Solar Fresnel Power Plant

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    GREEN LINE POWER PVT LTD PONDICHER

    Created and calculated By M SIV

    Design of solar paraboliclength of collector 3.6576

    Aperture(w) 2.45

    Concentration ratio 16

    51.3296

    Outer diameter of tube 0.047731

    Efective aperture area (W-Do)L

    Absorber tube area 3.145*Do *

    Absorber innerdiameter

    Glass cover Outer diameter

    Glass cover Inner diameter

    Specular reflectivity of concentrator surface

    Glass cover transmissivity for solar radiation

    Glass cover emissivity/absorptivity

    Absorber tube emissivity/absorptivity

    Intercept factor

    Date

    Time

    Hourly beam radiation

    Hourly global radiationAmbiant Temperature

    wind speed

    Mass flow rate of Thermic fluid

    Inlet Temperature

    LAT()

    Angle of incidence @ April 15 () 105 th day

    Hour angle ()

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    Slope of apture plane()

    Angle of incidence

    Properties of Thermic fluidMean fluid Temperature

    Density

    Specific heat capacity

    Kinamatic viscosity

    Thermal conductivity

    Average velocity

    Reynolds number

    Prandtl number

    Tape twist ratio

    Nusselt number

    Heat Transfer coefficient

    Colletor heat removal factor

    Assume Overall heat transfer coefficeColletor heat removal factor

    Heat removal factor

    Concentration ratio

    Beam Radiation

    Absorbed flux

    Usefull heat gain rate

    Rate of heat loss

    Avarage Temperature of absorber Tube

    Calulate "U" CORRESPONDING TO THIS VALUE OF

    Assume Temperature attained

    Mean Temperature of air between tube andAt this Temperature properties

    Thermal conductivity

    Kinamatic viscosity

    Prandel number

    Radial gap

    Rynolds number

    Ambient air temperatureEffective thermal conductivity 0.159776

    Convective heat transfer coefficent absorbeMean temperature of air between the cover and ambient

    Properties of air

    Thermal conductivity

    Kinamatic viscosity

    Rynolds number

    Nusult number

    Heat transfer coefficent outside su

    Overall heat coefficent

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    Sky Temperature

    AND

    The two values of q/l match wiwhich also matches the original guess

    Equating heat gained by the fluid t

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    RY

    RAMAKRISHNAIAHMTech Thermal Engineering

    rough collector(Tracking Mode 11) Glass Tubem 12 ft

    m 8.038057743 ft

    m 47.73074405 mm

    8.786540031 m

    L 0.549158752 m^2

    0.0381 m

    0.063 m

    0.056 m

    0.85

    0.85

    0.88

    0.95

    0.95

    15-Apr

    1230 h 12.5 LAT

    705 w/m^2

    949 w/m^230 C

    5.3 m/s

    0.0986 kg/s

    150 C

    11.92 Deg

    9.414893347 Deg

    16.94418733 -7.5

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    9.494661091

    250 C

    750.3 kg/m^3

    2.449 kj/kg

    2.45E-06 m^2/s

    0.119 w/m k

    0.115119399 m/s

    1.79E+03

    37.83056735

    4

    6.14E+01

    191.9093915 w/m^2 K

    t 13.1 w/m^2 k 13.50.919010067

    0.906166031

    16

    0.993319235

    467.8641299 W/m^2

    2919.005206 W

    1191.901701 W

    190.7713882 C

    pm and show that it is equal to the assumed value.

    by the cover 78.5 C

    Cover 134.6356941 C

    0.03526 w/m k

    2.45E-05 m^2/s

    0.7

    0.004134628

    2.22E+02

    300 K0.446059798 3.86E+00 0.542577

    tube and the glass cover(hp-c) 5.017233929 w/m k325.75 K

    0.027 w/m k

    1.60E-05 m^2/s

    1.58E+04

    6.83E+01

    rface of cover(hw) 29.2746592 W/m^2 K

    310.3233894 w/m

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    294 K

    323.2741804 w/m

    th each other.the corresponding value of "U" 13.39247 w/m^2

    the useful heat gain rate(Exit Temperature) 162.08841 C

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    0.156597

    38.1 mm

    63 mm

    56 mm

    303 K

    Deg 0.991445 Deg

    Aperture area

    Outer Diameter

    rim angle

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    1 Radiation loss from Glass to sky

    2 Covective loss fromm the galss to atmospher

    w/m^2 K

    463.7714 K

    351.5 K

    407.6357 K

    27 C

    52.75 C

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    21 C

    k

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    Principle and operation:

    A linear solar fresnel solar plant uses an array of single axis,

    The compact linear fresnel solar power system, however, u

    as in the solar parabolic trough system.This type of system

    linear solar fresnel system heat water to produce steam at

    avoiding the need for a heat exchanger to produce steam f

    Advantages1 Main advantages of linear Fresnel are its lower investment

    2 The struture also has a low profile,with mirrirs just one or t

    3 Linear Fresnel collectors also make more efficient use of la

    The collectors also easier to maintain since they have fewe

    4 The three leading versions of linear Fresnel technology gen

    5 Linear fresnel technology costs between 50 to 60% of cost

    6 A linear solar fresnel solar plant can be hybridized with fos

    7 The absorber tube is simpler and less expensive than that o

    Disadvantages1 A linear solar fresnel solar plant doesn't produce a fluid te

    so its thermal efficiency for conversion of solar power to el

    Design and arrangement of mirrors

    The linear Fresnel collector concepts uses a number of rows of relative

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    Axis Tracking mirrors that concentration the radiation on a linear recei

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    As per above pictures How to adjest mirrors and receiver tubes in cor

    For this we will use ray Trace simula

    will use for o

    Large numbe

    The direction

    Reflecting ray follows the priciple that t

    Tracking angle of the ith reflecctor calc

    = ( - )/2

    Single Axis tracking about the polar axis approaches with in 4% the rad

    Tracking about East-west horizantal axis

    Take Example of one day rays angles calculations:

    Date

    Time

    Hourly beam radiation

    Hourly global radiation

    Ambiant Temperature

    wind speed

    Inlet Temperature

    LAT()

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    Angle of incidence @ April 15 ()

    Hour angle ()

    Slope of apture plane()

    Tracking about East-We

    Fresnel mostly convex shaped mirro

    Parabolic concentrators is the uniqu

    In this system we will adopted cylindrical mirro

    the Focal length "f" of the mirror,and Tracking

    The radius of curvature we are gand for focal length the distence fro

    Radius of curvature for mir

    ri =

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    East-West orientation

    possibly the most complex tracking. The angle

    During the winter, the mirrors tilt down toward

    (the plane of the sun's motion is co-incident wit

    This tracking will likely need to be accomplishe

    The North-South orientation is similar to the polar orientation, but m

    with the shallowness of the suns an

    Since we do not wish to tilt the arra

    Also, the reflectors move between

    and a total daily loss of the integral

    One Example

    Mirror arrangement

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    Glass mirrors

    As far as curvature goes, there are s

    there are geometric limitations to a

    Our best results for curvature wher

    about seven inches of unconcentrat

    image sizes of about 3 inches were

    the limits of concentration1 As light travels down different angle

    at another angle it will be out of foc

    2 At twice the focal distance (%100 o

    3 In an east-west axis system, the sun

    the extra path length of Square root

    The best achievable theoretical fix

    This corresponds to a maximum con

    since the sine changes quickly arou

    A north south axis orientation will exp

    Examples of Fresnel power plants:

    1 Novatec

    2

    Kimberlina

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    Ausra

    Liddell powe

    Carrizo Ener

    http://www.novatec-biosol.eu/inde

    http://www.ausra.com/technology

    Example:

    Apture area

    Average solar radiation f

    Average sunlight availab

    Total Energy out put Ap

    With 65% concentration

    Example:

    Water flows inside of re

    passing through the tub

    Inner diameter of tube

    water velocity

    Tube wall temperature

    Inlet water temperature

    Outlet water temperatu

    Length of tube

    Bulk mean te

    Properties of

    Rynolds num

    Heat tr

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    Solar fresnel alignment of collectors and Receiver Tube

    linear solar mirrors to reflect sunlight onto a receiver tube.In that way it is similar to a solar parabolic trough sys

    ses a 'parabola' made up of ten flat mirrors that each rotate to follow the sun,Instead of a more expensive parab

    allows theCompact Linear Fresnel Solar Mirrors.flat solar mirrors to remain near the ground, avoiding wind loads

    400 C in the absorber tubes. The steam is used directly to drive a turbine in a standard Rankine cycle to produce

    rom some other high temperature fluid.

    and operational costs.Firstly,the flat mirrirs are cheaper and easier to produce then parabolic curved reflectors a

    wo meters above groud.This means the plant can operate in strong wind and it can use a lightweight,simple colle

    nd,packing more mirrors closer together compared to parabolic through.

    r moving parts and they can turn down during the night for protection from sand and to allow for automated cle

    erate steam directly,which means they do away with the need for expensive and performance-reducing heat exc

    of a parabolic trough collector per square metre.

    il fuel backup to be used for electrical generation when the sun isn't shining

    f the parabolic trough system, because multiple solar mirrors reflect solar power to a single absorber tube and th

    perature as high as the parabolic trough or parabolic dish solar concentrators,

    ectricity is lower.

    ly small one

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    ver.

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    ect mannar

    tion software

    ptical efficiency simulation of the concentrating collector.

    r of rays of incident radiation throughout the system for reflecting surface.

    and point of intersection of incident ray with the reflecting surface are determine

    e angle of reflection equals the angle of incidence

    lated according to Mr.Rabl

    = is the angle between optical axis and the line from focus to reflector

    = is the incident angle of the sun relative to the aperture normal.

    iation avalability of the collector.

    15-Apr

    1230 h 12.5 LAT

    705 w/m^2

    949 w/m^2

    31.9 C

    5.3 m/s

    150 C

    11.92 Deg

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    105 th day 9.414893 Deg

    16.94419 -7.5

    9.494661

    t horizantal Axis

    COS = COS(COS^2 + TAN^2)^0.5

    rs for low and medium concentrating one axis tracking or stationary collectors.

    e reflector shape that focuse beam radiation into a single point.How ever the manufacturof parabollic reflector i

    s with different curvature.The mirror radius of curvature "ri "depends on

    ngle

    oing to implement ,Tracking angle for perpendicular incident radiation ( = 0)m mirror center to absorber center.

    ors :

    (2*f)/cos

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    f the mirrors is determined by the vector towards the sun projected onto the vertical axis running north-south

    s the south,coming up till noon and decreasing again. The severity of this angular adjustment decreases from win

    h the plane of the parabolic trough), and reverses direction during the summer, as the sun rises slightly north an

    by sensors rather than formulas.

    y be flat or cylindrical on the ground.Tracking may be as simple as in polar or it may have hidden complications (

    gle parallel to the axis of the collector would be severe in winter if this orientation were laid flat on the ground.

    y towards the south for construction cost reasons (same as polar), and wish to collect energy during the winter, T

    lus and minus 22.5 degrees of tilt from 9am till 3pm. Thus there will be a maximum half angle loss of cosine 22.5

    of cos (1/2 theta) from theta =-22.3 to 22.5

    8 Rows 4 reflectePrimary mirrors

    Number of rows

    Number of sets

    Mirror width

    Length

    Mirror spacing

    Total mirror area

    incident angle of

    = is the angle

    = is the inciden

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    Included angle of

    Radius of c

    Mirror

    12

    3

    4

    5

    Note: "That mean

    tructural advantages to having fewer reflectors, each with a concentration ratio of 5 or so. Although a perfect pa

    system which must track the sun. Also, we found a perfect parabolic shap difficult to achieve under non-tracking

    with 2'x 1' panels of glass, with an image size of just under an inch and a half (concentration ratio of about 20),

    ed light around the focus (ie: only 75% of the mirror assumed the curve, since the ends, for whatever reason, do

    chieved with mylar on thin plywood, but this could not be achieved over the entire length of the focus.

    s parallel to the axis of the concentrator, it travels different distances before reaching the absorber. Thus, if the a

    us. The percentage out of focus is inversely proportional to the amount of concentration possible.

    t of focus), the image is the same size as the width of the reflector. At 1.5 the focal length (%50), the image will

    moves from 45 degrees at 9 am to 0 at noon to 45 again at 3 pm. If this system were perfectly in focus at noon,

    of two (~1.4) in the morning and evening would correspond to%40 out of focus or 2.5 times concentration.

    ould be to have the system focused perfectly at 22.5 degrees, so that the absorber is too close at noon and too f

    centration of 3.27 (change in path length is 1/cos45 - 1/cos22.5 = 1.41 - 1.08 = .33 ->% out of focus of .33/1.08=

    d 45 degrees, greater ratios could be obtained by sacrificing efficiency at the extremes.

    erience this distortion less severely due to the fact that the seasonal angular deviation of the sun is much less tha

    The Kimberlina solar power plant has a 5MW capacity and although the size appears

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    r station

    y Solar Farm(CESF)

    x.php?article_id=5&clang=1

    1 m^2

    or indian conditions 750 W/m^2

    le from morning 8 am to 4 pm 8 hours/day

    erture area x solar radiation x hours 6000 Wh/day 6

    efficiency the energy out put 3.9 KWh/day 3355.638

    1423.5 KWh/year

    eiver tube of 20 mm diameter and 3 m long at a velocity of 0.03

    .The tube wall is maintained at constant temperature of 160 C.Find heat tra

    20 mm 0.02

    0.03 m/s

    160 C

    40 C

    re 120 C

    3 m

    mperature 80 C

    water at 80 C

    Density 974 kg/m^3

    kinamatic viscosity 3.64E-07 m^2/s

    Prandel number 2.22

    Thermal conductivity 6.69E-01 W/Mk

    ber 1.65E+03

    Thiis Rynolds number value below 2300,this flow is laminar

    Nusselt Number 3.66

    Nusselt Number hD/Kheat transfer coefficent 122.3721 W/m^2K

    nsfer 1848 W

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    Absorber area :Aperture area :

    em. Gross area:olic shaped mirror,

    .

    lectricity,

    nd so are readily available from manufacturers worldwide.

    ctor structure.

    ning.

    angers.

    e absorber tube doesn't need couplings as the receiver tubes for the parabolic trough and parabolic dish syste

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    .

    304.9 K

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    Deg 0.991444861 Deg

    too expansive.

    Concentration ratio = Collector area/Focussed area = normally 26/1

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    ter solstice till equinox, when no angular adjustment is needed

    comes slightly south by noon.

    e don't know). Due to the latitude of the Factor E farm, the end losses associated

    he factor E Farm team has shied away from this orientation as well.

    d mirrors with a noth - south Tracking Axisre cylindrical with different small curvatures.

    8

    4

    0.5

    4

    0.15

    approximatly 64

    the sun relative to the aperture normal. 0

    2.995496019

    0.978147601

    12.26808714

    between optical axis and the line from focus to reflector.

    t angle of the sun relative to the aperture normal.

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    sun relative apeture angle ( )(perpendicular incident radiation)

    rvature of different mirrors

    Focus (f )

    Radius of mirror

    (ri)

    6.28 3.14 2.5 5.00751792318.26 9.13 2.6 5.266724875

    28.81 14.405 2.65 5.472032747

    37.6 18.8 3.2 6.76068769

    44.71 22.355 3.6 7.785087972

    s Radius of mirror curvature mainly depends on the focal length of the mir

    abola could have a concentration ratio of 50 or more

    conditions.

    it

    not curve).

    rray is in perfect focus at one angle,

    e half the width of the reflector.

    ar at 3pm, but neither as badly as if the system were in focus at noon.

    %30.5).

    n its daily variation.

    small

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    Kwh

    Kcal

    m/s.The water gets heated from 40 C to 120 C.while

    sfer

    m

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    the area of absorberthe area in which solar radiation enter the collector

    the area based on outer dimention of collector

    ms do, because the absorber tube is fixed.

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    m

    m

    m

    m^ 2

    Deg

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    or and tracking angle.