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Technical Information SB 6 C 01/2015
Installation and Operation Manual
T H E R M O S A F E
I N T E G R A 2 - 1 3 S L AT T E D C O V E R
-English-
2
Contents
1. General
1.1 Receiving your Cover ..........................................................................................................................................................................................................................................................................Page 3 1.2 Intended use (shaft) ...........................................................................................................................................................................................................................................................................Page 3
2. Description of the system
2.1 The Housing ............................................................................................................................................................................................................................................................................................................Page 4 2.2 Description of the equipment ....................................................................................................................................................................................................................................Page 5 2.3 Integra 2-13 Components ........................................................................................................................................................................................................................................................Page 6 2.4 Plumbing layout .............................................................................................................................................................................................................................................................................................Page 6 2.5 Cover drive system 370 including motor mount ..................................................................................................................................................................Page 7
3. Structural requirements Page 8
4. Installation of Integra 2-13
4.1 How to install the Integra 2-13 ......................................................................................................................................................................................................................................Page 9 4.2 Concreting the cover housing ....................................................................................................................................................................................................................................Page 11 4.3 Installation of the cover slats .............................................................................................................................................................................................................................................Page 12
5. Control gear for drive motor: Description of the system / installation
5.1 Intended use (Control) .....................................................................................................................................................................................................................................................................Page 14 5.2 Electrical features ........................................................................................................................................................................................................................................................................................Page 14 5.3 Technical limits..................................................................................................................................................................................................................................................................................................Page 14 5.4 Technical drawing ......................................................................................................................................................................................................................................................................................Page 14 5.5 Safety notes ..............................................................................................................................................................................................................................................................................................................Page 14 5.6 Components of the control box .................................................................................................................................................................................................................................Page 15 5.7 Control box connections ............................................................................................................................................................................................................................................................Page 16 5.8 Installation of the cables .............................................................................................................................................................................................................................................................Page 16 5.9 Connecting the wires .........................................................................................................................................................................................................................................................................Page 16 5.10 Optional Voltage free contact wiring ..............................................................................................................................................................................................................Page 16 5.11 Brake- and pump control ...........................................................................................................................................................................................................................................................Page 17 5.12 Terminal diagram motor with blue cable ..............................................................................................................................................................................................Page 18 5.13 Mode settings ......................................................................................................................................................................................................................................................................................................Page 19 5.14 Determine direction of motor rotation ......................................................................................................................................................................................................Page 20 5.15 Adjusting the end contacts ...................................................................................................................................................................................................................................................Page 21
6. Operation
6.1 Settings before commissioning ..................................................................................................................................................................................................................................Page 22 6.2 Operation of the system ..............................................................................................................................................................................................................................................................Page 24
7. Care and Maintenance
7.1 Winterising your pool ....................................................................................................................................................................................................................................................................Page 25 7.2 Swimming Pool Care ............................................................................................................................................................................................................................................................................Page 26 7.3 Cleaning the roller shutter slats ..................................................................................................................................................................................................................................Page 26 7.4 Cleaning the roller shutter shaft ................................................................................................................................................................................................................................Page 27
8. Problems / Error Messages
8.1 Troubleshooting ............................................................................................................................................................................................................................................................................................Page 28 8.2 Error messages ..................................................................................................................................................................................................................................................................................................Page 29
Information: Additional information is available from our technical customer support.In terms of technical progress we reserve the right to make changes and improvements in productionwithout warning.
3
General
The Thermosafe cover in an Integra 2-13 wet lounge housing is divided into three components:
1. Slatted covershaft housing made of fiberglass, laminated to the pool with rollup tube with in-roller motor and factory-installed housing cover seat
2. Control box and key switch for operation3. Boxes of individual slats
Please carefully check the delivery upon receipt and store securely the slats on the construction site on dry level ground.As these will not be required until the end of the installation.If upon delivery defects are found, please let us know in writing without delay, so that we can try to rectify them as quickly as possible.If we are not notified immediately on delivery then you will be charged for any replacement parts that may be required.
The Thermosafe cover is designed to float on water and for public and private use in a Swimming pool. The aim is to reduce heat losses and surface evaporation,helping in turn to reduce your energy costs.This is on condition that
– Compliance with the relevant Installation and operating instructions are followed
– The pool water is taken from the municipal supply network and corre-sponds to the drinking water regulations and DIN 19643. Brine,Mineral and Well water are not suitable. The maximum metalcontent shall not exceed the following values: • Iron 0.1 mg per litre • Manganese 0.05 mg per litre • Ammonium 2.0 mg per litre • Polyphosphate 0.005 mg per litre • Copper 0.01 mg per litre • Chloride 300 mg per litre(With use of electric heaters 150 mg / l)
– Higher values may cause corrosion of internal components and devices, this can cause deposits on the pool walls.
– The water temperature should not exceed 32 ° C.
– The installation should only be undertaken by specialist swimming pool dealers.
– Electrical connections should only be made by qualified electricians and certified.
1.1 Receiving your cover
1.2 Intended use
1. General
4
Description of the system
Shaft Housing The slatted cover shaft housing is factory moulded in GRP to the pool. It isused to hold the in-roller motor, stainless steel roll up tube, the slatted cover,and it is equipped with two 11/2” stainless steel filtration inlet nozzles.
Housing BenchThe Wet lounge cover / shallow water hinged bench is made from GRP with 4 screw fixings, and has an anti slip matt finish on the surface. There are two inlet nozzles and a slat tensioning hold down tube with straps. The bench is able to carry a maximum load of 150kg, uniformly distributed over its surface.
The rollup tube The rollup tube is stainless steel with in internal drive motor 24 V, control box and key switch for wall mounting.
Thermosafe coverThe Thermosafe cover slats are made of hollow PVC or Polycarbonate sections with end caps to create a waterproof seal between the air filled sections.
- White slats are mainly designed for indoor swimming pools.- Solar versions with a transparent top and black base can be used to help heat outdoor pools and can be made from PVC or polycarbonate.
2. Description of the system
2.1 The housing
5
Description of the equipment
Key switch
230
V
sup
ply
Slat
ted
co
ver
swit
ch b
ox
Fresh water level regulator ½” male threaded (optional)
24V DC
Filtration pressure line to the Inlet nozzles 1½” male threaded
Sump pump to clear over�ow water
Foundation slab
Fully surrounded by a ring beamwith reinforcement and anchors
Pool shell back�ll
Bild1_1
Fresh water line Mains water isolation according to DIN EN 1717 and DIN 1988-100 eits
Feed for cover drive motor 5-wire *Cable cross-section:< 20 m = 2.5 mm2> 20 m / < 30 m = 4 mm2
* Recommendation:Install this motor cable in a conduit pipe or use a 7 core cable. This ensures that future motor versionscan be installed easily.
Bottom drain and suction pipesSkimmer return pipeOver�ow pipe
Figure 1_1
2.2 Description of the equipment
6
Permanent connectionAC 230 V supply
switchbox
Cable connection box
Conduit
3 core 1.5 mm²Surface-mounted key switch
Securing belt
Hold-down tube
Hinged bench
Inlet nozzle
Hold-down belt
Drive shaft with motor mounts and cable entry
De�ector
Sidewall, left(lid cover)
Roll up Tube
Slatted cover
Feed for cover drive motor 5-wire *Cable cross-section:< 20 m = 2.5 mm2> 20 m / < 30 m = 4 mm2
* Recommendation:Install this motor cable in a conduit pipe or use a 7 core cable. This ensures that future motor versionscan be installed easily.
Description of the equipment
Skimmer pipe to the �lter d50
Safety over�ow pipe d50
Bottom drain / low suction to the �lter d50
GRP Skimmer
to the drain
to the drain
to the �lter
Skimmer to �lterd 50
Bild1_4
Return inlet from the �lter d50 from the �lter
max. water level5 cm from the top edge
Roll up tube drive shaft
Weighted pipewith straps
Shallow water bench
Figure 1_2
Figure 1_4
2.3 Integra 2-13 components
2.4 Plumbing layout
7
Cable junction box
Conduit
Wall �tting
Cable junction box, conduit and wall connection �tting are supplied loose to be �tted on site.
Feed for cover drive motor 5-wire *Cable cross-section:<20 m = 2.5 mm2> 20 m / <30 m = 4 mm2
* Recommendation:Install this motor cable in a conduit pipe or usea 7 core cable. This ensures that future motor versionscan be installed easily.
Pos. / 08Pos. / 07
Pos. / 13Pos. / 12
Pos. / 09
Pos. / 07 Pos. / 14
Pos. / 10
Pos. / 11
Pos. / 05Pos. / 06
Pos. / 16Pos. / 17
Pos. / 01Pos. / 03
Pos. / 02Pos. / 04
Pos. / 18
Pos. / 15
Pos. / 02Pos. / 03
Pos. / 18Pos. / 04
Pos. Qty
1
Description Art.Nr.
1 Motor mount 120 Nm SBZ 000 50 00123456789
101112131415
12 Washer, M10, DIN 125, A-4 DIN125A4M10,51 6-Kt.- Fixing Bolt M8 x 90, DIN 933, A-4 DIN933A4M8X902 Washer, M8, DIN 125, A-2 DIN125A2M8,41 6-Kt-nut, self-locking, high form, M6, A4 DIN982A4M61 In – Roller Drive motor 120Nm 2200300-3144311
Roll up tube – drive shaft 370 ø154 x 3530 SBZ00050025Countersunk allen screw M6 x 16 DIN7991A4M6x16Coach head slotted screw M6 x 16 DIN964A4M6x16Coach head slotted screw M6 x 25 DIN964A4M6x25End housing SBZ00050040Collar SBZ00050030
16 1 Connection box complete with conduit SBZ0165000517 1 24 V DC switch box and transformer 2200300-218 12 6-Kt-nut, self-locking, high form, M10, A4 DIN982A4M10
2 Motor mount back plate SBZ 000 50 0052 Rubber gasket for motor mount SBZ 000 50 006
1 Back plate SBZ00050036
Description of the equipment
Cable junction box
Conduit
Wall �tting
Cable junction box, conduit and wall connection �tting are supplied loose to be �tted on site.
Feed for cover drive motor 5-wire *Cable cross-section:<20 m = 2.5 mm2> 20 m / <30 m = 4 mm2
* Recommendation:Install this motor cable in a conduit pipe or usea 7 core cable. This ensures that future motor versionscan be installed easily.
Pos. / 08Pos. / 07
Pos. / 13Pos. / 12
Pos. / 09
Pos. / 07 Pos. / 14
Pos. / 10
Pos. / 11
Pos. / 05Pos. / 06
Pos. / 16Pos. / 17
Pos. / 01Pos. / 03
Pos. / 02Pos. / 04
Pos. / 18
Pos. / 15
Pos. / 02Pos. / 03
Pos. / 18Pos. / 04
Pos. Qty
1
Description Art.Nr.
1 Motor mount 120 Nm SBZ 000 50 00123456789
101112131415
12 Washer, M10, DIN 125, A-4 DIN125A4M10,51 6-Kt.- Fixing Bolt M8 x 90, DIN 933, A-4 DIN933A4M8X902 Washer, M8, DIN 125, A-2 DIN125A2M8,41 6-Kt-nut, self-locking, high form, M6, A4 DIN982A4M61 In – Roller Drive motor 120Nm 2200300-3144311
Roll up tube – drive shaft 370 ø154 x 3530 SBZ00050025Countersunk allen screw M6 x 16 DIN7991A4M6x16Coach head slotted screw M6 x 16 DIN964A4M6x16Coach head slotted screw M6 x 25 DIN964A4M6x25End housing SBZ00050040Collar SBZ00050030
16 1 Connection box complete with conduit SBZ0165000517 1 24 V DC switch box and transformer 2200300-218 12 6-Kt-nut, self-locking, high form, M10, A4 DIN982A4M10
2 Motor mount back plate SBZ 000 50 0052 Rubber gasket for motor mount SBZ 000 50 006
1 Back plate SBZ00050036
2.5 Cover drive system 370 including motor mount
8
Skimmer GRP:
Skimmer RG 126:
Cover system:
Structural requirements
3. Structural requirements
Always ensure that the water level is kept in the correct operating range for slatted cover system.Suction connection: 2“ male threadedSuction line: d 50 mm or d 63 mm PipeOverflow: solvent socket d 50 mmWater level controller - fresh water supply line 3/8“
Suction connection: 1 1/2“ IGOverflow: 1 1/2“ IG
Mains Supply: 230 V / 50 Hz / 3 x 1,5 mm2 Permanent connection to the switch boxMotor Cable:: 5-wire, without protective conductor, Cable cross-section: < 20 m = 2, 5 mm2
> 20 m / < 30 m = 4 mm2*
*Recommendation:Install this motor cable in a conduit pipe or use a 7 core cable. This ensures that futuremotor versions can be installed easily.
9
4.1 How to install the Integra 2-13
1. Concreting the slatted cover and laying the motor cables Page 10/11
2. Transformer and key switch installation Page 16 Determining the direction of motor rotation Page 20
3. Replacing the slatted cover Page 12
4. Adjusting limit switches Page 21
Final settings before commissioning Page 23
Installation of Integra 2-13
10
transportation lock transportation lock
figure 3_4 figure 3_5
figure 3_3
Installation
Switch box
Feed for cover drive motor 5-wire *Cable cross-section:< 20 m = 2.5 mm2
> 20 m / < 30 m = 4 mm2
* Recommendation:Install this motor cable in aconduit pipe or use a 7 core cable.This ensures that future motorversionscan be installed easily.
Mounting Screws
Mounting Screw
Hinge
Counter sunk screw M 8 x 30countersunk bushingSpacer ring
Styrofoam support packaging
Surface mounted key switch
3 core 1.5mm2
Mounting Screw
Conduit mounting fitting
Conduit
Connection box
Permanent connectionAC 230 V supply
11
The Riviera pool should be installed in accordance with the installation instructions SB 2A, be placed on a concrete slab by connecting all pipes and fittings. The pool should then be stiffened by filling it with approximately30 cm of water. At this point the pool is prepared ready for the installation of the Thermosafe cover lntegra 2-13 as per the following steps:
1. Opening the bench seat.Remove the 4 fixing screws and lift the bench slowly by opening it towards the pool until it is secured in the forward open position by the securing belt. The seat is very heavy so it is recommended to use additional supports when the pool is empty.
2. Install the wall bushing for the motor cable conduit which has the deckbox already fixed at the other end. Pull through the cable and tighten thegland in the deck box.
Note: Ensure the cable is pulled out fully, there should be no loop or loose cable in the cover shaft for the slatted cover slats to get caught in later. Secure the cable and deck box over the side of the pool. Make sure that water can not get into the end of the cable as this can cause a fault with the motor.Do not remove the shipping wooden lock from the end of the shaft!This is required as a brace whilst concreting.
3. Close the bench seat and refit the 4 mounting screws. Note: Ensure that the spacer rings around the screws are used. These are locking rings to ensure that the bench seat can still be moved after any external pressure from theconcrete might have tightened the joints, thus allowing the fixing screwsroom to turn.
4. It is important to watch the amount of splay along the rear wall of the pool shell. We have provided spacers to be used between the bench seat and back wall of the pool. If necessary, secure the wall in place by supporting the outside.
5. Check the bench housing joints and the fitment of the pool wall in the area around the cover housing again. Ensure the walls can not move during concreting double check the gaps between the seat and side bolsters to ensure the gap is formed evenly.
6. Concreting can now continue as per the corresponding instructions in SB 2 A finishing of with the ring beam around the top.
7. After the ring beam is completed, open the seat and remove the trans-port packaging. Remove the 4 spacers from around the mounting screws, any further transport packaging (see figure 3_4 3_5) and remove the Styro-foam to the left and right of the shaft.
4.2 Concreting the cover housing
Installation
12
Eins
chub
ö�nu
ng
10
115
14
The slatted cover slats are delivered in singular profiles in boxes and fixed togetheras per the following diagram.
Caution: Solar profiles must not be exposed to the sun, without contact to water.
All profiles are provided with a recess groove (Figure 2_3) to allow the slats to be easily joined together. The polycarbonate profiles are provided with a safety finger in the end plug (Figure 2_2). This should be lifted to allow the slats to be joined. Make sure the slats clear this finger to ensure they do not come apart. Each slatfloats individuallywhen joined together whilst lying on the water.
The flat face of the slats must be in contact with the water, the tongue of the slat should be facing the steps and the groove should be facing the shaft housing at the back of the pool. Start installing the slats from the cover housing towards the stairs. The step end slat pieces are clearly marked on the cardboard box. When used in a shaped step end the tongue of the slats is cut to fix the slats in position.
The first slat on the cover has pieces of the tongue removed to allow the material straps to be located around this slat, the next slat holds these straps in place. Fix the straps to the rollup tube inside the housing.(For solar slats: Please ensure they are protected from sun!).
Note: An 8 cm wide end slat is included andcan be mounted as the first slat instead of using one of the 6 cm slats to cover the gap in front of the skimmer. The first slat of the step end slats for rectangular pools are shor-tened on both sides by 10 cm. This prevents the first slat hooking under the coping stones when the cover is emerging from the water. The 8 cm slat may not be necessary if the water level is low, so this 8 cm slat can then be substi-tuted out.
4.3 Installation of the cover slats
figure 2_2 figure 2_3
Sicherungs-�nger
NutFeder
Ansicht BDetail 2 : 1
B
Installation
Tongue Groove
Locking finger
Section B
Cut o
ut
13
Assembly direction
Only fasten the straps once the limit switches have been set
The end bar of the roller shutter has milled edges to receive the straps for fastening the roller shutter to the winding shaft, which is supplied with bolts and washers in pre-cut M6 threads.
Fastening strap
Assembly direction
Figure 2_1
Installation
14
5. Description of the system
Roll-up fixture
This roll-up fixture with motor integrated in the shaft is designed for the use in private as well as in public swimming pools which are operated according to DIN 19643.
This document is valid in combination with the technical informations SB 6C 01/2015, SB 2A 01/2009 and SB 2B 07/2009. It is important to note the details concerning the operation of the roller shutter by key switch (SB 6C, point 3.3.4, see note page 21).
Electrical connection: Electric connections must be carried out by a qualified electrician. The electrical motor must be wired by a professional according to the Installation instructions of your local electricity company.The mains connection cable including a yellow-and-green earth wire must be of cross-section 1mm²
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
5.1 Intended use (Control)
5.2 Electrical features
5.3 Technical limits
5.4 Technical drawing
5.5 Safety notes
170 235
53
70
52
58
75
315 13
1
250
28
30
Inlet voltage Single phase, 220Vac/240Vac, 50/60Hz
Outlet power voltage 24 Vdc ±20% unter 230 V
Outlet order voltage 24 Vd ±1%
Maximum motor current 10 A (electronic limitation)
Maximum inlet current 1,5 A
Maximum inlet power (motor at 10A) 290 W (1.5 A, PF=0.85)
Maximum inlet power in sleep mode 6 W (35 mA, PF=0.7)
Min working temperature -20°C
Max working temperature +50°C in intermittant service class 10% of 1 hour)
Min storage temperature -40°C
Max storage temperature +70°C
Relative humidity 95% without capacitor
Min tension feeding 220 Vac
Max tension feeding 240 Vac
15
Roll-up fixture /Description of the system
1 Supply removable terminals 11 Button automatic/Manual
2Fuse support for quick fuse 4 A/250 Vac size ø 5 x 20 or ø 6 x 32
12 Automaton
3 Varistor 420 Vac / 90J 13 Led indicator closed pool or closing pending
4 Fuse ATO 15A 14 Brake card - pump drive
5 Power transformer 200 VA 15 Lever terminals - pump drive
6 LED Light order 16Connection for emergency stop button (NC) bridged by the manufacturer
7 Led light power 17 Removable terminals for salt water chlorinator drive (option)
8 Motor rotation order sense CW + LED indicator 18 Removable terminals for key remote control
9 Motor rotation order sense CCW + LED indicator 19 Removable terminals for rev. Counter card sensor
10 Brake removable connector (option) 20 Screwed terminals for the motor cable power
5.6 Components of the control box
4
13
12
11
10
8
9
3
2
1
15
14
5 6 7
Button on/off
20
19 18 1617
16
5.7 Control box connections
5.8 Installation of the cables
5.9 Connecting the wires
5.10 Optional voltage free contact wiring
(Pos. 17)
The control box is intended to be installed in a dry place away from the weather(neither exposed to the sun, nor to the rain). It should be fixed on a vertical wall,minimum of 1.5 m above the ground, the cables must come from the base of the box. 4 screws and 4 plugs are supplied with the control box for fixing purposes.
All the cables connected to the control box will go through cable glands: • The motor cable will go through a metric plastic cable gland. Its section will
be comprised between 12 and 18 mm• The other cables will go through metric cable glands. Their section will be
comprised between 6 and 12 mm• According to the installed options (stop button, salt water chlorinator drive,
pumps shut down) others cable glands could be installed.
The cables should be connected to the terminals according to the instructionsbelow:
Example for use with a Salt water chlorinator –
• Salt water chlorinator is switched off when the pool cover is closed or when the cover is closing. The LED Pos.12 then indicates that the pool cover is closed.
• 2 contacts NC (Normally Closed) NO (Normally Open) are available to drive the switching relay of the salt water chlorinator. No volt contacts, free from any potential.
• Max switching power: 0.2A under 125 V ac and 0.5A under 30 V dc.
Roll-up fixture/Description of the system
Pos. Designation Type Unsheathedlength
Max section
1 Sector connector Removable, 0.6 Nm max, screwdriver 3.5 x 0.5 7 mm 2,5 mm²
20 Motor connector 1.5 Nm, screwdriver 5x125 10 mm 16 mm²
16 to19
Order connector Removable, 0.6 Nm max, screwdriver 3.5 x 0.5 7 mm 2,5 mm²
14Pump control connec-tor (card in option)
Lever connector, screwdriver 3.5x0.5 6 mm 2,5 mm²
17
5.11 Brake card and pump drive (rep 14, according to option):
• Brake reinforcing of deeply immersed axes (H>0.8m).
• Pump shut down when the cover is moving. The Lit up LED indicates that the pumps are off.
• 2 contacts NC NO available to drive the pump shut down relay. Dry contacts free from any potential.
• Do not drive the pump directly through these contacts (3A max under 24Vdc max).
Roll-up fixture /Description of the system
18
Roll-up fixture/Terminal diagram
5.12 Terminal diagram motor with blue cable
Caution:Ensure that the switch position “CLOSED“ “OPEN“ match the motor direction, if they do not match the cover may become damaged
Installation description:
Installation description:
1. RCD (GFCI) 30 mA. Residual current device (not supplied)
Note: Surge protector may be necessary
2. RCD circuit breaker – box and connecting cable not supplied
3. Drive motor housed in the roll up tube
4. Motor power cable, 5-core (in conduit)
6. Key switch control cable (not supplied)
7. Wall mounted key switch box (open / close) includes key with
recall to centre
8. Optional control cable, NC (Normally Closed) contact
(optional use – bridge terminals if not used)
Caution:Ensure that the switch position “CLOSED“ “OPEN“ match the motor direction, if they do not match the cover may become damaged
For cables with 6 wires please do not connect the orange wire. The orange one is determined for future installations.
19
Roll-up fixture/Mode settings
5.13 Mode settings Manual mode ( Automatic/Manual Switch Pos.11)
• Allows to rotate the motor without programming the limit switch sensors
• Allows to check the working of the motor rev.counter card
• Allows to check the cabling
Switch to Automatic mode to be able to program the limit switch sensors.
By-pass mode (buttons CW and CCW Pos. 8 and 9):These buttons allow you to move the cover without going through the auto-mation process.Be careful, using this mode, will erase the limit switch sensors programming.Once they have been pressed you will need to reprogram the cover limits.
Standard mode:after the limit switch sensor programming (see next page), the following screens appear.
Number of motor rev (near 0 when the cover is closed)
Consumed current (10 m A max)
Motor speed
State : opening/closing/motor stop
When stopped, indicating the software version
20
1.1. Determining the rotational direction of the roll up tubeAt this point, only the rotation of the motor is determined, the stop limits havenot been set. Make sure the Automatic/Manual Switch Pos.11 is in Manual mode.
Getting Started:
- Remove the transport locks from the roll up tube and ensure everything is
correctly fitted and positioned
- Check the motor and the key switches are properly connected to the switch
box
- Ensure the seat housing is open, for ease of viewing.
- Switch on
1. 1.1Initialisation:At the beginning of each programme the control system must be initialised.Press the “+” key 3 times and then press “OK” within 3 seconds to confirm. By pressing OK the programming process begins. This process is repeated if any changes are made to the set up.
1.1.2Confirming the motor position:To confirm which side of the pool the motor is fixed, stand at the entry step end looking down the length of the pool at the cover.
If the motor position is on the left press the “-“ (minus) button, if the motor position is on the right press the “+” (Plus) button.
Important! The motor position must be correctly programmed to the correct side for the system to work.
1.1.3Checking direction of rotation:Turn the key switch to “Closed” (ZU) and then check the direction of rotation of the roll up tube. This is shown as on the sketch (Figure1_13) Direction of rotation “CLOSED“ position.
If this is not the case, turn off the power supply and then adjust the connec-tions on the switch cable contacts “open“ and “close“ and reverse them. See terminal plan page 18/19 “Key switch“.
Now turn the power supply on again and repeat the procedure as described in point 1 to point 3.
If the direction of rotation is now correct, press the “A“ button.- Turn the key switch to “OPEN“ (AUF). The cover roll should now be moving as per the Sketch (Figure1_13) and rotation into the “OPEN“ position. If the rotational direction is correct save at any position by press the “B“ button. The direction of rotation is now complete.
5.14 Determine direction of motor rotation
Direction of rotation
- : links + : rechts
open
closed
pool
Direction of rotation
water level
Figure1_13
Roll-up fixture/Mode settings
left right
21
The direction of rotation of the motor has been determined as per descripti-on in point 5.14. The cover floats on the water and is fixed to the shaft. Switch on the control box. Make sure the Automatic/Manual Switch Pos.11 is in Automatic mode.
5.15 Adjusting the end limit contacts
3.3 Programming the cover end positions “CLOSED“ and “OPEN“:
Note: The control box is pre-programmed by the manufacturer. Program-ming must always begin with the cover in the „CLOSED“ position. Programme the limits as per the following method:
3.3.1Set key switch to position “OPEN“ (AUF), Take the pool cover off the pool until about 2m of slats are showing. Set the key to the middle position - Stopping the motor.
3.3.2 Initialisation:At the beginning of each programme the control system must be initialised.Press the “+” key 3 times and then press “OK” within 3 seconds to confirm. By pressing OK the programming process begins. This process is repeated if any changes are made to the set up.
3.3.3 Start by turning the key switch to “Closed“ (ZU) and close the cover completely.- The cover is closing- Upon reaching the end position press the „A „ button, by pressing the buttonthe position is stored into the memory: in addition to „Position ZU“ an „M“ is automatically displayed.The correct closed position: The final slat is horizontally floating on the water in front of the skimmer, see Fig 3_1a.
3.3.4 Now turn the key switch to “Open“ (Auf ) and open the cover completely.- The cover is opening- Upon reaching the end position press the „B „ button, by pressing the buttonthe position is stored into the memory: „Position auf“The correct open position: The first two slats are visible at the entry to the bench see Fig 3_1b.-The end position is now complete.
Note: Opening and closing the cover happens by turning the key and giving a positive signal to the control box. The key switch must be held in the “OPEN” or “CLOSE” position otherwise the cover will stop (deadman safety switch). The key switch is spring loaded to return it to the middle “STOP” position au-tomatically.
Roll-up fixture/Adjusting the end contacts
22
Operation
1. The water level of the pool is set at a 8 cm below the edge of the pool in the factory. This can be set higher by adjusting the water level controller and the overflow pipe. Always ensure that when closing the roller shutter the slats do not get caught under the overhanging edge of the coping stones. Especially when the cover is being closed and the first slat is not floating on the water surface. The Riviera GRP Skimmer will work properly with a water level set to 5cm below the coping stone.
2. With the pool cover closed last slat should be level before the Skimmer. The skimmer can then suck under the roller shutter freely.Caution: The cover is supplied with replacement “extra” slats included. These do not need to be used, please store away carefully for the customer to use at a later date. Credit will not be given for returning them.
3. The hold down pipe and belts are shown correctly positioned in the illus-tration Figure 3_1 item 3 and is used to keep the roll of slats neatly rolled onto the roller.
4. The seat is equipped with profiles which prevent the roller shutter from becominghooked under the bench Figure 3_1 Item 4.
5. When opening and closing the pool, ensure that the roller shutter does not get drawn on to the skimmer. The filter pump and rollermotor must be interlocked, turning the filter pump off, so that the skimmer is not sucking when the roller shutter motor is in operation. This interlock should be made on site by a qualified electrician.
6. When the pool cover is open 1-2 slats are visible at the entry to the bench housing Figure 3_1 Item 6. Approx. 3 cm below the water level. Thus, the Skimmer has sufficient water flow to work correctly.
7. The bench profiles (4) are installed so that the roller shutter can go straight up and not get caught under the seat. The edge profiles on the first slats of the cover on rectangular pools are shortened on each side by 10 cm. This prevents the first slat catching the side coping stone when emerging from the water. If this is not necessary due to the water level, these first 2 slats can be left off the cover.
8. Caution: When setting the limit switch to have the cover “Open“ the last slat may raise the edge of the cover upward if it was wound tightly on the roll.
6.1 Settings before commissioning
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Figure 3_1
Pool is closed
Pool is open
16
4
50-8
0
2
34
open open
closedclosed
16
4
50-8
0
2
34
open open
closedclosed
Operation
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Operation
6.2 Operation of the system The Thermosafe roller shutter cover is operated via a key switch. The switch is operated until the roller shutter reaches the desired position. The limit stop occurs via the automatic limit switch of the motor.
After operation, always remove the key from the key switch to prevent unauthorized roller shutter use.
Please pay attention to the following factors during operation:
Safety control
Always control the swimming pool before operating the roller shutter – the water has to be calm and empty of people and things.
Water level
Please ensure correct setting of the level regulator and the overflow. Please Ensure the level regulator and the overflow levels are correctly set. The water level should be set so that the slatted cover does not hook under the coping stone when closing the pool and is far enough below the skimmer to allow it to work when the cover is open. See Figure 3_1.
Filter system
The water circulation should be turned off when the slatted cover is activated so that the slats are not drawn into the skimmer mouth.
Swimming instructor / Water attractions, etc.
The slatted cover should only be operated when the there is no-one swimming in the pool. Only switch on the roller shutter once the water is completely calm and level.
Caution: If the slatted cover is pushed manually under the seat, the drive must not be operated. The seat housing should be opened and the cover allowed to unfold. The slatted cover can then be freed and correctly repositi-oned before the seat can be closed up again. This applies in particular, if after refilling the first slats of the cover do not appear from the bench.
The hold-down belts may leave streaks on the surface of the cover. These are systemic and not a reason for complaint.
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Care and Maintenance
It is possible for the roller shutter to freeze up in either wound or unwound condition. However, never stand on nor operate a frozen shutter. In unwound condition during the winter: The roller shutter should be posi-tioned over the swimming pool and the roller shutter shaft outlet opened towards the channel. The water level now drops until the edge of the roller shutter. The open skimmer allows excess rainwater and ground water into the drain.
The solar cover should never be exposed to direct sunlight unless in contact with cool water. Whether wound up in the empty roller shutter box or during installation, always protect the profiles against direct sunlight. Just a short period of time without water cooling can cause permanent deforma-tion.
Temperature (air, water)The impact strength of the PVC profiles decreases greatly at low tempera-tures. They should never be stood on when frozen.
HailAt normal temperatures the PVC roller shutter profiles are highly impact resistant, but provide limited hail resistance. Therefore, we recommend you to wind up the covers during heavy hail storms.
Condensate development in the profileHumid air enters the profile sections during assembly. Therefore, if the temperature of the water is different, condensate will develop on the warmer side, i.e. inside the profile. This hardly affects the transmission rate of the profile. Over the years the profile becomes slightly frosted causing a respective reduction of heat transmission.
Since the roller shutter is a real debris catcher on outdoor swimming pools and lime scale and algae can develop in indoor swimming pools, the roller shutter should be cleaned at least once or twice a year. This especially applies to solar roller shutters where alga deposits on the underside, especially in the profile hinges, remain clearly visible.
7.1 Winterising your pool
7. Care and Maintenance
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7.2 Swimming Pool Care
7.3 Cleaning of the shutter cover
Care and Maintenance
The best prerequisite for minimum algae or lime scale deposits is the perfect care of pool water according to the following aspects:
1. Strict compliance with the pH value balance for maintaining the lime/carbonic acid balance to prevent lime precipitations.
Carbonate hardness in °d pH value balance 7.25 15 7,25 12 7,5 10 7,7 7 8,0 5 8,2
2. Provision of a permanent excess of chlorine of 0.3 – 0.6 ppm, such as in public swimming pools.
3. Permanent recirculation of the pool water for solar covers, at least from sunrise to sunset.
4. Setting of the inlet fittings which ensure the development of a strong flow underneath the roller shutter.
If the recommendations listed above are adhered to, alga and lime scale deposits on the underside of the roller shutter, which is difficult to clean, can be prevented to a large extent.
However, soiling of the top of any swimming pool cover due to dust and soot from the environment as well as lime crystallized under strong sunlight due to evaporation is inevitable. Unfortunately, it is not possible to just wipe these deposits off. They have to at first be dissolved with an acid swimming pool cleaning agent (e.g. Herli Rapid) and subsequently rinsed off.Roller shutter cleaning should be carried out during cloudy or overcast weather, i.e. not in direct sunlight, by 2 people.
The following procedure has proved successful:1. The entire surface of the roller shutter should be treated with the acid swimming pool cleaning agent. Use a suitable 5-litre pressure sprayer for pesticides in which the cleaning agent is dissolved and diluted according to regulations.
2. Procedure: Slowly unwind the wound up roller shutter (person at the key switch). A second person standing on the shaft cover sprays the cleaning agent onto the unwinding roller shutter.
3. Wind up the roller shutter bit by bit and a. clean it mechanically with a soft brush, and b. hose it down with a high-pressure cleaner, especially the “tongue and groove connections” of the individual bars.
27
Care and Maintenance
All the dirt and cleaning agent, especially the dissolved lime scale, are now in the pool water. Therefore, we highly recommended you to drain the swim-ming pool water, clean the swimming pool and the roller shutter box and subsequently refill the pool with freshwater after cleaning the roller shutter.
Contaminants that fall on the slats are pulled into the roller shaft housing where they sink to the bottom.The roller shaft housing is equipped with return inlets, which use clean filtered water and ensure that the largest possible part of the deposits are flushed back into the pool. Located at the bottom of the shaft, is a 10 cm high opening that connects the shaft to the pool allowing the debris to be flushed down into the pool basin so that it can be easily cleaned away with a vacuum or robot pool cleaner.
7.4 Cleaning of the shutter shaft
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8.1 Troubleshooting
8. Problems / Error Messages
Problems Solutions
During the initialisation phase, after pushing the A button, it is impossible for you to bring the cover in the closed position.
- Contacts for opening and closing might be inverted: check the connections
- Bad connection of the contacts opening and closing: check the connection.
- Position of the motor in the swimming pool badly regis-tered: finish the initilisation while pushing successively on A and B, then push +++OK and bring the motor in position.
Switched off order LED - Unplug the sensor connector, the remote key connector switch off the control box and switch it on again in order to reinitialise it. Shortcircuit on the order circuit leads to a disjunction of it. Check the cables.
Lit off power LED - Check the fuse 15 A
- If necessary change it by a same intensity fuse. Replacing it by a stronger fuse could damage the card.
Empty automaton screen - If the other LED is lit on, check the connection from the automaton to the card.
- Check the supply tension to the terminals + and - of the automaton (24 Vdc).
Indications appear at the bottom of the screen - The small key at the bottom of the screen is normal: means automaton locked. In no way, this key indicates a dysfunction of the appareil. The other turning symbol indicates that the automaton is working.
The red pastille has become black and the fuse 4 A is out of use
- The control box was shot by the storm: contact your retailer.
- Plan to install a lightening arrester.
Overload message appears without interruption - The motor is overload (l>10 A), check the installation again, and the size of the swimming-pool (6 x 12 max)
- Check if a large quantity of blades might be filled up with water.
1234 BCDE appears on the screen - No programme loaded in the automaton. Contact your retailer.
The 4A fuse breaks continually - Contact your retailer
The screen of the automaton is not lit continually - The LCD screen switches on during 30 seconds each time that one of the buttons of the front face is pushed.
In manual mode, the cover opens itself instead of closing itself
- In manual mode, the motor position in the swim-ming-pool is not declared, if it is on the left side and that the cabling is OK, so there is an inversion of the open and close signals.
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Error Messages
Sensor error
Der angezeigte Drehzahlgeberwert ändert sich nicht.
The signal of the rev. Counter card sensor does not change of state.
The system squeezes itself. Only a new initialisation (see 1st control box programming, page 21) can allow the system to restart.
- Check the connections
- Change to manual mode, and check if the cover moves
Cycle error
The motor is supplied without interruption during 5 minutes.The manœuvre is interrupted and the motor is stopped during 20 seconds. No manœuvre can be done during that period.
Overcurrent
The electronic circuit breaker has stopped the motor: current consumed more than 10 A.
It indicates that the motor is overcharged (l>10A), contact your retailer.
If this error occurs three times on the same open or close cycle, the display shown on the adjacent figure will blink.Press the On-Off switch on the box to reinitialise the system
Stop button availability
No shunt on the terminal rep16
8.2 Error messages
30
Notizen
31
Notizen
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www.pools.de
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German manufacturers of prefabricated swimmingpools, pool equipment and whirlpools. Member in the BSW.
