Technical Submittal

SAMCRETE CO.TORMA SILO ENGINEERING

Ministry of Trade and Industry

Egyptian Holding Company for Silos and Storage

Grain Silo Complexes Tender

No. 6/2013

TECHNICAL DOCUMENTATION

OF

ELEKTRO-MECHANICAL EQUIPMENT

FOR

THE SILO PLANTS IN

SAN EL HAGGAR (El Sharkia Governorate),

EL MENIA(El Menia Governorate)

KKAFT EL DAWAR (Beheire Governorate)

EL KHALKA (El Kaloubia Governorate)

June 18, 2013

1


Contents:

1. Technical description of the plants

page 4

2. Technical specification for2.1 San El Haggar flat bottom solution

page 11

2.11 San El Haggar hopper bottom solution2.2 El Menia flat bottom solution

page 21

2.21 El Menia hopper bottom solution2.3 Kafr El Dawar flat bottom solution page 30

2.31 Kafr El Dawar hopper bottom solution

2.4 El Khalka flat bottom solution page 392.41 El Khalka hopper bottom solution

3. Technical description of the equipment page 47

4. Statements page 77Environmental impact

Declaration of the design of driving

Calculation of capacity5. Manufacturer and supplier of the equipment page 83

Annexes:

ReferencesReferences of TORMA Ltd.

DrawingsFlow diagrams for San El Haggar flat bottom

Flow diagram for San El Haggar hopper bottom

Flow diagram for Kafr El Dawar and El Khalka flat bottomFlow diagram for El Menia flat bottom

Flow diagram for El Menia hopper bottom

Flow diagram for Kafr El Dawar hopper bottomFlow diagram for El Khalka hopper bottom

Lay out for San El Haggar flat bottom and hopper bottom

2


Lay out for Kafr El Dawar and El Khalka flat bottom

Lay out for El Menia flat bottom

Lay out for El Menia hopper bottomLay out for Kafr El Dawar hopper bottom

Lay out for El Khalka hopper bottom

Working tower arrangement of 25m height restrictionWorking tower and side view for flat bottom of El Menia,

Kafr El Dawar and El Khalka

Side view for San El Haggar hopper bottomTruck pit

Leaflets

Leaflet of bins from SYMAGA

Leaflet for chain conveyor of IntersystemLeaflet of bucket elevator of Intersystem

Leaflet of filters of MAG Milling

Characteristic curves for fansLeaflet of Vibrating precleaner of Westrup

Leaflet of Desinsection equipment from Detia-Degesch

Leaflet of Multiway distributor of Intersytem (Pendulair)

3


TECHNOLOGICAL DESCRIPTION

OF

THE PLANTS

4


The silo plants have a capacity as follows:

San El Haggar 60.000tonsEl Menia 60.000tons

Kafr El Dawar 90.000tons

El Khalka 90.000tons

According to the Tender Book all of the silo-plants should be two

different solution which are:flat bottom solution

concrete hopper bottom solution.

The operation of the silo plant will done by a controlling computer

system, where the different operations are preliminary injected to the computer system (PLC) but there is room for the operator to

control the plant manually by the key board.

To be on the safe side there is a possibility, to operate all silo plants

with push buttons too. To make easier the operation the Masters

Control Panel located in the control room will have a surface with the flow diagram which is signalling the equipment in operation

with lamps.

The controlling PC can absorb all data from the Road weighbridge,

the Continuous weigher and the Temperature monitoring.

The controlling PC can be connected to the bookkeeping of the

plant, to know actually the stock, the inflow and outflow

continuously.

5


The following operations are possible:

Receiving operation

The incoming truck will be measured at gate by the weighbridge. The driver will get a ticket which contains the total weight of the

truck, the date with hour and minutes, the plate number.

After the weighing the driver will be took place by the receiving

hopper. He open the truck and the load of the truck will be poured

to the receiving pit. The grain will fill the receiving pit.

The chain conveyor placed in the bottom of the receiving hopper,

collect the grain and through a rotary permanent magnet and a cross conveyor it will be conveyed to one of the bucket elevators.

The bucket elevators will lift the grain and through a pendulair

distributor the grain will be chuted to the charging chain conveyors placed on the top of the silo bins and it will be conveyed to the

chosen silo bin.

If needed weight measuring for the incoming grain from the bucket

elevator the grain will be chuted to the continuous weigher. From

here the grain will go by gravity to an other bucket elevator which elevated the grain and the process can start again to the filling the

silo or using the cleaner.

In case of needed cleaning for the incoming grain from the bucket

elevator the grain will be chuted through a cascade magnet to the

Cleaners. From the Cleaners the grain will go by gravity to an other Bucket elevator which lift the grain again and repeating the process

what we have mentioned.

6


For the operator it is needed to give the starting point (receiving

pit), the processes (cleaning and/or weighing) and the finishing point (number of the storing bin). When he has given this data and

give the order for the start, the computer make everything starting

the machines in sequences, opening the valves, etc. and the operation will go smoothly.

The truck when leave the site will be measured again in the weighbridge and get a ticket with the tara weight, the brut weight,

the date and the plate number.

Normally this ticket will be the main document for the invoicing and

the stock management.

Preserving the grain

To preserve the grain in the plant there are two possibilities.

1. Aeration the bin

2. Turn around the grain

When the temperature in the bin (there are 63 sensing points

inside of the storing bin) reach a preliminary adjusted temperature, the temperature monitoring system will give a signal (acoustic and

light) about the havarie.

The operator can choose which system he wants to use.

He can start the fan of the bin with the havarie and the fan will

push fresh (cooler) air to the bin and the grain will be cooled.If the outside temperature too high or the aeration process is not

have an acceptable result the operator can start turning the grain.

7


In this case the operator give the computer the starting point (bin

with high temperature) and the finishing point (other silo bin) and the computer will do everything to convey the grain.

The PC. will start the discharging chain conveyor under the high

temperature bin, start one of the Bucket elevators, start the charging conveyor, open the valves and the process are running.

Delivering the grain

The operator will appoint the starting point (the bin which will be

the source for the delivering) the process (weighing) and the

finishing point (one of the transit bins)- The computer will start the machines, the discharging conveyor, the bucket elevator, the

continuous weigher, the charging conveyor for transit bin. Open the

valves and the process will start immediately.

In case of the level indicators show empty bin by the flat bottom

solution the sweeper should start (it will go only rmanual controlling) and the grain should start to flow again. The process

will stop again if the level indicator will show again empty status.

The weigher can be adjusted that give a signal and stop the process when the weighted grain reach the given level. (one truck load of

grain)

The empty truck at the gate will be measured and weight the tara and after that the truck will place under the chosen transit bins.

The operator will open the valve under the transit bin and the grain

will be poured to the truck.The length of the flexible telescopic discharge tube will be operated

by the driver to make minimum the dust of the pouring grains.

When the truck is full the operator will stop the grain flow, the

driver lift up the telescopic tube and leave the site. Going out the

truck will be measured and the driver get the ticket with the tara weight, the full weight of truck, the date, the plate number.

Normally this ticket is the document fro the grain delivery.

8


Impurities and Dust controlling system

The incoming grain contains impurities and dust.

Our system contains the following sections for controlling these dust and impurities in the plant:

- Road hopper.

The incoming grain contains some percentage of dust. When the receiving pit has charged by the grain from truck some part of

these dust going into the air. The surface of the hopper is open only

the area where grain is flowing down. A self closing system prevent the dust coming out from the pit.

We use a suction system under this self closing system.

The dust will be collected by a filter system of hoses. From the hoses the dust by a counter-current air blow fallen and a screw

under the hoses out charging. The dust from here go back to the

cross conveyor.

- Cleaning system

The grain arriving to the cleaner going through an "air curtain" which collect out the dusted air. The dusted air cleaned by a filter

on the same way as we explained by the road hopper system. From

the filter the dust will be chuted to the dust bin.In the cleaner the over and under sized impurities will be take out.

These impurities will be chuted by gravity to the impurities bin.

- Central dust system

All equipment which pouring the grain (it means dust is available)

is connected to the central dedusting system. The elevators chain conveyors, weigher are connected to the central deducting system.

The dusted air will be sucking to the central dedusting system

which working principle is the same as the road hopper dedusting filter.

The chain conveyors will be connected to each other, which means

they are the same airspace and enough to connect the first one.

9


Controlling system

The control computer can absorb the data of the in and outflow of

the weighbridge and can convey the data for invoicing if the Client wants to get this kind of activities from our side.

All starting process is starting with an acoustic signal to give warning everybody about the starting of the process.

The flow diagram of the silo-plant can be seen at the monitor built-in the control board.

The buttons indicated at the monitor by the keyboard, mouse

controls the processes. The coloring of the diagram indicates the working process. The working machine or tube where the grain is

flow becomes green. The levels are yellow etc. All of the break

down or havarie will give a pulsing red light.

All process can be starting or stopping with the keyboard and the

mouse.In case of needed all equipment and motors can be controlled

manually from the Control board.

We put here a photo from a working plant which is similar as

technological process but contains less bin and conveying machine.

We put it here to see the characteristics of the solution what we are offering.

According to the tender prescriptions we will place a flow diagram of a built in monitor and light and start-stop buttons on the front

panel of the Control board.

We have systems which are working more than twenty years

without any failure.

10


TECHNICAL SPECIFICATION

FOR

THE SILO PLANTOF

SAN EL HAGGAR

12

Specification for Egypt / Silos complex/2013.06

Specification for flat bottom of San El Haggar 60000MTs SILOPROJEKTSeizmic load UBC 212.06.2013 (1. Solution)

Item Description Pcs Capacity SizeMechanical machinery

1* Silo bins for grain storage S1-S12 12 6850m3 Dia 22.15 H=22,44m 720 3.11*1 Roof aeration system 12 6 vents 0.29m2/pc 1,44 3.21*2 Ladder+3 platform 4 16 meters platform 1x0.5m 1,31*3 Ladder+1 platform 8 3meters platform 1x0.5m 1,22* Aeration system flat bottom 12 H type 0.5x 60m 1,2 3.22*1 Aeration fan 24 11000m3/h 140mmWC 8 7,682*2 Distribution system for aeration +tubes 12 1,4 3.23* Transit bins T1, T2. T3 3 155m3 Dia. 4,60m 45 degree 15 3.534* Bucket elevator E1, E2, E3, E4 4 200t/h 36meters 25+4 22,4 3.45* Hopper chain conveyor ,special TR1 1 200t/h 22,0meters 18m pit length 15 3,3 3.46* Cross /hopper/chain conveyor TR2 1 200t/h 22,0 meters inclined 7 11 3,2 3.46*1 Cross chain conveyor TR2a 1 200t/h 20,0meters inclined 7 11 2,2 3.47* Charging chain conveyor to S1, S7 /TR 3, TR4/ 2 200t/h 20,0meters inclined 16 15 5,6 3.47*1 Charging chain conveyor to S4, S10 /TR5, TR6/ 2 200t/h 31meters inclined 13 15 5,6 3.48* Charging chain conveyor toS2,S3 /TR7/ 1 200t/h 54meters 15 4,5 3.48*1 Charging chain conveyor toS5,S6 /TR8/ 1 200t/h 54meters 15 4,5 3.48*2 Charging chain conveyor toS8,S9 /TR9/ 1 200t/h 54meters 15 4,5 3.48*3 Charging chain conveyor toSS11,S12 /TR9/ 1 200t/h 54meters 15 4,5 3.410* Charging chain conveyor to T1,T2,T3 / TR 11/ 1 200t/h 32,0 meters 15 3,2 3.411* Discharging chain conveyor S1,S2,S3 /TR12/ 1 200t/h 70meters 22,5 8,5 3.411*1 Discharging chain conveyor S4, S5, S6 /TR13/ 1 200t/h 52meters 15 4 3.411*2 Discharging chain conveyor /TR13a-cross/ 1 200t/h 28meters 11 2,3 3.412* Discharging chain conveyor S7, S8, S9 /TR15/ 1 200t/h 70meters 22,5 8,5 3.412*1 Discharging chain conveyor S10, S 11, S12 /TR16/ 1 200t/h 52meters 15 4 3.4

Power/item kW

Weight/item MT

Detailssee

Item Description Pcs Capacity SizePower/

item kWWeight

/item MTDetails

see

12*2 Discharging chain conveyor /TR16a-cross/ 1 200t/h 26meters 11 2,7 3.412*3 Discharging chain conveyor /TR20a, TR21a-cross/ 1 200t/h 28meters 11 2,8 3.413* Sweeper 12 11 meters 30 9,6 3.5414* Dust collecting system for receiving hopper+fan 1 60m2 20.000m3 18,5+0,75 3,2 3.715* Pre-cleaning machine 1 200t/h SP-2000 3 3 3.915*1 Filter for precleaning machine with fan 1 60m2 20.000m3 18,5+0,75 3,2 3.715*2 Collecting chain conveyor 2 10t/h 38meters 4,4 0,9 3.1016 Central dust separation unit 1 60m2 20.000m3/h 18,5+0,75 3,2 3.717* Dust and broken grain bin 2 60m3 3,2 3.1217*1 Dust discharging screw conveyor 2 15t/h Dia 200mm 2,2 0,8 3.1118* Two way direction boxes 16 200t/h 300x300mm pneumatic 1,4 3.1319* Pneumatic valves under silo bins 15 300x300mm 0,9 3.5 20* Manual valves under bins 15 200t/h 300x300mm 0,45 3.621* Pneumatic valves under conveyor 15 200t/h 400x784mm 1,1 3.522* Telescopic discharge tube 5 200t/h 2.5meters 0,6 3.1623* Desinsection equipment 4 12tab/t/h 0,75 0,08 3.1526* Screw compressor unit 2 50m3/h 9 bars cooler/dryer 7,5 1,4 3.1727*1 Air tank for compressor 1 1m3 300kgs 0,3 3.1827*2 Tubes for compressed air (set) 1 1,5"/1"/1/2" 445meters with valves 13,2 3.19

28* 1 7xcable/bin 2,2 3.2028*1 Multiway distributor vertical (Pendulum) 4 1 in 8 out 0,75 2,4 3.1429* Level indicators 29 capacitive 0,02 3.2130* Continuous weigher+standing 2 200t/h 0,5 2,6 3.2230*1 Prebin for weigher 2 10m3 2MT 4 3.2330*2 After bin for weigher 2 3m3 1,2MT 2,4 3.2431* Hoist crane 1 2 tons 36 meters 2,2 1,4 3.2632* Road weighbridge 1 100t 21x3meters electronic 4,2 3.2533* Catwalks for silos set 1 Width 1400mm 185m 18,2 3.2734* Catwalk for transit silos 1 Width 1400mm 38m 3,8 3.27

Temperature measuring systemwith computer and screen + UPS main.connecting possibilities to the Controlling PC

6/5 sensors /cable


item kWWeight

/item MTDetails

see

34*1 Supporting structure for transit silos 1 9,6 3.2835* Chutes for grain (set) 1 Dia 312mm with elbows 5,4 3.2936* Grid for receiving hopper 1 18x3m 14MT 1436*1 Buffling system under grid of hopper 1 18x3m 2.7MT 2,736*2 Steel hopper with AR surface 1 2x18x2 meters 100m3 1337* Cascade magnet separator 1 600Gauss 0,12 3.3138* Rotary magnet separator 1 600Gauss 0,25 0,2 3.3139* Tubes for central dust deducting system (set) 1 2,8 3.3240* Duct system for road hopper (set) 1 3,3MT 2,541* Technological tower 1 8x8.0m app36m 23 3.3342* Supporting elements and steel structure set 1 7,943* Laboratory equipment 1 3.3445* Workshop 1

Electrical machineryE4 Main distribution board 1 1200kVA 5 sections 1,2 3.39E5 Power Factor Correction System 1 60 Farad 2,2 3.40E6 Master Control Panel 1 keyboard 19"monitor UPS 0,8 3.41E7 Motor control boxes 84 3.42E7a Slide control boxes 30 3.42E7b Two-way valve boxes 20 3.42E8 Emergency stops 15E9 Lighting system 1 3.43E10 Lightning system 1 3.45E11 Earthing system 1 3.44E12 Aircraft approach light 3 3.46E13 Fire fighting system 1 3.47E14 Silo inspection light 4 with cables 200W 3.48


item kWWeight

/item MTDetails

see

E15 3.49E16 Communication system 3.50E17 Air Conditioner 2 split type 3.51

Total 1030,4 1018,69Spare parts

44* Spare parts for the imported machines 1 for two years 3.35E18 Spare part for imported electrical items 1 for two years 3.52

CablesNYY 4 G 1,5 1500mNYY 4 G 2,5 1500mNYY 4 G 4 1400mNYY 4 G 6 250mNYY 4 G 16 450mNYY 4 G 50 100mYSLY 2x0,5 2500mYSLY 3x0,5 1500m YSLY 7x0,5 3500mYSLY 15x0,5 1200mLiYLY 4x0,5 100m


Specification for concrete hopper bottom of San El Haggar 60000MTs SILOPROJEKTSeizmic load UBC 212.06.2013 (1. Solution)


1* Silo bins for grain storage S1-S12 12 5548m3 Dia 22.15 H=19,02m 555 3.11*1 Roof aeration system 12 6 vents 0.29m2/pc 1,44 3.21*2 Ladder+3 platform 4 16 meters platform 1x0.5m 1,31*3 Ladder+1 platform 8 3meters platform 1x0.5m 1,22* Aeration system hopper bottom 12 6pcs/bin 8 meters long 9 3.22*1 Aeration fan 12 20000m3/h 15 7,682*2 Distribution system for aeration +tubes 12 14,43* Transit bins T1, T2. T3 3 155m3 Dia. 4,60m 45 degree 15 3.534* Bucket elevator E1, E2, E3, E4, 4 200t/h 36meters 25+4 22,4 3.35* Hopper chain conveyor ,special TR1 1 200t/h 22,0meters 18m pit length 15 3,3 3.46* Cross /hopper/chain conveyor TR2 1 200t/h 22,0 meters inclined 7 11 3,2 3.46*1 Cross chain conveyor TR2a 1 200t/h 20,0meters inclined 7 11 2,2 3.47* Charging chain conveyor to S1, S7 /TR 3, TR4/ 2 200t/h 20,0meters inclined 16 15 5,6 3.47*1 Charging chain conveyor to S4, S10 /TR5, TR6/ 2 200t/h 31meters inclined 13 15 5,6 3.48* Charging chain conveyor toS2,S3 /TR7/ 1 200t/h 54meters 15 4,5 3.48*1 Charging chain conveyor toS5,S6 /TR8/ 1 200t/h 54meters 15 4,5 3.48*2 Charging chain conveyor toS8,S9 /TR9/ 1 200t/h 54meters 15 4,5 3.48*3 Charging chain conveyor toSS11,S12 /TR9/ 1 200t/h 54meters 15 4,5 3.410* Charging chain conveyor to T1,T2,T3 / TR 11/ 1 200t/h 32,0 meters 15 3,2 3.411* Discharging chain conveyor S1,S2,S3 /TR12/ 1 200t/h 70meters 22,5 8,5 3.411*1 Discharging chain conveyor S4, S5, S6 /TR13/ 1 200t/h 52meters 15 4 3.411*2 Discharging chain conveyor /TR13a-cross/ 1 200t/h 28meters 11 2,3 3.412* Discharging chain conveyor S7, S8, S9 /TR15/ 1 200t/h 70meters 22,5 8,5 3.412*1 Discharging chain conveyor S10, S 11, S12 /TR16/ 1 200t/h 52meters 15 4 3.4

Power/item kW

Weight/item MT

Detailssee


item kWWeight

/item MTDetails

see

12*3 Discharging chain conveyor /TR16a-cross/ 1 200t/h 28meters 11 2,8 3.414* Dust collecting system for receiving hopper+fan 1 60m2 20.000m3 18,5+0,75 3,2 3.715* Pre-cleaning machine 1 200t/h SP-2000 3 3 3.915*1 Filter for precleaning machine with fan 1 60m2 20.000m3 18,5+0,75 3,2 3.715*2 Collecting chain conveyor 2 10t/h 38meters 4,4 0,9 3.1016 Central dust separation unit 1 60m2 20.000m3/h 18,5+0,75 3,2 3.717* Dust and broken grain bin 2 60m3 3,2 3.1217*1 Dust discharging screw conveyor 2 15t/h Dia 200mm 2,2 0,8 3.1118* Two way direction boxes 16 200t/h 300x300mm pneumatic 1,4 3.1319* Pneumatic valves under silo bins 15 300x300mm 0,9 3.5 20* Manual valves under bins 15 200t/h 300x300mm 0,45 3.621* Pneumatic valves under conveyor 15 200t/h 400x784mm 1,1 3.522* Telescopic discharge tube 5 200t/h 2.5meters 0,6 3.1623* Desinsection equipment 4 12tab/t/h 0,75 0,08 3.1526* Screw compressor unit 2 50m3/h 9 bars cooler/dryer 7,5 1,4 3.1727*1 Air tank for compressor 1 1m3 300kgs 0,3 3.1827*2 Tubes for compressed air (set) 1 1,5"/1"/1/2" 445meters with valves 13,2 3.19

28* 1 7xcable/bin 2,2 3.2028*1 Multiway distributor vertical (Pendulum) 4 1 in 8 out 0,75 2,4 3.1429* Level indicators 29 capacitive 0,02 3.2130* Continuous weigher+standing 2 200t/h 0,5 2,6 3.2230*1 Prebin for weigher 2 10m3 2MT 4 3.2330*2 After bin for weigher 2 3m3 1,2MT 2,4 3.2431* Hoist crane 1 2 tons 36 meters 2,2 1,4 3.2632* Road weighbridge 1 100t 21x3meters electronic 4,2 3.2533* Catwalks for silos set 1 Width 1400mm 185m 18,2 3.2734* Catwalk for transit silos 1 Width 1400mm 22m 3,8 3.2734*1 Supporting structure for transit silos 1 9,6 3.2835* Chutes for grain (set) 1 Dia 312mm with elbows 5,4 3.29


6/5 sensors /cable


item kWWeight

/item MTDetails

see

36* Grid for receiving hopper 1 18x3m 14MT 1436*1 Buffling system under grid of hopper 1 18x3m 2.7MT 2,736*2 Steel hopper with AR surface 1 2x18x2 meters 100m3 1337* Cascade magnet separator 1 600Gauss 0,12 3.3138* Rotary magnet separator 1 600Gauss 0,25 0,2 3.3139* Tubes for central dust deducting system (set) 1 2,8 3.3240* Duct system for road hopper (set) 1 3,3MT 2,541* Technological tower 1 8x8.0m app36m 23 3.3342* Supporting elements and steel structure set 1 7,943* Laboratory equipment 1 3.3445* Workshop 1

Electrical machineryE4 Main distribution board 1 900kVA 5 sections 1,2 3.39E5 Power Factor Correction System 1 60 Farad 2,2 3.40E6 Master Control Panel 1 keyboard 19"monitor UPS 0,8 3.41E7 Motor control boxes 44 3.42E7a Slide control boxes 30 3.42E7b Two-way valve boxes 16 3.42E8 Emergency stops 15E9 Lighting system 1 3.43E10 Lightning system 1 3.45E11 Earthing system 1 3.44E12 Aircraft approach light 3 3.46E13 Fire fighting system 1 3.47E14 Silo inspection light 4 with cables 200W 3.48


item kWWeight

/item MTDetails

see







FOR

THE SILO PLANTOF

EL MENIA

21


Specification for flat bottom of El Menia 60000MTs SILOPROJEKTSeizmic load UBC 212.06.2013 (1. Solution)


1* Silo bins for grain storage S1-S12 12 6850m3 Dia 22.15 H=22,44m 720 3.11*1 Roof aeration system 12 6 vents 0.29m2/pc 1,44 3.21*2 Ladder+3 platform 6 16 meters platform 1x0.5m 1,31*3 Ladder+1 platform 6 3meters platform 1x0.5m 1,22* Aeration system flat bottom 12 H type 0.5x 60m 1,2 3.22*1 Aeration fan 24 11000m3/h 8 7,682*2 Distribution system for aeration +tubes 12 1,43* Transit bins T1, T2. T3 3 155m3 Dia. 4,60m 45 degree 15 3.534* Bucket elevator E1, E2, E3, E4, 4 200t/h 31meters 21+4 20,4 3.35* Hopper chain conveyor ,special TR1 1 200t/h 22,0meters 18m pit length 15 3,3 3.46* Cross /hopper/chain conveyor TR2 1 200t/h 22,0 meters inclined 7 11 3,2 3.46*1 Cross chain conveyor TR2a 1 200t/h 20,0meters inclined 7 11 2,2 3.47* Charging chain conveyor to S1, S7 /TR 3, TR4/ 2 200t/h 30meters inclined 10 15 5,6 3.47*1 Charging chain conveyor to S3, S9 /TR5, TR6/ 2 200t/h 30meters inclined 10 15 5,6 3.47*2 Charging chain conveyor to S2, S8 /TR7, TR8/ 2 200t/h 17meters inclined 10 11 3 3.48* Charging chain conveyor toS4,S5,S6 /TR9-TR11/ 3 200t/h 25meters 11 2,3 3.4

8*1 3 200t/h 25meters 11 2,3 3.410* Charging chain conveyor to T1,T2,T3 /TR 15/ 2 200t/h 32,0 meters 15 3,2 3.411* Discharging chain conveyor S2,S5 /TR16 1 200t/h 40meters 15 3,9 3.411*1 Discharging chain conveyor S1-S4, /TR17/ 1 200t/h 26meters 11 2,3 3.411*2 Discharging chain conveyor S3,S6 /TR18/ 1 200t/h 26meters 11 2,3 3.411*3 Discharging chain conveyor TR17a-TR18a-cross 2 200t/h 31meters 15 6 3.412* Discharging chain conveyor S8, S11 /TR19/ 1 200t/h 40meters 15 3,8 3.4

Power/item kW

Weight/item MT

Detailssee

Charging chain conveyor to S10,S11,S12 /TR12-TR14/

Item Description Pcs Capacity SizePower/item kW

Weight/item MT

Detailssee

12*1 Discharging chain conveyor S7, S 10 /TR20/ 1 200t/h 26 meters 11 2,3 3.412*2 Discharging chain conveyor S9, S 12 /TR21/ 1 200t/h 26meters 11 2,3 3.412*3 Discharging chain conveyor /TR20a, TR21a-cross/ 2 200t/h 31meters 15 6 3.413* Sweeper 12 200t/h 11 meters 30 9,6 3.5414* Dust collecting system for receiving hopper+fan 1 60m2 20.000m3 22+0,75 3,2 3.715* Pre-cleaning machine 1 200t/h SP-2000 3 3 3.915*1 Filter for precleaning machine with fan 1 60m2 20.000m3 22+0,75 3,2 3.715*2 Collecting chain conveyor 2 30t/h 38meters 4,4 0,9 3.1016 Central dust separation unit 1 60m2 20.000m3/h 3,2 3.717* Dust and broken grain bin 2 60m3 3,2 3.1217*1 Dust discharging screw conveyor 2 15t/h Dia 200mm 2,2 0,8 3.1118* Two way direction boxes 20 200t/h 300x300mm pneumatic 1,4 3.1319* Pneumatic valves under silo bins 15 300x300mm 0,9 3.5 20* Manual valves under bins 15 200t/h 300x300mm 0,45 3.621* Pneumatic valves under conveyor 15 200t/h 400x784mm 1,1 3.522* Telescopic discharge tube 5 200t/h 2.5meters 0,6 3.1623* Desinsection equipment 4 12tab/t/h 0,75 0,08 3.1526* Screw compressor unit 2 50m3/h 9 bars cooler/dryer 7,5 1,4 3.1727*1 Air tank for compressor 1 1m3 300kgs 0,3 3.1827*2 Tubes for compressed air (set) 1 1,5"/1"/1/2" 545meters with valves 13,2 3.19

28* 1 7xcable/bin 2,2 3.2028*1 Multiway distributor vertical (Pendulum) 4 1 in 8 out 0,75 2,4 3.1429* Level indicators 27 capacitive 0,02 3.2130* Continuous weigher+standing 2 200t/h 0,5 2,6 3.2230*1 Prebin for weigher 2 10m3 2MT 4 3.2330*2 After bin for weigher 2 3m3 1,2MT 2,4 3.2431* Hoist crane 1 2 tons 25 meters 1,5 1,1 3.2632* Road weighbridge 1 100t 21x3meters electronic 4,2 3.2533* Catwalks for silos set 1 Width 1400mm total 366m 31,2 3.27


6/5 sensors /cable


Weight/item MT

Detailssee

34* Catwalk for transit silos 1 Width 1400mm 38m 3,8 3.2734*1 Supporting structure for transit silos 1 9,6 3.2835* Chutes for grain (set) 1 Dia 312mm with elbows 5,4 3.2936* Grid for receiving hopper 1 18x3m 14MT 1436*1 Buffling system under grid of hopper 1 18x3m 2.7MT 2,736*2 Steel hopper with AR surface 1 2x18x2 meters 100m3 1337* Cascade magnet separator 1 600Gauss 0,12 3.3138* Rotary magnet separator 1 600Gauss 0,25 0,2 3.3139* Tubes for central dust deducting system (set) 1 2,8 3.3240* Duct system for road hopper (set) 1 3,3MT 2,541* Technological tower 1 8x8.0m app25,0m 23 3.3342* Supporting elements and steel structure set 1 7,943* Laboratory equipment 1 3.3445* Workshop 1

Electrical machineryE4 Main distribution board 1 1200kVA 5 sections 1,2 3.39E5 Power Factor Correction System 1 60 Farad 2,2 3.40E6 Master Control Panel 1 keyboard 19"monitor UPS 0,8 3.41E7 Motor control boxes 71 3.42E7a Slide control boxes 30 3.42E7b Two-way valve boxes 20 3.42E8 Emergency stops 15E9 Lighting system 1 3.43E10 Lightning system 1 3.45E11 Earthing system 1 3.44E12 Aircraft approach light 3 3.46E13 Fire fighting system 1 3.47E14 Silo inspection light 4 200W 3.48


Weight/item MT

Detailssee






Specification for concrete hopper bottom of El Menia 60000MTs SILOPROJEKTSeizmic load UBC 212.06.2013 (1. Solution)


1* Silo bins for grain storage S1-S12 12 4474m3 Dia 27,5m H=13,4m 740 3.11*1 Roof aeration system 12 6 vents 0.29m2/pc 1,44 3.21*2 Ladder+3 platform 6 16 meters platform 1x0.5m 1,31*3 Ladder+1 platform 6 3meters platform 1x0.5m 1,22* Aeration system hopper bottom 12 6 pcs/bin 8 meters long 9 3.22*1 Aeration fan 12 20000m3/h 15 4,82*2 Distribution system for aeration +tubes 12 14,43* Transit bins T1, T2. T3 3 155m3 Dia. 4,60m 45 degree 15 3.534* Bucket elevator E1, E2, E3, E4, 4 200t/h 31meters 21+4 20,4 3.35* Hopper chain conveyor ,special TR1 1 200t/h 22,0meters 18m pit length 15 3,3 3.46* Cross /hopper/chain conveyor TR2 1 200t/h 22,0 meters inclined 7 11 3,2 3.46*1 Cross chain conveyor TR2a 1 200t/h 20,0meters inclined 7 11 2,2 3.47* Charging chain conveyor to S1, S7 /TR 3, TR4/ 2 200t/h 34meters inclined 10 15 5,6 3.47*1 Charging chain conveyor S3, S9 /TR5, TR6/ 2 200t/h 34meters inclined 10 15 5,6 3.47*2 Charging chain conveyor S2, S8 /TR7, TR8/ 2 200t/h 20meters inclined 10 11 3 3.48* Charging chain conveyor toS4,S5,S6 /TR9-TR11/ 3 200t/h 30meters 15 9,3 3.4

8*1 3 200t/h 30meters 15 9,3 3.410* Charging chain conveyor to T1,T2,T3 /TR 15/ 2 200t/h 32,0 meters 15 6,4 3.411* Discharging chain conveyor S2,S5 /TR16 1 200t/h 54meters 18,75 5 3.411*1 Discharging chain conveyor S1-S4, /TR17/ 1 200t/h 32,0 meters 15 3,1 3.411*2 Discharging chain conveyor S3,S6 /TR18/ 1 200t/h 32,0 meters 15 3,1 3.411*3 Discharging chain conveyor TR17a-TR18a-cross 2 200t/h 36meters 15 7 3.412* Discharging chain conveyor S8, S11 /TR19/ 1 200t/h 54meters 18,75 5 3.4

Power/item kW

Weight/item MT

Detailssee

Charging chain conveyor to S10,S11,S12 /TR12-TR14/


Weight/item MT

Detailssee

12*1 Discharging chain conveyor S7, S 10 /TR20/ 1 200t/h 32,0 meters 15 3,1 3.412*2 Discharging chain conveyor S9, S 12 /TR21/ 1 200t/h 32,0 meters 15 3,1 3.412*3 Discharging chain conveyor /TR20a, TR21a-cross/ 2 200t/h 36meters 15 7 3.414* Dust collecting system for receiving hopper+fan 1 60m2 20.000m3 22+0,75 3,2 3.715* Pre-cleaning machine 1 200t/h SP-2000 3 3 3.915*1 Filter for precleaning machine with fan 1 60m2 20.000m3 22+0,75 3,2 3.715*2 Collecting chain conveyor 2 30t/h 38meters 4,4 0,9 3.1016 Central dust separation unit 1 60m2 20.000m3/h 22+0,75 3,2 3.717* Dust and broken grain bin 2 60m3 3,2 3.1217*1 Dust discharging screw conveyor 2 15t/h Dia 200mm 2,2 0,8 3.1118* Two way direction boxes 20 200t/h 300x300mm pneumatic 1,4 3.1319* Pneumatic valves under silo bins 15 300x300mm 0,9 3.5 20* Manual valves under bins 15 200t/h 300x300mm 0,45 3.621* Pneumatic valves under conveyor 15 200t/h 400x784mm 1,1 3.522* Telescopic discharge tube 5 200t/h 2.5meters 0,6 3.1623* Desinsection equipment 4 12tab/t/h 0,75 0,08 3.1526* Screw compressor unit 2 50m3/h 9 bars cooler/dryer 7,5 1,4 3.1727*1 Air tank for compressor 1 1m3 300kgs 0,3 3.1827*2 Tubes for compressed air (set) 1 1,5"/1"/1/2" 995meters with valves 13,2 3.19

28* 1 7xcable/bin 2,2 3.2028*1 Multiway distributor vertical (Pendulum) 4 1 in 8 out 0,75 2,4 3.1429* Level indicators 29 capacitive 0,02 3.2130* Continuous weigher+standing 2 200t/h 0,5 2,6 3.2230*1 Prebin for weigher 2 10m3 2MT 4 3.2330*2 After bin for weigher 2 3m3 1,2MT 2,4 3.2431* Hoist crane 1 2 tons 25 meters 1,5 1,1 3.2632* Road weighbridge 1 100t 21x3meters electronic 4,2 3.2533* Catwalks for silos set 1 Width 1400mm total 474m 43,5 3.2734* Catwalk for transit silos 1 Width 1400mm 38m 3,8 3.27


6/5 sensors /cable


Weight/item MT

Detailssee

34*1 Supporting structure for transit silos 1 9,6 3.2835* Chutes for grain (set) 1 Dia 312mm with elbows 5,4 3.2936* Grid for receiving hopper 1 18x3m 14MT 1436*1 Buffling system under grid of hopper 1 18x3m 2.7MT 2,736*2 Steel hopper with AR surface 1 2x18x2 meters 100m3 1337* Cascade magnet separator 1 600Gauss 0,12 3.3138* Rotary magnet separator 1 600Gauss 0,25 0,2 3.3139* Tubes for central dust deducting system (set) 1 2,8 3.3240* Duct system for road hopper (set) 1 3,3MT 2,541* Technological tower 1 8x8.0m app25,0m 23 3.3342* Supporting elements and steel structure set 1 7,943* Laboratory equipment 1 3.3445* Workshop 1



Weight/item MT

Detailssee







FOR

THE SILO PLANTOF

KAFR EL DAWAR

30


Specification for flat bottom of Kafr El Dawar 90000MTs SILOPROJEKTSeizmic load UBC 312.06.2013 (1. Solution)


1* Silo bins for grain storage S1-S18 18 6850m3 Dia 22.15 H=22,44m 1080 3.11*1 Roof aeration system 18 6 vents 0.29m2/pc 2,04 3.21*2 Ladder+3 platform 6 16 meters platform 1x0.5m 1,31*3 Ladder+1 platform 12 3meters platform 1x0.5m 1,42* Aeration system flat bottom 18 H type 0.5x 60m 2 3.22*1 Aeration fan 36 11000m3/h 8 11,522*2 Distribution system for aeration +tubes 18 1,83* Transit bins T1, T2. T3 3 155m3 Dia. 4,60m 45 degree 15 3.534* Bucket elevator E1, E2, E3, E4, 4 200t/h 31meters 21+4 20,4 3.35* Hopper chain conveyor ,special TR1 1 200t/h 22,0meters 18m pit length 15 3,3 3.46* Cross /hopper/chain conveyor TR2 1 200t/h 22,0 meters inclined 7 11 3,2 3.46*1 Cross chain conveyor TR2a 1 200t/h 20,0meters inclined 7 11 2,2 3.47* Charging chain conveyor to S1, S7 /TR 3, TR4/ 2 200t/h 30meters inclined 10 15 5,6 3.47*1 Charging chain conveyor to S3, S9 /TR5, TR6/ 2 200t/h 30meters inclined 10 15 5,6 3.47*2 Charging chain conveyor to S2, S8 /TR7, TR8/ 2 200t/h 17meters inclined 10 11 3 3.4

8* 3 200t/h 52meters 18,75 8,9 3.4

8*1 3 200t/h 52meters 18,75 8,9 3.410* Charging chain conveyor to T1,T2,T3 / TR 15/ 2 200t/h 32,0 meters 15 3,2 3.411* Discharging chain conveyor S2,S5,S14 /TR16 1 200t/h 66meters 22,5 5,2 3.411*1 Discharging chain conveyor S1-S4,S13 /TR17/ 1 200t/h 52meters 18,75 4,5 3.411*2 Discharging chain conveyor S3,S6,S15 /TR18/ 1 200t/h 52meters 18,75 4,5 3.411*3 Discharging chain conveyor TR17a-TR18a-cross 2 200t/h 31meters 15 6 3.412* Discharging chain conveyor S8, S11,S17 /TR19/ 1 200t/h 66meters 22,5 5,2 3.4

Power/item kW

Weight/item MT

Detailssee

Charging chain conveyor to S4-S13,S5-S14,SS15 /TR9-TR11/Charging chain conveyor to S10-S16,S11-S17,S12-S18/TR12-TR14/


Weight/item MT

Detailssee

12*1 Discharging chain conveyor S7, S 10, S16 /TR20/ 1 200t/h 52meters 18,75 4,5 3.412*2 Discharging chain conveyor S9, S 12, S 18 /TR21/ 1 200t/h 52meters 18,75 4,5 3.412*3 Discharging chain conveyor /TR20a, TR21a-cross/ 2 200t/h 31meters 15 6 3.413* Sweeper 18 200t/h 11 meters 30 9,6 3.5414* Dust collecting system for receiving hopper+fan 1 60m2 20.000m3 22+0,75 3,2 3.715* Pre-cleaning machine 1 200t/h SP-2000 3 3 3.915*1 Filter for precleaning machine with fan 1 60m2 20.000m3 22+0,75 3,2 3.715*2 Collecting chain conveyor 2 30t/h 38meters 4,4 0,9 3.1016 Central dust separation unit 1 60m2 20.000m3/h 3,2 3.717* Dust and broken grain bin 2 60m3 3,2 3.1217*1 Dust discharging screw conveyor 2 15t/h Dia 200mm 2,2 0,8 3.1118* Two way direction boxes 20 200t/h 300x300mm pneumatic 1,4 3.1319* Pneumatic valves under silo bins 21 300x300mm 0,9 3.5 20* Manual valves under bins 21 200t/h 300x300mm 0,45 3.621* Pneumatic valves under conveyor 27 200t/h 400x784mm 1,1 3.522* Telescopic discharge tube 5 200t/h 2.5meters 0,6 3.1623* Desinsection equipment 4 12tab/t/h 0,75 0,08 3.1526* Screw compressor unit 2 50m3/h 9 bars cooler/dryer 1,4 3.1727*1 Air tank for compressor 1 1m3 300kgs 0,3 3.1827*2 Tubes for compressed air (set) 1 1,5"/1"/1/2" 755meters with valves 13,2 3.19



6/5 sensors /cable


Weight/item MT

Detailssee




Specification for concrete hopper bottom of Kafr El Dawar 90000MTs SILOPROJEKTSeizmic load UBC 312.06.2013 (1. Solution)


1* Silo bins for grain storage S1-S18 18 4474m3 Dia 27,5m H=13,4m 742 3.11*1 Roof aeration system 18 6 vents 0.29m2/pc 2,04 3.21*2 Ladder+3 platform 6 16 meters platform 1x0.5m 1,31*3 Ladder+1 platform 12 3meters platform 1x0.5m 1,42* Aeration system hopper bottom 18 6 pcs/bin 8 meters long 9 3.22*1 Aeration fan 18 20000m3/h 15 7,22*2 Distribution system for aeration +tubes 18 14,43* Transit bins T1, T2. T3 3 155m3 Dia. 4,60m 45 degree 15 3.534* Bucket elevator E1, E2, E3, E4, 4 200t/h 31meters 21+4 20,4 3.35* Hopper chain conveyor ,special TR1 1 200t/h 22,0meters 18m pit length 15 3,3 3.46* Cross /hopper/chain conveyor TR2 1 200t/h 22,0 meters inclined 7 11 3,2 3.46*1 Cross chain conveyor TR2a 1 200t/h 20,0meters inclined 7 11 2,2 3.47* Charging chain conveyor to S1, S11 /TR 3, TR4/ 2 200t/h 40meters inclined 10 15 5,6 3.47*1 Charging chain conveyor to S4, S13 /TR5, TR6/ 2 200t/h 40meters inclined 10 15 5,6 3.47*2 Charging chain conveyor to S2, S3 /TR7, TR8/ 2 200t/h 26meters inclined 10 11 3 3.47*8 Charging chain conveyor S16, S 18 /TR17/ 1 200t/h 45meters 18,75 4,3 3.47*9 Charging chain conveyor S14 /TR18/ 1 200t/h 32 meters 15 3,6 3.47*10 Charging chain conveyor S17 /TR19/ 1 200t/h 26 meters 11 2,2 3.410* Charging chain conveyor to T1,T2,T3 / TR20/ 1 200t/h 32,0 meters 15 3,2 3.411* Discharging chain conveyor/TR21/ 1 200t/h 54meters 18,75 4,1 3.411*1 Discharging chain conveyor S7-S10 /TR22/ 1 200t/h 32meters 15 3,2 3.411*2 Discharging chain conveyor S9 /TR23/ 1 200t/h 32meters 15 3,2 3.411*3 Discharging chain conveyor S8 /TR24/ 1 200t/h 54meters 18,75 4,1 3.411*4 Discharging chain conveyor S6 /TR25/ 1 200t/h 26 meters 11 2,2 3.4

Power/item kW

Weight/item MT

Detailssee


item kWWeight

/item MTDetails

see

11*5 Discharging chain conveyor S3,S4 /TR26/ 1 200t/h 40meters 15 4 3.411*6 Discharging chain conveyor S5 /TR27/ 1 200t/h 16meters 11 1,9 3.411*7 Discharging chain conveyor S1, S 2 /TR28/ 2 200t/h 26 meters 11 2,2 3.412* Discharging chain conveyorTR 29 1 200t/h 54meters 18,75 4,1 3.412*1 Discharging chain conveyor S12, S13 /TR 30/ 1 200t/h 54meters 18,75 4,1 3.412*2 Discharging chain conveyor S16, S18 /TR 31/ 1 200t/h 40meters 15 4 3.412*3 Discharging chain conveyor S17 /TR 32/ 1 200t/h 16meters 11 1,9 3.412*4 Discharging chain conveyor S15 /TR 33/ 1 200t/h 40meters 15 4 3.412*5 Discharging chain conveyor S13 /TR 34/ 1 200t/h 20meters 11 2 3.412*6 Discharging chain conveyor S11 /TR 35/ 1 200t/h 36meters 15 4 3.412*2 Discharging chain conveyor S9, S 12 /TR21/ 1 200t/h 32meters 15 3,2 3.412*3 Discharging chain conveyor /TR20a, TR21a-cross/ 2 200t/h 36meters 15 6,4 3.414* Dust collecting system for receiving hopper+fan 1 60m2 20.000m3 22+0,75 3,2 3.715* Pre-cleaning machine 1 200t/h SP-2000 3 3 3.915*1 Filter for precleaning machine with fan 1 60m2 20.000m3 22+0,75 3,2 3.715*2 Collecting chain conveyor 2 30t/h 38meters 4,4 0,9 3.1016 Central dust separation unit 1 60m2 20.000m3/h 3,2 3.717* Dust and broken grain bin 2 60m3 3,2 3.1217*1 Dust discharging screw conveyor 2 15t/h Dia 200mm 2,2 0,8 3.1118* Two way direction boxes 20 200t/h 300x300mm pneumatic 1,4 3.1319* Pneumatic valves under silo bins 21 300x300mm 0,9 3.5 20* Manual valves under bins 21 200t/h 300x300mm 0,45 3.621* Pneumatic valves under conveyor 27 200t/h 400x784mm 1,1 3.522* Telescopic discharge tube 5 200t/h 2.5meters 0,6 3.1623* Desinsection equipment 4 12tab/t/h 0,75 0,08 3.1526* Screw compressor unit 2 50m3/h 9 bars cooler/dryer 7,5 1,4 3.1727*1 Air tank for compressor 1 1m3 300kgs 0,3 3.1827*2 Tubes for compressed air (set) 1 1,5"/1"/1/2" 1185meters with valves 13,2 3.19


item kWWeight

/item MTDetails

see

28* 1 7xcable/bin 2,2 3.2028*1 Multiway distributor vertical (Pendulum) 4 1 in 8 out 0,75 2,4 3.1429* Level indicators 41 capacitive 0,02 3.2130* Continuous weigher+standing 2 200t/h 0,5 2,6 3.2230*1 Prebin for weigher 2 10m3 2MT 4 3.2330*2 After bin for weigher 2 3m3 1,2MT 2,4 3.2431* Hoist crane 1 2 tons 25 meters 1,5 1,1 3.2632* Road weighbridge 1 100t 21x3meters electronic 4,2 3.2533* Catwalks for silos set 1 Width 1400mm total 590m 53 3.2734* Catwalk for transit silos 1 Width 1400mm 38m 3,8 3.2734*1 Supporting structure for transit silos 1 9,6 3.2835* Chutes for grain (set) 1 Dia 312mm with elbows 5,4 3.2936* Grid for receiving hopper 1 18x3m 14MT 1436*1 Buffling system under grid of hopper 1 18x3m 2.7MT 2,736*2 Steel hopper with AR surface 1 2x18x2 meters 100m3 1337* Cascade magnet separator 1 600Gauss 0,12 3.3138* Rotary magnet separator 1 600Gauss 0,25 0,2 3.3139* Tubes for central dust deducting system (set) 1 2,8 3.3240* Duct system for road hopper (set) 1 3,3MT 2,541* Technological tower 1 8x8.0m app25,0m 23 3.3342* Supporting elements and steel structure set 1 7,943* Laboratory equipment 1 3.3445* Workshop 1

Electrical machineryE4 Main distribution board 1 1200kVA 5 sections 1,2 3.39E5 Power Factor Correction System 1 60 Farad 2,2 3.40


6/5 sensors /cable


item kWWeight

/item MTDetails

see

E6 Master Control Panel 1 keyboard 19"monitor UPS 0,8 3.41E7 Motor control boxes 75 3.42E7a Slide control boxes 48 3.42E7b Two-way valve boxes 20 3.42E8 Emergency stops 15E9 Lighting system 1 3.43E10 Lightning system 1 3.45E11 Earthing system 1 3.44E12 Aircraft approach light 3 3.46E13 Fire fighting system 1 3.47E14 Silo inspection light 4 200W 3.48







FOR

THE SILO PLANTOF

EL KHALKA

39


Specification for flat bottom of El Khalka 90000MTs SILOPROJEKTSeizmic load UBC 312.06.2013 (1. Solution)


1* Silo bins for grain storage S1-S18 18 6850m3 Dia 22.15 H=22,44m 1080 3.11*1 Roof aeration system 18 6 vents 0.29m2/pc 2,04 3.21*2 Ladder+3 platform 6 16 meters platform 1x0.5m 1,31*3 Ladder+1 platform 12 3meters platform 1x0.5m 1,42* Aeration system flat bottom 18 H type 0.5x 60m 2 3.22*1 Aeration fan 36 11000m3/h 8 11,522*2 Distribution system for aeration +tubes 18 1,83* Transit bins T1, T2. T3 3 155m3 Dia. 4,60m 45 degree 15 3.534* Bucket elevator E1, E2, E3, E4, 4 200t/h 31meters 21+4 20,4 3.35* Hopper chain conveyor ,special TR1 1 200t/h 22,0meters 18m pit length 15 3,3 3.46* Cross /hopper/chain conveyor TR2 1 200t/h 22,0 meters inclined 7 11 3,2 3.46*1 Cross chain conveyor TR2a 1 200t/h 20,0meters inclined 7 11 2,2 3.47* Charging chain conveyor to S1, S7 /TR 3, TR4/ 2 200t/h 30meters inclined 10 15 5,6 3.47*1 Charging chain conveyor to S3, S9 /TR5, TR6/ 2 200t/h 30meters inclined 10 15 5,6 3.47*2 Charging chain conveyor to S2, S8 /TR7, TR8/ 2 200t/h 17meters inclined 10 11 3 3.4

8* 3 200t/h 52meters 18,75 8,9 3.4

8*1 3 200t/h 52meters 18,75 8,9 3.410* Charging chain conveyor to T1,T2,T3 / TR 15/ 2 200t/h 32,0 meters 15 3,2 3.411* Discharging chain conveyor S2,S5,S14 /TR16 1 200t/h 66meters 22,5 5,2 3.411*1 Discharging chain conveyor S1-S4,S13 /TR17/ 1 200t/h 52meters 18,75 4,5 3.411*2 Discharging chain conveyor S3,S6,S15 /TR18/ 1 200t/h 52meters 18,75 4,5 3.411*3 Discharging chain conveyor TR17a-TR18a-cross 2 200t/h 31meters 15 6 3.412* Discharging chain conveyor S8, S11,S17 /TR19/ 1 200t/h 66meters 22,5 5,2 3.4

Power/item kW

Weight/item MT

Detailssee

Charging chain conveyor to S4-S13,S5-S14,SS15 /TR9-TR11/Charging chain conveyor to S10-S16,S11-S17,S12-S18/TR12-TR14/


Weight/item MT

Detailssee

12*1 Discharging chain conveyor S7, S 10, S16 /TR20/ 1 200t/h 52meters 18,75 4,5 3.412*2 Discharging chain conveyor S9, S 12, S 18 /TR21/ 1 200t/h 52meters 18,75 4,5 3.412*3 Discharging chain conveyor /TR20a, TR21a-cross/ 2 200t/h 31meters 15 6 3.413* Sweeper 18 200t/h 11 meters 30 9,6 3.5414* Dust collecting system for receiving hopper+fan 1 60m2 20.000m3 22+0,75 3,2 3.715* Pre-cleaning machine 1 200t/h SP-2000 3 3 3.915*1 Filter for precleaning machine with fan 1 60m2 20.000m3 22+0,75 3,2 3.715*2 Collecting chain conveyor 2 30t/h 38meters 4,4 0,9 3.1016 Central dust separation unit 1 60m2 20.000m3/h 3,2 3.717* Dust and broken grain bin 2 60m3 3,2 3.1217*1 Dust discharging screw conveyor 2 15t/h Dia 200mm 2,2 0,8 3.1118* Two way direction boxes 20 200t/h 300x300mm pneumatic 1,4 3.1319* Pneumatic valves under silo bins 21 300x300mm 0,9 3.5 20* Manual valves under bins 21 200t/h 300x300mm 0,45 3.621* Pneumatic valves under conveyor 27 200t/h 400x784mm 1,1 3.522* Telescopic discharge tube 5 200t/h 2.5meters 0,6 3.1623* Desinsection equipment 4 12tab/t/h 0,75 0,08 3.1526* Screw compressor unit 2 50m3/h 9 bars cooler/dryer 1,4 3.1727*1 Air tank for compressor 1 1m3 300kgs 0,3 3.1827*2 Tubes for compressed air (set) 1 1,5"/1"/1/2" 755meters with valves 13,2 3.19



6/5 sensors /cable


Weight/item MT

Detailssee




Specification for concrete hopper bottom of Kafr El Dawar 90000MTs SILOPROJEKTSeizmic load UBC 312.06.2013 (1. Solution)


1* Silo bins for grain storage S1-S18 18 4474m3 Dia 27,5m H=13,4m 742 3.11*1 Roof aeration system 18 6 vents 0.29m2/pc 2,04 3.21*2 Ladder+3 platform 6 16 meters platform 1x0.5m 1,31*3 Ladder+1 platform 12 3meters platform 1x0.5m 1,42* Aeration system hopper bottom 18 6 pcs/bin 8 meters long 9 3.22*1 Aeration fan 18 20000m3/h 15 7,22*2 Distribution system for aeration +tubes 18 14,43* Transit bins T1, T2. T3 3 155m3 Dia. 4,60m 45 degree 15 3.534* Bucket elevator E1, E2, E3, E4, 4 200t/h 31meters 21+4 20,4 3.35* Hopper chain conveyor ,special TR1 1 200t/h 22,0meters 18m pit length 15 3,3 3.46* Cross /hopper/chain conveyor TR2 1 200t/h 42meters inclined 4 15 3,9 3.46*1 Cross chain conveyor TR2a 1 200t/h 40meters inclined 4 15 3,9 3.47* Charging chain conveyor to S1 /TR 3/ 1 200t/h 38meters inclined 13 15 3,8 3.47*1 Charging chain conveyor to S2 /TR5/ 1 200t/h 52meters 18,75 5,6 3.47*2 Charging chain conveyor to S3, S4 /TR6/ 1 200t/h 40meters 18,75 3,9 3.47*3 Charging chain conveyor S6,S7 /TR7, TR 8/ 2 200t/h 30meters 11 6,2 3.47*4 Charging chain conveyor S5 /TR9/ 1 200t/h 32 meters 15 3,3 3.47*5 Charging chain conveyor S8, S9 /TR10/ 1 200t/h 60meters 18,75 6,2 3.48* Charging chain conveyor S10 /TR11/ 1 200t/h 36meters inclined 13 15 3,6 3.48*1 Charging chain conveyor S11 /TR12/ 1 200t/h 52meters 18,75 5,6 3.48*2 Charging chain conveyor S12, S13 /TR13/ 1 200t/h 40meters 18,75 3,9 3.48*3 Charging chain conveyor S14, S 16 /TR14, TR15/ 2 200t/h 30meters 15 6,2 3.48*4 Charging chain conveyor S15 /TR16/ 1 200t/h 32 meters 15 3,3 3.48*5 Charging chain conveyor S17, S18 /TR17/ 1 200t/h 60meters 18,75 6,2

Power/item kW

Weight/item MT

Detailssee


item kWWeight

/item MTDetails

see

10* Charging chain conveyor to T1,T2,T3 / TR18/ 1 200t/h 38meters 15 3,8 3.411* Discharging chain conveyor S1, S2 /TR21/ 1 200t/h 32 meters 18,75 3,4 3.411*1 Discharging chain conveyor S3, S4 /TR22/ 1 200t/h 36meters 15 3,7 3.411*2 Discharging chain conveyor/TR21a-, TR22a/ 2 200t/h 43meters 15 8,2 3.411*3 Discharging chain conveyor S5,S6 /TR23/ 1 200t/h 30meters 15 3,1 3.411*4 Discharging chain conveyor S7, S8, S9 /TR24/ 1 200t/h 60meters 18,75 6,2 3.411*5 Discharging chain conveyor /TR24a/ 1 200t/h 30meters 15 3,1 3.412* Discharging chain conveyor S 15 /TR 25/ 1 200t/h 54meters 18,75 5,8 3.412*1 Discharging chain conveyor S10 /TR 26/ 1 200t/h 16meters 11 2,8 3.412*2 Discharging chain conveyor S11, S12, S13 /TR 27/ 1 200t/h 70meters 22,5 7,6 3.412*3 Discharging chain conveyor S14 /TR 28/ 1 200t/h 32 meters 15 3,3 3.412*4 Discharging chain conveyor S16,S17,S18/TR28-30/ 3 200t/h 30meters 15 9,3 3.414* Dust collecting system for receiving hopper+fan 1 60m2 20.000m3 18,5+0,75 3,2 3.715* Pre-cleaning machine 1 200t/h SP-2000 3 3 3.915*1 Filter for precleaning machine with fan 1 60m2 20.000m3 18,5+0,75 3,2 3.715*2 Collecting chain conveyor 2 30t/h 12meters 3 1,9 3.1016 Central dust separation unit 1 60m2 20.000m3/h 18,5+0,75 3,2 3.717* Dust and broken grain bin 2 60m3 3,2 3.1217*1 Dust discharging screw conveyor 2 15t/h Dia 200mm 2,2 0,8 3.1118* Two way direction boxes 20 200t/h 300x300mm pneumatic 1,4 3.1319* Pneumatic valves under silo bins 21 300x300mm 0,9 3.5 20* Manual valves under bins 21 200t/h 300x300mm 0,45 3.621* Pneumatic valves under conveyor 27 200t/h 400x784mm 1,1 3.522* Telescopic discharge tube 5 200t/h 2.5meters 0,6 3.1623* Desinsection equipment 4 12tab/t/h 0,75 0,08 3.1526* Screw compressor unit 2 50m3/h 9 bars cooler/dryer 7,5 1,4 3.1727*1 Air tank for compressor 1 1m3 300kgs 0,3 3.1827*2 Tubes for compressed air (set) 1 1,5"/1"/1/2" 1185meters with valves 13,2 3.19

28* 1 7xcable/bin 2,2 3.20


6/5 sensors /cable


item kWWeight

/item MTDetails

see

28*1 Multiway distributor vertical (Pendulum) 4 1 in 8 out 0,75 2,4 3.1429* Level indicators 41 capacitive 0,02 3.2130* Continuous weigher+standing 2 200t/h 0,5 2,6 3.2230*1 Prebin for weigher 2 10m3 2MT 4 3.2330*2 After bin for weigher 2 3m3 1,2MT 2,4 3.2431* Hoist crane 1 2 tons 25 meters 1,5 1,1 3.2632* Road weighbridge 1 100t 21x3meters electronic 4,2 3.2533* Catwalks for silos set 1 Width 1400mm total 590m 53 3.2734* Catwalk for transit silos 1 Width 1400mm 38m 3,8 3.2734*1 Supporting structure for transit silos 1 9,6 3.2835* Chutes for grain (set) 1 Dia 312mm with elbows 5,4 3.2936* Grid for receiving hopper 1 18x3m 14MT 1436*1 Buffling system under grid of hopper 1 18x3m 2.7MT 2,736*2 Steel hopper with AR surface 1 2x18x2 meters 100m3 1337* Cascade magnet separator 1 600Gauss 0,12 3.3138* Rotary magnet separator 1 600Gauss 0,25 0,2 3.3139* Tubes for central dust deducting system (set) 1 2,8 3.3240* Duct system for road hopper (set) 1 3,3MT 2,541* Technological tower 1 8x8.0m app25,0m 23 3.3342* Supporting elements and steel structure set 1 7,943* Laboratory equipment 1 3.3445* Workshop 1

Electrical machineryE4 Main distribution board 1 1200kVA 5 sections 1,2 3.39E5 Power Factor Correction System 1 60 Farad 2,2 3.40E6 Master Control Panel 1 keyboard 19"monitor UPS 0,8 3.41E7 Motor control boxes 75 3.42E7a Slide control boxes 48 3.42E7b Two-way valve boxes 20 3.42E8 Emergency stops 15


item kWWeight

/item MTDetails

see

E9 Lighting system 1 3.43E10 Lightning system 1 3.45E11 Earthing system 1 3.44E12 Aircraft approach light 3 3.46E13 Fire fighting system 1 3.47E14 Silo inspection light 4 200W 3.48






3.TECHNICAL DESCRIPTION

OF THE

DIFFERENT KINDOF

EQUIPMENT

48


1. Silobin for grain storage, Diameter:

San El Haggar flat bottom 22,15m hopper bottom 22,15m

El Menia, Kafr El Dawar, El Khalkaflat bottom 22,15mhopper bottom 27,5m

Eave heightSan El Haggar

flat bottom 16,01m hopper bottom 12,59m

El Menia, Kafr El Dawar, El Khalkaflat bottom 16,01mhopper bottom 5,75m

Overall heightSan El Haggar

flat bottom 22,44mhopper bottom 19,02m

with hopper bottomEl Menia, Kafr El Dawar, El Khalka

flat bottom 22,44mhopper bottom 13,4m

with hopper bottom 24,2mTotal volume:

San El Haggarflat bottom 6865m3hopper bottom 5548m3

with hopper bottom 6754m3El Menia, Kafr El Dawar, El Khalka

flat bottom 6865m3hopper bottom 4774m3

with hopper bottom 6670m3Capacity with flat bottom

San El Haggar 5148MTEl Menia, Kafr El Dawar, El Khalka 5148MT

Capacity with hopper bottomSan El Haggar 5065MTEl Menia, Kafr El Dawar, El Khalka 5003MT

49


Capacity with compacting / flat bottomSan El Haggar 5450MTEl Menia, Kafr El Dawar, El Khalka 5450MT

Capacity with compacting / hopper bottomSan El Haggar 5360MTEl Menia, Kafr El Dawar, El Khalka 5253MT

Acceleration Zone 3 / 0,26GKafr El Dawar, El Khalka

Acceleration Zone 2 / 0,20GSan El Haggar, El Menia

Galvanization 600 gr/m2 two sides145 kph wind designSilos design for free flowing wheat according to DIN 1055-6Specific weight for design 918 kgs/m3Load carrying capacity of roof peak is 4500kgs uniformlyapplied to rafter ringLarge 1,6 meters roof deckPitch size 86,5mm Complete Ring of Heavy roof compression beamsHigh Roof RibsRigidized Roof PanelsDouble roof sheetsContinuous eave angle for roof panel attachmentCorrugated wall panelsNumber of stiffener (column Omega Shaped)

22,15meter diameter 84pcs 27,5meter diameter 108 pcs

Wide overlap at vertical seamsRoof access doorsSidewall door 685x685mm in the second tierBase sealerRoof stair unit

Includes single steps, attachment brackets and handrails

50


Thicknesses of wall elements:22,15m-diameter 27,5m-diameter

Sheets Stiffeners Sheets Stiffeners1 row uppermost 1,5 1,5 1,5 1,52 row 1,5 2,0 1,5 2,03 row 1,5 2,0 1,5 2,04 row 1,5 2,5 1,5 2,55 row 1,5 4,0 2,0 2,56 row 1,8 4,07 row 1,8 4,0+2,08 row 2,0 4,0+2,09 row 2,2 4,0+4,010 row 2,8 4,0+4,011 row 3,2 4,0+4,012 row 3,2 4,0+4,0+2,513 row 4,0 4,0+4,0+2,514 row 4,0 4,0+4,0+2,5Manufacturer: SYMAGA / Spain

2. Aeration system fthe silobin of hopper bottomconsisting of:

14 pcs of elbow vent to free air area above grain in the silobin, fixed on the roof

Air inlet regulation noSupplier: / Egypt

the silobin of flat bottom47m2 surface of aerationwith dia 1,5mm perforationcoeefficient 23%

Supplier: TORMA Ltd. / Hungary

51


3. Bucket elevatorType: GE3620Capacity: 200t/hHeight overall

in the specificationMain motor San El Haggar 25kWMotor speed 1500 rpm

constructor of motorRELIANCESoft Starting electronicProtection galvanised

head and bottom hotgalvanisedleg hot galvanised

Belt speed 3.2m/secElevator belt

Belt material Rubber (SOF)(SOR)oil resistant, flame retardantantistatic

Width 381mmTension in belt (max) 80kg/cmTensioning system Mechanical with screwBearing and drivingBearing SKF and double rim

with TG sealself aligning spherical

Placing outsideBearing temperature protection yesOiling system LubricatorType of reductor DODGE TA 7315 Class 2Size of head shaft 100mmSize of leg shaft 55mm

52


Securitiesrotation sensor yesanti runback yesanti deflagration yesmisalignment switch yesover charge sensor yesspeed limit switch yesBlow out panel in head yesBlow out panel in leg yes 3 piecesInspection door at the head yesBucketsDimensions 355mm wide Spacing: 222.3mmMaterial steelBrand Grain beltElevator bodyThickness of head 4 mmThickness of boot 4.6 mmThickness of legs 2.5mmMaterial of wearing plates Anti abrasion steel lining / UHMWThickness in boot 3.4mm

in head 3.4mmin leg by chuting 3.4mm

Control doors 2 service doors in legBlow-out doors with chain 3 pcs on leg

1 in Head coverCleaning doors 2 in the boot under the hopperInletLocation both end of bootSlope 45 degreeWearing material AR Steel 3.4 mmDust aspirationLocation head dia 150mm

boot dia 150mmItching motor yes for maintenance

4 kWManufacturer: Intersystem Inc. / USA

53


4. Chain conveyorsType: EMC 1717 GV

San El Haggar item 7, 7*1 EMC 2126 GVCapacity: 200t/hLength see in the specificationMotor power see in the specificationSpeed of chain 0.62 m/sec HousingDimensions Transport section 292x431.8mm

San El Haggar item 7, 7*1 Transport section 286x533mmMaterial Steel bottom

Anti abrasion steel Material protection GalvanizedClosing dust and watertightThicknesses: bottom 6.4mm

side 4 mmcover 2.5mm

Antiwear liningBottom 10mm Side 6mmMaterial Nylon/Teflon or equivalentChainQuality of chain 212l on/teflonDimensions pitch 101.6mmBreaking load over 22kW 22.000kgs

under 22 kW 16.000kgsChain guide no chain guideChain material SteelSprocketsMaterial C4SNo. of Teeth 10

54


FlightsMaterial mounted UHMW

thickness 10mmOperation temperature: -20 / +85Sparkle risk NilAntistatic power: negativeHardness: min 105 RockwellSpacing 304.8mmBearingLocation outside the box.Type Pillow block DrivingSpeed reduction shaft mountedMotor speed 1500 rpmMotor type: RELIANCE TEFCDriving type: DODGE Ta 5215

Class 2Type of variator ungraduated

only for hopper conveyorelectronic,

Lubrication material oilInspection doorsLocation 1 pc on both endType hinged and dust

proof closingSecuritiesChoke detector yesPressure relief door yes

with over flow detectormoving detector yesglass indicator yesstarting over 7.5kW is soft starterManufacturer: Intersystem Inc. / USA

55


5. Pneumatic valvesCapacity: 200t/hSize:under silo bins 300x300mmunder chain conveyors 431x914mmDriving pneumatic pistonLimit definitions magnetic detectorsNo. of limit switch 2Manual operation possibility yesSlide material steelProtection bolted and sealed steel sheetsSupplier: Torma Ltd. Hungary

6. Manual valvesCapacity: 200t/hSize: under silo bins300x300mmDriving rack bar and pinionLimit definions mikroswitchNo. of limit switch 1, closed statusSlide material steelProtection bolted and sealed steel sheetsSupplier: Torma Ltd. Hungary

7. FiltersCapacity:receiving hopper 20.000m3/hcentral dedusting system 20.000m3/hfor cleaners 20.000m3/hType: super jet modulatedMaterialhousing steelfilter antistatic wool-nylon cloth

56


Filtering surfaceReceiving hopper system 60m2Central dedusting system 60m2Cleaners 60m2Cleaning system counter current modulated

air hammerAir flow of fanReceiving hopper system 330m3/minCentral deducting system 330m3/minCleaners 330m3/minPressure of air-flow by fan 190mm w.c.Air pressure on filters max. 120mmAir ratio to surface of filters less than 6Motor power of fanReceiving hopper system 11 kWCentral dedusting system 11 kWCleaners 2x5.5 kWAir lockCapacity: 15 t/hPower 0.75kWExplosion doors surface 200x600mmManufacturer: MAG Milling Ltd. / Hungary

8. Dust transport screw conveyorCapacity: 15 t/h dustDiameter of screw 150mmType of screw double casingLength of screw: 4 metersCasing directly bolted on the bottom of the dust/broken grain bin.Bearing: SKF or FAGDriving: Motorreductor with chainManufacturer: MAG Milling Ltd. / Hungary

57


9. PrecleanerCapacity: 200t/hType: SP 2000Receiving part with dust separator part for air cleaning,and distribution shaft Vibrating table with screens. The thickness of the grain-flow can be adjusted by weighed flap.The in and outgoing grain has sucked. .The channel for air-cleaning can be regulated.Screens frames 4 pcs moved by an excenter driveEach screen frames has:Oversize screen 1.5 x 2metersundersized screen 1.5 x 2metersScreen inclinationOversize screen 8Undersized screen 11Effective ratio of screens 0.83Cleaning of the screens gum ballsDriving excenter driveExtra set of sieves for maizeManufacturer: Westrup SA / Denmark

10. Collecting screw conveyorUnder the precleaner collecting the impuritiesCapacity: 10tons/hourDiameters 100mmLength: 4,5 metersBearing: SKF or FAGDriving: Motorreductor with chainManufacturer: MAG Milling Ltd. / Hungary

58


11. Charging screw conveyorUnder the dust binsCapacity: 15tons/hourDiameters 150mmLength: 2 metersBearing: SKF or FAGDriving: Motorreductor with chainManufacturer: MAG Milling Ltd. / Hungary

12. Dust and broken grain binHolding capacity: 60m3Size: 3x3Hopper bottom in two direction 49 degree

other direction straitRoof 30 degreeWall strait and smoothBottom hole 3000x400mmFree space under 3500mmTotal height: 11.000mmManhole yeslevel indicator 2 pcs (full and empty)Discharge by double screw Item 17*1Manufacturer: / Egypt

13. Two way direction boxCapacity: 200t/hSize: 300x300mmDriving: pneumatic cylinderManual control availableMotion limit magnetic sensorProtection GalvanizationSupplier: Torma Ltd.

59


14. Multiway distributor vertical/pendular typeCapacity: 200t/hModel 108Size: 324x324mmInlets 1 pcs Outlets 8 pcs Driving: 0.75 kW motorDust suction hole yes, dia 100mmInspection holes yesMotion control magnetic detectorsCase: steelCase width 710mmCase height 2900mmManufacturer: Intersystem Inc. / USA

15. Desinsection equipmentCapacity: 12 tablet / t /hMax. capacity: 200 t/hHopper capacity: 6000 tabletsCover of hopper transparentDriving: 0.75 kW motorManufacturer: Detia - Degesch / Germany

16. Telescopic discharge tubeCapacity: 200 t/hMin. length 0.75mMax. length: 2.5 mDriving manualSupplier: Torma Ltd. / Hungary

60


17. Compressor screw typeCapacity: 50m3/hWorking method screw pressuringCooler in builtCleaner, dryer in builtMax. pressure 9 barWorking pressure 7 barMotor power 7.5kWRegulation of capacity continuous and automaticManufacturer: Atlas Copco / Sweden

18. Air tank for compressed airHolding capacity: 1 m3holding pressure 9 barwith the necessary security devices.Manufacturer: / Egypt

19. Tubes for compressed airTube type steel, seamless, galvanizedSizes: 1/2" see specification length

1" see specification length1.5" see specification length

valves 1/2" 24 pcs1" 30 pcs1.5" 6 pcs

dewatering and oiling equipment 1" 4 pcs1/2" 8 pcs

Supply: / Egypt

61


20. Temperature measuring systemCable type heavy dutycable number/bin 7sensing points / cable 5/6connection boxes yesspecial wiring yesconnection to the PC data lineMeasuring elements are set into a stainless steel rope of 8 mm in diameter. This rope creates only a low friction force with the cereal. As ropes are hanging on the roof of the silo, it is very important to reduce the friction force. During discharging of silo about 2000 N/rope force is pulling the roof, and no more. Measuring limit: -20C +100C.Lower end of ropes are attached to the bottom of silo in the interest of keeping the optimal measuring position. (by hopper bottom)Process and storing by own computerWith UBS Power packInterface for the central controlling computerSupplier: GESCASER / Spain and TORMA Ltd. / Hungary

21. Level indicatorsType: IT 5065Working method capacitiveHousing completely closed plasticFixing method M24x1 fixingLength in bin 50mmSupplier: TORMA Silo Engineering.

22. Continuous weigherType: MP-AFG-200Capacity: 200 t/hWeighing batch max. 1100kgAccuracy: 1 kg/batchSize: 2.0x2.0x2.1mManufacturer: Metripond Plus / Hungary

62


23. Pre bin for continuous weigherVolume: 10m3Size: 2,5x2,5x3,2mHopper bottom: 45 degreeMaterial: St 52Protection: paintedWeight: 2 tonswith level indicator on the bottomManufacturer: / Egypt

24. After bin for continuous weigherVolume: 3m3Size: 1,5x1,5x3mHopper bottom: 45 degreeMaterial: St 52Protection: paintedWeight: 1.2 tonswith level indicator on the upper levelManufacturer: / Egypt

25. Road weighbridgeType: Capacity: 100tonsDivisions 50 kgsDimensions. 21.11x3mNumber of load cell 8 pcsCapacity of load cell 35 tonsModel of load cellHeight of the weighing platform 400mmSurface of platform chequered plates Protection of platform anti-sliding paintManufacturer: Egypt

63


26. Hoist craneType: TK 2000Capacity: 2000kgsLifting height see specificationLifting means steel rope and hookLifting speed 2 meters/minLength of the control 5 meterswith free running trolleyManufacturer: TRAKTEL / France

27. CatwalkWidth: 1.400mmWidth of the walking surface 700mmSurface of walking path chequered plateHeight of handrails 1.000mmWeight: 125 kg/meterProtection: GalvanisedMaterial: L, U beams, closed sectionswith the necessary supports for silo top and silo wallsManufacturer: / Egypt

28. Supporting structures for transit silosDimensions: 17.7x5.5x7.4mMaterial St 52, I and U beamsProtection galvanizedWeight: 16 tonsManufacturer: / Egypt

29. Chutes for grainSize: diameter 312mmThickness: 3 mmProtection: paintedwith elbows, segments, bends, union rings, tied sleeves, hoppers,Manufacturer: / Egypt

64


30. Receiving hopper-Truck pitLength 18 metersWidth 3 metersHeight of pit 2800mmInclination of the bottom 45Weight 8 tons-Grid size: 18 x 3 metersWeight: 14 tonsMax. axle load 16 tonsSize of holes 50x30mmMoveable sections - Under the grid mounted baffling system as a dust guardingwith moving and fixed partThe system is a self-alignment systemWeight: 2.7 tons- Surface of hopperThe surface of hopper will be covered by steel sheetsSupported by the concrete foundationThickness: 6mmWeight: 3.5 tonsManufacturer: / Egypt

31. Magnet separatorsMagnet type: Permanent1. Solution: ROM400-600 1. Placing: in between the two part of cross conveyor1. Number of magnets 1 pcs1. Size diameter 400mm1. Magnetic power 600 Gauss2. Solution GMM 3502. Number of magnet cascade 1 pc2. Placing in front of the cleaners2. Magnetic power 600 GaussManufacturer: MAGNES Ltd. / Hungary

65


32. Tubes, ducts for dust deductionSize: diameter 50 - 300mmThickness of sheets 2 mmProtection: paintedwith the necessary connection, sleeves, elbow, etc.Manufacturer: / Egypt

33.Technological towerSize: 8 x 8 meterHeight:

San El haggar 36 metersEl Menia, Kafr El Dawar. El Khalka 25 meters

Level number San El Haggar 5 levelsEl Menia, Kafr El Dawar. El Khalka 4 levels

Used material I, U beamsMax grade for stairs 45 degreeHandrail yesProtection: paintedCover no coverManufacturer,: / Egypt

34. Laboratory equipmentSample picking pen 5 pcsNILEMA Hectolitre weigher 2 pcsPrecision weigher 2 pcsOven for moisture measuring 2 pcsDigital moisture measuring 2 pcsSample divider set manual 2 setsDock-age carter 1 pcSieves set for wheat and corn 1 setCO2 measure kit 1 setSupplyer: Torma Ltd. / Hungary

66


35. Spare parts for imported machinesBucket elevatorsBearing at tension end 2 pcsHead of Bearing 2 pcsShaft of drive 2pcsTransmission chain of drive 2 pcsBelt 380mm wide 20mtGriff for connection of belt 3 setsBuckets with bolts 50 pcsDetector for central running 1 pcSensor for overflow 1 pc

Chain conveyorBearing in drive end 4pcsBearing in tail end 4pcsFlight 40pcsChain 20metersSprocket 2 pcs

FiltersFilter bags 50 pcsAsco's valve 2 pcsReducer for the air lock 2 pcsSet of pats for cabinet control 1 set

Valves, Pendular, Two way boxes, Contactor for valve under conveyor 4 pcsMicroswitch 10 pcsPneumatic piston 3 pcsMagnetic control for piston 2 pcs

CleanerGumball 15 pcsSet of sieves 2 sets

CompressorSet of gaskets 1 setset of filters 1 set

67


Continuous weigherLoad cell 1 pcPneumatic piston 1 pc

Supplier: Torma Ltd / Hungary

39. Low voltage distribution board with capacitor bankMain switchSections No. 5 from - 1 section for the main switch and lamps and measuring equipment- 1 section for the capacitor bank- 1 section for the lighting distributor boards - 1 section for Motor Control Centre 1 and 2.- 1 section for the buildingsSupplier: Egypt

40. Masters control centreTo control the machines and distribute the power for themit consists of:The MCC panel is located in two places. The first and main panel is located in the adjacent of control room. The second panel is located on the highest level of the working tower.The panels are a free standing construction, all sections are 800mm wide and 600mm deep and 2100mm high.

The width of the complete MCC:- 3200mm + 3200mm

The main cables connected via manual fuse holders, capacity 630 A, for disconnect any cable for safety and service.The main circuit breaker has an electronic protection unit, with short circuit and overload protection. The door of input section locked to the handle of the main circuit breaker open only the breaker is off position.

68


All bus-bars made by copper and located in the upper section of the panel, with mechanical isolation and protection. In the input section located the combination measuring unit for measure:

- currents for each phase- voltages for each phase and between phases- momentary power- consumed power- power factor

This unit has an output for control system. All motors have an individual motor starter, the starting method of motors above 7.5 kW with soft starters.All motor circuits protected with circuit breakers.Each soft starter have an data line / connected as an network / and transfer the actual current value and other parameters of motor. This parameters are visualized on the screen.All cables connections are below with terminals. All terminal block have labels, all terminals have numbers, all end of wires have numbers.All ends of interconnection wires, inside of panel, have own numbers.All wires are color coded:

- black: power- blue: neutral- green/yellow: earth- red: 230V control voltage- white: 24V control- brown and purple: analog and data signals.-

The MCC panels have ventilation system with changeable filters. The protection of panel is IP54.

Main distribution board-with main switch- with all motor protection, fuses, - with thermal protection, - with motor starters- with relays for incoming sign etc.- with cable connections.

69


Board for the process control computer - with PLC- with relays for process controlElement manufacturers: Siemens, Merlin Gerin, Symo, Telemechanique

ControllingMaster control panel MPThe MP panel is located in the central control room. Here located the motor starter push buttons for each motors and pneumatic elements. The multiway diverters have an selector switch. On the front side of the panel located the screens of control computers. All screens are colors, the protection of the screens from the front side is IP65. On the panel located the start button of the operating voltage, the manual/automatic mode key-switch and signal lamps.Close to the control computers are the keyboards / protection from the front side is IP65 / for control of the plant. The control PCs have an touch screen function. Inside of the panel erected the process control PLC, with digital and analog inputs and outputs. The control PCs connected to the Internet for remote service and file transfer, for the control system. This function extended to the PLC too. Both PCs can control whole plant, this is an redundant network. All material transport processes controlled and supervised by visualization PCs in automatic mode. The control system has an clients extensions capability.The panel has an equipped uninterrupted power supply unit for protection.All cables for pneumatic elements and level sensors connected to the MP. All connections via terminals, all terminal blocks have labels all wires have numbers. All interconnection wires have numbers. The wiring is color coded.Connection points are below. Process developer and supplier: Torma Ltd. / Hungary and ICCE/Serbia/

70


42. Motor control boxesFor the local control of all motorsOne box containsKey switch with three position- out, the motor cannot get power- local the motor can start and stop with the push button on the box- automatic the motor controlled from the Master Control PanelPush buttons with lamp for start and stopSupplier: Egypt

Slide control boxesto control the slides locallywith key switch for 4 position

normal working (remote control)stop (there is no possible working)locally controlling from the box

Supplier: Egypt

Two way control boxesto control the two way valve locallywith key switch for

normal working (remote control)stop (there is no possible working)

locally controlling from the boxSupplier: Egypt

43. Lighting systemto illuminate the environment of the silos and the working placesfluorescent armature under the main bins 20 W per each closed type- with 3 pcs of fluorescent armature under thetransit bins 20 w per each closed type- with 2 pcs of fluorescent armature at the leg of theelevators 2x20W each- with 16 light-poles with 16 fluorescent armaturealong the bins and at the corners with 3x20w each closed type.Supplier: / Egypt

71


44. Earthing systemTo put to the same potential all of the steel parts and the electrical equipment All end of the plant should put to the soil 1m2 size earthing plateAll of the silobins and all of the motors should be connected to this two earthing plate and the two of them should connect each other.Supplier: / Egypt

45. Lightning systemTo eliminate all thunderstruckWe will use six lightning rods.One on the top of the main elevatorsFour at the end of the silos rows One at the end of the conveyor on the top of the transit binsAll of the rods should be independently earthen.Supplier: / Egypt

46. Aircraft approach lightWarning the planes for a high object.To fix to the top of the working towerFive pieces of red warning light armatures.Supplier: / Egypt

47. Fire fighting systemUsability for Class A, Class B, Class Cwith Alarm system

Ionisation smoke and thermal detectorsIntrusion alarm multi zone system

As parts forFM 200 fire extinguishGas CO2 extinguish systemWater fire fighting systemincludingTwo fire fighting pumps - one with diesel

72


- one with electromotorand control panelPipe network 3"with hoses (30m) and hose pulleysperpendicular valves type 25"

Supplier: / Egypt

48. Silo inspection lightUsing voltage 30 VMax. power/each 200WQuantity 4 pcsProtection IP67Cable length 50metersExplosion proof.Supplier: / Egypt

49. CablesAll of the cables are plastic isolated copper conductor cables F class

Cable trays with the necessary section and fixingAll the length of the cables see in the specifications.Supplier: / Egypt

50. Communication systemAccording to the tender prescriptionSupplier: / Egypt

51. Air ConditionerAccording to the tender prescriptionSupplier: / Egypt

73


52. Spare parts for imported electrical itemsSupplier: TORMA Ltd. / Hungary

DESCRIPTION Qnt. MANUFACTURERSOFTSTARTER 7.5KW, 400V 2 Schneider ElectricSOFTSTARTER 11KW, 400V 2 Schneider ElectricSOFTSTARTER 15KW, 400V 1 Schneider ElectricSOFTSTARTER 22KW, 400V 1 Schneider ElectricSOFTSTARTER 30KW, 400V 2 Schneider ElectricCONTACTOR 25A 3P 1NO+1NC 230V 50/60HZ 1 Schneider ElectricCONTACTOR 32A 3P 1NO+1NC 230V 50/60HZ 1 Schneider ElectricCONTACTOR 38A 3P 1NO+1NC 230V 50/60HZ 1 Schneider ElectricCONTACTOR 65A 3P 1NO+1NC 230V 50/60HZ 1 Schneider ElectricCONTACTOR 80A 3P 1NO+1NC 230V 50/60HZ 2 Schneider ElectricMOTOR CIRCUIT BREAKER 7.5KW 2 Schneider ElectricMOTOR CIRCUIT BREAKER 11KW 3 Schneider ElectricMOTOR CIRCUIT BREAKER 15KW 1 Schneider ElectricMOTOR CIRCUIT BREAKER 22KW 1 Schneider ElectricMOTOR CIRCUIT BREAKER 30KW 1 Schneider ElectricPOWER SUPPLY FOR PLC: AC 120/230V, DC 24V, 5A 1 SiemensCENTRAL PROCESSING UNIT FOR PLC 1 SiemensMODULE FOR REMOTE PLC UNIT 1 SiemensDIGITAL INPUT CARD FOR PLC: 64DI, 24V DC 3 SiemensDIGITAL OUTPUT CARD FOR PLC: 64DO, 24V DC, 0.3A 3 Siemens

74


53. Silobin for transiting N: 460/6T45Diameter: 4,6 m Eave height 6,88 m Overall height 10.32 m Volume with hopper bottom: 134 m3 Capacity: 100 metric ton UBC seismic designGalvanization 600 gr/m2 two sides145 kph wind designSilos design for free flowing wheat according to DIN 1055-6Load carrying capacity of roof peak is 1500kgs uniformly76mm high Roof RibsRigidized Roof PanelsContinuous eave angle for roof panel attachmentOmega shaped stiffener columnWide overlap at vertical seamsRoof access doorsSidewall door 685x685mm in the second tierRoof stair unit

Includes single steps, attachment brackets and handrailsConical bottomBody sheet thickness (mm)

Highest 1row 0,82 row 0,83 row 0,84 row 0,85 row 0,8

Lowest 6 row 1,5Stiffener thickness (mm)

1 1,52 1,53 1,54 1,55 1,5

Manufacturer: SYMAGA / Spain

75


54. SweeperType: BM-GMLength 11metersGravity output maximum 400 MTAverage residual cone output 200MT/hMotor drive with power 30kW

with flexible couplingMotor Zone 22

IP 55Screw with beam and auto advance unit at 2meters of extremity andweighting 500kgs with an intermediate advance wheelCentral support with right angle gearbox under / out of binOutlet 400x400mmManufacturer: DENIS/France

76


DECLARATIONS

77


ENVIROMENTAL IMPACT

During the design process of the siloplant we have taken into consideration the most modern methods to decrease or eliminate any environmental impacts.

Pollution of environmental during operationThe siloplant is a closed system which has very limited points where the grain can contacted with the free air.These points are the follows:

Truck pitDuring the tipping the grain sliding to the truck pit and when it contacted with any solid surface there are dust could be on the air. So, mostly eliminate the dust - we have shaped a self-closing system which prevent the dust to coming out from the hopper,- we have established a dedusting system which sucking 20.000m3 air hourly which is conduit to a filter system. The dedusted air contains maximum 10mg dust/m3 which could fulfill the most stringent pollution degree.

Pre-cleaning machineThere is no point where the grain is contacted with the free airIt is a totally closed machine

Filtering units for Pre-cleaning machineThe filtering unit is sucking the pre-cleaning machine in every points, and ensure that the dust which is formation during the cleaning process on the screens could go to the filtering hoses only. This system is tightly closed one.

Filtering unit for the central handlingAll of the handling machines are connected by pipes and spouts with each other, forming totally closed system. The dust which is forming by the transmitting the grain from machine to machine is sucked by the system and convey to the filtering hoses. This system is tightly closed one.

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Technical Submittal