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ENERGY DIVISION Transmission Polymeric Surge Arresters

Transmission Polymeric Surge Arresters

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Page 1: Transmission Polymeric Surge Arresters

ENERGY DIVISION

Transmission Polymeric Surge Arresters

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Page 2: Transmission Polymeric Surge Arresters

Station ClassPolymeric Surge Arresters

2

The essential feature of the internal construction is thehomogeneous resin and glass fibre bond over thecomplete insulated surface of the ZnO varistor elements.The arrester module has good conductivity even whenhigh cantilever loads are applied and provides a uniformdielectric at the insulated surface of the ZnO elements.

• No air gap therefore no internal ionisation

• Light weight compared to porcelain

• Ease of installation

• Non shattering housing

• Vandal proof

Electrical Performance

Specification: IEC60099-4

Classification: 10kA

Voltage Rating: 3kV to 132kV

High Current Performance: 100kA

Line Discharge Class: 2

Energy Capability:4.5kJ/kV at Ur according to IEC60099-4(Clause 8.4.2 table 5 and 8.5.5)

HSR Rated Voltage to 48kV

2HSR Rated Voltage to 84kV

3HSR Rated Voltage to 126kV

Insulation Material: Silicone Rubber

Typical Applications

• ARC Furnace

• Transformers

• TLA Transmission Line Arresters

• Cable Terminations

• Substations

110kV Surge Arresters - Estonia

Extended Creepage HSREP45 Surge Arrester

66kV Surge Arresters - Statkraft, Norway

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Page 3: Transmission Polymeric Surge Arresters

Station ClassPolymeric Surge Arresters

3

Accessories

Example: 3 HSRC 96 L1 E1 M0

No. of Sections

Arrester Housing

Voltage

Mounting

Earth Terminal

Line Terminal

E2Earth Clamp to suit cablesup to Ø16 mm

E12 x M10 x 20mmHexagon headedset screws andspring washers

E5Earth Clamp to suit cablesup to Ø35 mm

L5Line Clamp to suit cablesup to Ø35 mm

L2Line Clamp to suit cablesup to Ø16 mm

L6Aluminium StemØ30 x 80mm high

Corona Ring(Above 84kV)

Stainless Steel Terminal Assembly

Die Cast Aluminium Sealing End

Aluminium End Block

ZnO Varistor Element

Glass Fibre Wrap

Silicone Rubber Housing

M54 Hole Pedestal Base127-140 PCD

M3Set of 4 Polyfibre BaseInsulators used with M5

M10Single Polyfibre BaseInsulator

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Page 4: Transmission Polymeric Surge Arresters

Station ClassPolymeric Surge Arresters

4

Protective Characteristics

Product code Ratingvoltage

kV

Max cont.

operatingvoltage

(COV) kV

Temporaryover-

voltagecapabilityfor 1 sec(TOV) kV

Max residual voltage kV crest with current wave Steep current residual voltage*

Switching surge30/60 µS

Lightning current8/20 µS

125AkV

crest

250AkV

crest

500AkV

crest

1000AkV

crest

2000AkV

crest

5kAkV

crest

10kAkV

crest

20kAkV

crest

40kAkV

crest

10kAkV

crest

20kAkV

crestHSRA(P)6L1E1M0(5) 6 4.80 7.08 12.2 12.5 13.0 13.5 14.1 15.4 16.6 18.2 20.8 17.8 19.6

HSRA(P)9L1E1M0(5) 9 7.20 10.9 19.5 20.1 20.8 21.6 22.6 24.6 26.5 29.2 33.2 28.4 31.4

HSRA(P)10.5L1E1M0(5) 10.5 8.40 12.4 22.0 22.6 23.3 24.3 25.5 27.7 29.8 32.8 37.4 32.0 35.3

HSRA(P)12L1E1M0(5) 12 9.60 14.2 24.4 25.1 25.9 27.0 28.3 30.8 33.1 36.5 41.5 35.5 39.3

HSRA(P)15L1E1M0(5) 15 12.0 17.7 29.3 30.1 31.1 32.4 33.9 37.0 39.7 43.8 49.8 42.6 47.1

HSRB(P)15L1E1M0(5) 15 12.0 17.7 29.3 30.1 31.1 32.4 33.9 37.0 39.7 43.8 49.8 42.6 47.1

HSRB(P)18L1E1M0(5) 18 14.4 21.2 36.6 37.6 38.9 40.5 42.4 46.2 49.7 54.7 62.3 53.3 58.9

HSRB(P)21L1E1M0(5) 21 16.8 24.8 41.5 42.7 44.1 45.9 48.1 52.4 56.3 62.0 70.6 60.4 66.8

HSRB(P)24L1E1M0(5) 24 19.2 28.3 48.8 50.2 51.9 54.0 56.6 61.6 66.2 73.0 83.0 71.1 78.5

HSRB(P)27L1E1M0(5) 27 21.6 31.9 53.7 55.2 57.1 59.3 62.2 67.8 72.8 80.3 91.3 78.2 86.4

HSRB(P)30L1E1M0(5 30 24.0 35.4 58.6 60.2 62.3 64.7 67.9 73.9 79.4 87.6 99.6 85.3 94.3

HSRC(P)27L1E1M0(5) 27 21.6 31.9 53.7 55.2 57.1 59.3 62.2 67.8 72.8 80.3 91.3 78.2 86.4

HSRC(P)30L1E1M0(5) 30 24.0 35.4 58.6 60.2 62.3 64.7 67.9 73.9 79.4 87.6 99.6 85.3 94.3

HSRC(P)36L1E1M0(5) 36 28.8 42.5 70.8 72.8 75.2 78.2 82.0 89.3 96.0 106 120 103 114

HSRC(P)39L1E1M0(5) 39 31.2 46.0 78.2 80.3 83.0 86.3 90.5 98.6 106 117 133 114 126

HSRC(P)42L1E1M0(5) 42 33.6 49.6 83.0 85.3 88.2 91.7 96.2 105 113 124 141 121 134

HSRC(P)45L1E1M0(5) 45 36.0 53.1 87.9 90.3 93.4 97.1 102 111 119 131 149 128 141

2HSRB(P)30L1E1M0(5) 30 24.0 35.4 58.6 60.2 62.3 64.7 67.9 73.9 79.4 87.6 99.6 85.3 94.3

2HSRB(P)45L1E1M0(5) 45 36.0 53.1 87.9 90.3 93.4 97.1 102 111 119 131 149 128 141

2HSRB(P)48L1E1M0(5) 48 38.4 56.6 95.2 97.8 101 105 110 120 129 142 162 139 153

2HSRB(P)60L1E1M0(5) 60 48.0 70.8 117 120 125 129 136 148 159 175 199 171 189

2HSRC(P)48L1E1M0(5) 48 38.4 56.6 95.2 97.8 101 105 110 120 129 142 162 139 153

2HSRC(P)60L1E1M0(5) 60 48.0 70.8 117 120 125 129 136 148 159 175 199 171 189

2HSRC(P)72L1E1M0(5) 72 57.6 85.0 142 146 150 156 164 179 192 212 241 206 228

2HSRC(P)75L1E1M0(5) 75 60.0 88.5 147 151 156 162 170 185 199 219 249 213 236

2HSRC(P)84L1E1M0(5) 84 67.2 99.1 166 171 176 183 192 209 225 248 282 242 267

3HSRC(P)96L1E1M0(5) 96 76.8 113 188 193 200 208 218 237 255 281 320 274 302

3HSRC(P)108L1E1M0(5) 108 86.4 127 212 218 226 235 246 268 288 317 361 309 342

3HSRC(P)120L1E1M0(5) 120 96.0 142 234 241 249 259 272 296 318 350 399 341 377

3HSRC(P)126L1E1M0(5) 126 101 149 247 253 262 272 286 311 334 369 419 359 397

* Residual voltage correction factor as per IEC recommendation 10kV/10kA/m

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Page 5: Transmission Polymeric Surge Arresters

Station ClassPolymeric Surge Arresters

5

Mechanical and Reference Information

Totalcreepage

mm(nom)

Overallheight

mm(max)

Recommendedminimum

phasecentres

mm

Recommendedminimumdistance

line to earthmm

Maximunapplied

cantileverload

N

Drawingreference

Data sheetreference

M0 M5

600 228 140 33 2513 BOW-2-001 BOW-4-001 BOW-EPP-HSRA6/HSRAP6

600 228 145 49 2513 BOW-2-001 BOW-4-001 BOW-EPP-HSRA9/HSRAP9

600 228 160 57 2513 BOW-2-001 BOW-4-001 BOW-EPP-HSRA10.5/HSRAP10.5

600 228 170 65 2513 BOW-2-001 BOW-4-001 BOW-EPP-HSRA12/HSRAP12

600 228 200 82 2513 BOW-2-001 BOW-4-001 BOW-EPP-HSRA15/HSRAP15

930 321 200 82 1760 BOW-2-002 BOW-4-002 BOW-EPP-HSRB15/HSRBP15

930 321 230 98 1760 BOW-2-002 BOW-4-002 BOW-EPP-HSRB18/HSRBP18

930 321 255 114 1760 BOW-2-002 BOW-4-002 BOW-EPP-HSRB21/HSRBP21

930 321 285 130 1760 BOW-2-002 BOW-4-002 BOW-EPP-HSRB24/HSRBP24

930 321 315 147 1760 BOW-2-002 BOW-4-002 BOW-EPP-HSRB27/HSRBP27

930 321 340 163 1760 BOW-2-002 BOW-4-002 BOW-EPP-HSRB30/HSRBP30

1325 476 315 147 1210 BOW-2A-001 BOW-4-003 BOW-EPP-HSRC27/HSRCP27

1325 476 340 163 1210 BOW-2A-001 BOW-4-003 BOW-EPP-HSRC30/HSRCP30

1325 476 400 196 1210 BOW-2A-001 BOW-4-003 BOW-EPP-HSRC36/HSRCP36

1325 476 425 212 1210 BOW-2A-001 BOW-4-003 BOW-EPP-HSRC39/HSRCP39

1325 476 455 228 1210 BOW-2A-001 BOW-4-003 BOW-EPP-HSRC42/HSRCP42

1325 476 480 244 1210 BOW-2A-001 BOW-4-003 BOW-EPP-HSRC45/HSRCP45

1860 642 340 163 1400 BOW-2B-002 BOW-4-004 BOW-EPP-HSRC45/HSRCP45

1860 642 477 243 1400 BOW-2B-002 BOW-4-004 BOW-EPP-2HSRB30/2HSRBP30

1860 642 510 260 1400 BOW-2B-002 BOW-4-004 BOW-EPP-2HSRB45/2HSRBP45

1860 642 625 326 1400 BOW-2B-002 BOW-4-004 BOW-EPP-2HSRB60/2HSRBP60

2650 952 510 260 900 BOW-2B-003 BOW-4-005 BOW-EPP-2HSRC48/2HSRCP48

2650 952 625 326 900 BOW-2B-003 BOW-4-005 BOW-EPP-2HSRC60/2HSRCP60

2650 952 735 391 900 BOW-2B-003 BOW-4-005 BOW-EPP-2HSRC72/2HSRCP72

2650 952 765 408 900 BOW-2B-003 BOW-4-005 BOW-EPP-2HSRC75/2HSRCP75

2650 952 840 456 900 BOW-2B-003 BOW-4-005 BOW-EPP-2HSRC84/2HSRCP84

3975 1428 1213 518 600 BOW-2B-006 BOW-4-006 BOW-EPP-3HSRC96/3HSRCP96

3975 1428 1326 583 600 BOW-2B-006 BOW-4-006 BOW-EPP-3HSRC108/3HSRCP108

3975 1428 1436 648 600 BOW-2B-006 BOW-4-006 BOW-EPP-3HSRC120/3HSRCP120

3975 1428 1495 680 600 BOW-2B-006 BOW-4-006 BOW-EPP-3HSRC126/3HSRCP126

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Station ClassPolymeric Surge Arresters

6

3P10SR360 - Damhead Creek 400kV - UK

2P4SR168 - 132kV Surge Arresters -Statkraft, Norway

3P6SR252 - Statnet 300kV

The series parallel construction comprises individualsurge arrester modules rated between 30 and 45kVinterconnected by means of corona free aluminium alloycross arm.

Each surge arrester module is completely impervious tothe ingress of moisture and utilises the high mechanicalstrength properties of the ZnO varistors bonded bycured resin impregnated glass fibre.

The seismic performance of the 500kV arrester has beenproven in two leading test facilities. Bonneville PowerUSA performed at Portland State University and NELEast Kilbride UK.

• No air gap therefore no internal ionisation• Light weight compared to porcelain• Ease of installation• Non shattering housing• Optimised voltage stress grading eliminates need to

oversize stress grading ring, therefore the compactseries parallel can be installed in tight spaces withoutinfringing electrical or surge safety clearances.

• The diameter of the series parallel design has beencalculated to reduce the radial field stress to aminimum, even under adverse environmentalconditions.

Electrical Performance

Specification: IEC60099-4

Classification: 2PH Class 3 10kA

3P Class 3 & 4 10/20kA

4P Class 4 & 5 20kA

5P Class 5 20kA

High Current Performance: 100kA

Energy Capability: according to IEC60099-4(Clause 8.4.2 table 5 and 8.5.5)

2PH Class 3 7.0kJ/kV at Ur

3P Class 3 9.4kJ/kV at Ur

3P Class 4 10.8kJ/kV at Ur

4P Class 4 12.5kJ/kV at Ur

5P Class 5 16.4kJ/kV at Ur

Voltage Rating:

2PH Rated Voltage from 15kV to 168 kV

3P Rated Voltage from 60kV to 360 kV

4P Rated Voltage from 96kV to 468 kV

5P Rated Voltage from 288kV to 525 kV

Insulation: Silicone Rubber Housing

Typical Applications

• Substations

• Capacitor Banks

• DC Inter-Connections

• Power Transformers

• Cable Terminations

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Page 7: Transmission Polymeric Surge Arresters

Station ClassPolymeric Surge Arresters

7

2PH Series Parallel

SiliconeRubberHousedArresterModule

Aluminiumconnectingstrap

E2Earth Clamp to suit cablesup to Ø16 mm

E12 x M10 x 20mmHexagon headedset screws andspring washers

E5Earth Clamp to suit cablesup to Ø35 mm

M4Set of 2 Polyfibre BaseInsulators

L5Line Clamp to suit cablesup to Ø35 mm

L3Line Clamp to suit cablesup to Ø16 mm

L2Aluminium StemØ30 x 80mm high

SiliconeRubberHousedArresterModule

Corona Ring

SiliconeAluminiumintersectioncross-arm

CoronaShield

M73 Polyfibre Base Insulatorsconnected to galvanised steel plate

E2Earth Clamp to suit cablesup to Ø16 mm

E12 x M10 x 20mmHexagon headedset screws andspring washers

E5Earth Clamp to suit cablesup to Ø35 mm

3P Series Parallel

L5Line Clamp to suit cablesup to Ø35 mm

L3Line Clamp to suit cablesup to Ø16 mm

L2Aluminium StemØ30 x 80mm high

Example: 3P 8SR 336 L2 E2 M7

Parallel Paths

Series Stages

Voltage

Mounting

Earth Terminal

Line Terminal

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Station ClassPolymeric Surge Arresters

Protective Characteristics 2PH & 3P Class 3

Product code Ratingvoltage

kV

Max cont.

operatingvoltage

(COV) kV

Temporaryover-

voltagecapabilityfor 1 sec(TOV) kV

Max residual voltage kV crest with current wave Steep current residual voltage*

Switching surge30/60 µS

Lightning current8/20 µS

125AkV

crest

250AkV

crest

500AkV

crest

1000AkV

crest

2000AkV

crest

5kAkV

crest

10kAkV

crest

20kAkV

crest

40kAkV

crest

10kAkV

crest

20kAkV

crest2PHSRC30L2E2M4 30 24.0 34.5 57.2 58.7 60.3 62.3 64.8 69.7 74.2 80.2 89.3 79.0 86.6

2PHSRC36L2E2M4 36 28.8 41.4 69.1 70.9 72.9 75.3 78.3 84.3 89.6 98.9 108 95.4 105

2PHSRC39L2E2M4 39 31.2 44.9 76.2 78.2 80.4 83.1 86.4 93.0 98.9 107 119 105 115

2PHSRC42L2E2M4 42 33.6 48.3 81.0 83.1 85.4 88.3 91.8 98.8 105 114 126 112 123

2P2HSRC48L2E2M4 48 38.4 55.2 95.3 97.8 101 104 108 116 124 134 149 132 144

2P2HSRC60L2E2M4 60 48.0 69.0 114 117 121 125 130 139 148 160 179 158 173

2P2HSRC75L2E2M4 75 60.0 86.3 146 147 151 156 162 174 185 200 223 197 217

2P2HSRC84L2E2M4 84 67.2 96.6 162 166 171 177 184 198 210 227 253 224 245

2P3HSRC96L2E2M4 96 76.8 110 186 191 196 203 211 227 241 261 290 257 282

2P3HSRC108L2E2M4 108 86.4 124 207 213 219 226 235 253 269 291 324 286 314

2P3HSRC120L2E2M4 120 96.0 138 229 235 241 249 259 279 297 321 357 316 346

2P4HSRC132L2E2M4 132 106 152 257 264 271 280 292 314 334 361 402 355 390

2P4HSRC138L2E2M4 138 110 159 267 274 281 291 302 325 346 374 417 369 404

2P4HSRC144L2E2M4 144 115 166 276 284 291 301 313 337 358 388 431 382 419

2P4HSRC150L2E2M4 150 120 173 286 182 302 312 324 349 371 401 446 395 433

2P4HSRC168L2E2M4 168 134 193 324 332 342 353 367 395 420 454 506 447 491

3P3SR96L2E2M7 96 76.8 113 183 188 192 198 205 219 232 249 272 247 267

3P3SR108L2E2M7 108 86.4 127 205 209 214 221 229 245 259 278 303 276 298

3P3SR120L2E2M7 120 96.0 141 226 231 236 244 253 270 285 306 335 304 328

3P4SR132L2E2M7 132 106 155 254 260 266 274 284 304 321 345 377 342 369

3P4SR144L2E2M7 144 115 169 273 279 285 295 305 326 345 370 405 368 397

3P4SR150L2E2M7 150 120 176 282 289 295 305 316 338 357 383 419 380 410

3P4SR168L2E2M7 168 134 197 320 327 335 346 358 383 404 434 474 431 465

3P5SR180L2E2M7 180 144 211 341 349 357 368 382 408 431 463 506 459 496

3P5SR192L2E2M7 192 154 225 365 373 381 394 408 436 461 495 541 491 530

3P5SR198L2E2M7 198 158 232 376 385 394 407 421 450 475 511 558 507 547

3P6SR120L2E2M7 120 96.0 141 226 231 236 244 253 270 285 306 335 304 328

3P6SR214L2E2M7 214 171 251 409 419 428 442 458 490 517 555 607 551 595

3P6SR228L2E2M7 228 182 267 438 448 458 473 490 523 553 594 649 589 636

3P6SR240L2E2M7 240 192 282 452 462 472 488 506 540 571 613 670 608 657

3P6SR252L2E2M7 252 202 296 480 491 502 518 537 574 606 651 712 646 698

3P7SR240L2E2M7 240 192 282 461 472 482 498 516 552 582 625 684 621 670

3P7SR264L2E2M7 264 211 310 510 522 534 551 571 611 645 692 757 688 742

3P7SR288L2E2M7 288 230 338 543 556 568 587 608 650 686 737 806 732 790

3P8SR288L2E2M7 288 230 338 546 558 571 590 611 653 689 740 809 735 794

3P8SR300L2E2M7 300 240 352 565 578 591 610 632 675 713 766 837 760 821

3P8SR312L2E2M7 312 250 366 602 616 630 651 674 720 761 817 893 811 876

3P8SR336L2E2M7 336 269 394 640 655 669 691 716 765 808 868 949 862 930

3P9SR336L2E2M7 336 269 394 635 650 664 686 711 760 802 862 942 856 923

3P9SR360L2E2M7 360 288 422 677 693 709 732 758 810 856 919 1005 913 985

3P10SR360L2E2M7 360 288 422 682 698 714 737 764 816 862 925 1012 919 992

* Residual voltage correction factor as per IEC recommendation 10kV/10kA/m

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Station ClassPolymeric Surge Arresters

Mechanical and Reference Information 2PH & 3P Class 3

Totalcreepage

mm(nom)

Overallheight

mm(max)

Recommendedminimum

phasecentres

mm

Recommendedminimumdistance

line to earthmm

Maximunapplied

cantileverload

N

Drawingreference

Data sheetreference

1325 488 546 163 4000 BOW-6-019 BOW-EPP-2PHSRC30

1325 488 603 196 4000 BOW-6-019 BOW-EPP-2PHSRC36

1325 488 631 212 4000 BOW-6-019 BOW-EPP-2PHSRC39

1325 488 659 228 4000 BOW-6-019 BOW-EPP-2PHSRC42

2650 970 716 261 2000 BOW-6-019 BOW-EPP-2P2HSRC48

2650 970 828 326 2000 BOW-6-019 BOW-EPP-2P2HSRC60

2650 970 969 408 2000 BOW-6-019 BOW-EPP-2P2HSRC75

2650 970 1054 456 2000 BOW-6-019 BOW-EPP-2P2HSRC84

3975 1454 1347 522 1000 BOW-6-019 BOW-EPP-2P3HSRC96

3975 1454 1460 587 1000 BOW-6-019 BOW-EPP-2P3HSRC108

3975 1454 1572 652 1000 BOW-6-019 BOW-EPP-2P3HSRC120

5300 1936 1685 717 500 BOW-6-019 BOW-EPP-2P4HSRC132

5300 1936 1741 750 500 BOW-6-019 BOW-EPP-2P4HSRC138

5300 1936 1798 782 500 BOW-6-019 BOW-EPP-2P4HSRC144

5300 1936 1854 815 500 BOW-6-019 BOW-EPP-2P4HSRC150

5300 1936 2023 913 500 BOW-6-019 BOW-EPP-2P4HSRC168

3975 1500 1612 522 2000 BOW-7-001 BOW-EPP-3P3SR96

3975 1500 1725 587 2000 BOW-7-001 BOW-EPP-3P3SR108

3975 1500 1838 652 2000 BOW-7-001 BOW-EPP-3P3SR120

5300 2000 1950 717 1875 BOW-7-001 BOW-EPP-3P4SR132

5300 2000 2064 782 1875 BOW-7-001 BOW-EPP-3P4SR144

5300 2000 2120 815 1875 BOW-7-001 BOW-EPP-3P4SR150

5300 2000 2290 913 1875 BOW-7-001 BOW-EPP-3P4SR168

6625 2500 2402 978 1750 BOW-7-001 BOW-EPP-3P5SR180

6625 2500 2515 1043 1750 BOW-7-001 BOW-EPP-3P5SR192

6625 2500 2571 1076 1750 BOW-7-001 BOW-EPP-3P5SR198

7950 3000 1838 650 1625 BOW-7-001 BOW-EPP-3P6SR120

7950 3000 2712 1163 1625 BOW-7-001 BOW-EPP-3P6SR214

7950 3000 2853 1239 1625 BOW-7-001 BOW-EPP-3P6SR228

7950 3000 2966 1304 1625 BOW-7-001 BOW-EPP-3P6SR240

7950 3000 3079 1369 1625 BOW-7-001 BOW-EPP-3P6SR252

9275 3500 2966 1304 1500 BOW-7-001 BOW-EPP-3P7SR240

9275 3500 3192 1435 1500 BOW-7-001 BOW-EPP-3P7SR264

9275 3500 3417 1565 1500 BOW-7-001 BOW-EPP-3P7SR288

10600 4000 3417 1565 1375 BOW-7-001 BOW-EPP-3P8SR288

10600 4000 3530 1630 1375 BOW-7-001 BOW-EPP-3P8SR300

10600 4000 3643 1695 1375 BOW-7-001 BOW-EPP-3P8SR312

10600 4000 3868 1826 1375 BOW-7-001 BOW-EPP-3P8SR336

11925 4500 3868 1826 1250 BOW-7-001 BOW-EPP-3P9SR336

11925 4500 4094 1956 1250 BOW-7-001 BOW-EPP-3P9SR360

13250 5000 4094 1956 1125 BOW-7-001 BOW-EPP-3P10SR360

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Installations

4P8S260 - Skelton Grange - 275kV

3P9SR360 - Statnett - 400kV 4P13S444 - Indonesia - 500kV

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Silicone RubberHoused ArresterModule

Silicone Aluminiumintersection cross-arm

Corona Ring

Corona Shield

4P Series Parallel

E2Earth Clamp to suit cablesup to Ø16 mm

E12 x M10 x 20mmHexagon headedset screws andspring washers

E5Earth Clamp to suit cablesup to Ø35 mm

L5Line Clamp to suit cablesup to Ø35 mm

L3Line Clamp to suit cablesup to Ø16 mm

L2Aluminium StemØ30 x 80mm high

Example: 4P 8SR 336 L2 E2 M7

Parallel Paths

Series Stages

Voltage

Mounting

Earth Terminal

Line Terminal

M74 Polyfibre Base Insulatorsconnected to galvanised steel plate

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Station ClassPolymeric Surge Arresters

Protective Characteristics 3P, 4P Class 4 & 5P

Product code Ratingvoltage

kV

Max cont.

operatingvoltage

(COV) kV

Temporaryover-

voltagecapabilityfor 1 sec(TOV) kV

Max residual voltage kV crest with current wave Steep current residual voltage*

Switching surge30/60 µS

Lightning current8/20 µS

125AkV

crest

250AkV

crest

500AkV

crest

1000AkV

crest

2000AkV

crest

5kAkV

crest

10kAkV

crest

20kAkV

crest

40kAkV

crest

10kAkV

crest

20kAkV

crest3P3SR96L2E2M7-4 96 76.8 114 183 188 192 198 205 219 232 249 272 247 267

3P3SR108L2E2M7-4 108 86.4 128 205 209 214 221 229 245 259 278 303 276 298

3P3SR120L2E2M7-4 120 96.0 142 226 231 236 244 253 270 285 306 335 304 328

3P4SR120L2E2M7-4 120 96.0 142 226 231 236 244 253 270 285 306 335 304 328

3P4SR132L2E2M7-4 132 106 156 254 260 266 274 284 304 321 345 377 342 369

3P4SR144L2E2M7-4 144 115 170 273 279 285 295 305 326 345 370 405 368 397

3P4SR150L2E2M7-4 150 120 177 282 289 295 305 316 338 357 383 419 380 410

3P4SR168L2E2M7-4 168 134 199 320 327 335 346 358 383 404 434 474 431 465

3P5SR180L2E2M7-4 180 144 213 341 349 357 368 382 408 431 463 506 459 496

3P5SR192L2E2M7-4 192 154 227 365 373 381 394 408 436 461 495 541 491 530

3P5SR214L2E2M7-4 214 171 253 412 421 431 445 461 492 520 558 610 555 599

3P5SR228L2E2M7-4 228 182 270 435 445 455 470 487 521 550 590 645 586 633

3P6SR120L2E2M7-4 120 96.0 142 226 231 236 244 253 270 285 306 335 304 328

3P6SR214L2E2M7-4 214 171 253 409 419 428 442 458 490 517 555 607 551 595

3P6SR228L2E2M7-4 228 182 270 438 448 458 473 490 523 553 594 649 589 636

3P6SR240L2E2M7-4 240 192 284 452 462 472 488 506 540 571 613 670 608 657

3P6SR252L2E2M7-4 252 202 298 480 491 502 518 537 574 606 651 712 646 698

3P7SR240L2E2M7-4 240 192 284 461 472 482 498 516 552 582 625 684 621 670

3P7SR264L2E2M7-4 264 211 312 510 522 534 551 571 611 645 692 757 688 742

3P7SR288L2E2M7-4 288 230 341 543 556 568 587 608 650 686 737 806 732 790

3P8SR300L2E2M7-4 300 240 355 565 578 591 610 632 675 713 766 837 760 821

3P8SR312L2E2M7-4 312 250 369 602 616 630 651 674 720 761 817 893 811 876

3P8SR336L2E2M7-4 336 269 397 640 655 669 691 716 765 808 868 949 862 930

3P9SR336L2E2M7-4 336 269 397 635 650 664 686 711 760 802 862 942 856 923

3P9SR360L2E2M7-4 360 288 426 677 693 709 732 758 810 856 919 1005 913 985

3P10SR360L2E2M7-4 360 288 426 682 698 714 737 764 816 862 925 1012 919 992

4P3SR120L2E2M7 120 96.0 140 224 229 234 241 249 265 280 299 325 296 319

4P4SR132L2E2M7 132 106 154 252 257 264 271 280 298 314 337 366 333 359

4P8SR260L2E2M7 260 208 304 485 495 508 522 540 575 606 648 705 642 692

4P8SR330L2E2M7 330 264 386 615 629 645 663 685 729 769 823 894 815 878

4P9SR360L2E2M7 360 288 421 671 686 703 723 748 796 839 898 976 889 958

4P10SR336L2E2M7 336 269 393 629 643 659 678 701 746 786 842 915 833 898

4P10SR360L2E2M7 360 288 421 676 691 708 728 753 801 844 904 982 895 964

4P10SR396L2E2M7 396 317 463 839 857 879 904 934 994 1048 1122 1219 1111 1197

4P11SR396L2E2M7 396 317 463 846 864 886 912 942 1003 1057 1132 1230 1120 1207

4P11SR420L2E2M7 420 336 491 871 891 913 939 971 1033 1089 1166 1267 1154 1244

4P11SR444L2E2M7 444 355 519 922 943 967 994 1028 1094 1153 1235 1341 1222 1317

4P12SR420L2E2M7 420 336 491 867 886 908 934 966 1028 1083 1160 1260 1148 1237

4P12SR468L2E2M7 468 374 548 950 972 996 1025 1059 1127 1188 1272 1382 1259 1357

5P11SR444L2E2M7 444 355 488 922 943 967 994 1028 1094 1153 1235 1341 1222 1317

5P12SR420L2E2M7 420 336 462 867 886 908 934 966 1028 1083 1160 1260 1148 1237

5P12SR468L2E2M7 468 374 512 950 972 996 1025 1059 1127 1188 1272 1382 1259 1357

* Residual voltage correction factor as per IEC recommendation 10kV/10kA/m

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Page 13: Transmission Polymeric Surge Arresters

13

Mechanical and Reference Information 3P, 4P Class 4 & 5P

Station ClassPolymeric Surge Arresters

Totalcreepage

mm(nom)

Overallheight

mm(max)

Recommendedminimum

phasecentres

mm

Recommendedminimumdistance

lint to earthmm

Maximunapplied

cantileverload

N

Drawingreference

Data sheetreference

3975 1500 1612 522 2000 BOW-7-001 BOW-EPP-3P3SR96

3975 1500 1725 587 2000 BOW-7-001 BOW-EPP-3P3SR108

3975 1500 1838 652 2000 BOW-7-001 BOW-EPP-3P3SR120

5300 2000 1838 652 1875 BOW-7-001 BOW-EPP-3P4SR120

5300 2000 1950 717 1875 BOW-7-001 BOW-EPP-3P4SR132

5300 2000 2064 782 1875 BOW-7-001 BOW-EPP-3P4SR144

5300 2000 2120 815 1875 BOW-7-001 BOW-EPP-3P4SR150

5300 2000 2290 913 1875 BOW-7-001 BOW-EPP-3P4SR168

6625 2500 2402 978 1750 BOW-7-001 BOW-EPP-3P5SR180

6625 2500 2515 1043 1750 BOW-7-001 BOW-EPP-3P5SR192

6625 2500 2571 1076 1750 BOW-7-001 BOW-EPP-3P5SR214

6625 2500 2712 1163 1750 BOW-7-001 BOW-EPP-3P5SR228

7950 3000 1838 652 1750 BOW-7-001 BOW-EPP-3P6SR120

7950 3000 2712 1163 1625 BOW-7-001 BOW-EPP-3P6SR214

7950 3000 2853 1239 1625 BOW-7-001 BOW-EPP-3P6SR228

7950 3000 2966 1304 1625 BOW-7-001 BOW-EPP-3P6SR240

7950 3000 3079 1370 1625 BOW-7-001 BOW-EPP-3P6SR252

9275 3500 2966 1304 1500 BOW-7-001 BOW-EPP-3P7SR240

9275 3500 3192 1435 1500 BOW-7-001 BOW-EPP-3P7SR264

9275 3500 3417 1565 1500 BOW-7-001 BOW-EPP-3P7SR288

9275 3500 3530 1630 1375 BOW-7-001 BOW-EPP-3P8SR300

10600 4000 3643 1695 1375 BOW-7-001 BOW-EPP-3P8SR312

10600 4000 3868 1826 1375 BOW-7-001 BOW-EPP-3P8SR336

11925 4500 3868 1826 1250 BOW-7-001 BOW-EPP-3P9SR336

11925 4500 4094 1956 1250 BOW-7-001 BOW-EPP-3P9SR360

13250 5000 4094 1956 1125 BOW-7-001 BOW-EPP-3P10SR360

3975 1500 1848 652 2875 BOW-8-001 BOW-EPP-4P3SR120

5300 2000 1925 717 2750 BOW-8-001 BOW-EPP-4P4SR132

10600 4000 3156 1413 2250 BOW-8-001 BOW-EPP-4P8SR260

10600 4000 3814 1793 2250 BOW-8-001 BOW-EPP-4P8SR330

11925 4500 4095 1956 2125 BOW-8-001 BOW-EPP-4P9SR360

13250 5000 3870 1826 2000 BOW-8-001 BOW-EPP-4P10SR336

13250 5000 4096 1956 2000 BOW-8-001 BOW-EPP-4P10SR360

13250 5000 4435 2152 2000 BOW-8-001 BOW-EPP-4P10SR396

14575 5500 4435 2152 1875 BOW-8-001 BOW-EPP-4P11SR396

14575 5500 4660 2282 1875 BOW-8-001 BOW-EPP-4P11SR420

14575 5500 4885 2413 1875 BOW-8-001 BOW-EPP-4P11SR444

15900 6000 4660 2282 1750 BOW-8-001 BOW-EPP-4P12SR420

15900 6000 5110 2543 1750 BOW-8-001 BOW-EPP-4P12SR468

14575 5500 5089 2413 2200 BOW-25-001 BOW-EPP-5P11SR444

15900 6000 4863 2283 2000 BOW-25-001 BOW-EPP-5P12SR420

15900 6000 5315 2543 2000 BOW-25-001 BOW-EPP-5P12SR468

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Page 14: Transmission Polymeric Surge Arresters

Station ClassPolymeric Surge Arresters

14

The PSRB surge arrester is available for applications upto 220kV systems.

The design utilises a housing construction, which is aresin and glass fibre strengthening sleeve over mouldedwith Silicone Rubber outer insulating housing fitted withaluminium flanges.

High cantilever mechanical strength is achieved on thisdesign with the internal assembly similar to that of theporcelain Housed Surge Arrester.

The design has been tested to IEC and demonstrates a63kA short circuit performance.

Routine tests are carried out to show that themanufacturing conforms to the current internationalstandard.

Electrical Performance

Specification: IEC60099-4

Classification: Class 2 10kA

High Current Performance: 100kA

Pressure Relief 63 kA

Energy Capability:

5.0kJ/kV at Ur according to IEC60099-4

(Clause 8.4.2 table 5 & 8.5.5)

Voltage Rating: 60kV to 228kV

Typical Applications

• Substations

• Power Transformers

• Cable Termination

PSRB3180 - Brazil - 220kV

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Page 15: Transmission Polymeric Surge Arresters

Station ClassPolymeric Surge Arresters

15

Corona Ring (150kV and above)

Grading Ring (None <120kV)(Ø610 120-150kV)(Ø710 151-228kV)

Silicone Rubber Housed Arrester Unit

Die Cast Aluminium End Flange

M3 Diaphram Deflector Plate with3 M16 Polyfibre Base Insulatorsequally spaced on 178 PCD

E2Earth Clamp to suit cablesup to Ø16 mm

E12 x M10 x 20mmHexagon headedset screws andspring washers

L5Line Clamp to suit cablesup to Ø35 mm

L3Line Clamp to suit cablesup to Ø16 mm

L2Aluminium StemØ30 x 80mm high

L1 (as E1) 2 x M10 x 20mmHexagon headed set screws andspring washers

Example: PSRB2 138 L2 E1 M3

Arrester Housing

Voltage

Mounting

Earth Terminal

Line Terminal

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Page 16: Transmission Polymeric Surge Arresters

16

Station ClassPolymeric Surge Arresters

Mechanical and Reference Information PSRB

Protective Characteristics PSRB

Totalcreepage

mm(nom)

Overallheight

mm(max)

Recommendedminimum

phasecentres

mm

Recommendedminimumdistance

line to earthmm

Maximunapplied

cantileverloadkN

Drawingreference

Data sheetreference

2378 1000 764 326 10 BOW-18-004 BOW-EPP-PSRB1-60

2378 1000 905 407 10 BOW-18-004 BOW-EPP-PSRB1-75

4756 2025 1103 522 5 BOW-18-005 BOW-EPP-PSRB2-96

4756 2025 1216 587 5 BOW-18-005 BOW-EPP-PSRB2-108

4756 2025 1738 652 5 BOW-18-005 BOW-EPP-PSRB2-120

4756 2025 1851 717 5 BOW-18-005 BOW-EPP-PSRB2-132

4756 2025 1908 750 5 BOW-18-005 BOW-EPP-PSRB2-138

4756 2025 2020 815 5 BOW-18-005 BOW-EPP-PSRB2-150

4756 2025 2290 913 5 BOW-18-005 BOW-EPP-PSRB2-168

7134 3025 2572 1076 3.5 BOW-18-006 BOW-EPP-PSRB3-198

7134 3025 2854 1239 3.5 BOW-18-006 BOW-EPP-PSRB3-228

Product code Ratingvoltage

kV

Max cont.

operatingvoltage

(COV) kV

Temporaryover-

voltagecapabilityfor 1 sec(TOV) kV

Max residual voltage kV crest with current wave Steep current residual voltage*

Switching surge30/60 µS

Lightning current8/20 µS

125AkV

crest

250AkV

crest

500AkV

crest

1000AkV

crest

2000AkV

crest

5kAkV

crest

10kAkV

crest

20kAkV

crest

40kAkV

crest

10kAkV

crest

20kAkV

crestPSRB160L2E1M3 60 48.0 70.0 117 120 125 129 136 148 159 175 199 171 189

PSRB175L2E1M3 75 60.0 87.5 147 151 156 162 170 185 199 219 249 213 236

PSRB296L2E1M3 96 76.8 112 188 193 200 208 218 237 255 281 320 274 302

PSRB2108L2E1M3 108 86.4 126 212 218 226 235 246 268 288 317 361 309 342

PSRB2120L2E1M3 120 96.0 140 234 241 249 259 272 296 318 350 399 341 377

PSRB2132L2E1M3 132 106 154 259 266 275 286 300 327 351 387 440 377 416

PSRB2138L2E1M3 138 110 161 274 281 291 302 317 345 371 409 465 398 440

PSRB2150L2E1M3 150 120 175 293 301 311 324 339 370 397 438 498 426 471

PSRB2168L2E1M3 168 134 196 330 339 350 364 382 416 447 493 560 480 530

PSRB3198L2E1M3 198 158 231 388 399 412 429 450 490 526 580 660 565 624

PSRB3228L2E1M3 228 182 266 447 459 475 494 518 564 606 668 760 650 719

* Residual voltage correction factor as per IEC recommendation 10kV/10kA/m

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Page 17: Transmission Polymeric Surge Arresters

Surge Counters

17

Surge Counters SC12, SC13 designed to be usedwith Surge Arresters

Transmission Line Arrester “TLA”

Transmission Line surge arresters for systems up to 230 kV.

Specification: IEC60099-4Classification: 10kAVoltage Rating: 15kV to 192 kVHigh Current Performance: 100kALine Discharge Class: 2Energy Capability:4.5kJ/kV at Ur according to IEC60099-4(Clause 8.4.2 table 5 and 8.5.5)TLA1 15 - 45 kVTLA2 48 - 96 kVTLA3 108 - 144kVTLA4 150 - 192 kVInsulation Material: Silicone Rubber

Vibration tested at National Engineering Laboratory - UK

TLA Applications

• Towers that have high footing resistance to impedance earth can causeback flashover on to the line.

• Transmission lines with or without shielding wire which have abnormallightning activity

Meter – 6 digit cyclometer at least5 counts/second

Minimum count current – 200 amps 8/20 microsecondwave

Maximum High Current – 100kA 4/10 microsecondWithstand wave

Nominal Residual – 5kV peakVoltage at 100kA with4/10 Microsecond Wave

Meter scale – 0 - 30mA (bilinear scale)Ref SC13

SC13 leakage – 0 - 50mA (bilinear scale)Ref SC13L

Both SC12/SC13 counters can be supplied with anauxiliary contact rated 0.5 amps 250V for connection toremote signalling equipment. If required put suffix ACe.g. SC12/AC

TLA5E -192

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Page 18: Transmission Polymeric Surge Arresters

18

Contact us at: [email protected]

Contact us at: [email protected]

Contact us at: [email protected]

Contact us at: [email protected]

Contact us at: [email protected]

Contact us at: [email protected]

Additional Ranges

Other products in our range

DC traction surge arresters

CSPA surge arresters

DC Traction surge arresters for system voltages 0.7-4kV (HE60MC) to EN50123-5AC surge arresters for system voltages 15-25kV singlephase (HSR) to IEC 60099-4 & EN50123-5.

Cable sheath surge arresters available for protectionof underground cables. Surge arrester modules usedfor direct burried or installed in a link box.(CSPA/CPA) to IEC 60099-4.

Airfield lighting control circuits are vulnerable tolightning surges as they have an attractive lowimpedance path. Protection of 4kV DC lightingcircuits. (2DCAFL4) to IEC 60099-4.

Replaceable spark gap device with sparkover voltage450-900V. Mainly used on railway networks to protectearthing in conjunction with signalling (SPG).

Portable earthing kit designed to ESI standards usedto protect utility engineers working on distribution ortransmission lines from accidental line switching.

Hydraulic Cable Spiker used to prove that adisconnected underground cable is not live before sitework commences. 25 year product reliability (CSTE).

Airfield lighting box

Spark gap

Portable earth kits

Cable spiker kit

bow-epp-0016-08-06-2.qxd 08.11.2006 16:24 Uhr Seite 18

Page 19: Transmission Polymeric Surge Arresters

19

Energy Division is a worldwide leader with innovative solutions from the power plant to the end user.

Other products and brochures available from Energy Division

Asset protection

Low-voltage surge arresters

Insulation enhancement systems for substations andoverhead. Designed to prevent unplanned outagesdue to accidential bridging.

LV arresters are used to provide protection for LVoverhead lines, consumer in-house supplies,distribution tranformers and other applicances.

Metal oxide varister, distribution arresters for indoorand outdoor applications for protection of overheadlines.

Porcelain and polymeric series parallel and single column contructed arresters for protection oftransmission systems up to 550 kV. DC locomotivesand switchgear applications.

Insulators and insulating components/housings providing reliable solutions for power utilities andrailway customers with installations in high pollutionenvironments and applications up to 400 kV.

Insulators for applications up to system voltages of132 kV. This range of insulators offers a cost-effectivesolution for low and medium polluted environments.

Medium-voltage surge arresters

High-voltage surge arresters

Polymeric insulators

Porcelain insulators

Contact us at: [email protected]

Contact us at: [email protected]

Contact us at: [email protected]

Contact us at: [email protected]

Contact us at: [email protected]

Contact us at: [email protected]

bow-epp-0016-08-06-2.qxd 08.11.2006 16:24 Uhr Seite 19

Page 20: Transmission Polymeric Surge Arresters

Additional Product Lines:

ENERGY DIVISION

Transmission Porcelain Surge Arresters

http://energy.tycoelectronics.comEnergy Division

Polymeric DC TractionSurge Arrester

Spark Gap Type SPG4/12

The SPG4 Spark Gap is designed for use with tractioncircuits to provide virtually instantaneous protection ofboth equipment and personnel from power systemfaults. The unit also provides protection against lightning generated voltages which would otherwisecause damage to signalling and cable circuits.

The SPG4 is constructed in stainless steel of ruggeddesign allowing the SPG to be installed in harshenvironments such as track side locations withoutadditional weather protection.

Suitable for use on circuits where standing/inducedvoltages do not exceed 110v RMS.

Fast operation – Typical 5 microseconds with 11kA faultcurrent.

Internal spark gap module unit easily replaced after faultcurrent operation.

Fail safe feature ensures safety to personnel andequipment.

Service proven performance.

High internal impedance with low capacitance – does notinterfere with track signalling circuits.

ENERGY DIVISION

Transmission Surge ArrestersPorcelain• Porcelain Housed Surge Arrester

Polymeric DC Traction SurgeArresters• Rolling Stock• Track Side

Spark Gap Type SPG4/12• Protection between overhead catenary

structure earth and system earth• Protection of single bonded power cable

circuits• Protection of low voltage DC power supplies• Protection of cathodic protection power

supplies.

http://energy.tycoelectronics.comEnergy Division

Airfield Lighting Box Type 2DCAFL4

There are few places more exposed to direct lightningstrikes than an airfield. In such situations lightningstrikes within the vicinity of the airfield can result inpermanent damage to electrical equipment.

Airfield lighting circuits are particularly vulnerable asthe associated cable networks present an attractive lowimpedance path for lightning surge currents to earth.The result of a nearby lightning strike can bepermanent damage to the control circuits unless asuitable lightning arrester is fitted to the lightingcontrol equipment.

The Lightning Arrester Type 2DCAFL4 is designed toprotect airfield lighting control equipment from theeffects of direct or indirect lightning strikes.

The arrester is provided with two metal oxide activeelements which are connected in parallel with thesupply cables. Installation requires only the cutting ofthe supply cables at a convenient place close to thecontrol equipment and connection of the arrester to agood electrical earth.

Arrester 2DCAFL4 can be fitted to new equipment butis primarily designed to be quickly installed on existingcircuits.

http://energy.tycoelectronics.comEnergy Division

Transmission Line Arrester “TLA”

http://energy.tycoelectronics.comEnergy Division

Surge CountersType SC12 & SC13

The Bowthorpe EMP range of SurgeArrester monitoring instruments arefully tested for use with anymanufacturers surge arrester. TheSC12 is a Surge Counter only, whilstthe SC13 provides the additionalmeasurement of total leakagecurrent. The analogue instrumentprovides a means of monitoring thecurrent through the arrester and theleakage current over the surface ofthe arrester housing. Significantchanges after installation mayindicate a deterioration in thearrester or a build up of surfacecontamination.These instruments, which require noauxiliary supply, are designed forinstallation in the earth connectionsof a single surge arrester oralternatively the SC12 may be usedwith the common earth of a threephase set. Fully weatherproofed andsealed for life they are housed in aone piece gravity die cast aluminiumcase coated to enhance its alreadyhigh degree of resistance to surfacecorrosion. The glass viewing windowis sealed in place, using a siliconrubber adhesive, and a desiccator isenclosed to ensure any residualmoisture trapped during sealing isabsorbed for the service life of thecounter. Mounting is effected bymeans of an integrally cast lug at the

rear of the case providing a singleclearance hole for the galvanisedsteel M12 bolt supplied.

The SC12 and SC13 are serviceproven and require no specialmaintenance or servicing apart fromgeneral cleaning of the glassviewing window and the mouldedepoxy resin line terminal bushing.

Airfield Lighting Box Type 2DCAFL4• Protection of airfield lighting control

equipment.

Transmission Line Arrester ‘TLA’• Switching over voltages are absorbed

over the length of the line reducing theseverity of surge at the substation.

• Transmission systems can be operatedeven where sub-soil gives poor towerfooting resistance.

Surge Counters Type SC12 & SC13• Used in series with HV Surge Arresters• SC12 Surge Counters.• SC13 Combined Surge Counter with

Leakage Current Meter.

Tyco Electronics UK Ltd Bowthorpe EMPStevenson Road, Brighton, East Sussex, England BN2 0DFPhone: +44 (0) 1273 692591Fax: +44 (0) 1273 601741http://www.bowthorpe-emp.com

© Tyco Electronics BOW-EPP-0016-11-06

Energy Division – economical solutions for the electrical power industry: cable accessories,connectors & fittings, electrical equipment, instruments, lighting controls, insulators &insulation enhancement and surge arresters.

All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding andis to the best of our knowledge and belief correct and reliable. Users, however, should independently evaluate the suitabilityof each product for the desired application. Under no circumstances does this constitute an assurance of any particular qualityor performance. Such an assurance is only provided in the context of our product specifications or explicit contractualarrangements. Our liability for these products is set forth in our standard terms and conditions of sale. BOWTHORPE EMP is atrademark.

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