheric pressure (ie. gravity fi lling lines).

Approvals:

UPP has received a large number of approvals from worldwide authorities and environment agencies, probably more than any other similar system. The entire UPP product range is independently tested to meet Energy Institute (UK) and Underwriters Laboratories Inc (US) performance standards. In addition, UPP products are continually monitored by the ERA FUELSTAR surveillance scheme set up by third party testing lab, ERA, in conjunction with the Energy Institute and Shell. EN14125 and UL971 approved.

WORLD CLASS PIPEWORK SOLUTIONS FROM PETROTECHNIK®

Primary Pipe Construction:

Black outer structural layer of the pipe is High Density Polyethylene (HDPE), grade, PE80 or PE100 which allows the use of electrofusion couplers and fi ttings to construct an infi nite variety of pipeline confi gurations. Puncture resistant PE is also resistant to microbial and rodent attack.

The intermediate is a tie-layer (adhesive) which permanently bonds the polyethylene layer to the polyamide (nylon) layer

The yellow inner barrier layer of UPP Extra pipe is specially formulated “fuel proof” nylon which displays exceptional resistance to absorption and permeation of both gasoline and alcohol fuel blends.

The smooth bore and low friction loss of UPP Extra permit fuel and vapour fl ows at higher velocities than steel pipework with lower hydraulic losses.

UPP utilizes a Standard Dimensional Ratio Design of 11 and is pressure rated to 10 bar (150 psi) at 20°C. Rupture pressure is typically 40 bar (600 psi) providing a generous margin of safety.

There is no requirement for a concrete trench because fusion welded HDPE pipe has no joints and is structurally resistant to the weight of backfi ll material and dynamic traffi c loads. Over 25 year’s experience shows no pipe failures and no loss into the ground due to product failure

PetroTechnik is the leading worldwide innovator, provider and distributor of UPP polyethylene containment, piping and tightness testing systems for the transfer of fl ammable liquids underground.

PetroTechnik’s UPP Extra pipe with its nylon permeation barrier meets both the UK’s Energy Institute and USA’s UL971 specifi cations for non-metallic underground fuel pipework in addition to major oil companies in-house specifi cation (see separate catalogue for UL approved pipework).

For more information on UPP Systems from PetroTechnik Ltd, please visit our websitewww.petrotechnik.com

UIM

-V1.00 .11.04

Primary Pipe 5Primary Fittings 6-12

Secondary Containment Pipe 13Secondary Containment Fittings 14-17

Access Covers, Sumps and Chambers 18Entry Fittings 19-21

Miscellaneous Fittings 22Miscellaneous Items 23

Tools 24-28

Seal / Holesaw / Clamp Matrix 29

CONTENTS

UPP Installer Training - is your or your installers’ training up to date?Contact PetroTechnik to renew or refresh your training

www.petrotechnik.com / T: +44 (0)1473 243300 / E: [email protected]

4

5

UPP Extra Pipe - linedØ (mm) Description Product Code Unit Pack Weight per

unit/meter (kg)Weight per

unit/foot (lbs)

32 Lined pipe 001-032-100 100m Coil 100m 0.29 0.19

50 Lined pipe

001-050-006 6m Stick 696m

0.66 0.45001-050-050 50m Coil 50m

001-050-100 100m Coil 100m

63 Lined pipe

001-063-006 6m Stick 408m

1.05 0.70001-063-007 7.5m Stick 510m

001-063-008 8m Stick 544m

001-063-085 85m Coil 85m

90 Lined pipe001-090-006 6m Stick 204m

2.11 1.42001-090-050 50m Coil 50m

110 Lined pipe 001-110-006 6m Stick 138m 3.15 2.12

160 Lined pipe 001-160-012 12m Stick 12m 5.49 3.69

UPP Extra Pipe - lined fi ll/ventØ (mm) Description Product Code Unit Pack Weight per


unit/foot (lbs)

110 Fill/vent pipe 001-110-006-FILL 6m Stick 138m 2.3 1.55

PRIMARY PIPE

UPP Extra pipe is fully rated for 10 bar operation

UPP Pipe - unlined ventØ (mm) Description Product Code Unit Pack Weight per


unit/foot (lbs)

50 Unlined pipe000-050-100 100m Coil 100m 0.66 0.44

000-050-100-17 100m Coil 100m

63 Unlined pipe000-063-006-17 6m Stick 408m 4.66 10.28

000-063-085-17 85m Coil 85m 61 134.5

90 Unlined pipe 000-090-006-17 6m Stick 204m 1.5 3.3

Not for use with liquid fuels

UPP Extra Pipe - lined electrical conduitØ (mm) Description Product Code Unit Pack Weight per


unit/foot (lbs)

32 Electrical conduit 001-032-100-EC 100M Coil 100m 0.29 0.19

6

Tee - reducing

Ø (mm) Description Product Code Pack Weight perunit/meter (kg)

Weight perunit/foot (lbs)

90x90x63 Reducing tee 08-090-063-L 15 0.83 1.8

ReducerØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

50x32 Reducer 09-050-032-L 40 0.07 0.15

63x32 Reducer 09-063-032-L 28 0.11 0.24

63x50 Reducer 09-063-050-L 24 0.13 0.29

90x50 Reducer 09-090-050-L 15 0.29 0.64

90x63 Reducer 09-090-063-L 20 0.32 0.71

110x63 Reducer 09-110-063-L 10 0.47 1.04

110x90 Reducer 09-110-090-L 9 0.55 1.21

160x110 Reducer 09-160-110-L 4 1.24 2.73

Reducer - electrofusionØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

90x63 EIF reducer 09-090-063-EIF 30 0.35 0.77

110x90 EIF reducer 09-110-090-EIF 16 0.68 1.50

End capØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

32 End cap 10-032-L 50 0.02 0.04

50 End cap 10-050-L 30 0.05 0.11

63 End cap 10-063-L 50 0.08 0.18

90 End cap 10-090-L 18 0.24 0.53

110 End cap 10-110-L 12 0.38 0.84

PRIMARY FITTINGS

Welding couplerØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

32 Welding coupler 02.32 50 0.06 0.13

50 Welding coupler 02.50 20 0.08 0.18

63 Welding coupler 02.63 25 0.12 0.26

90 Welding coupler 02.90 18 0.2 0.44

110 Welding coupler 02.110 15 0.36 0.79

160 Welding coupler 02.160 4 0.53 1.17

7

90° ElbowØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

32 90° elbow 03.32 40 0.06 0.13

50 90° elbow 03-050-L 30 0.16 0.35

63 90° elbow 03-063-L 20 0.27 0.60

90 90° elbow 03-090-L 8 0.69 1.52

110 90° elbow 03-110-L 8 1.14 2.51

160 90° elbow 03.160 4 2.24 4.94

90° Elbow - electrofusionØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

50 EIF 90° elbow with clamping feature 03-050-EIF 30 0.20 0.44

63 EIF 90° elbow with clamping feature 03-063-EIF 18 0.30 0.66

90 EIF 90° elbow 03-090-EIF 15 0.69 1.52

110 EIF 90° elbow 03-110-EIF 8 1.18 2.60

UPP Extra 90° elbow - linedØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

90 90° elbow lined 03-90-LS-3 10 1.04 2.29

110 90° elbow lined 03-110-LS-3 10 1.56 3.43

45° ElbowØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

50 45° elbow 04-050-L 25 0.13 0.29

63 45° elbow 04-063-L 30 0.22 0.49

90 45° elbow 04-090-L 16 0.57 1.26

110 45° elbow 04-110-L 10 0.92 2.03

160 45° elbow 04.160 6 1.4 3.08

Select 03.160 (SC) for Secondary Containment of these elbows

PRIMARY FITTINGS

UPP Extra 45° elbow - linedØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

90 45° elbow lined 04-90-LS-3 10 0.8 1.76

110 45° elbow lined 04-110-LS-3 10 1.22 2.68

Select 04.160 (SC) for Secondary Containment of these elbows

8

TeeØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

32 Tee 08.32 20 0.08 0.18

50 Tee 08-050-L 20 0.21 0.46

63 Tee 08-063-L 25 0.37 0.82

90 Tee 08-090-L 7 1.02 2.25

110 Tee 08-110-L 5 1.63 3.59

160 Tee 08.160 3 0.84 1.85

45° Elbow - electrofusionØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

50 EIF 45° elbowwith clamping feature 04-050-EIF 30 0.16 0.35

63 EIF 45° elbowwith clamping feature 04-063-EIF 24 0.25 0.55

90 EIF 45° elbow 04-090-EIF 20 0.56 1.23

110 EIF 45° elbow 04-110-EIF 12 0.97 2.14

Tee - electrofusionØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

50 EIF teewith clamping feature 08-050-EIF 22 0.25 0.55

63 EIF teewith clamping feature 08-063-EIF 12 0.41 0.90

90 EIF tee 08-090-EIF 10 0.87 1.92

110 EIF tee 08-110-EIF 6 1.53 3.37

Tee - longØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

90 Long tee 08-090-L 7 1.04 2.29

90 Long tee (modifi ed) 08.90.L-1 7 0.86 1.89

08.90.L-1 is designed for use with the 08.160(SC) secondary containment tee

PRIMARY FITTINGS

63

90

110

9

Flange - circular for stubØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

32 Flange 06.32 34 0.44 0.97

50 Flange 06.50 17 1.54 3.39

63 Flange 06.63 15 0.88 1.94

90 Flange 06.90 9 1.4 3.08

110 Flange 06.110 13 1.44 3.17

160 Flange 06.160 1 5.52 12.14

GasketØ (mm) Description Product Code Pack Weight per

unit/meter (kg)Weight per unit/

foot (lbs)

32 Gasket 07.32 10 0.012 0.03

50 Gasket 07.50 10 0.02 0.04

63 Gasket 07.63 10 0.02 0.04

90 Gasket 07.90 10 0.04 0.09

110 Gasket 07.110 10 0.042 0.09

160 Gasket 07.160 5 0.1 0.22

StubØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

32 Stub 05.32 50 0.06 0.13

50 Stub 05.050-L 50 0.12 0.26

63 Stub 05.063-L 30 0.18 0.40

90 Stub 05.090-L 12 0.48 1.06

110 Stub 05.110-L 8 0.7 1.54

160 Stub 05.160-L 6 1.66 3.65

Above fl anges are to EN 1092 (PN16) ANSI fl anges available on request ASA 150 / ANSI B16.5

Termination - Male (Stainless Steel) - Aviation & AdBlueØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

32 1" BSPT 81.032 SS BSPT 1 0.256 0.56

50 1½" BSPT 81.050 SS BSPT 1 0.502 1.1

63 2" BSPT 81.063 SS BSPT 1 0.756 1.7

Termination - Female (Stainless Steel) - Aviation & AdBlueØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

32 1" BSPT 82.032 SS BSPT 1 0.250 0.55

50 1½" BSPT 82.050 SS BSPT 1 0.575 1.3

63 2" BSPT 82.063 SS BSPT 1 0.785 1.7

Larger diameter union fi ttings on request

Termination - Union AdaptorØ (mm) Description Product Code Pack Weight per

unit/meter (KG)Weight per unit/

foot (lbs)

32 1" union adaptor BSP 11.32UF 20 0.34 0.75

STUB FLANGE ASSEMBLY & TERMINATIONS

10

Termination - union adaptor (bronze)Ø (mm) Description Product Code Pack Weight per


unit/foot (lbs)

501½" union adapter BSPT 82.050 UF BSPT 6 0.94 2.07

1½" union adapter NPT 82.050 UF NPT 6 0.94 2.07

632" union adapter BSPT 82.063 UF BSPT 6 1.22 2.68

2" union adapter NPT 82.063 UF NPT 6 1.22 2.68

Spare gasket for 82.050 UF 11.50G 10 0.004 0.009

Spare gasket for 82.063 UF 11.63G 10 0.003 0.007

Termination - threaded female (bronze)Ø (mm) Description Product Code Pack Weight per


unit/foot (lbs)

501½" BSPT 82.050 BSPT 6 0.64 1.41

1½" NPT 82.050 NPT 6 0.64 1.41

63

1½" BSPT 82.063.1 BSPT 6 0.82 1.80

1½" NPT 82.063.1 NPT 6 0.82 1.80

2" BSPT 82.063 BSPT 6 0.80 1.76

2" NPT 82.063 NPT 6 0.80 1.76

903" BSPT 82.090 BSPT 2 2.18 4.80

3" NPT 82.090 NPT 2 2.18 4.80

1104" BSPT 82.110 BSPT 2 5.06 11.15

4" NPT 82.110 NPT 2 5.06 11.15

Termination - Elbow (bronze)Ø (mm) Description Product Code Pack Weight per


unit/foot (lbs)

50 1½" elbow NPT female 83.050 NPT 6 0.74 1.63

631½” elbow NPT female 83.063.1 NPT 5 1.38 3.04

1½" elbow BSPT female 83.063.1 BSPT 5 1.38 3.04

Termination - Elbow Union (bronze)Ø (mm) Description Product Code Pack Weight per


unit/foot (lbs)

1½" 1½" elbow NPT union 83.050 UF NPT 5 1.28 2.82

1½" 1½" elbow NPT union 83.063.1 UF NPT 4 1.86 4.10

Termination - threaded male (bronze)Ø (mm) Description Product Code Pack Weight per


unit/foot (lbs)

501½" BSPT 81.050 BSPT 6 0.54 1.19

1½" NPT 81.050 NPT 6 0.54 1.19

63

2" BSPT 81.063 BSPT 6 0.8 1.76

2" NPT 81.063 NPT 6 0.82 1.80

1½" NPT 81.063.1 NPT 6 0.8 1.76

1½" BSPT 81.063.1 BSPT 6 0.8 1.76

903" BSPT 81.090 BSPT 2 2.04 4.5

3" NPT 81.090 NPT 2 2.04 4.5

1104" BSPT 81.110 BSPT 2 3.80 8.36

4" NPT 81.110 NPT 2 3.80 8.36

TERMINATION FITTINGS

11

Coupling fl ange - femaleØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

1.5" (50mm) Coupling fl ange DN40F 30 0.418 0.92

2" (63mm) Coupling fl ange DN50F 30 0.498 1.10



Coupling fl ange - maleØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

1.5" (50mm) Coupling Flange BSP DN40M 30 0.49 1.08

2" (63mm)Coupling Flange BSP DN50M 25 0.66 1.45

Coupling Flange NPT DN50M NPT 40 0.634 1.39

3" (90mm) Coupling Flange BSP DN80M 10 1.312 2.89

4" (110mm) Coupling Flange BSP DN100M 8 2.44 5.37

Gasket and bolt set for coupling fl angeØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

1.5" (50mm) Gasket and bolt set DN40/2 10 0.12 0.26

2" (63mm) Gasket and bolt set DN50/2 10 0.108 0.24



Termination - Quick releaseØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

63 2" Quick Release 80.063 QL 6 0.45 0.99

90 3" Quick release 80.090 QL 2 1.25 2.75

Termination - fl angedØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

50 Flanged Termination 80.050F 6 0.57 1.26




TERMINATION FITTINGS

12

Compression Termination - for 32mm conduitØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

32 32mm 1" Compression - Orange 11-032-EC 25 0.106 0.23

Termination - compression straightØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

32 1" BSP male compression 11.321 25 0.42 0.92

50 1½" BSP compression 11.501 10 1.02 2.24

Termination - compression teeØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

50 1½" BSP compression tee 11.505 5 2.5 5.50

Termination - compression elbowØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

50 1½" BSP female compression elbow 11.503F 5 1.58 3.48

Spare olive for 11.50XØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

50 Spare olive 11.501.OL 10 0.02 0.04

Wipex couplingØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

631½" BSP male thread 12.63.1 12 1.09 2.40

2" BSP male thread 12.63 12 1.02 2.24

90 3" BSP male thread 12.90 6 2.728 6.00

110 3" BSP male thread 12.110 4 3.5 7.70

63 O-Ring for 12.63 12.63.OR 1 0.002 0.004

110 O-Ring for 12.110 12.110.OR 1 0.002 0.004

Spare olive compatible with 11.503F & 11.505

Subject to availability

COMPRESSION TERMINATION FITTINGS

13

Secondary Containment pipe - sleeveØ (mm) Description Product Code Unit Pack Weight per


unit/foot (lbs)

63 Secondary sleeve 000-063-008-SC 8m Stick 544m 0.502 1.11

75 Secondary sleeve000-075-006-SC 6m Stick 276m 0.669 1.48

000-075-008-SC 8m Stick 368m 0.669 1.48

110 Secondary sleeve (black pipe) 000-110-006-SC 6m Stick 138m 1.461 3.22

160 Secondary sleeve(black pipe) 000-160-006-SC 6m Stick 54m 3.02 6.66

Secondary Contained pipe - coaxialØ (mm) Description Product Code Unit Pack Weight per


unit/foot (lbs)

40/32 Coaxial UPP Extra001-040-032-050 50m coil 50m 0.64 1.41

001-040-032-100 100m coil 100m 0.6 1.32

63/50 Coaxial UPP Extra

001-063-050-010 10m stick 10m 1.166 2.57

001-063-050-030 30m coil 30m 1.166 2.57

001-063-050-100 100m coil 100m 1.166 2.57

75/63 Coaxial UPP Extra

001-075-063-010 10m Stick 460m 1.717 3.79

001-075-063-030 30m coil 30m 1.717 3.79

001-075-063-050 50m coil 50m 1.717 3.79

Flexible ductØ (mm) Description Product Code Unit Pack Weight per


unit/foot (lbs)

110 Flexible PE duct 00-110-050-DUCT-2 50m coil 50m 0.533 1.18

SECONDARY CONTAINMENT PIPE

6

14

UPP Extra Secondary Containment 90° bend-long

Ø (mm) Description Product Code Pack Weight perunit/meter (kg)


110/63 SC 90° co-axial bend long 03.110.63(SC).L 1 1.36 2.99

UPP Extra Secondary Containment tee-longØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

110/63 SC tee long 08.110.63(SC).L 1 1.55 3.42

UPP Extra Secondary Containment 90° bendØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

110/63 SC 90° co-axial bend 03.110.63(SC) 15 0.64 1.41

Secondary Containment welding couplerØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

40 SC welding coupler 02.40(SC) 20 0.06 0.13






200 SC welding coupler (for 308-R) 02.200(SC) 4 0.96 2.11

SECONDARY CONTAINMENT FITTINGS

Secondary Containment 90° elbowØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

75 SC 90° elbow 03.75(SC) 40 0.12 0.26

110 SC 90° elbow 03.110(SC) 20 0.27 0.59

160* SC 90° elbow 03.160(SC) 5 0.95 2.09

*For use with 03.90.LS-2 & 03.110.LS-2 only

15

*For use with 03.90.LS-2 & 03.110.LS-2 only

Secondary Containment 45° elbowØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

160* SC 45° elbow 04.160(SC) 5 0.7 1.54

Secondary Containment teeØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

75 SC tee 08.75(SC) 20 0.14 0.31

110 SC tee 08.110(SC) 15 0.376 0.83

160 SC tee 08.160(SC) 5 1.16 2.55


Secondary Containment reducerØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

110x75 SC reducer 09.110.75(SC) 15 0.1 0.22

125x110 SC reducer 09.125.110(SC) 40 0.146 0.32

160x110 SC reducer 09.160.110(SC) 5 0.2 0.44

160x125 SC reducer 09.160.125(SC) 5 0.21 0.46

Secondary Containment sliding reducer with couplerØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

75x40 SC EIF sliding reducer 13.75.40(SC) 40 0.162 0.36

Secondary Containment terminating boot / with test portØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

40x32SC terminating boot 29-040-032-1 50 0.09 0.2

SC terminating boot (TP) 29-040-032-TP-1 100 0.09 0.2





16

Secondary Containment terminating reducer / with test portØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

40x32 SC welding reducer 49-040-032 50 0.06 0.13

40x32 SC welding reducer (TP) 49-040-032-TP 50 0.08 0.18

63X50 SC welding reducer 49-063-050 45 0.18 0.40

63X50 SC welding reducer (TP) 49-063-050-TP 45 0.2 0.44

75x63 SC welding reducer 49-075-063-1 25 0.2 0.44

75x63 SC welding reducer (TP) 49-075-063-TP-1 25 0.22 0.48

110x63 SC welding reducer 49-110-063(SC) 15 0.48 1.06

110x75 SC welding reducer 49-110-075(SC) 15 0.48 1.06





160x90 SC terminating reducer 13.160.90 10 0.62 1.36

160x90 SC terminating reducer (TP) 13.160.90.TP 10 0.65 1.43

160x110 SC terminating reducer 13.160.110 10 0.55 1.21

160x110 SC terminating reducer (TP) 13.160.110.TP 10 0.583 1.28


Secondary Containment end capØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

125 SC End cap 10.125(SC) 10 0.14 0.31

17

Secondary Containment leak detector & accessoriesDescription Product Code Pack

Nitrogen gas pressurised leak detector 230V LD-UPP-2 1

Enclosure IP65 for outdoor LD-UPP-3 (fi ll point mounting) LD-PROTECTIVE BOX 1

Siren acoustic alarm 108dB IP55 230V LD-SIGNAL HORN 1

Beacon fl ashing visual alarm IP54 230v with siren LD-FLASHING LIGHT 1

Manifold - 2 UPP SC LinesManifold - 4 UPP SC LinesManifold - 6 UPP SC LinesManifold - 8 UPP SC Lines

LD-MANIFOLD-2LD-MANIFOLD-4LD-MANIFOLD-6LD-MANIFOLD-8

Leak detection connecting tubeØ (mm) Description Product Code Pack

6 Leak detection connecting tube (600mm) LDT 60-1 1

For use with 13, 29 & 49 series fi tted with schrader valve. Other types of test-port available upn request

SECONDARY CONTAINMENT LEAK DETECTION

Secondary Containment leak detector & accessoriesDescription Product Code Pack

Pumped pressure leak detector 230V LD-UPP-3 1

Siren acoustic alarm 108dB IP55 230V LD-SIGNAL HORN 1

Beacon fl ashing visual alarm IP54 230v with siren LD-FLASHING LIGHT 1

Air Filter LD3-F 1

Manifold - 2 UPP SC LinesManifold - 3 UPP SC LinesManifold - 4 UPP SC LinesManifold - 5 UPP SC Lines

LD3-M2LD3-M3LD3-M4LD3-M5

18

Access covers (with frame & handle)Size (mm) Description Product

Code Pack Weight perunit/meter (kg)


760x760 Square Power-lift cast iron access cover - fl at PC76-D400 1 120 264.00

770x770 Square Power-lift cast iron access cover - raised PC77 1 130 286.65

Handle for PC 51/76/77/95 PC76/H 1 1.06 2.34

Gasket for PC76 Access Cover [Not for D400] PC76/J 1 0.3 0.66

Tank access chamber - polyethyleneSize (mm) Description Product



1200x1200x1580 Polyethylene tank chamber DC4830SB 1 78 171.60

Gasket kit for DC4830SB DC4830SBG 1 3.04 6.70

Dispenser sump - polyethylene / stabiliser barSize (mm) Description Product



535x280 Dispenser sump DS2111 1 17.4 32.28

1030x280 Dispenser sump DS4111 1 28 61.60

11" Stabiliser bar DS-SB11 1 2.74 6.03

760x430 Dispenser sump DS-3017 1 24 52.80

1110x430 Dispenser sump DS-4417 1 31.2 68.64

17" Stabiliser bar DS-SB17 1 2.58 5.68

915x430 Dispenser sump (fi ts Encore dispenser) DS3617 ENCORE 1 35.91 79.00

17" Stabiliser bar for Encore dispenserDS-SB17.1 ENCORE KIT

1 3.18 7.00

NewTank access chamber - polyethylene electrofusion

Size (mm) Description ProductCode Pack Weight per


unit/foot (lbs)

Polyethylene fusion tank chamberDeep burial chamber assembly with watertight lid

LA-002-001 1 75 165

Polyethylene fusion tank chamberShallow burial chamber assembly with watertight lid

LA-002-002 1 60 132

PE Chamber base only LA-004-001 1 25.8 56.88

PE Chamber shallow burial riser LA-006-002 1 24.8 54.67

PE Chamber harness assembly LA-011-001 1 2.23 4.92

ACCESS COVERS, SUMPS AND CHAMBERS

Composite Access covers (with frame & handle)Size (mm) Description Product



Ø900 Composite composite access cover PCC90 1

19

Backing ringDescription Product Code Pack Weight per


unit/foot (lbs)

Extra backing ring for PS3 PS3/R 1 0.25 0.55

Extra backing ring for PS6 PS6/R 1 0.42 0.92

Mechanical entry seal - PetrosealØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

50/63/75 Mechanical entry seal PS3 20 0.624 1.37

90/110/160 Mechanical entry seal PS6 10 1.116 2.46

See page 25 for appropriate holesaws

For use with Polyethylene sumps

Suitable for use with both 32mm and 40mm pipeSee page 25 for appropriate holesaws

See page 25 for appropriate holesaws and clamps

Jubilee clip - band clampØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

70-90 Jubilee clip for 75mm pipe SS 4 100 0.04 0.09

90/110/160 Jubilee clip for 90mm pipe SS 5 10 0.05 0.11

158-190 Jubilee clip for 160mm pipe SS 8 50 0.08 0.18

Bulkhead - conduit sealØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

2” Seal for 32mm pipe SB2.C01 25 0.16 0.35

2” Seal for 40mm pipe SB2.C01-5 24 0.13 0.29

Electrofusion entry sealØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

40 Electrofusion seal 302-040 45 0.1 0.22

125 Electrofusion seal ring - extended 305-R-1 10 0.3 0.66

200 Electrofusion seal ring - extended 308-R 5 0.3 0.66

50/63/75 Electrofusion seal with rubber boot 305 10 0.44 0.97

50/63/75 Electrofusion seal with rubber boot 308-075 5 0.66 1.45

90/110/160 Electrofusion seal with rubber boot 308 5 0.66 1.45

ENTRY FITTINGS

20

Also seals to 110 and 50mm rigid duct

See page 24 for appropriate holesaws and clampsNB. No rubber boot. Fuses to either UPP primary or secondary containment pipe

Additional boot for electrofusion sealSize (mm) Description Product



50/63/75 Boot kit 305-SB 20 0.2 0.44

50/63/75 Boot kit - wide angle access 308-075-SB 5 0.66 1.45

90 Boot kit 305-090-SB 10 0.16 0.35

110 Boot kit 305-110-SB 25 0.18 0.40

90/110/160 Boot kit 308-SB 10 0.34 0.75

Electrofusion entry seal - electricalSize (mm) Description Product



40/32/18/12 Electrical electrofusion seal 305 Electrical 10 0.5 1.10

40/32/18/12 Spare electrical boot 305 Electrical SB 20 0.30 0.66

Electrofusion entry seal with integrated couplerSize (mm) Description Product



63 Electrofusion seal with integrated welding coupler 303-063-EIF 20 0.24 0.53

75 Electrofusion seal with integrated welding coupler 303-075-EIF 20 0.24 0.53

Electrofusion entry seal with integrated couplerSize (mm) Description Product



50 Electrofusion seal with integrated welding coupler with test port 304-110-050-TP 1 0.49 1.08




90 Electrofusion seal with integrated welding coupler 304-110-090 5 0.56 1.23

110 Electrofusion seal with integrated welding coupler 305-125-110 5 0.92 2.03

110 Electrofusion seal with integrated welding coupler 305-125-110-TP 5 0.91 2.00

ENTRY FITTINGS

21

Fibreglass entry seal - for double wall sumps*Size (mm) Description Product



75 Fibreglass entry seal FEB-D-075-1 2 2.16 4.76

75 Internal cover for GRP seal FBC-N-075 10 0.4 0.89

75 External cover for GRP seal FBC-X-075 10 0.4 0.89

75 Internal Fibreglass curved packer FBP-N-075 1 0.1 0.2

75 External Fibreglass curved packer FBP-X-075 1 0.1 0.2

110 Fibreglass entry seal FEB-D-110-1 1 4.6 10.14

110 Internal cover for GRP seal FBC-N-110 10 0.6 0.13


110 Internal Fibreglass curved packer FBC-N-110 10 0.6 0.13

110 External Fibreglass curved packer FBC-X-110 10 0.6 0.13

New Fibreglass entry seal - for single wall sumps*Size (mm) Description Product




125 Fibreglass entry seal - single sided FEB-S-125 2 2.35 5.18

ENTRY FITTINGS

*Requires resin pack and fi tting tool - see page 28

*Requires resin pack and fi tting tool - see page 28

22

Vent cowl with fl ame arrestor - to BS7244Ø (mm) Description Product Code Pack Weight per


unit/foot (lbs)

1 ½" / 2" BSP Thread VENT CAP 2 24 0.54 1.19

Hole-punch tool for rubber boots available - see tools section

Options: Male/Female; Fixed, Union, Flanged

Test portØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

7mm Test port for entry fi ttings TP 10 0.02 0.04

Flexible connectorØ (mm) Description Product Code Pack

1.5”/2” Flexible connector (any length) FLEXCON 1

Ball valveØ (mm) Description Product Code Pack

2” BSP F/F BV(2) 1

MISCELLANEOUS FITTINGS

23

Towing head - for pipe retrofi tØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

50mm primary pipe towing head TH50 1 0.96 2.11

63mm primary pipe towing head TH63 1 1.56 3.43

63/50mm coaxial mud tight towing head TH63SC 1 1.82 4.00

75/63mm coaxial mud-tight towing head TH75SC 1 2.92 6.42

Towing head - for pipe retrofi t EN & UL pipeØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

50mm primary pipe towing head UL & EN pipe TH50-SDR8 1

63/50mm coaxial mud tight towing head UL & EN SC pipe

TH63SC-SDR8 1

Detector tapeØ (mm) Description Product Code Pack Weight per


unit/foot (lbs)

Detector Tape D/TAPE 100m 0.02 0.04

MISCELLANEOUS ITEMS

24

Hand-held electrofusion welder - EW8Description Product Code Pack Weight per


unit/foot (lbs)

Spare Primary welding cable (orange) - 4mm pins EW8-PC 4mm 1 0.48 1.06

Spare Secondary welding cable (green) - 2mm pins EW8-SC 2mm 1 0.48 1.06

Spare welding cable (white) - 7 amp EW8-C7A 1 0.48 1.06

Welding cable for 32/160/200mm fi ttings (orange) - 2mm pins EW8-PC 2mm 1 0.48 1.06

Spare Bridging cable for series welding of multiple fi ttings EW8-BC 4mm 1 0.02 0.04

Hand-held electrofusion welder - EF1Description Product Code Pack Weight per


unit/foot (lbs)

UPP Hand-held welder EF1 230V 1 3.6 7.9






Electrofusion welder - EW8 - 110VDescription Product Code Pack Weight per


unit/foot (lbs)

UPP welder - 110V EW8/110V 1 11.53 25.42






Electrofusion welder - E7Description Product Code Pack Weight per


unit/foot (lbs)

Lightweight UPP Welding unit - 230V EW/E7/230V 1 3.96 8.73

Spare Primary welding cable (orange) - 4mm pins EW/BC/C 1 0.5 1.10

Spare Secondary welding cable (green) - 2mm pins EW/BC/SC 1 0.5 1.10

Welding cable for 32/160/200mm fi ttings (orange) - 2mm pins EW1/C 1 0.44 0.97


Transformer - for use with E7 or EW8 welderDescription Product Code Pack Weight per


unit/foot (lbs)

115v → 230v Step-up transformer (1.5KVA) EW/TRANS/1.5KVA 1 11.58 25.53

115v → 230v Step-up transformer (3.3KVA) EW/TRANS/3.3KVA 1 18.96 41.81

TOOLS

25

Installation tool boxDescription Product Code Pack Weight per


unit/foot (lbs)

Installation box without tools I.Box

Toolbox with tools IB 1000 (EX EW) 1 58 127.90

Contents:

Rotary Scraper 25 - 110mm 1 - 4" SCR-025-110 1

Pipe Cutter 50 - 125mm UPP P.CUT 1

Cutting Wheel for Pipe Cutter CW1 1

Holesaw 140mm for UPP 305 HS5 1

Holesaw 210mm for UPP 308’s HS8 1

Holesaw 83mm for UPP PS3 HSP3 1

Holesaw 168mm for UPP PS6 HSP6 1

Mandrill for All Holesaws MAN1 1

Clamp Angle CLAMP (A) 1

Clamp Straight CLAMP (S) 2

Clamp for UPP 305 (extended) 305-CLAMP-1 2

Clamp for UPP 308 & 308-075 308-CLAMP 1

Mallet MAL-1 1

Flexishaft Driver F.DRIVER 1

Hand Held UPP Scraper 1½" SCR.HAR 1

Blades for SCR.HAR (8 blades) SCR.HAR(B) 1

Chinagraph Pencil 1

UPP Installation Instructions 1

TOOLS

Pipe cutterSize (mm) Description Product



6-67 Pipe cutter P.CUT SMALL 1 0.76 1.68

50-127 Pipe cutter P.CUT 1 1.96 4.32

100-168 Pipe cutter P.CUT MED 1 1.8 4.00

Cutting wheel for P.CUT & P.CUT MED CW1 1 0.016 0.04

Cutting wheel for P.CUT SMALL CW2 1 -

160 Cutting wheel L for 160mm pipecutter P.CUT.160.CW 1 0.16 0.35

Scraper kitSize (mm) Description Product



50-110 Scraper kit with mandrels SCR.K(1) 1 4.98 10.99

50mm upgrade kit for SCR.K(1) SCR-50MM-UG-KIT 1 0.52 1.15

Spare blade SCR.B 1 0.014 0.03

Spare drive shaft SCR.K(1)SHAFT 1 0.232 0.51

110 FILL Mandrel for 110mm Fill SCR.M110-FILL 1 0.12 0.26

26

Adjustable Rotary Scraper ToolSize (mm) Description Product



25-110 Adjustable rotary scraper SCR-025-110 1 1.48 3.26

Adjustable rotary scraper SCR-090-225 1 3.57 7.87

160 Adjustable rotary scraper blades SCR-BLADE-025-225 1

TOOLS

Handheld scraperDescription Product



Handheld scraper SCR.HAR 1 0.08 0.18

Spare scraper blades (twin pack) SCR.HAR(B) 1 0.04 0.09

Blades for SCR.SKA (Pack of 5) SCR.SKA(B) 1

System integrity testing unit & test lidsDescription Product



Tightness testing unit 110V VTU-110V 1 17.5 38.6

Tightness testing unit 230V VTU-230V 1 17.5 38.6

Test lid for DC4830 chamber base Ø1200mm VTL-1200DIA 1 15.5 34.2

Test lid for DC4830 chamber riser 800x800mm VTL-800X800 1 9 19.85

Test lid for DS4417 dispenser sump 1250x600mm VTL-1250X600 1 11 24.23

Test lids for spill containers are available on requestEach test lid comes with hard-wearing carry bag for ease of transportation

Clamp for pipeDescription Product



Straight clamp - for straight joints (32-110mm) CLAMP (S) 1 1.98 4.37

Angled clamp - for straight & elbow joints CLAMP (A) 1 2.57 5.67

27

Clamps for fusion SealsDescription Colour Product



Clamp for 302 fusion seal Orange 302-CLAMP 1 0.61 1.35

Clamp for 303 fusion seal Blue 303-CLAMP 1 1.6 3.53

Clamp for 304-110-090 Yellow 304-CLAMP 1 1.94 4.28

Clamp for 305 fusion ring (extended) Green 305-CLAMP-1 1 1.74 3.84

Clamp for 305-125-110 Red 305-EXT-CLAMP 1 2.19 4.83

Clamp for 308 fusion seal Silver 308-CLAMP 1 2.22 4.90

Hole saw and mandrel - for electric drillSize (mm) Description Product



ALL Mandrel MAN1 1 0.22 0.49

51302

HSCS2 1 0.12 0.26SB2.C01

83 PS3 HSP3 1 0.25 0.55

102U250 / U300

HS3 1 0.4 0.88303

105 FEB-D-075-1 HS075 1 0.46 1.01

127 U400 HS4 1 0.6 1.32

140305

HS5 1 0.76 1.68FEB-D-110-1

160 305-125-110 HS6 1 0.87 1.92

168 PS6 HSP6 1 0.9 1.98

210 308 HS8 1 1.36 3.00

Test port hole punchDescription Product



Hole punch for installing UPP test port TP-HP 1 0.2 0.4

TOOLS

Wooden malletDescription Product Code Pack Weight per


unit/foot (lbs)

Wooden mallet MAL1 1 0.22 0.49

28

Fibreglass seal tools and accessoriesDescription Product

Code Pack

Tool to tighten fi breglass entry seal (75mm) FEB-075-TOOL 1

Tool to tighten fi breglass entry seal (110/125mm) FEB-110-TOOL 1

50ml Epoxy cartridge E32RESIN 1

Nozzle for Epoxy cartridge E32NOZZLE 1

50ml Cartridge applicator E32APPLICATOR 1

1.1litre Resin tin for FBC Covers RESINTIN 1

Flex driverDescription Product



Tool to tighten band clamps (8mm head) F.Driver 1 0.148 0.33

Chinagraph pencilDescription Product

Code Pack

Box of pencils for marking fi ttings CHINA 12

Emery clothDescription Product



Emergy cloth - 50 metre roll EMERY 50m 2.39 5.27

TOOLS

Spill container support jigDescription Product



Supports spill container when welding UPP T-SCJIG 1 0.95 2.1

29

SEAL / HOLESAW / CLAMP MATRIX

HS Diameter

mmDiameterinches

CLAMP CLAMP COLOR

302-040 HSCS2 51 2 302-CLAMP Orange

303-063-EIF HS3 102 4 303-CLAMP Blue

303-075-EIF HS3 102 4 303-CLAMP Blue

304-110-063-TP HS5 140 5½ 304-CLAMP Yellow


304-110-090 HS5 140 5½ 304-CLAMP Yellow


305 HS5 140 5½ 305-CLAMP-1 Green

305-R HS5 140 5½ 305-CLAMP-1 Green

305-R-1 HS5 140 5½ 305-CLAMP-1 Green

305-125-110 HS6 160 6 5/16 305-EXT-CLAMP Red

305-125-110-TP HS6 160 6 5/16 305-EXT-CLAMP Red

308 HS8 210 8 ¼ 308-CLAMP Silver

308-R HS8 210 8 ¼ 308-CLAMP Silver

SB2.C01 HSCS2 51 2

PS3 HSP3 83 3¾

PS6 HSP6 168 6 5/8

FEB-D-075-1 HS075 105 41/8

FEB-D-110-1 HS5 140 5½

FEB-S-125 HS5 140 5½

30

31

PetroTechnik subsidiary company Cookson & Zinn has been designing and fabricating fuel storage tanks and pressure vessels for more than 45 years.

In that time, over 32,000 tanks from 5000 to 100,000 litres have been supplied to over 45 countries and trading relationships involving the transfer of design and fabrication technology have been established with companies in Central America and South Africa.

Protection of the environment has always been a number one consideration for CZ. Quality control is rigidly enforced and ISO 9001:2000 procedures ensure full traceability of materials and rigorous product testing. Deuma automatic tank assembly and welding equipment guarantee maximum concentricity and straightness.

CZ is a founder member of the double skin tank design committee and has developed a system ensuring 24-hour monitoring for potential leakage.

CZ manufactures a wide range of products encompassing bunded storage systems, double skin underground storage tanks, above ground vertical and horizontal storage tanks, stainless steel tanks and vessels, liquid petroleum gas vessels, framed tanks and pressure vessels and also their modular fi lling station solution, “PetroFast”.

CZ tanks are utilized by many industries including fuel, chemical, food, pharmaceutical, agricultural, aviation, water and general manufacturing.

For more information on Cookson & Zinn products and services please contact them directly or see the website

Tel: +44 (0) 1473 825200Fax: +44 (0) 1473 824164Email: [email protected]: www.czltd.com

COMPLEMENT YOUR UPP SYSTEM WITH A FUEL STORAGE TANK FROM COOKSON & ZINN LTD®

Tel: +44 (0)Fax: +44 (0)Email: info@Web: www.

UIM

-V1.00 .11.04

CAT

-V08

-02/

09

PetroTechnik Australia

PetroTechnik do Brasil

PetroTechnik France

PetroTeknik AB

+61 3 95 50 18 74

+55 11 3159 0909

+33 1 69 21 41 41

+46 8 767 86 34

PetroTechnik Inc. +1 201 871 7300

HEAD OFFICEPetroTechnik Ltd,PetroTechnik HouseOlympus Close, Whitehouse Industrial EstateIpswich, Suffolk, IP1 5LN, United Kingdomtel. +44 1473 243 300 fax. +44 (0) 1473 243 301email. [email protected]

w w w . p e t r o t e c h n i k . c o m

P&D Japan +81 3 3297 7870

PetroTechnik China +86 10 84475126

Documents

UPP Product Cataloue مواصفات انابيب