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Agenda
Overview of FMC Subsea processing projects
History and on-goingprojects
Recent development within subsea processing
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Light Well Intervention
Guidelineless Deepwater Trees
Subsea Manifold
Smart Well Control Systems
Subsea TemplateSystems
Standard Subsea Trees
Metering & Control Systems
Surface Well Systems
ROV Tie-In Systems
Subsea Processing
Subsea Drilling Systems
FMC Offshore Capabilities
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Subsea Processing• Definition:
– Subsea Processing is any activehandling and treatment of producedfluids at or below the seabed.
• However, the following have been given the most attention:– Boosting / pumping
– Separation processes
– Wetgas boosting / compression
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Project Operator Year
Seabed pumps• Draugen Shell 1994• Lufeng Statoil 1996• Topacio ExxonMobil 2000• Jubarte II Petrobras 2006• Albacora (subsea
equipment) Petrobras 2007• Cascade & Chinook Petrobras 2007
Downhole pumps• Lihua Amoco 1996• Otter TotalFinaElf 2001/
2002
Subsea Processing• VASPS (Control
System) Petrobras 2001• Tordis SSBI Statoil 2005• BC-10 Shell 2006• Perdido Shell 2007• Pazflor Total 2008
FMC’s Subsea Processing References
Tordis SSBI – World First Commercial Subsea Separation System
Topacio, 2 multiphase pumps retrofitted into the pigging loop
Lihua, horizontal trees including ESP’s
Lufeng, 5 subsea pumps in continuous operation for5 years
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Ongoing FMC Subsea Processing Projects
Horizontal ESP’s onseabed
Low Reservoir Pressure Heavy Oil
2007GoMPetrobrasCascade
Pazflor
Perdido
BC-10
Tordis
Field
Hydrate Formation RiskLow Reservoir Pressure
Low Reservoir PressureHeavy Oil
Low Reservoir Pressure Heavy Oil
Increasing Water Production
Project Drivers
Gas/Liquid Seperationwith seabed boosting
Gas/Liquid Caissonseparators with ESPs
Gas/Liquid Caissonseparators with ESPs,ESP pumping modules
Water/Oil Separator with sand handling and
boosting
FMC Solution
2008WestAfrica
Total
2007GoMShell
2006BrazilShell
2005North SeaStatoil
AwardRegionCustomer
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Tordis
Water injection well
New PLIM
Subsea separator+ multiphase pumping+ water injection pumping+ flow measurement+ sand management
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» Client: StatoilHydro» Location: North Sea» Delivery: 3Q 2007
TordisThree phase seperation and boosting in 220m water depth, 12 km step-out
» Deliveries: Gas/oil/water/sand separation station incl.Mutiphase pump & Single phase pump,Sand handling system
Highlights
» 35 Million extra barrels of oil increasing the reservoir recovery from 49 to 55%
» World's first system for full field subsea separation and integrated sand management
» Size: 30 x 40 x 20m, 1200 Tonnes
Status– Installed in Fall 07
– In Operation since December 2007
– Increasing oil production from the Tordis field
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PazflorScope SSS (3 off)• Subsea Separation Unit
– Separator Module
– Pump Modules
– Manifold Module
– Intermediate Frame
– Foundation Base Structure
– Subsea Control Module
• Controls & Power Umbilical
• Pump Control Module
• Topside Control System
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» Client: Total » Location: Angola,W.Africa» Delivery: 2011
Pazflor3 Gas-Liquid Separator Stations in 800m water depth, 2-4 km step-out
» Deliveries: 3 Gas-Liquid Separator Stations6 hybrid pump modules (+ 2 spares)Combined Power and service umbilicalsVertical separator with CDS inlet and internals
Highlights
» First Seabed Gas-Liquid Gravity Separation system
» Enabling Technology for oilproduction
» Size: 21 x 21 x 19 Weight: 800 Tonnes (incl support structure)
Status– Progress on schedule
– First HAZOP performed
– Major subcontracts signed
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• Continuous technology development• Moving from bulk gravity separation ……
Tordis oil/water separator Pazflor gas/liquid separator
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……to slimmer and more compact solutions……
Caisson separator cluster in deep water
PipeSeparator
Caisson separator in GoM
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……to inline, ultra-compact solutions.
High G-force liquid liquid separation
CDS Inline deliquilizer
• Proven topside technology
• Ongoing qualification for subsea use
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Subsea Gas Compression – The Purpose
• Maintain gas production when reservoir pressure is declining.
• Field development with gas transportation directly to shore without surface facility all through the field lifetime.
– Save cost of major surface-based production.
– Be enabling tool for use of existing infrastructure.
• Significant value driver for gas fields with long step-out distance.