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Saxophone Mouthpiece Materials - Part 2 by Theo Wanne In a previous article I discussed the two most common mouthpiece materials used through history, brass and hard rubber. In this article I will discuss other interesting materials used through the history of the saxophone mouthpiece. OTHER VINTAGE MOUTHPIECE MATERIALS COPPER - Commercially pure copper must contain less than 0.7% total impurities, meaning it is at least 99.3% pure copper. Copper is much softer and ductile than brass or bronze. Its softness does not make it ideal for mouthpieces as it is prone to bending and gives off a duller tone. It’s dullness of tone is also why it is not used to make bells or symbols, and why brass is a favorite in the manufacturing of saxophone mouthpieces. Copper is becoming more popular as a saxophone body and neck material to create a very dark and warm, though less resonant, tone. SILVER - Silver, like copper, is quite soft and ductile. It is more prone to bending out of shape than brass, and tends to have a mellow, more generic, tone. It has not been a common mouthpiece material; however, it has been put to good use by Brendan Tibbs and Ted Klum. A very rare version of a vintage Meyer Bros. solid silver tenor mouthpiece is shown here. Silver does tarnish to form a patina, which is just oxidation. It is this patina that makes silver darken over time. SILVERITE - Silverite, a form of pewter, which is approximately 98% tin and 2% copper, does not actually contain any silver, though its density and color resemble silver. Silverite has been used since the 1970s in Bobby Dukoff mouthpieces. This material is quite soft and must be handled carefully. This mouthpiece was made famous by David Sanborn who plays on the Dukoff Super Power Chamber model. Prior to Dukoff’s use of Silverite, and starting back in the 1940s, Dukoff mouthpieces were made from brass and hard rubber. These 1940s Dukoff mouthpieces are very similar to the Otto Link mouthpieces made during that time. Rare Meyer Bros. Solid Silver Tenor Saxophone Mouthpiece. Dukoff mouthpiece made of Silverite

Saxophone Mouthpiece Materials - Part 2 - Theo Wanne · PDF fileSaxophone Mouthpiece Materials - Part 2 by Theo Wanne In a previous article I discussed the two most common mouthpiece

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Page 1: Saxophone Mouthpiece Materials - Part 2 - Theo Wanne · PDF fileSaxophone Mouthpiece Materials - Part 2 by Theo Wanne In a previous article I discussed the two most common mouthpiece

SaxophoneMouthpieceMaterials-Part2byTheoWanne

InapreviousarticleIdiscussedthetwomostcommonmouthpiecematerialsusedthroughhistory,brassandhardrubber.InthisarticleIwilldiscussotherinterestingmaterialsusedthroughthehistoryofthesaxophonemouthpiece.

OTHERVINTAGEMOUTHPIECEMATERIALS

COPPER-Commerciallypurecoppermustcontainlessthan0.7%totalimpurities,meaningitisatleast99.3%purecopper.Copperismuchsofterandductilethanbrassorbronze.Itssoftnessdoesnotmakeitidealformouthpiecesasitispronetobendingandgivesoffadullertone.It’sdullnessoftoneisalsowhyit isnotusedtomakebellsorsymbols,andwhybrassisafavoriteinthemanufacturingofsaxophonemouthpieces.Copperisbecomingmorepopularasasaxophonebodyandneckmaterialtocreateaverydarkandwarm,thoughlessresonant,tone.

SILVER - Silver, like copper, is quitesoft andductile. It ismoreprone tobendingoutofshapethanbrass,andtendstohaveamellow,moregeneric,tone. It has not been a commonmouthpiecematerial;however, ithasbeenputtogoodusebyBrendanTibbsandTedKlum.AveryrareversionofavintageMeyerBros.solidsilvertenormouthpiece is shown here. Silverdoestarnishtoformapatina,whichis

justoxidation.Itisthispatinathatmakessilverdarkenovertime.

SILVERITE-Silverite,aformofpewter,whichisapproximately98%tinand2%copper,doesnotactuallycontainanysilver,thoughitsdensityand color resemble silver. Silveritehasbeenused since the1970s inBobby Dukoff mouthpieces. This material is quite soft and must behandledcarefully.ThismouthpiecewasmadefamousbyDavidSanbornwhoplaysontheDukoffSuperPowerChambermodel.PriortoDukoff’suseofSilverite,andstartingbackinthe1940s,Dukoffmouthpiecesweremadefrombrassandhardrubber.These1940sDukoffmouthpiecesareverysimilartotheOttoLinkmouthpiecesmadeduringthattime.

Rare Meyer Bros. Solid Silver Tenor Saxophone Mouthpiece.

Dukoff mouthpiece made of Silverite

Page 2: Saxophone Mouthpiece Materials - Part 2 - Theo Wanne · PDF fileSaxophone Mouthpiece Materials - Part 2 by Theo Wanne In a previous article I discussed the two most common mouthpiece

STAINLESSSTEEL-BergLarsenmouthpieceshaveusedstainlesssteelsincethe1940s.Ingeneralstainlesssteelhasabrighter,moresteriletonethanbrass.Inthe1960sand1970s,BergLarsenmadesomebrassandbronzemouthpiecestoo.Theirbrassmouthpieceshadalotmorecolorandwarmthintheirtonethantheirstainlesssteelcounterpartsbutareveryrare. Thebronzeonesweresomewhat in-betweenthebrassandstainless in tone. Shownon the far left is the firstmodelstainlesssteelmouthpiecemadebyBergLarsen,affectionatelycalledaLong-TableBergLarsenduetoitsreallylongtable.Nexttoitaretwodifferentvintage‘DuckBill’models.

PLASTIC - Though oftenassociated with studentmouthpieces, Brilhart andRunyonbothmadeprofessionalquality mouthpieces fromplastic. These mouthpieces

often contained some percentage of syntheticrubberdust(upto 30%)inthemixtureaswell.Themost notable musicians who played plastic

mouthpieceswereGeneAmmons,who played a tenor Brilhart Ebolinmouthpiece, and Charlie Parker who has been reported to play aBrilhart Tonalin, white Runyon Model 22, and white Selmer Englandaltoplasticmouthpiece.

Runyonmaterials

YamahaResinmouthpieces. Thesemouthpiecesset the tone foranewageofmouthpiecematerials.Thesematerialswewilldiscussinournextarticle.

Runyonmouthpiecesareagoodbridgebetweenvintageandnewastheyareatrulyvintagecompanybutwerealsothefisttostartusingnewmaterials(besidestheYamahastudentmouthpiecejustmentioned).

Runyonmakesmouthpiecesfromthreematerials:

TheCustoms,Model22's,Model88's,andothermoldedmouthpiecesaremadeofablend,or"alloy"asSantycalledit,ofappx70%acrylicandtheremainderasyntheticrubber.Itisengineeredtohavethesame"flexmodulus"(meaningitvibratesthesame)aspremiumhardrubber.Theadditionofthesyntheticrubber(whichisclearalso)givesthematerialsomeflexsoitismuchlessbrittle,lesspronetocracking,thantheacrylicalone.Itwillnotwarplikehardrubber.Itresistswearverywell.Youdon'tseenthesideandtiprailsroundedofffromlonguselikeyouseewithhardrubber.

Vintage Berg Larsen Mouthpieces made from

Stainless Steel

Gene Ammons with his Brilhart Ebolin tenor

saxophone mouthpiece

Page 3: Saxophone Mouthpiece Materials - Part 2 - Theo Wanne · PDF fileSaxophone Mouthpiece Materials - Part 2 by Theo Wanne In a previous article I discussed the two most common mouthpiece

Aminisculeamountoftintingmaterialisaddedtomakethis"alloy"black,transparentred,etc.Forexample,ifyouscoopedupabigdoublehandfulofthemixedacrylic,synthrubberbeadsasitgoesintothehopperontheinjectionmoldingmachines,youwouldonlysee6-10ofthetintbeadsmixedin.

Themainreasonfortinting,Mr.Runyonsaid,nomatterhowcleaneverythingisyoustillgetlittlespecsofgrit,hethoughtcameintheplasticfromthemfg,anditwasunsightly.thetintcoversthatup,ormakesitunnoticable.

Admachinedbrass,whichistripleplatedchrome(copperflash,nickle,chrome,youknowhowthatis)forthemetalmodels.

Andlast...somemachinedDelrinmodels.TheseincludetheXL(machinedtosamedimensionsastheRunyonMetalSmoothbore),andtheQuantum(machinedtosamedimensionsastheQuantumMetal).

Delrinmachinesbeautifullybecauseitis"selflubricating",doesnotmeltalloverthecuttingtools,andcanbemachinedveryprecisely,too.Formouthpieceslikesopraninoorbassandcontrabassmouthpieces,wherethecostofmoldingdieswouldneverberecoveredfromthequantitysold,Delrinisagreatoption.Andbeing"plastic",nocostsforplating.

ThematerialusedforthemoldedRunyonsisfarsuperiortotheABSusedbymanyothermfgsforplasticmouthpieces.Also,somemouthpiecessoldas"hardrubber"aren't,butarereallyABSwithsomehardrubberdustmixedin,accordingtoMr.Runyon.