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Trondheim Gas Technology Conference Statoil Subsea Factory June 4, 2014 Hege Rognø, VP Statoil RDI Subsea & Gas Treating Technologies Contents Background Statoil’s Subsea Factory Subsea Gas Technologies Statoil Technology Qualification The Subsea Cost challenge The future?

Trondheim Gas Technology Conference Statoil Subsea Factory€¦ ·  · 2014-11-17Trondheim Gas Technology Conference Statoil Subsea Factory June 4, 2014 ... prevention and ... corrosion

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Page 1: Trondheim Gas Technology Conference Statoil Subsea Factory€¦ ·  · 2014-11-17Trondheim Gas Technology Conference Statoil Subsea Factory June 4, 2014 ... prevention and ... corrosion

Trondheim Gas Technology Conference

Statoil Subsea Factory June 4, 2014 Hege Rognø, VP Statoil RDI Subsea & Gas Treating Technologies

Contents • Background

• Statoil’s Subsea Factory

• Subsea Gas Technologies

• Statoil Technology Qualification

• The Subsea Cost challenge

• The future?

Page 2: Trondheim Gas Technology Conference Statoil Subsea Factory€¦ ·  · 2014-11-17Trondheim Gas Technology Conference Statoil Subsea Factory June 4, 2014 ... prevention and ... corrosion

A technology focused upstream company

Drilling and well construction

Reservoir characterisation

Subsea technology

Seismic imaging

and interpretation

Corporate strategy

Technology strategy

Production above 2.5 mill boe/day after 2020

Page 3: Trondheim Gas Technology Conference Statoil Subsea Factory€¦ ·  · 2014-11-17Trondheim Gas Technology Conference Statoil Subsea Factory June 4, 2014 ... prevention and ... corrosion

Technology for safe and environmental friendly production

from ANY field

Flow modelling and flow assurance

New field development

concepts

Automation/ unmanned

facilities

Subsea technology

Power supply and

distribution

Subsea and in-well

processing

Condition monitoring –

sensor technology

Increased production efficiency

Arctic marine operations

Integrity management and

risk reduction

Gas processing and LNG

Leakage prevention and

detection

Prioritized areas for governmental funded R&D:

Business Case Gas condesate

Business Case Sensitive areas

Business Case Field life extension

OG21 TTA4 Future technologies

for production, processing

and transportation

“Summarized

in one figure”

Page 4: Trondheim Gas Technology Conference Statoil Subsea Factory€¦ ·  · 2014-11-17Trondheim Gas Technology Conference Statoil Subsea Factory June 4, 2014 ... prevention and ... corrosion

Troll

Water separation

Lufeng

Multiphase pumping

Gullfaks

Compression Tyrihans

Sea water injection

Statoil’s subsea future - building on the existing toolbox

Tordis

Separation and

boosting

Åsgard

Compression

• Realise by 2020

• Towards 60% recovery

• Improved CAPEX OPEX

HSE

The Statoil Subsea Factory TM

Security

Classificati

on: Open -

Status:

Final

Page 5: Trondheim Gas Technology Conference Statoil Subsea Factory€¦ ·  · 2014-11-17Trondheim Gas Technology Conference Statoil Subsea Factory June 4, 2014 ... prevention and ... corrosion

Longer, deeper, colder, heavier and older

2013-11-20 5 Classification: Open

Page 6: Trondheim Gas Technology Conference Statoil Subsea Factory€¦ ·  · 2014-11-17Trondheim Gas Technology Conference Statoil Subsea Factory June 4, 2014 ... prevention and ... corrosion

Potential subsea factory developments

Page 7: Trondheim Gas Technology Conference Statoil Subsea Factory€¦ ·  · 2014-11-17Trondheim Gas Technology Conference Statoil Subsea Factory June 4, 2014 ... prevention and ... corrosion

Defining Subsea Factory New / improved factory building blocks

7 Classification: Open

ARCTIC FACTORY/

SUBSEA TO GAS MARKET

HEAVY OIL FACTORY TO ENABLE VISCOUS OIL TIE-BACK

DEEP WATER FACTORY TO ENABLE 3000m PRODUCTION

COMPACT

SEPARATION

DEEPER

INSTALLATION

& IMR

ARTIFICIAL LIFT

ESP & DUAL

BOOST

HIGH VISCOSITY

BOOSTING

OIL STORAGE

& OFFLOADING OIL TREATMENT

INTERVENTION SIMPLIFIED

COMPRESSION POWER

DISTRIBUTION SIMPLIFIED

BOOSTING

WATER

SEPARATION

& INJECTION

LONG DISTANCE OIL

TRANSPORT

HIGH CAPACITY

BOOSTING

EXTENDED REACH FACTORY FOR LONG TIE-BACKS

Short

term

M

ediu

m t

erm

Long t

erm

SUBSEA-TO-HOST FACTORY FOR DE-BOTTLENECKING

SEA WATER

INJECTION SUBSEA FIELD

CENTRE GAS TREATMENT

BROWNFIELD FACTORY FOR INCREASED RECOVERY

Page 8: Trondheim Gas Technology Conference Statoil Subsea Factory€¦ ·  · 2014-11-17Trondheim Gas Technology Conference Statoil Subsea Factory June 4, 2014 ... prevention and ... corrosion

Subsea Factory- Key Building Blocks

2013-

11-20

8 Classification: Open

Water

handling

Gas

Treatment

Power

transmission

&distribution Separation Boosting

Gas

compression

Cooling Flow

Assurance

Monitoring System

design

Installation,

intervention

&IMR

Controls

Storage

Structures

Pipelines &

Risers

Subsea

Field centre

technology

Oil

Treatment Main processing systems

Supporting systems

SPS

Page 9: Trondheim Gas Technology Conference Statoil Subsea Factory€¦ ·  · 2014-11-17Trondheim Gas Technology Conference Statoil Subsea Factory June 4, 2014 ... prevention and ... corrosion

Subsea Factory- Key Building Blocks

2013-

11-20

9 Classification: Open

Water

handling

Gas

Treatment

Power

transmission

&distribution Separation Boosting

Gas

compression

Cooling Flow

Assurance

Monitoring System

design

Installation,

intervention

&IMR

Controls

Storage

Structures

Pipelines &

Risers

Subsea

Field centre

technology

Oil

Treatment Main processing systems

Supporting systems

SPS

Page 10: Trondheim Gas Technology Conference Statoil Subsea Factory€¦ ·  · 2014-11-17Trondheim Gas Technology Conference Statoil Subsea Factory June 4, 2014 ... prevention and ... corrosion

Åsgard Subsea Compression project

• 280 mill bbl additional reserves

• 2 x 11,5 MW subsea compressors

• 40 km step out

• Water depth 250-325 meters

• Production 21 Mill Sm3/d

• Start-up 2015

Gas

compression

Page 11: Trondheim Gas Technology Conference Statoil Subsea Factory€¦ ·  · 2014-11-17Trondheim Gas Technology Conference Statoil Subsea Factory June 4, 2014 ... prevention and ... corrosion

World class recovery rate

(expected)

Gas

compression

Page 12: Trondheim Gas Technology Conference Statoil Subsea Factory€¦ ·  · 2014-11-17Trondheim Gas Technology Conference Statoil Subsea Factory June 4, 2014 ... prevention and ... corrosion

Key building block

Subsea compression

Classif

ication

:

Intern

al

2012-

11-28

1

2

Åsgard Subsea Compression Project

Security

Classificati

on:

Confidentia

l - Status:

Draft

Compressor

Gas

compression

Page 13: Trondheim Gas Technology Conference Statoil Subsea Factory€¦ ·  · 2014-11-17Trondheim Gas Technology Conference Statoil Subsea Factory June 4, 2014 ... prevention and ... corrosion

Goal: Simplified subsea compression system based on centrifugal

compressor technology (high dp, high flow)

X

X

X

X

X X

First generation Next generation

Wet gas compression Gas

compression Gas

compression

Page 14: Trondheim Gas Technology Conference Statoil Subsea Factory€¦ ·  · 2014-11-17Trondheim Gas Technology Conference Statoil Subsea Factory June 4, 2014 ... prevention and ... corrosion

14

Gas

compression Gas

compression

Page 15: Trondheim Gas Technology Conference Statoil Subsea Factory€¦ ·  · 2014-11-17Trondheim Gas Technology Conference Statoil Subsea Factory June 4, 2014 ... prevention and ... corrosion

Master&

PhD thesis

Multiphase

pressure

recovery in

diffusers

1997-

1998

Multiphase

full scale

test on K-

lab

compressor

2003-

2004

2008

Installation

of subsea

compressor

at K-lab

2011

Subsea

compressor

testing at K-

lab completed

after new

3150 hrs

2012

New subsea

compressor

test loop to

be

completed at

K-lab Q3

2012.

2015

Startup of

subsea

compresso

rs at

Midgard/Mi

kkel 2015

Motor and

AMB

insulation

screening,

particle

erosion,

droplet

erosion,

corrosion

2006-

2007

PhD:

Motor

insulation

system

2007-

2010

2009

Subsea

compressor

technology

qualified

after 3150

running

hours

Pulse

monitoring

system

2006-

2009

Feasibility

study

Siemens,

Man Turbo&

PhD: Surge

behavior of

multiphase

centrifugal

compressor

2005

Design of

motor

penetrator

2006-

2008

Screening of

droplet

erosion and

corrosion of

impeller

materials &

PhD: EOS for

multiphase

compression

2003-

2006

Multiphase

flow in axial

compressor

blades

2004

Persistence is key Gas

compression Gas

compression

Page 16: Trondheim Gas Technology Conference Statoil Subsea Factory€¦ ·  · 2014-11-17Trondheim Gas Technology Conference Statoil Subsea Factory June 4, 2014 ... prevention and ... corrosion

Subsea gas processing

Host facility

Long distance single phase transport

• Water dew point control

• Hydrocarbon dew point control

Gas

compression Gas

Treatment

Page 17: Trondheim Gas Technology Conference Statoil Subsea Factory€¦ ·  · 2014-11-17Trondheim Gas Technology Conference Statoil Subsea Factory June 4, 2014 ... prevention and ... corrosion

Statoil Technology development and implementation?

• Governing document: FR12 - Technology Development and Implementation

• Why focus on first use implementation of technology (FUIT)?

• Why focus on multi use implementation of technology (MUIT)?

Classification: Internal 2012-10-02 17

Page 18: Trondheim Gas Technology Conference Statoil Subsea Factory€¦ ·  · 2014-11-17Trondheim Gas Technology Conference Statoil Subsea Factory June 4, 2014 ... prevention and ... corrosion

The Subsea Cost Challenge Global E&P subsea expenditure ($ billions) going forward

18

SURF: subsea installation, umbilicals, risers, and flowlines

Subsea equipment: trees, wellheads, manifolds, etc.

Subsea services: inspection, maintenance, and repair Source: DCube by Rystad Energy

Today

Page 19: Trondheim Gas Technology Conference Statoil Subsea Factory€¦ ·  · 2014-11-17Trondheim Gas Technology Conference Statoil Subsea Factory June 4, 2014 ... prevention and ... corrosion

Challenges:

Profitability in the industry is under pressure

Higher investment cost, reduced production

Despite increase in oil price

Kilde: Statoil; Wood Mackenzie; Bloomberg; JP Morgan; Company reports.

Peer group inkluderer BG, BP, CVX, COP, ENI, XOM, RDS, STL, TOT

2013

40

70

100

130

S&P 500

Oil & Gas

2012 2005

Total return vs. other industries

Production

Investm

ents

Page 20: Trondheim Gas Technology Conference Statoil Subsea Factory€¦ ·  · 2014-11-17Trondheim Gas Technology Conference Statoil Subsea Factory June 4, 2014 ... prevention and ... corrosion

SPS interfaces

2013-

11-20

2

0

Classification: Open

Water

handling

Gas

Treatment

Power

transmission

&distribution Separation Boosting

Gas

compression

Cooling Flow

Assurance

Monitoring System

design

Installation,

intervention

&IMR

Controls

Storage

Structures

Pipelines &

Risers

Subsea

Field centre

technology

Oil

Treatment Main processing systems

Supporting systems

SPS

Towards The Subsea Factory: How do we reduce cost?

Page 22: Trondheim Gas Technology Conference Statoil Subsea Factory€¦ ·  · 2014-11-17Trondheim Gas Technology Conference Statoil Subsea Factory June 4, 2014 ... prevention and ... corrosion

The Future in Subsea (Gas) Processing?

2

2

Classification: Open

ARCTIC FACTORY/

SUBSEA TO GAS MARKET

HEAVY OIL FACTORY TO ENABLE VISCOUS OIL TIE-BACK

DEEP WATER FACTORY TO ENABLE 3000m PRODUCTION

COMPACT

SEPARATION

DEEPER

INSTALLATION

& IMR

ARTIFICIAL LIFT

ESP & DUAL

BOOST

HIGH VISCOSITY

BOOSTING

OIL STORAGE

& OFFLOADING OIL TREATMENT

INTERVENTION SIMPLIFIED

COMPRESSION POWER

DISTRIBUTION SIMPLIFIED

BOOSTING

WATER

SEPARATION

& INJECTION

LONG DISTANCE OIL

TRANSPORT

HIGH CAPACITY

BOOSTING

EXTENDED REACH FACTORY FOR LONG TIE-BACKS

Short

term

M

ediu

m t

erm

Long t

erm

SUBSEA-TO-HOST FACTORY FOR DE-BOTTLENECKING

SEA WATER

INJECTION SUBSEA FIELD

CENTRE GAS TREATMENT

BROWNFIELD FACTORY FOR INCREASED RECOVERY

- Will depend on profitable technology solutions and cost

sharing

- The ability and willingness to establish industry standards

- Solid business cases

- Willingsness (by O&G industry) to take technology bets