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GridShield ® 15/27/38 kV three-phase vacuum recloser

Recloser ABB

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Recloser ABB

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  • GridShield15/27/38 kV three-phase vacuum recloser

  • 2 GridShield | Descriptive bulletin

    Table of contents

    Introduction ............................................................................................................................................................................. 3Recloser design ....................................................................................................................................................................... 4

    Magnetic actuators .............................................................................................................................................................. 4Position switch .................................................................................................................................................................... 4Vacuum interrupters ............................................................................................................................................................. 4Pole assembly ..................................................................................................................................................................... 4HCEP insulating material ...................................................................................................................................................... 5GridShield 15/38 kV dimensions ........................................................................................................................................... 6

    Recloser control ...................................................................................................................................................................... 8RER620 overview................................................................................................................................................................. 8PCM600 .............................................................................................................................................................................10Web HMI ............................................................................................................................................................................11Protection functions ............................................................................................................................................................12

    Technical data.........................................................................................................................................................................14Ordering guide ........................................................................................................................................................................15Accessories ............................................................................................................................................................................18Additional ABB devices ..........................................................................................................................................................20Service & support ...................................................................................................................................................................21Notes ......................................................................................................................................................................................22

  • Descriptive bulletin | GridShield 3

    IntroductionGridshield: Making distribution networks more reliable

    ABBs drive to produce the most advanced feederautomation equipment and to exceed their usersexpectations has led to the development of the newGridShield recloser. Paired with the industrys mostintelligent electronic device - the RER620 - the GridShieldrecloser is a product of extensive research and testing,creating the most reliable and technically adept recloseron the market. Whether performing three- or single-phasetripping, connecting distributed generation to the grid orcommunicating via IEC 61850 utilizing GOOSE messaging,the GridShield recloser is ready for any challenge.

    Features Ability to perform as a recloser, sectionalizer or automated

    load break switch Proven design rated for 10,000 full load operations Hydrophobic Cycloaliphatic Epoxy (HCEP) insulation provides

    industry leading reliability Stainless steel construction for durability in any environment Air insulation for an environmentally friendly design Minimal maintenance required for the high voltage unit Two control cabinet options to fit any application All electronics located inside control cabinet for quick and

    safe access, reducing maintenance costs DNP3 Level 2+, IEC 60870-5-101 and 104, IEC61850, and

    MODBUS communication protocols come standard Web Human Machine Interface (web HMI) software for field

    configuration Technically advanced RER620 control with fully customizable

    settings Powerful PCM600 tool suite Single-phase tripping option for improved system reliability

    1 Standard control cabinet, open | 2 Standard control cabinet, closed | 3 15/27 kV GridShield recloser

    2 31

  • 4 GridShield | Descriptive bulletin

    Magnetic actuators Industry proven design No lubrication, maintenance, or adjustments Bi-stable technology means no power required to maintain

    open or closed position Stainless steel shaft and corrosion resistant construction 3 independent actuators fitted in the cabinet to allow single

    phase tripping

    Position switch Double break, galvanically separate contacts Self-cleaning contacts Transparent housing allows for contact position and mecha-

    nism viewing

    Vacuum interrupters Superior contact wear ensuring maximum reliability Environmentally friendly Built by ABB in Ratingen, Germany since 1980s

    Pole assembly Modular assembly for easy replacement in the field UV protected for environmental durability Molded design reduces risk of tampering Few moving parts 10,000 full load operations without maintenance Single molded design guarantees the longest creepage dis-

    tance in the industry

    1 Magnetic actuators add durability and safety | 2 Single molded poles for superior creepage | 3 ABB vacuum interrupter clean room

    2 31

    Recloser designHigh voltage unit technology

  • Descriptive bulletin | GridShield 5

    HCEP insulating materialThe pole insulating material is Hydrophobic Cycloaliphatic Epoxy (HCEP). the next generation of Cycloaliphatic Epoxy (CEP).

    Hydrophobicity provides water resistance, preventing water from developing completely wetted, resistively conductive surfaces on outdoor insulation. As a result, leakage currents are reduced which increases reliability by minimizing the risk of insulation flashover. Furthermore, reducing discharge activity translates into decreased insulator erosion and increased insulator life expectancy.

    Advantages Improved water beading and runoff Lower leakage currents and less discharge activity Reduced flash-over probability Less erosion of insulation Improved performance in heavily polluted areas Improved weatherability and outdoor aging Prolonged life expectancy Exceptional mechanical strength attributed to epoxy-

    based design

    Contamination performanceDetermined by creepage/leakage distance available on a recloser bushing (pole), contamination performance is a very important factor when considering the reclosers operat-ing environment. ABB uses the HCEP insulation to not only offer a product that far exceeds the creep required by ANSI standards, but also to produce results that go beyond IEC Level IV requirements for environments with very heavy pol-lution.

    IEC pollution levels

    Pollution level Required Creep ratio

    I - Light 0.63 in/kV (16 mm/kV)

    II - Medium 0.79 in/kV (20 mm/kV)

    III - Heavy 0.98 in/kV (25 mm/kV)

    IV - Very Heavy 1.22 in/kV (31 mm/kV)

    HCEP does not become resistively conductive when exposed to moisture

    Required Creep vs OVR Creep (Phase to Ground)

    Pollution

    Level

    Rated Maximum Voltage

    15 kV 27 kV 38 kV

    Required Creep

    in (mm)

    ABB Standard

    Creep in (mm)

    Required Creep

    in (mm)

    ABB Standard

    creep in (mm)

    Required Creep

    in (mm)

    ABB Standard

    Creep in (mm)

    I - Light 9.8 (248) 38.0 (960) 17.0 (432) 38.0 (960) 23.9 (608) 50.7 (1288)

    II - Medium 12.2 (310) 38.0 (960) 21.3 (540) 38.0 (960) 30.0 (760) 50.7 (1288)

    III - Heavy 15.3 (388) 38.0 (960) 26.6 (675) 38.0 (960) 37.4 (950) 50.7 (1288)

    IV - Very Heavy 18.9 (481) 38.0 (960) 33.0 (837) 38.0 (960) 46.4 (1178) 50.7 (1288)

  • 6 GridShield | Descriptive bulletin

    GridShield 15/27/38 kV dimensions

    Pole mounting frame

    C C

    NO

    36.0

    Adjustment holes located at 3.0 in increments

    D

    R

    PQ

    M- Max heightL- As shown

    B

    67.5

    20.1

    30.34

    14.4016.63

    C

    B

    C

    A

    G

    F

    D E

    H

    Substation mounting frame

    Rating Units A B C D E F G H L M N O P Q R

    15/27 kV in 49.8 41.75 15.5 13 30 39 25.3 15.5 65.6 95.8 48 52.4 22 29.1 27.9

    15/27 kV mm 1265.5 1060.5 393.7 330 763 989.6 642.6 393.7 1666 2433.3 1219.2 1330.5 558.8 738.2 708.6

    38 kV in 49.8 41.8 15.5 13.3 30 45.2 30.1 15.5 71.5 101.5 48 52.4 22 29.1 34.1

    38 kV mm 1265.5 1060.5 393.7 339 763 1146.9 763.9 393.7 1816 2578 1219.2 1330.5 558.8 738.2 866

  • Descriptive bulletin | GridShield 7

    36.00 914.40

    18.19 461.95

    2.24 56.92

    20.12 511.00

    2X 10.06 255.502.82 71.74

    39.17 994.89

    1.34 34.149-59 FT.

    .88 22.23 X 2.38 60.33 SLOT

    .50 12.70

    13.84 351.61

    15.34 389.71

    PAD LOCKHOLE

    GROUNDING LUG1/2-13 THD

    Large control cabinet - standard

    Small control cabinet low profile option

    9.074[230.48]

    27.500[698.50]

    24.000[609.59] 0.249

    [6.33]

    18.000[457.20]

    0.875[22.23]

    30.000[762.00]

    1.500[38.10]

    17.540[445.52]

  • 8 GridShield | Descriptive bulletin

    RER620 overviewThe RER620, part of the Relion family of ABB controls, is a dedicated IED perfectly aligned for the protection, control, mea-surement and supervision of utility substations and industrial power systems including radial, looped and meshed distribu-tion networks with or without distributed power generation. The RER620 IED is characterized by its compactness and withdraw-able unit design.

    Engineered from the ground up, the RER620 has been designed to unleash the full potential of the IEC 61850 standard for com-munication and interoperability. The RER620 provides main protection for overhead lines and cable feeders in distribution networks.

    RER620 Introduction Part of Relion family of ABB controls Drawout design for quick and easy maintenance Environmentally friendly design with RoHS compliance Capable of having up to 20 binary inputs and 14 binary out-

    puts Easy integration into Ethernet or serial-based communica-

    tion networks with standard: DNP3, IEC 60870-5-101, IEC 60870-5-104, Modbus, IEC 61850

    Use of GOOSE messaging (peer-to-peer) for high-speed pro-tection, transfer switching, fault isolation and service restora-tion

    Interact via easy to read local HMI or remotely Six setting groups for protection scheme flexibility High Impedance (HIZ) fault detection creates more safety for

    life around power lines Embedded In-rush detection for added reliability connecting

    distributed generation networks

    Integrated loop control as standard offeringThere are two loop control schemes that come with the Grid-Shield recloser: The traditional loop control scheme is based on voltage, over-current and reclosing sequence.

    Additionally, there is the advanced 61850 (peer-to-peer) loop control scheme for fault detection, isolation and restoration.

    With the quick response from GOOSE messaging, the reclosers can communicate with each other and determine where the fault is, preventing unnecessary reclosing.

    Self-diagnostics- Built-in self-diagnostics continuously monitors the RER620 electronics and the operation of the relay software- Any fault or malfunction will raise an alert

    Recloser controlThe future of Intelligent Electronic Devices (IEDs)

    RER620 relay located inside padlockable control cabinet

    SubstationCircuitBreakerSource 1

    SubstationCircuitBreakerSource 1

    B

    A D

    C

    T

    SectionalizingRecloser NormallyClosed

    SectionalizingRecloser NormallyClosed

    MidpointRecloser NormallyClosed

    MidpointRecloser NormallyClosed

    Tie PointRecloser Normally

    Open

    F1 F2 F31 PT

    3 PT

    1 PT1 PT

    1 PT

    3 PT

    SubstationCircuitBreakerSource 1

    SubstationCircuitBreakerSource 1

    B

    A D

    C

    T

    SectionalizingRecloser NormallyClosed

    SectionalizingRecloser NormallyClosed

    MidpointRecloser NormallyClosed

    MidpointRecloser NormallyClosed

    Tie PointRecloser Normally

    Open

    Interlocking data

    GOOSE

    RER620REF615 RER620

    RER620

    Interlocking data

    GOOSE

    Interlocking data

    GOOSE

    F1 F2 F31 PT

    3 PT

    1 PT1 PT

    1 PT

    3 PT

  • Descriptive bulletin | GridShield 9

    RER620 hardware features

    Drawout caseABBs innovative design for the RER620 includes a standard drawout case, allowing for quick access to relay cards for easy field maintenance. Also included is an automatic function that shorts CT connections to the relay when removed from the case, making maintenance safer for the user.

    Local HMI Large, 13x14 pixel, LCD screen displays ten rows, each

    capable of displaying 20 characters Simple controls for navigation and recloser open/close

    operation Normal, Pickup and Trip protection indicators for state

    identification Recloser open/close buttons let the user know current

    position 11 programmable alarm LEDs - great for loss of phase and

    lockout indication 14 programmable push-buttons for user customization Customizable labeling for programmable buttons and alarms Front RJ-45 communication port for quick laptop connection

    Communication Ethernet network communication via RJ-45 or LC fiber optic

    connectors Serial communications via RS-232, RS-485, or ST fiber optic

    connection DNP 3.0 Level 2+ over TCP/IP or serial with redundant physi-

    cal channel support IEC 60870-5-101and IEC 60870-5-104 Modbus RTU/ASCII over serial and TCP/IP modes supported IEC 61850, with GOOSE messaging PG&E 2179 The event generation subsystem provides consistent timesta-

    ping across all protocols Simultaneously report events to five IEC 61850 clients

    Input and output ports Capable of up to 20 binary inputs and 14 binary outputs

    when fully configured 6 VT inputs for voltage sensing or external PTs 4 CT inputs

    1 RER620 relay and drawout case | 2 IED can be controlled via a clean and easy to use HMI | 3 A variety of communication ports and I/Os to fit the users needs

    2 31

  • 10 GridShield | Descriptive bulletin

    PCM600PCM600 offers extensive relay configuration functions such as relay signal configuration and IEC61850 communication con-figuration with GOOSE horizontal relay-to-relay messaging.

    Advantages Tool suite with numerous tools at hand, useable with and

    without connection to RER620 Easy to navigate menu follows local HMI menu layout Tab structure for easy management of open tools Create settings ahead of time and load onto an RER620 via

    RJ-45 connection Save setting profiles and load onto other relays Customize recloser, sectionalizer, and automated load break

    switch modes with application configuration tool Integrated documentation for quick referencing of technical

    information and communication point lists Import and export GOOSE messages for advanced commu-

    nication schemes

    Graphical display editor Visually display power system objects and their status Integrate on-line measurement in the IED HMI Set node attributes like name, name position and sort index Extensive ANSI and IEC symbol library included

    Application configuration tool Function block-based programming for easy customization Search feature and quick jump function allows for easy

    navigation View existing logic for clear understanding of recloser func-

    tions Adapt pre-configured applications Broken up into I/O, Measurements, Control, and Protection

    tabs for progamming organization Insertable text boxes for tracking changes Debugging for operation assurance

    Disturbance handling Records up to 12 analog channels and 64 binary channels Can be triggered by analog/binary channels or manual/peri-

    odic commands Selectable sampling rate, 32/16/8 samples per cycle Events stored following COMTRADE standard Export and view using ABBs WaveWin32 software or any

    other COMTRADE compliant software Records include current, voltage and angle values, and

    pickup times of the protection elements Time stamps provide useful record for analyzing in what order

    events occurred

    ACT tool for logic programming Change HMI screen with the Graphical Display Editor

    Disturbance handling capabilities include signal charts for reviewing faults

  • Descriptive bulletin | GridShield 11

    Web HMIThe web HMI enables the user to access the RER620 via a web browser. This method of connecting to the RER620 requires no additional software and can connect locally by connecting a computer to the RER620 via the front communication port or remotely over LAN/WAN. With a menu tree structure similar to the one on the local HMI, the user does not need to spend time relearning where every setting is located. With this useful tool, the user has a quick means for programming most of the recloser settings.

    Overview Local and remote access User access level authentication On-line Help menu Compatible with Internet Explorer 9.0

    Features View alarm LEDs, event lists, and measurements Monitor signals Read and download disturbance records Review phasor/tabular diagrams with various representations

    Phase currents Sequence currents Phase voltages Sequence voltages

    Zoom in phasor/tabular diagrams Freeze current and voltage measurements to obtain a snap

    shot view during testing Set parameters Save event lists Print settings All settings can be opened and saved in CSV (Excel) format

    Quickly view disturbance records Choose from various phasor diagram options Make quick parameter setting changes

  • 12 GridShield | Descriptive bulletin

    Protection functionsThe RER620 IED offers the most extensive and adaptive set of protective functions in the industry.

    High Impedance (HIZ) fault detectionHigh impedance faults have small current magnitudes that are difficult to detect by standard protection. While small fault cur-rents do not pose danger to power equipment, a high imped-ance fault poses a deadly threat to humans and animals.

    How has ABB addressed HIZ? 7 years of dedicated research and extensive field tests to

    develop best solution Created HIZ (PHIZ1) function in protection schemes Utilize ground/earth fault current signatures in HIZ algorithm

    Embedded In-rush energy detectionIn situations where distributed generation is first connected to a main network, there is a large current pull from transformers, which will cause a relay to trip the recloser on the line. The traditional solution is to use communication to inform the relay of the situation and prevent the trip. With the RER620, there is no need for communication because of the embedded In-rush energy detection. Current protection

    Single-Phase overcurrent protection [51P, 50P-1, 50P-2, 50P-3; 3I>(1), 3I>(2), 3I>(3)]

    Overcurrent ground-fault protection [51N, 50N-1, 50N-2, 50N-3; lo>(2), lo>(3), lo>>(3), lo>>>(2)]

    Sensitive earth-fault protection [50SEF; lo>(3)] Negative sequence overcurrent protection [46-1, 46-2;I2>(1),

    I2>(2)] Phase discontinuity protection [46PD; I2/I1>] Three-phase inrush detector [INR; 3I2f>]

    Directional protection Single-phase overcurrent protection [67/51P-1, 67/51P-2;

    3I>->(1), 3I>->(2)] Ground-fault protection [67/51N-1, 67/51N-2; lo>->(1),

    lo>->(1)]

    Cold load timers Cold load timer phase A [62CLD-1, 62CLD-2; TPS(1),

    TPM(1)] Cold load timer phase B [63CLD-3, 63CLD-4; TPS(2),

    TPM(2)] Cold load timer phase C [63CLD-5, 63CLD-6; TPS(3),

    TPM(3)]

    Voltage protection Three-phase overvoltage [59-1, 59-2, 59-3; 3U>(1), 3U>(2),

    3U>(3)] Three-phase undervoltage [27-1, 27-2, 27-3; 3U(1), U2>(2)] Zero sequence overvoltage [59N-1, 59N-2; Uo>(1), Uo>(2)]

    Frequency protection Underfrequency, Overfrequency, Frequency rate of change

    [81-1, 81-2; f,df/dt(1), f,df/dt(2)] Load shed & restoration [81S-1, 81S-2; UFLS/R(1),

    UFLS/R(2)]

    HIZ effects on gravel HIZ effects on grass

  • Descriptive bulletin | GridShield 13

    Control Autoreclosing, 1ph and/or 3ph [79; O->I] Synchro-check/voltage check [25; SYNC] Circuit breaker 1 (3 state inputs / 3 control outputs)

    [52; IO CB] Loop control

    Supervision monitoring CB condition monitoring [52CM; CBCM] Fuse failure supervision [60, FUSE]

    Measurement Three-phase current [IA, IB, IC; 3I] Sequence current [I1, I2, I0; I1, I2, I0] Ground current [IG; lo] Three-phase voltage, source [VA, VB, VC; 3U] Three-phase voltage, load [VA, VB, VC(2); 3U(B)] Sequence voltages, source [V1, V2, V0; U1, U2, U0] Sequence voltages, load [V1, V2, V0(2); U1, U2, U0(B)] Three and single -phase power and energy [P, E] Frequency [f] Power factor [pf]

    Recorders Digital fault recorder (DFR) [DFR] Sequence of events (SER) [SER] Fault recorder [FLTMSTA] Fault locator (FLOC) [FLO]

    Other functions High impedance fault detector [HIZ; PHIZ1] Recloser failure protection [50BFT; 3I>/lo>BF] Recloser close failure protection [50BFC; SCCBRBCF1] Directional positive sequence power protection [32P; P>->] Directional negative/zero sequence power protection

    [32N; Q>->] Battery voltage, current, battery test [UPS] Programmable buttons (16 buttons) [FKEYGGIO1] Move function block (8 outputs) [MVGAPC1] (2) Pulse timer (8 timers) [PTGAPC1] (2) Generic control points (16 outputs) [SPCGGIO1] (2) Set reset flip flops (8 outputs) [SRGAPC1] (2) Time delay off timers (8 timers) [TOFGAPC1] (2) Time delay on timers (8 timers) [TONGAPC1] (2) All traditional recloser, ANSI and IEC curves are also available Up/Down counters UDFCNT1...UDFCNT12 (12 counters)

    RER620

    1 Io selectable by setting, Io calculated as default

    52

    or

    Va,

    Vb,

    Vc

    3

    51P3I> 50P-13I> 50P-23I>> 50P-33I>>>

    6846PD 3I2f>I2/I1I2>50BF3I>BF 46I2>

    67P3I>->

    51NI0>50N-1I0>50N-2I0>>50N-3I0>>>

    32PP>-> 32NQ>->

    50SEFI0> HIZPHIZ1 67N1I0>->

    Ia, Ib, Ic 4

    27P3U< 59P3U> 81f 81SUFLS/R2

    2 Under-frequcny and df /dt based load shedding function

    59PSV1> 59NV0>

    60FUSEF

    27P3U< 59P3U>

    47NSV2>

    47NSV2> V1> 59PS

    59NV0>

    25SYNC

    0 791 LCMLCM

    3 In the case of ABB GridShield recloser , these are embedded Capacitor Voltage Divider (CVD) with 10,000:1 ratio4 In the case of ABB GridShield recloser , these are embedded Current Transformer (CT) with 600:1 ratio

    RER620 protection diagram

  • 14 GridShield | Descriptive bulletin

    Nom. operating voltage: 2.4-14.4 24.9 34.5 kV

    Rated max. voltage: 15.5 27 38 kV

    Rated power frequency: 50/60 50/60 50/60 Hz

    Rated continuous current: 800/1000/1250 800/1000/1250 800/1000/1250 A

    Rated symmetrical interrupting current: 12.5/16 12.5/16 12.5/16 kA

    Rated lightning impulse withstand (BIL): 110/125 125/150 150/170 kV

    Dry withstand 60 Hz 1 Min.: 50 60 70 kV

    Wet withstand 60 Hz 10 Sec.: 45 50 60 kV

    Phase spacing 15.50 (394) 15.50 (394) 15.50 (394) inches (mm)

    External creep distance, H2-ground: 38.00 (960) 38.00 (960) 50.70 (1288) inches (mm)

    External creep distance, H1-H2: 45.00 (1160) 45.00 (1160) 49.80 (1260) inches (mm)

    Min. external strike distance: 9.50 (240) 9.50 (240) 14.40 (367) inches (mm)

    Min. interrupting time: 0.050 0.050 0.050 sec max

    Max. closing time: 0.055 0.055 0.055 sec max

    High voltage unit weight: 333 (150) 333 (150) 430 (195) lbs (kg)

    Small control cabinet weight: 138 (63) 138 (63) 138 (63) lbs (kg)

    Large control cabinet weight: 182 (83) 182 (83) 182 (83) lbs (kg)

    Rated standard operating duty: O 0.2s CO 2s CO 5s CO lockout

    Operating temperature: -40C to +60C (-40 F to +140F)

    Control voltage:

    - 120 VAC UPS: 90-140 VAC / 109 - 144 VDC

    - 240 VAC UPS: 180 - 285 VAC / 220 - 285 VDC

    Materials: Vacuum interrupter encapsulated in hydrophobic cycloaliphatic epoxy with stainless steel construction

    Current sensors: One per phase encapsulated into the pole

    Battery:

    - 48 VDC, 12 AH battery bank

    - Sealed lead acid rechargeable battery pack

    - Monitor locally and remotely

    - Easy access in low voltage control cabinet

    - Capable of up to 38 hours of carryover and multiple operations upon loss of power

    GridShield Testing:

    ANSI: Meets all applicable recloser standards (Dual logo standard IEC 62271-111/IEEE C37.60 2005-11, IEEE, and IEC)

    IP54 rated for water and dust intrusion

    Life Test: 10,000 mechanical operations without degradation

    Technical data

  • Descriptive bulletin | GridShield 15

    Ordering guide

    Digit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17-18

    S 1 1 8 1 C D E 1 2 E 1 4 4 S A 00

    1) Recloser

    Ratings

    S: GridShield Recloser S: GridShield

    Recloser

    2) Voltage 1: 15 kV 1: 15 kV

    2: 27 kV

    3: 38kV

    3) BIL 1: 110 kV 1: 110 kV

    2: 125 kV

    5: 150 kV

    7: 170 kV

    4) Continuous

    Current

    8: 800 A 8: 800 A

    1: 1000 A

    2: 1250 A

    5) Interrupting

    Rating

    1: 12.5 kA 1: 12.5 kA

    2: 16 kA

    6) Mounting

    Frame

    C: Pole w/ 6 Arrester

    brackets & 3 PT C-

    Channel Mounting

    Brackets, Assembled1

    A: Pole w/ 6 Arrester brackets, Assembled

    B: Pole w/ 6 Arrester brackets,

    Unassembled

    C: Pole w/ 6 Arrester brackets & 3 PT C-

    Channel Mounting Brackets, Assembled

    D: Pole w/ 6 Arrester brackets & 3 PT C-

    Channel Mounting Brackets, Unassembled

    H: Pole w/ 6 Arrester brackets & Flat PT

    Mounting Bracket, Assembled

    R: Pole w/ 6 Arrester brackets & Flat PT

    Mounting Bracket, Unassembled

    G: Pole w/ 6 Arrester brackets & 6 PT

    Mounting Brackets, Galvanized, Assem-

    bled

    I: Pole w/ 6 Arrester brackets & 6 PT

    Mounting Brackets, Stainless Steel,

    Assembled

    V: Substation Frame, Assembled

    W: Substation Frame, Unassembled

    X: Substation Frame w/ 3 PT Mounting

    Brackets, Assembled

    Y: Substation Frame w/ 3 PT Mounting

    Brackets, Unassembled

    Z: Custom Frame

    N: None

  • 16 GridShield | Descriptive bulletin

    Digit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17-18

    S 1 1 8 1 C D E 1 2 E 1 4 4 S A 00

    7) 24-pin Control

    Cable

    D: 40 feet [12 m] A: 10 feet [3 m]

    B: 20 feet [6 m]

    C: 30 feet [9 m]

    D: 40 feet [12 m]

    E: 50 feet [15.24 m]

    F: 60 feet [18.29 m]

    Z: Customized (Max. length 200 ft)

    N: None

    8) Cable Options

    for Control

    Power and PT

    Input

    E: (1) 2 pin connector

    with 45 ft cable and

    (1) 5 pin connector

    with 45 ft cable & 3

    internal voltage inputs

    directly into relay

    A: (1) 2 pin connector with 20 ft cable

    B: (1) 2 pin connector with 45 ft cable

    C: (1) 5 pin connector with 45 ft cable & 3 internal

    voltage inputs directly into relay

    D: (2) 5 pin connector with 45 ft cable & 3 internal

    voltage inputs directly into relay

    E: (1) 2 pin connector with 45 ft cable and (1) 5 pin

    connector with 45 ft cable & 3 internal voltage inputs

    directly into relay

    Z: Custom cable option

    N: None

    9) Control Power

    Supply21: UPS (Input

    Voltage:100V-200V)

    DC/AC with 120VAC

    Heater

    1. UPS (90-140 VAC / 125 VDC ) with 120 VAC heater

    2. UPS (90-140 VAC / 125 VDC) with 240 VAC heater (aux

    power needed for heater)

    3. UPS (180-285 VAC / 250 VDC) with 240 VAC heater

    10) Binary I/O 3: 20BI (Binary Input)

    + 14 BO (Binary

    Output)

    3: 20 BI (Binary Input) + 14 BO (Binary Output)

    11) Control &

    Faceplate

    Options

    E: ANSI Standard

    RER620

    E: ANSI Standard RER620

    F: ANSI Standard RER620 with Single Phase Tripping

    D: IEC Standard RER620 (comes with IEC Indicating Cup)

    C: IEC Standard RER620 with Single Phase Tripping (comes with IEC

    Indicating Cup)

    12) Language 1: English 1: English

    2: English and Spanish

    13) Communica-

    tion Ports and

    Protocol3

    4: Three ports:

    Ethernet 10/100BaseT

    (RJ45) + configura-

    ble RS232/RS485 +

    [RS485 or serial glass

    fiber (ST) ]

    2: Ethernet 100FX fiber optic with LC connector (COMB02A)

    4: Ethernet RJ-45 + RS485/IRIG-B + RS232 + serial fiber optic with ST

    connector (COMB23A)

    14) Bushing Ter-

    minal Connectors

    4: NEMA 4-Hole Pad S: Stud terminal

    2: NEMA 2-Hole Pad

    4: NEMA 4-Hole Pad

    C: Clamp

    15) LV Cabinet

    Option

    S: Small S: Small - Low profile cabinet

    L : Large - Standard cabinet

    16) Standard

    Dynamic

    Accessories

    A: 69 Switch Close

    Block function from

    yellow handle

    A: 69 Switch Close Block function from yellow handle

  • Descriptive bulletin | GridShield 17

    Digit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17-18

    S 1 1 8 1 C D E 1 2 E 1 4 4 S A 00

    17-18) Dynamic

    Accessories-

    Specific to unit

    will change last

    two digits of

    style number4

    00

    Radio Package

    (1) PT mounted and wired on recloser frame

    (3) PT mounted and wired on recloser frame

    (6) PT mounted and wired on recloser frame

    PT animal guard with push pins (set of 3)

    Animal Guard (Straight) (set of 3)

    Animal Guard (L-shaped) (set of 3)

    (1) 7200/12470 GY VOG-11 PT (Style Number: E-7525A95G01)

    (1) 7620/13200 GY VOG-11 PT (Style Number: E-7525A95G02)

    (1) 8400/14560 GY VOG-11 PT (Style Number: E-7525A95G03)

    (1) 14400/24940 GY VOG-12 PT (Style Number: E7525A97G02)

    (1) 11547/200000 GY VOG-12 PT (Style Number: E-7525A97G04)

    (1) 20125/34500 GY VOY-20G PT (Style Number: E-75265A55G01)

    Cable Animal Guard with straight pins

    10 feet Armored on the control cable (this armor will be on the control cable for the first 10 feet after

    LV cabinet)

    Ground Connector

    IEC Cups (set of 3)

    Transfer switch to transfer control power from primary to secondary source (PTs must be available

    on line and load side )

    (1) Potential test switch & (1) Current test switch (available only in large Cabinet)

    (1) FT test switch 6 current 4 potential

    38 kV Animal Guard (Straight) (set of 3)

    Custom option

    1. 15/27 kV recloser ships with fl at PT mounting bracket. 38 kV reclosers ship with C-Channel PT mounting bracket.2. A separate power source, 120/240VAC, is needed for the heater if input voltage is DC. If other power supply required, please contact ABB sales representative.3. SNTP is available for time-sync with all Ethernet options. IRIG-B is available for time-sync with all RS-485 options.4. 00 for Standard - Style numbering will change for specials & dynamic accessories.Note: When selecting ANSI faceplating, IEC61850, DNP3.0 Level 2 and Modbus communication protocols are automatically selected for the RER620.An IEC faceplate selection will result in a selection for IEC61850 IEC101 and IEC104 communication protocols for the RER620.

  • 18 GridShield | Descriptive bulletin

    Accessories

    Recloser simulator assemblyTest relay schemes or verify your protection settings with an ABB Recloser Simulator Card without having the high voltage unit connected to it. This is ideal for protection engineers to verify the relay performance at their convenience.

    Easy, cost effective method for testing relay schemes and the operational health of an RER620, without operating the recloser

    Simulate fault conditions inject secondary currents up to 1 A (to simulate primary currents up to 600 A)

    Software can collect oscillographic records of fault simulations

    Comes with wiring harness and power adapter for RER620 Compatible with PCM600 software

    Flexitest switch Perform secondary current and voltage injection directly into

    the RER620 (ABB FT-1 option allows easy access for testing using secondary current injection and voltage with virtually any type of test equipment)

    Use the FT-1 to test the health of the recloser PTs and CTs No need to disconnect the 24 pin cable or phoenix plugs Use the FT-1 to test the GridShield contacts and program-

    mable I/O

    Transfer switchQuickly transfer control power between the load and source sides of a GridShield recloser. Potential transformers (PTs) must be connected on both the load and source sides of a GridShield recloser.

    1 Recloser simulator card (separate harness included in kit) | 2 Flexitest switch | 3 Transfer switch

    2 31

  • Descriptive bulletin | GridShield 19

    Animal guardsGridShield animal guards provide easy-to-install protection that reduces on animal related interruptions.

    Bushing terminal accessoriesAll GridShield reclosers come standard with a 1-inch (25.4 mm) diameter stud (12 threads) on all source and load terminals.

    Bushing Terminal Options

    NEMA Connectors Clamp Connector

    2-Hole Pad 4-Hole Pad #6-800 MCM (kcmil)

    Part # 12A00199H02 Part # 12A00198H02 Part # 12A00897H01

    6 included 6 included 6 included

    1 Straight bushing guard for 15 kV - 27 kV applications | 2 Straight bushing guard for 38 kV applications | | 3 L-shape bushing guard 15 kV - 27 kV applications | 4 Cable guard for 15 kV - 38 kV applications (36 long 1 dia.) | 5 Standard terminal | 6 NEMA connector 2-hole pad | 7 NEMA connector 4-hole pad | 8 Clamp connector

    1

    5

    2

    6

    3

    7

    4

    8

  • 20 GridShield | Descriptive bulletin

    Additional ABB devicesDesigned for improved reliability and feeder performance

    Single phase by-pass switch Provides a means for bypassing and disconnecting reclosers

    or voltage regulators, allowing maintenance on equipment without service interruption

    Porcelain or silicone insulators Mounting configurations: vertical, underhung, pole mount, or

    crossarm Available ratings:

    15-38 kV 600/900 A 40 kA Momentary rating 110-150 kV BIL

    AutoLink single-phase electronic sectionalizer Works as sectionalizer in conjunction with an upstream re-

    closer or circuit breaker Prevents unnecessary supply outages Reduces replacement of fuses Both actuating current and count can be reset as many times

    as needed, making it unmatched in the industry Detects inrush current Compatible with ABB, S&C and AB Chance interchangeable

    cutout bodies Ideal for lateral feeders

    COM600The station automation device of ABB, COM600 is an all-in-one communication gateway, providing connectivity between substation IEDs and network-level control and management systems. Additionally it is capable of automatic fault isolation and restoration.

    The COM600 adds distributed intelligence to the feeders, and it is ideal for automation of rural lines or whenever the user has SCADA IDMS limitations. It is a total configurable solution capable of providing all logic for fault detection isolation and restoration.

    1 Single-phase by-pass switch | 2 AutoLink single-phase electronic sectionalizer | 3 COM600

    132

  • Descriptive bulletin | GridShield 21

    Service & support

    Recloser customer support Free 24/7 technical support line 1-800-929-7947 ext. 5 or

    outside the U.S. +1 407-732-2000 ext. 2510, e-mail [email protected]

    Feeder Automation users website featuring news, FAQs, discussion board, technical information, product brochures, software downloads, contact information, instruction manu-als, programming shortcuts, drawings: www.abb.com/fa-users

    Standard three year warranty

    TrainingFactory based training: three-day training designed for partici-pants to become proficient application, installation, operation, maintenance, testing, and commissioning of RER620 relays and GridShield reclosers

    Advanced trainingThe advanced 3 day training is available upon request. It intro-duces IEC61850 architecture and IEC61850 communications. The participant learns the IET600 tool and how to configure peer-to-peer IEC61850 GOOSE communications.

    Day 1 topics Introduction GridShield with RER620 relay overview GridShield high voltage (HV) unit overview, troubleshooting &

    maintenance GridShield control cabinet overview, troubleshooting & main-

    tenance, and introduction to RER620 relay Introduction to the WebHMI interface Introduction to Protection and Control IED Manager, PCM600

    tool

    Day 2 topics Using the Graphical Display Editor, Parameter Setting Tool,

    and Application Configuration Tool Setting the auto-recloser sequence for different applications

    Day 3 topics DNP3 and Configuration Management tool for point remap-

    ping DNP3 objects, classes, events, deadbands and variation

    explained

  • 22 GridShield | Descriptive bulletin

    Notes

  • Descriptive bulletin | GridShield 23

    Notes

  • Contact us

    1VA

    L245

    401-

    DB

    Rev

    D S

    epte

    mb

    er 2

    013ABB Inc.

    655 Century PointLake Mary, FL 32746Phone: +1 407 732 2000Customer service: +1 800 929 7947 ext. 5

    +1 407 732 2000 ext. 2510E-Mail: [email protected]

    www.abb.com/mediumvoltage

    The information contained in this document is for general information purposes only. While ABB strives to keep the information up to date and correct, it makes no repre-sentations or warranties of any kind, express or implied, about the completeness, accuracy, reliability, suitability or availability with respect to the information, products, services, or related graphics contained in the document for any purpose. Any reliance placed on such information is therefore strictly at your own risk. ABB reserves the right to discontinue any product or service at any time.

    Copyright 2011, 2013 ABB. All rights reserved.