RPS General Introduction

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Engineered Composite Solutions



Reinforced Plastic Systems


50 Years Successful FRP

Design and Fabrication ExperienceValue Added Products and Services

Partner with Customers to Optimize Design andInstallation



Reinforced plastic Systems

Composite Equipment Installed > 35 Countries



Industries ServedMining –Mineral Processing

Pulp and Paper

Chemical Process

Power Industry



Pulp and Paper ApplicationsTowers

TanksWasher Drums

Scrubbers

HoodsCovers

Stacks

Duct

Up Flow Tubes

Hot, Wet, Dry Chlorine/Sodium

Hydroxide

Sodium Hypochlorite

Sodium Chlorate

Chlorine DioxideSulfuric Acid

Sulfur Dioxide

Hydrogen Peroxide, etc



Pulp and Paper Applications



Chemical Processing IndustryPipe

Process Vessels

Storage Tanks

DuctStacks



Chemical Process Industry



Power IndustryCooling Water Piping

Hydroelectric PenstocksStorage Tanks

FGD ScrubbersPiping

Duct

Stack LinersTanks

Scrubber Towers



Power Industry



Mining Industry ApplicationsElectro-winng Cells

Electrostatic PrecipitatorsElectrolytic Cells

Cell Covers

Tanks

Process Vessels

Pipes

DuctStacks



Mining Industry Applications



Manufacturing Fabrication

8 Manufacturing/Service Locations inthe U.S. and Canada

300,000 square feet of Manufacturing

+300 Employees+100 Field Service Technicians

13 Engineers



Products & ServicesFRP Pipe & Fittings

Dual Laminate Pipe & Fittings

Pipe Supports

FRP Tanks

FRP & Dual Laminate StructuralComponents

FRP & Dual Laminate Custom

Components

Engineering

Component DesignStress Analysis

Finite Element Analysis

Field ServicesInstallation

Inspection

Maintenance



Material CapabilitiesThermosets

Isophthalic

Vinylester

Novalac Vinylester

Phenolic

Furan

Thermoplastics

PVC –Polyvinyl Chloride

CPVC –Chlorinated PolyvinylChloride

PP –Polypropylene

HDPE –High DensityPolyethylene

PVDF –PolyvinylideneFluoride

FEP –FluorinatedEthylenePropylene

ECTFE –Ethylene

ChlorotrifluoroethylenePFA - Perfluoroalkoxy



Erosion ResistanceProprietary Erosion Resistant Additives + Thermoset

Resins - RPS “A” Series Liner Thermoplastic Liners



Engineering CapabilitiesMaterial Selection

Component DesignEquipment Design

System Analysis

Inspection



EngineeringASME

ASTMBritish Standards

DIN

Caesar II

RISA

Solid Works (Cosmos)



Field ServicesDesign, Construction,

Maintenance

Composite Specialists

OSHA Compliant Safety

Customer Site Specific SafetyCertified Plastic Technicians

PSM / Non-PSM Inspections

Available 24 Hours a day/ 7 daysa week



Dual Laminate PipeThermoplastics & FRP

Thermoplastic FabricationFRP Fabrication

Dual Laminates



DUAL LAMINATEDUAL LAMINATE

PROCESS

SIDE

THERMOPLASTIC

CORROSION BARRIER

(FLUOROPOLYMER)

MECHANICAL BOND BETWEEN FLUOROPOLYME

SHEET AND STRUCTURAL WALL

(FULL VACUUM @ 120º C)

URETHANE

INSULATION

(OPTIONAL)

PROTECTIVE FRP

OUTER SKIN

IBERGLASS STRUCTURAL

WALL



V.I.P. CapabilitiesMajor Equipment and

Composite StructuresManufacturing

Customized Applications:

Corrosion

Abrasion

BallisticCurrently 100,000+ lbs

weekly product capacity



Vacuum Infusion Technology



Large Panel Capability3 infusion platforms

24 ft

48 ft60 ft

Custom shapes available

Thermally controlled infusionProprietary multiple materialprocess

CeramicsThermoplastics

Multiple resin types



CNC Facility

Fully-automated CNC cuttingmachines

Multiple Fabrics and

ThermoplasticsAccurate Plot dimensioning andconfiguration

Automation control direct fromCAD filesConsistent fabric dimensionalquality = within thousandths of aninch.

Accuracy and Repeatability

for Field Kits

QA -QA Program 2



C.A.P.P.S. QA/QC PROGRAMComputer Aided Process Production System

Custom QA/AC Software Package

Material Traceability:Client Purchase Order

Raw Materials Handling

EngineeringManufacturing

Shipment

InstallationJob Progress Hold Inspections

Work Instruction (W.I.) per

Operation

QA -QA Program 2



C.A.P.P.S. QA/QC PROGRAM

Computer Aided Process Production System



Rectangular to Round DuctSystem

48 ft Long

27 ft Wide

43 ft Height

31 ft Diameter

Proprietary Infused AR liner

Laminated Steel Structure

Rectangular to round infusion

FGD Outlet Duct



















Vacuum Infused Box Beams



Composite [D] BeamsUtilizes-

high modulus directionalfibers in key areas

45/-45 degree directional

fibers in shear web0/90 degree fibers for lateralstability

NMR Flow Core Technology

Uni

3Tex Uni DirectionalPre-Form (.70"/LayerE = 6MSI; 7 layer/ side/preform)

Abraision ResistantFRP CMMM (AR)

(1/8" thick)

OC - CDFM3610 (2layers external; .06"/ layer)

OC- DBMF 1715 (24layers web; .03"/ layer)

12/1/2008

8x19 [D] Beam

Uni

Flow Core

Uni

Uni

Uni

Uni

Uni

Uni

Uni

Uni

Uni

Uni

Uni

Uni

Flow Core

Uni

Uni

Uni

Uni

Uni

Uni

Uni

Uni

Uni

Uni

Uni

Uni

Uni



Vacuum Infused BeamsHigh Modulus

Tight TolerancesRepeatable Properties

Controlled ProcessCAPPS

Excellent Secondary Bonds



SummaryDiversified Engineered Composite Solutions

Material Selection

Specification

Component Design

Engineering ServicesEquipment & System Stress Analysis

Manufacturing

Installation & MaintenanceTurn Key Project Capability




Documents

RPS General Introduction