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© 2012 Aker Solutions Preferred partner
Preferred partner
The Subsea Factory NOIA/NEED Energy Awareness Month Workshop Erik Wiik | President, North America Aker Solutions Inc.
© 2012 Aker Solutions Preferred partner
The Subsea Factory
1. What is a subsea factory? 2. Why put a factory on the seabed? 3. What is the main benefit of a subsea factory? 4. Why do we need subsea systems to begin with? 5. Why do we use subsea pumps? 6. What is the benefits of subsea separation? 7. Why subsea gas compression? 8. Have we built one yet? 9. What do we do to plan for the unexpected event? 10. What is the next frontier?
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© 2012 Aker Solutions Preferred partner Slide 3
What is a subsea factory?
■ Subsea factory: oil and gas production facilities located directly on the seabed
■ Never sleeps: operates around the clock and throughout the life of the field
■ Producing from declining reservoirs at extended depths
■ No emissions or disposals to sea ■ Safe operation
© 2012 Aker Solutions Preferred partner Slide 5
Why do we need subsea systems? When traditional platform technology reached its depth limit, subsea wells became the mainstream offshore solution.
Dry access to the well Subsurface wells
© 2012 Aker Solutions Preferred partner Slide 7
Subsea booster (pump) allows for increased oil recovery…
… a compelling argument. B
opd
Time
© 2012 Aker Solutions Preferred partner Slide 9
… or for injecting water into the reservoir
Subsea water injection
■ Pressure support in the
reservoir.
© 2012 Aker Solutions Preferred partner Slide 10 Slide 10
Subsea separation provides multiple benefits
■ The well stream may develop slugs, wax or hydrates on its way to the topside.
■ Reduces use of chemicals to re-stabilize the fluid topsides.
■ Subsea water separation and reinjection eliminates produced water spillage to sea.
■ Subsea separation optimize use of existing infrastructure.
© 2012 Aker Solutions Preferred partner Slide 11 Slide 11
1987
KBS 1993
Subsea gas compression: an idea in 1985… first application 25 years later
OLSCSt 2009
Subsea compressor/pump station idea: 1985
© 2012 Aker Solutions Preferred partner Slide 12
Subsea gas compression: a technological leap ■ Gas fields require boosting of the
reservoir flow as reservoir pressure depletes
■ Subsea gas compression replaces the need for an offshore platform or onshore compression facility
■ Cost-effective development solution (CAPEX)
■ Reduced operational costs (OPEX)
■ Advantageous to place the compressor close to the well
■ Increased and accelerated production ■ Reducing CO2 emissions through lower
energy consumption ■ No emissions or disposals to sea
■ Safer due to unmanned operation
© 2012 Aker Solutions Preferred partner Slide 13
Subsea gas compression plant – “plug and play” modules
Separator Module
Compressor Module
CVSD Module
Pump Module
UPS modules
Circuit breaker
Cooler Module
PVSD Module
© 2012 Aker Solutions Preferred partner Slide 17
Some facts and figures
What is the pressure at 10,000ft water depth:
Outside pressure: 4500psi
Inside pressure: 15,000psi @350F Temperature (High pressure high temperature reservoir) (Water from industrial pressure washer: 3,000 psi)
How deep is 10,000 feet ~ 2 miles The factory Weight: 1000T Size: 30m x 50m Power: 12.5 MW
© 2012 Aker Solutions Preferred partner Slide 19
Just in case: Marine Well Containment System ■ Subsea containment and diverter assembly: ■ Water depth: up to 10,000 feet ■ Working pressure: 15,000 psi maximum ■ Containment capacity: 100,000 barrels of liquid and 200 million cubic feet of gas per day
© 2012 Aker Solutions Preferred partner
Quiz
1. What is a subsea factory? 2. Why put a factory on the seabed? 3. What is the main benefit of a subsea factory? 4. Why do we need subsea systems to begin with? 5. Why do we use subsea pumps? 6. What is the benefits of subsea separation? 7. Why subsea gas compression? 8. Have we built one yet? 9. What do we do to plan for the unexpected? 10. What is the next frontier?
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© 2012 Aker Solutions Preferred partner
Copyright and disclaimer Copyright Copyright of all published material including photographs, drawings and images in this document remains vested in Aker Solutions and third party contributors as appropriate. Accordingly, neither the whole nor any part of this document shall be reproduced in any form nor used in any manner without express prior permission and applicable acknowledgements. No trademark, copyright or other notice shall be altered or removed from any reproduction.
Disclaimer This Presentation includes and is based, inter alia, on forward-looking information and statements that are subject to risks and uncertainties that could cause actual results to differ. These statements and this Presentation are based on current expectations, estimates and projections about global economic conditions, the economic conditions of the regions and industries that are major markets for Aker Solutions ASA and Aker Solutions ASA’s (including subsidiaries and affiliates) lines of business. These expectations, estimates and projections are generally identifiable by statements containing words such as “expects”, “believes”, “estimates” or similar expressions. Important factors that could cause actual results to differ materially from those expectations include, among others, economic and market conditions in the geographic areas and industries that are or will be major markets for Aker Solutions’ businesses, oil prices, market acceptance of new products and services, changes in governmental regulations, interest rates, fluctuations in currency exchange rates and such other factors as may be discussed from time to time in the Presentation. Although Aker Solutions ASA believes that its expectations and the Presentation are based upon reasonable assumptions, it can give no assurance that those expectations will be achieved or that the actual results will be as set out in the Presentation. Aker Solutions ASA is making no representation or warranty, expressed or implied, as to the accuracy, reliability or completeness of the Presentation, and neither Aker Solutions ASA nor any of its directors, officers or employees will have any liability to you or any other persons resulting from your use. Aker Solutions consists of many legally independent entities, constituting their own separate identities. Aker Solutions is used as the common brand or trade mark for most of these entities. In this presentation we may sometimes use “Aker Solutions”, “we” or “us” when we refer to Aker Solutions companies in general or where no useful purpose is served by identifying any particular Aker Solutions company.
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