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Viscoelastic Properties of Wood Fiber Reinforced Polyethylene (WFRP): Stress Relaxation, Creep and Threaded Joints. Syed Imran Farid Prof. J. K. Spelt, Prof. M. T. Kortschot and Prof. J. J. Balatinecz S. Law and A. Akhtarkhavari Department of Mechanical & Industrial Engineering - PowerPoint PPT Presentation
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Viscoelastic Properties of Wood Fiber Viscoelastic Properties of Wood Fiber Reinforced Polyethylene (WFRP): Stress Reinforced Polyethylene (WFRP): Stress Relaxation, Creep and Threaded JointsRelaxation, Creep and Threaded Joints
Syed Imran FaridProf. J. K. Spelt, Prof. M. T. Kortschot and Prof. J. J. Balatinecz
S. Law and A. Akhtarkhavari
Department of Mechanical & Industrial EngineeringDepartment of Chemical Engineering & Applied ChemistryAll Information in this presentation is the property of University of Toronto and Researchers
OutlineOutline
Introduction Theoretical Experimental Results Modeling and Discussion Conclusion
IntroductionIntroduction Wood Fiber Reinforced Polyethylene (WFRP)
Environmental - recycling Economical - cost, availability Mechanical properties - strength, stiffness Processing
Applications Structural application Automotive interior application
Operating condition Service life ~ 10-25 years Operating temperature ~ 60oC
IntroductionIntroduction
Problem Short and long-term threaded joints performance Long-term viscoelastic properties
Objective To Investigate the Viscoelastic Properties of To Investigate the Viscoelastic Properties of
Wood Fiber Reinforced Polyethylene: Stress Wood Fiber Reinforced Polyethylene: Stress Relaxation, Creep and Threaded JointsRelaxation, Creep and Threaded Joints
ViscoelasticityViscoelasticity Time and temperature dependent mechanical
properties Experimental approach
Creep Stress Relaxation
Data Reduction Time-Temperature superposition
Modeling Physical models Constitutive equation
ExperimentalExperimental Short-term joints performance
Pullout force D-6117 Stripping torque and force
Long-term threaded joints performance Clamping force relaxation Tightening torque relaxation
Viscoelastic properties Tensile stress relaxation E-328 Flexural creep D-790
Mechanical properties Tensile experiment D-638 Flexural experiment D-790
Screw PulloutScrew Pullout
PULLOUT FIXTURE
LOAD CELL
Screw RelaxationScrew Relaxation
FORCE
TORQUE
Results - ViscoelasticityResults - Viscoelasticity
Relaxation modulus and creep compliance as a function of time.Stress relaxation ( ) and creep ( )
0
0.5
1
1.5
2
2.5
3
0 50000 100000 150000 200000Time (s)
Mod
ulus
(GP
a)
-2
-1
0
1
2
3
4
5
Com
plia
nce
(GP
a-1
)
23 40 60 Creep 23 40 60
Result - Stress RelaxationResult - Stress Relaxation
ln(Tensile Modulus) as a function of ln(Time) at 23oC and 0.5% Strain
2
3
4
5
6
7
8
9
10
2 4 6 8 10 12 14ln (Time)
ln (T
ensi
le M
odul
us)
WFRP LDPE Spruce
Slope = -0.0288
Slope = -0.0487
Slope = -0.0453
Result - CreepResult - Creep
Creep compliance at various stress and temperature
6.5
7
7.5
8
8.5
2 4 6 8 10 12 14Time (s)
ln (F
lexu
ral C
ompl
ianc
e (M
Pa
-1)
25%,23 C 30%,40 C 30%,60 C 50%,40 C 50%,60 C
Results - Fastener PulloutResults - Fastener Pullout
Pullout force for different fastener (a) F vs Fastener (b) F vs engagement Length
0
50
100
150
200
250
I1 I2 S1 S2 S1
Spec
ific
Pul
lout
For
ce (N
)
0
500
1000
1500
2000
2500
3000
3500
Pul
lout
For
ce
Specific Pullout (N/mm)Pullout Force (N)
0 5 10 15 20
Screw I Screw II
Spruce
Threaded Joint - StrippingThreaded Joint - Stripping
Fastener stripping experiment (a) torque and force vs time (b) torque vs time
0 5 10Time (s)
I-1 I-2 S-1 S-2
0
500
1000
1500
2000
2500
3000
0 5 10Time (s)
Cla
mpi
ng F
orce
(N)
0
1
2
3
4
5
Dri
ving
Tor
que
(N/M
)
Load Torque
Threaded Joints - RelaxationThreaded Joints - Relaxation
Clamping force relaxation at 23oC Simple relaxation( ) Retightening after 2 h ( )
0
400
800
1200
1600
2000
2400
0 50000 100000 150000 200000Time (s)
Cla
mpi
ng F
orce
(N)
0
200
400
600
800
1000
1200
1400
16000.33Fpo 0.33Fpo 0.50Fpo 0.50Fpo
Threaded Joints - RelaxationThreaded Joints - Relaxation
35%
53%
Clamping force relaxation as a function of time for Spruce and WFRP
0
200
400
600
800
1000
1200
0 50000 100000 150000 200000Time (s)
Cla
mpi
ng F
orce
(N)
Spruce WFRP
Modeling - PhenomenologicalModeling - Phenomenological
WhereE(t) = Modulus at time tA, B ER & EU = Constant depend on loading conditions
n, = Time exponent
E(t) =A + Btn Findley’s Law
E(t) =Btn Power Law Eqn
E(t) =A + B etn
E(t) =ER+ (EU+ ER) et/
Modeling - ViscoelasticityModeling - Viscoelasticity
Experimental and calculated values using Power Law modelStress relaxation ( ) & creep ( X +)
5
6
7
8
9
2 4 6 8 10 12 14ln (Time)
Ln
(Ten
sile
Mod
ulus
)
3
4
5
6
7
8
9
ln (C
reep
Com
plia
nce)
23C 40C 50C 23C 40C 60C Power Law
Modeling - Clamping ForceModeling - Clamping Force
Experimental and calculated values for clamping force relaxation
5
5.5
6
6.5
7
7.5
2 4 6 8 10 12 14ln (Time)
ln (C
lam
ping
For
ce)
0.17Fpo 0.33Fpo 0.50 Fpo Calculated
Modeling - Time Exponent (n)Modeling - Time Exponent (n)
0
0.02
0.04
0.06
0.08
0.1
0.12
290 295 300 305 310 315 320 325 330 335Temperature (K)
Tim
e E
xpon
ent
Stress Relaxation Creep Clamping Force
Time-Temperature SuperpositionTime-Temperature Superposition
0
200
400
600
800
1000
1200
-10 -5 0 5 10 15
ln (Time)
Ten
sile
Mod
ulus
50 C 40 C 23 C0
200
400
600
800
1000
1200
2 4 6 8 10 12 14
ln (Time)
Ten
sile
Mod
ulus
(MP
a)
23 C 40 C 50 C
Modeling - Long-Term creep Modeling - Long-Term creep
Long-term flexural creep experiment at 20% UFS
0
0.5
1
1.5
2
2.5
0.0E+00 5.0E+06 1.0E+07 1.5E+07 2.0E+07 2.5E+07
Time (s)
Stra
in (%
)
StrainCalculated
ConclusionConclusion Viscoelastic behavior was mainly controlled by matrix Higher dependence on temperature and loading conditions
than spruce Proposed model was in good agreement with experimental
data Modeling tertiary creep was not possible using Power Law Master curve was plotted and good superposition was
observed
Conclusion – Cont’Conclusion – Cont’ Power Law model satisfactorily predicted long-term
creep Fastener pullout load was comparable than pullout
load in spruce Fastener load relaxation was higher in WFRP than in
spruce Retightening of screw results in memory effects and
lower relaxation was observed
AcknowledgementAcknowledgement
Materials and Manufacturing Ontario Department of Chemical Engineering and
Applied Chemistry Faculty of Forestry