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Unelco Trenchless Machine

Unelco Trenchless Machine · Our Experience of the “Mini” Trenchless Technology Minimize excavation thus reduce cost of excavation. Saving on Sand bedding as new pipe is laid

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Page 1: Unelco Trenchless Machine · Our Experience of the “Mini” Trenchless Technology Minimize excavation thus reduce cost of excavation. Saving on Sand bedding as new pipe is laid

Unelco Trenchless Machine

Page 2: Unelco Trenchless Machine · Our Experience of the “Mini” Trenchless Technology Minimize excavation thus reduce cost of excavation. Saving on Sand bedding as new pipe is laid

➢Because of increase in the price of road base for road

pavement repair works.

➢Because of increase in the price of sand as supply

becomes limited since the prohibition of coastal sand

supply for sand bedding.

➢Because of increase in the price of bitumen for re-sealing

of road surface.

Unelco opting for a Trenchless Technology

Page 3: Unelco Trenchless Machine · Our Experience of the “Mini” Trenchless Technology Minimize excavation thus reduce cost of excavation. Saving on Sand bedding as new pipe is laid

A “Mini” Trenchless Technology

➢Trenchless technology requires the use of very minimal or

no trenches at all at the surface of the road or any other

pavement.

➢The technology uses new techniques and equipment to

install and replace underground pipes without causing any

disturbance to the ground above.

➢Its goal is to reduce trench cost but also to avoid and/or

minimize the interference with activities on the surface,

especially traffic, but also to reduce the time and cost of the

works.

Page 4: Unelco Trenchless Machine · Our Experience of the “Mini” Trenchless Technology Minimize excavation thus reduce cost of excavation. Saving on Sand bedding as new pipe is laid

Our Choice of “Mini” Trenchless Technology

➢Our choice the technology is

based on us being a small

utility.

➢We chose a technology that is

compact, it is demountable and

light.

➢Thus for our operations an

ergonomical equipment.

PortaBurst PB30

Hammerhead Pneumatic Piercing Tools

Page 5: Unelco Trenchless Machine · Our Experience of the “Mini” Trenchless Technology Minimize excavation thus reduce cost of excavation. Saving on Sand bedding as new pipe is laid

How the PB30 Works

PB 320

Pipe to be burstNew Pipe being laid

Excavated chamber for PB 320 installation

Page 6: Unelco Trenchless Machine · Our Experience of the “Mini” Trenchless Technology Minimize excavation thus reduce cost of excavation. Saving on Sand bedding as new pipe is laid

How the PB30 Works

PB 320

Excavated chamber at 25m to 45m intervals

PB 320PB 320

25m to 45m intervals

Disconnect all T branches

Page 7: Unelco Trenchless Machine · Our Experience of the “Mini” Trenchless Technology Minimize excavation thus reduce cost of excavation. Saving on Sand bedding as new pipe is laid

How the PB30 Works

Page 8: Unelco Trenchless Machine · Our Experience of the “Mini” Trenchless Technology Minimize excavation thus reduce cost of excavation. Saving on Sand bedding as new pipe is laid

How the PB30 Works

Page 9: Unelco Trenchless Machine · Our Experience of the “Mini” Trenchless Technology Minimize excavation thus reduce cost of excavation. Saving on Sand bedding as new pipe is laid

How the PB30 Works

Page 10: Unelco Trenchless Machine · Our Experience of the “Mini” Trenchless Technology Minimize excavation thus reduce cost of excavation. Saving on Sand bedding as new pipe is laid

Limitation of our “Mini” Trenchless Technology

➢For use only of HDPE/PVC Pipes and Galvanized pipe of

less than 3 inches of diameter.

➢For use on pipe stretches that have no tapping saddles and

jointing saddles.

➢For use only on sections where the soil stability can provide

a good anchor for the machine to be able to function.

Page 11: Unelco Trenchless Machine · Our Experience of the “Mini” Trenchless Technology Minimize excavation thus reduce cost of excavation. Saving on Sand bedding as new pipe is laid

Future Improvement of our “Mini” Trenchless Technology

➢Built a portable structure

(that can be installed by

an excavator) that will

provide a better support

and enable use in all

soils types and reduce

the time for machine

mobilisationPB 320

Portable steel fabricated anchor to be installed in the excavated chamber to provide support for PB 320 installation

Page 12: Unelco Trenchless Machine · Our Experience of the “Mini” Trenchless Technology Minimize excavation thus reduce cost of excavation. Saving on Sand bedding as new pipe is laid

Limitation of our “Mini” Trenchless Technology

Replacement of PVC90 by PVC110

with trench

▪ 5 000 $ for trench (2 – 3 days)

▪ 2 000 $ for sand & road base

▪ 2 500 $ for pipe

Total = 9 500 $

Trenchless technology

▪ 3 000 $ (2 days)

▪ 100 $ for sand & road base

▪ 2 500 $ for pipe

Total = 5 600 $

- 40 %

Page 13: Unelco Trenchless Machine · Our Experience of the “Mini” Trenchless Technology Minimize excavation thus reduce cost of excavation. Saving on Sand bedding as new pipe is laid

Our Experience of the “Mini” Trenchless Technology

➢Minimize excavation thus reduce cost of excavation.

➢Saving on Sand bedding as new pipe is laid on the existing

sand bedding.

➢Road pavement, road sealing, asphalt damages reduced thus

reducing cost and scope of pipe changing works.

➢ The machine can be adapted and upgraded to be able to work

on diameters of up to DN150

➢A technology providing a better prospect in our renewal and

upgrading works.

Page 14: Unelco Trenchless Machine · Our Experience of the “Mini” Trenchless Technology Minimize excavation thus reduce cost of excavation. Saving on Sand bedding as new pipe is laid

Thankiu tumas

27/08/2019 14