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! b e f i n a n c i a l aspects arc disouened fn "to
previous chapter. The present chapter deals with the
manufactwing process of the c ra f t s under study. l o c a t i o n
of the handicrafts units, reasons f ~ r the selection of
location, source of raw materials, frequency of raw
materials purchase, mode of raw materials purchase,
value of raw materials conswed during 1989-90 and the
value of production during l9k3g9-90,
Production is changing Lhe value of a 'bas10
material, by thawing i t s shape Lhroufih a series of
work elements, Production is referred Lo as my process
or procedure developed to transform a s e t of inputs like
men, materials, c a p i t a , infomat ion and energy into a
:iyceL%lad s a t of o u t p u t s l i k e f iniahed produc t n a&
s e r v i c e s in proper q u a n t i t y a d quality, thus achievf r ~ g
the ob3ecl ives of m enterpr ise , Thus, the essence of
production is the c rea t ion of goods Euld services, may be
by the transformation of raw maaterial or by assembling
SO many par ts , 1
Production is an intensional act of producing
something useful in an orgadsed manner. It is certainly
no t a simple ac t of pu t t ing together the resources l i k e
1. J a i n and hggarwal, lBProduction Planning, C o n t r o l and I n d u s t r i a l Management", Kharzna Publishers, Delhi, 1990, p e l *
materials, machines and skills. The objeatives of
product ion are :
I ) vptiruwrl use of reaourocn u t op t ln~wr i coot ,
and
ii) manufactuer of desired quality goods.
Production is d i r e c t l y c o m e m d with the
srganised effor t for the conversion of materials with
$11e finished product having a market value, Thus,
production is an o r g m f ~ e d ac t l v I t y intended ts provide
sewices o r t o increase the value o r usefulneae 09
mna-terial things, "1
The roanuf actwing process, raw materials,
t o o l s and SmpLaenLs used by the craftsmen are
rThey vary from craft t o craft, An atteropt is made t o
present the d i s t i nc t features found in all t h e 10 crafts
under study,
1, Kostas, N . , Demitsiotis, "Operations Managementm, McCraw-Hill International - Book Company, 1981, p.4.
MWFACTURPN mmSS OF Tm CRAFTS UNDm STUW r
< 4
The chief raw -
craf t m e copper, s i l ve r , brass, gold and chemicals,
Eeatlle machines, blwk-arnbllxy and gold-nrnithy LooLa,
equipment f o r electroplating are necessary in t h e craft,
: The manuf:acturlng of jewellery
is of two t ypes -- gold covering and qlectroplating, In
the case of electroplating jewellery ik first prepared
i n copper metal the manufactured ar t ic les are put t o
electroplating process, Normally, 22 carrats gold is
used in the process, In guaranteed a r t i c l e s gold
eovcrfng process is wlder taen on copper i ngo t s with
the help of a machine. The gold covered articles are
more valuable than the art icles of e lcc l ropla t ing, 7Q
p e r cent of the input is lost i n the process of manu-
l e > Sheet Metal :
The raw materials used t o prepare sheet metal-
wares are brass, copper and b e l l metal etc . Tool s used
by craftsmen are similar t o those of blacksmithy and
goldsmithy. The craftsmen are mostly blacksmiths o r
goldsmiths,
: The raw material i s ~ b t a i ~ e d
e i t h e r through meltin& mirlerals or by melting old scrap,
and now more of ten through sheetmetal. The shaping of
an obgect is bone ei ther by beat iw with a h
i-ot or 8hee-t metal $0 the approximate shape, while
k a t k n g , or by pouring the molten m e t a l into a m~uld,
made o f clay f o r ordinary ware, w a x f o r more delicate
obJects, The beating process is often preferred for b e l l
metal md copper, par t icu lwly someitimes as it is believed
$0 make the obdecl maore durable, It can also be subjected
t o Pureher Lmpesiw f o r stseng.thenin;ll~, by heating the
a r t i c l es red hot and suddenly dipping in cold water, I9
it t u n a black i n the process, it $8 rec t i f i ed by light;
hamnloriw, Thers is also the turning proceas done an
the la thae, often worked by a string. The part o f the
ar t ic le t o be turned is fixed to the o u t e r end of the
lathae by gum. A s the lathae rotates a chisel i s applied
t o the port requiring turning. It not Q d y cuts away
the m ~ ~ a n t e d bulk but also smoothens tM art ic le by
scraping and brushing. Soldering i s done by using
metal alloy which the ar t isan himself prepares where
ar t ic les are malluf nctured fn several pieces, which have
t o be Join ted together to form a composite whole.
Po l i sh ing is done by vigorous rubbing e i t h e r by hand o r
if it is a plate by f e e t , using a rag or by machine
where power is used.
Raw materials required are brass, other alloys
and wax. Tools used by the craftsmen include the t o o l s
of a blacksmith,
: The process i s demanding ard
delicate, F i r s t , model is made thea coated with a
special clay and f i r e d moulten bronze is poured into the
mould aM allowed t o set , The mould i s then broken and
idol taken out f o r f inishing, &.aucts 0% this craft
resembles the Hindu Gods, This craf t is mos t ly famous
a t p l l i g r i m c e u t r c r ~
iv ) 0 0
@Mudug ( sof t ) wood is the basic raw material
f o r lacquerware toys. Besides, colours , Kewara (mogali
leaves) and lac are required. Tools and equipment are
carpentau i n nature, In addition, wooden lathaes (mnn-
driven) are a l so used in the process.
: Tha procssaes of product ion are
very few and f a i r l y simple, First, the wood i s cut into
convenient pieces depending upon the kind of a r t ic les t o
be produced. Secondly, the piece of wood i s carved until
i t acquires the proper shape and the rough surface is t o
be f i l ed with the help o f a sand paper. Thirdly, the
coloured lacquerbar is applied t o the t oys and it is
polished with t h e Kewara (Mogali) leaves. If the toy
requires any nore appeel, fur ther point ing is done by
the female members of the f a m i l y , The s k i l l involved
in the production of articles lies in carving and colow-
bng, The prirkciple artl a l e s produced are cat@gorircrad
f o r convenience, as consumer durables, idols , animals,
birds, Lay u tens i l s , image o f hwnan beings, ~ c i e n t i f i c
models and special i tems of export variety. ~rmits,
animal olnd b i r d toys are s k i l l f u l y produced by %he
artisans which resemble real l ive admars, fruits and
birds because of the colour effect of the articles,
The major items o f raw materials used by the
craftsmen are red sander, teak, or any o the r country wood,
wood polishes, brass wire, ce l lu lo id , $krews, hinges and
na i l s , Wood carvers are the caspenlerfi, Naturally, t he
tools used f n wood carving are similar t o those of
carpentary l i k e chisels, small h
: The process begins with cuttinpl
of wood i n t o required size, The ultimate product required,
determines tha size of wood t o be cut; the design sketches
on the plank are drawn by f ree hand. Just l i k e stone
carviw, wood carving is done with the help of chisels
and hammers when the shape a d structure o f tha rswired
product maniPests finishing i s done with the emery paper.
Colours are not generally applied. Dull f in ishing i s
done by means of wood pol ish , Items of t h i s craft include
images o f Cod Dasavathora (ten manifestations of Cod)
Rma Pattabhisheka (Cod's coronation) e tc .
The raw materials used by the craftsmen of
Kondapalli toys are "tellopunki woodu (sof t wood),
tarnarirld seeds, cslours, paints, gum, h i t a t i o n gold
l ea f and nails , A 1 1 the ~ B W materiala (411'6 10ca1Iy
available. The t o o l s used are simple and include sledges,
cwborandw stone grinding maehhes,
: The process takes six t o ten
days inc luding the period taken for a r t i f i c i a l sensoning
of wood. The first s tep in the manufacturing process is
the cutting of wood in to required sizes; a triangular
piece is cu t from large blocks according t o the s ize of
the toys required. These pieces are subject t o a process
af slow heating w i t h the aid of saw d u s t t o eliminate
moisture. F i r s t , the main f om i s carved out with the
help of a sharp ohisel and the surface is f i l ed and
f ix tures like hrudg, f ingeru, ears, nose etc,, are
joined to the main body with an adhesive paste made of
tamarind seeds. The paste also serves t o se t r i gh t
m a l f o m a t i o ~ 'Phe m ~ ~ n d step i s the applioaticn o f
l i g h t glue which is followed by a process of drying.
The l a s t step, which involves considerable s k i l l , is
the f in i sh ing and paintings o f the toys in suitable
colours, The craftsmen use o i l and water colaws for
paintilab: the toys, "I
The chief raw materfaLs required f o r Lhfs
craft are woollen yarn, cotton yarn and dyes. Besides
a%Z these, soda ashl sulphuric acid and a nurakr of
chemicals are also used in carpet manufacturing. Wooden
looms are used as primary equipment. The t o o l s used in
t h i s craft are punjas and scissors,
: 'Llhe mandacturhg process of
woollen carpets runs i n continuous stages. First , t he
saw wool Ss carded and the carded wool i s dyed in capper
vessels a t very high temperature. The dyeing woollen
yarn is put t o solar heat f o r a while. U W ~ W t h i s ,
1. Narender, "The Toy Maker of K o r l d o ~ ~ a L l i ~ , lrldian Express, Bangalore, May 6th9 19909 p.4.
the woolLon yarn is t w i s t e d up and down oontinuously.
If it is not done so, there is a danger of dye off,
Seconuy, the wrapping procesa is done in whioh catton
ya rn of six t o ten counts is used, For this pwpctje,
waft process woollen yarn is used. Thirdly, the wrapped
yarn is f ixed by lavers. They vary in length from 4' t o
401. L a s t l y , a f t e r the completion of the foregoing
stages, ths craftsmen starts weaving, In the process,
a knife is used t o cut the woollen y a r n a f t e r knotting
it in the warp, A n inst ent by name $PmJAB is used
t o s e t the kno t s in the order, A t the end, scissors
are used t o cut the p i l e s to ensure even f in ish ,
'L'he princ9pal saw r n u t e r i a l ~ unad in tho manu-
facture of cot ton durries include cotton yarn, eolours
and chemicals, TQQLS and. equipment are siralllas do
those used by h loom weavers, Cotton durries are made
on both horizonteab and ve r t i ca l looms, CsaLsmen in
'this c r a f t are p r i ~ n a r i l y weavers.
: Uurries ar shakranji" are
mmufactured with co t ton , 2ke manul"acturing process of
co t ton dursies is s9mi2ar Lo tha t of handlooms weaving,
The designs of temple boarders are adopted in the process
of high qua l i ty durries. Mostly, t h e size of the cotton
dwr ies varies from 4" 6' x 9 ' .
Raw materials used by t he craftsmen a re gada
cloth and c o l o ~ s . The colours are prepared by the
craftsmen. The bloclta which aro used f o r p r i n t i n g on
the cloth are made up of t e a wood. Blocks with designs
are prepared by. specialised wood c
: The c lo th is first bleached t o
an indigenous process, then soaked in a m y r o b l a n solu-
t i o n mixed with fresh buffalo milk, the later t o prevent
ng, The ou t l ines consfsting of floral
patterns, mimals, birds ete,, are printed An black and
red, The cloth is wasl~ed in running waster before sun-
r i se , then slaschsd, a d the w a x process dona with the
Kalam (pen) made of an iron l oop attaohed to one end o f
a barnboo s t i c k , while %he loop is covered by a thick pad
of human hair secured by a string, whfch absorbs the
molten wax when the Kalm is dipped i n t o it. The crafts-
mexl make the wax run down the points of the Kalam by
pressing the pad gently t o cover a l l the required areas
excluding those thht hove t o be t i n t ed blue. The waxing
is generally done by women. The whole cloth is then
dipped i n the blue indigo dye and the xx?moved by
boiling. The other colours are next applied a t the
appropriate places, with a small Kalam made of a bamboo
st ick with a piece of f e l t attached to b l o t back a Y
oxcean dye that mw spout. Aftar nn applicat ion o f
alum s o l u t i o n the co lours are pemanerrtly fixed, then
ing water f o r two days and d r i e d over
water weeds, to add brightness ard pol i sh . 4
The wortant raw materials used by t h e crafts-
men are lacshell, lithaphone, soap stone, boroze, colour
md nagina, The maira tools and equipments are wooden
rods over wklich %he laclc paste is stuclr, a hearth, force
blowing pipe, pot f o r heating glass dimonds,
: The manufactusing process f o r
beaded bangles is fascinating and commancing with sett ing
of a p a i r of p l m beangles on a frame, Later l ac is
applied and the required shape is attained with t h e use
of heat. The stage consists o f applying s i lver ar gold
paint to be followed by the fixing of cut or round i m i -
t a t i o n glass pieces, 2
The craftsmen usually carry on their occupa-
t i o n in t h e i r residence, because they can not afford t o
maintain n separate building f o r production. WLken asked
1 . All India tlandicrof ts Board, "Indian K~lamkar i '~ , (Brochure), The Development Commissioner f o r Handicrafts New Delhi, 1978e
2. Upadhyay , M.N., "Handicrafts of Indiaa, Op.cit., p.71.
tho respondents whether they hove t h e i r mitn in their
-house o r in a separate building, as many as 260 respon-
dents (92.86 per cent) have said t ha t they have produ-
c t i o n wit kn t h e i r residence, While the rest have said
that they hove their production unit in o separate bull^
ing ,
Location of t h e Unit :
Handicrafts are located both in rural and.
urban areas, Such crafts as sheelmetal , miniature
bronze icons, lacquemare toys, wood carvings, painted
wooden/Kondapalli toys, are located in rural areas.
Wxeseas t h e craft6 l i k e imi ta t ion jewellery, woollen
p i l e carpets, cotton durries and stone-studded bangles
are located in usban areaso h e n asked the reasons for
select ing the locat ion, the respondents have sa id the
availability of raw materials, native place, availabi-
lity of sltilled workers and proximity t o m a r k e t are the
reasons as presented in Table 6.1. As many as 92
respondents (j2.86 per cent) have soid t h a t the availa-
b i l i t y of maw material is the reason f o r the selection
of the location. Over 30 per cent (85 respondents) ha1
mentioned tha t the present locat ion is t h e i r native pl '
More than one-fourths of respondents (26.07 per cent)
have selected locat ion because o f the avallabili'cy of
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skillad workers. The r e s t (10.71 per ccrnt of tlle
respondants) have i%~id that they have chosen the loca-
t i o n as 9% near t o the market to sell Lhair f i n i s h e d
products,
Craft-wise mdy3is, over one-thlrds of respone
dents (37.50 per cent) of metalware crafts chosen the
Location because of the avai labi l i ty of s k i l l e d workers.
While 32.50 per cent of respondents have selected the
Location because o f native place. In case of woodware
crafts, majority of the respondents (73.75 p e r cent)
have selected the locat ion basing on the avai labi l i ty
of raw materials. About half of the respondents (48.89
per cent) of textile crafts have mentioned t h a t native
place is the reason P o r the selection of the location,
In the miscellaneous category a mador i ty 0% the respon-
dents (66.66 per oent) have expressed that proximity t o
market is the season f o r the selection of the present
location. Thus, most of the respondents have ci ted
avai labi l i ty of raw rnateridls, s k i l l e d workers d
proximity t o market are the reasons f o r the selection
of t h e present location,
The production of handicrafts is carried out
by tools and equipment and p a r t l y by hand. In an enquiry,
it 1:i forlntl tllrrt 160 raupotldt.xlt3 (5'/:14 par cent) in
the sample are carrying on production operatiorls pert ly
by hand and pa r t ly by machine in such crafts as imita t ion
jewellery, sheet metal, miniature bronze icons, lacquer-
ware toys, woollen p i l e carpets and cotton durries.
Whereas 120 respondents (42.86 per cant) have been
carrying on operations by hand in such crafts as wood
carvings, painted wooden/kondapalli toys, kalamkari
p r i n t s and stone-studded bangles, In these crafts the
crdtsruen are not using any machi~lory in the production
pCOCeSSe
To reap the benefits of c o a t of production,
coupled with increased production, it is necessary to
develop suitable machinery for the h a d i c s a f t s , The
Regional Design and. Technical Uevekopment Centre,
B a ~ a l o r e can work i n t h i a directiono However, care
must be taken that mechanised process does not disturb
the originality and tho a r t i s t i c value of handicrafts.
Source of Raw Materials :
Rsw materials Tom an inLegral part of any
product. Products cannot be made without raw ioateriols.
Craftsmen obta in required raw materials from such sources
as suppl ier / local r e t a i l outlets, mastercraftsmen, dealer
and co-operative societies. The different sources of raw
materials purchased by the respondents i s presented in
Table 6.2. Over f i f t y per cent (141 respondents) of
respondents have said that they are purchasing raw mate-
r ids from suppliers/locel re ta i l outlets. he other
sources of raw materials s purchase are co-operative
societies (22.50 per cent), mastercraftsmen (17 .I4 per
cent) and dealers (10 per cent). Ma J o r i t y of the reapon-
dents in woodware (75 per cent), metalware (47.50 per
cent) and tex t i les (42.22 per cent) have said t h a t they
are purchasing raw materials from suppliers or local
re tai l ou t le t s , While U3,33 pear ~er l t of rssporlclerats in
miseel2meous category are purchasing rw materials f r m
dealers. Thus, the suppl ier or local retail. o u t l e t s are
are a e maf n sowees of saw materials fo r metaware,
woodware and texti le crdts . While d e d e r s are the main
sowce of raw material f o r crdlsmen in miseellaneow
group.
The incidence of craftsmen buying raw materials
d i r e c t l y from the suppliers/local, r e t a i l o u t l e t s i~ high
in the case of lacquerware toys, painted wooden/~ondapalli
t o y s and Kalamkari p r in t s . The incidence of dependence
on r~lnstescraftsmc~n f 'or raw rnateriahs i s rrlore i n the Gas@
of imitation jewellery, wood carvings, and woollen p i l e
carpets. The dependence on the dealer is more in the
cace of stone-studded bangles. The degree of dependence
on co-operative societ ies is found to be more in t h e
case of sheetmetal and cot ton durries.
Wrchase of Raw !laterials :
The frequency of purchase of raw materials
depends on the nature of t h e production activity and the
f fnancial a b i l i t y of the craftsmen. An attempt i s made
to find out how frequently craftsmen in different c raf t s
pwchase raw materials,
Table 6.3 shows frequency of raw materials
purchase. Over one-thirds of the respondents (34.20 per
cent) have said t h a t they purchase raw materials once in
a month, T h i s type of pracucc is Pound in case o f imita-
t i on jewellery, sheetmetal, wood oamings, woollen p i l e
carpets and kalamkari prints. As many as 89 respondents
(31.79 per cent) have s a i d that they purchase raw mate- &
r i a l s once in a f o r t n i g h t . %bid, is extensively found in
imitat ion jewellery , sheetmetal, miniature bronze icons,
lacquerware toys, painted wooden/~onclapalll toyo, cot ton
du r r i e s , and kalomkari pr in ts . Over one-fourth8 of
respondents (27.50 per cent) have revealed tha t they
purchase raw materials once i n a week. This practice
is widely prevalent among the respondents belonging t o
miniature bronze icons, lacquemare toys, painted wooden/
Kondapalli toys, c o t ton durries and s tone-s tudded bangles.
0s OD0 W a
M
e%
S8 'r- e
0 M
n 00 '30
t" w
O M
0 M
0 fi
A
0 0 a 0
'T e
0 cU
0 M
0 to
A
0 0 a 0
C w
4' N
4) cV
CO w
'J V 0 E-l
Iiowever, 18 resporrdent 8 (6.43 par cent) are purchacing
raw materials daily. This practice i s found in t h e case
of lacquerware toy8 (only one respondent) and stone-
studded bangle s,
Craft-wise, most of the respondents i n the
metalware group (42.50 per cent) are puchasing raw mate-
r i a l s once in a fort night. While 40 per cent of responq
dents i n the woodware group are hying raw materials
fo r tn tgh t ly . About 45 per cent of tile respondents (40
respondents) in the t e x t i l e s group ore buying once in
a month. However, a majority of the respondents (56.67
per cent) in iniscellnneous category, ore buying raw
materials daf ly,
lt)y and Large, over one-thirds of the t o t a l
respondents are buying raw materials once in a month.
While the rest purchase raw materials fortnightly, or
weekly or dai ly ,
Generally, businessmen purchase raw materials
e i the r by cash o r on cred i t basia. In order t o find
o u t t i l e moda of' purchase of raw materials by craftsmen,
a question. "How do you purchase raw materials" has been
asked and the responses are shown i n Table 6.4. AS it
can be seen from the table that half of the respondents
(4% 64 per cent) hxve said that they purchase raw mate-
r i a l s from their sources in exchange of finished goods.
While 102 r@sp~nd@nts (36.43 per cent) have said that
they buy r a w material8 by paying cash immediotaly. While
32 respondents (4 1.43 per cent) have revealed tkat they
are getting m w materials on the bas is of p a r t l y cash
and pa r t ly credit. The rest (2.50 per cent) have
mentioned that they a r e obtaining raw materials on credi t
basis ,
Craft-wise, a major i ty of the respondents in
metalware (52.50 per cent) , text i les (57.78 per cent)
a d miscellaneous group (83.33 per cent) have said that
they a r e getting raw materials in exchange of t he i r
finished goods, Wile 47.50 per cent in each group of
metalware and wosdware have egressed t h a t they are
obtaining raw materials on cash basis,
Thus, it is understandable from the above that
a ma3osity of t h a sesporlderr.ts in nlmoal; all .the c r a f t 8
except in woodware crafts are obtaining raw materials in
exchange of finished goods. While 4'7.50 per cent of
respondents in woodware craf ts are purchasing raw
materials for cash,
A n attempt is made t o know the source-wise
purchase and mode of Q c q ~ i r i x raw materielsr Out of
141 respondents are buying raw materials from suppliers/
local retai l out le ts , 102 respondents (72.34 per cent)
are buying raw materials on payment of cash, 32 respon-
d e n t ~ (22.70 per cent) are obtaining raw materiels on
the basis of pa r t ly cash and p a r t l y aredit. Seven
respondents (4.96 per cent) are ge t t i ng raw materials
on cred i t basis from suppliers/local re ta i l out le t s .
Those craStsaen who are p u s c h a s i e raw olater ids from
nastercraf t smen (48 respondents), dealers (28 respondents)
and co-operative societies (63 respondents) are getting
saw materials i n exchange of t h e i r 9 in f shed good3 r
Therefore, the respondents who are getting raw
materials from supplier/local re ta i l o u t l e t , are having
the payment of cash, credi t and partly cash and p a r t l y
credi t as the mode of purchase, While the respondents
who are g e t ti% raw materials from mastercraf tsmen,
dealers and co-operative soc ie t i e s are obtaining raw
materials on Lbs basis of f in i shed goods,
* *
The craftsmen face some problems in obtaining
raw materials. When asked "Are you facing m y problems
i n ob tulnint; ruw mwler.LttlnN, 162 ran1)nralollta (l;~.n6
per cent) have replied in af f imi t lve . When asked about
the specific problems faced, out of j62 respondents who
are Pacing problems (Table 6.5), 62 respondents (38.27
per cent) have expressed tha t i r regular supply of raw
materials from different sources i s t he i r problem. About
one-thirds of the respondents (52 respondents) have
stated that high cost of raw material is t h e i r problem.
While 27 respondents (16.67 per cent) have felt that
low quality of raw material i s t h e i r pro blern.
Craf %-wise, moat o f the respondents (44 p e r
cent) in metalhiare group are f a c i m the problem of
i r regular supply, While over one-third6 of the respon-
dents (16 respondents) in woodware group are facing the
problem of' high c o s t of raw material, In t e x t i l e s group,
23 respondents (46 per cent) are facing the problem of
i rregular supply of raw materials. Similarly, in misce-
l laneous category, one-half of the respondents (eigh.t
respondents) are facing the problem of irregular supply
of raw materials,
Thus, a majori ty of the respondents are facing
the problems of irregular supply and high cost of raw
materials. The problem of i r regular supply of raw
materials i s more so in metalware and textiles crafts,
Therefore, it is suggested tha t the Government
tllrough its ogerloiea ~ h o u l d supply raw a n t e r i o l ~ t o tire
artisms i n a l l csafts, Andhra Pradesh Wandicrdts
Development Corporation should open 'raw material depotsg
in a l l craf t centres f o r the regular and uninterrupted
supply of raw materials a t a seasonable cost, So that
may be able t o reduce the cost of production.
The administration of t h e existing raw material depots
m a y be s t rewl ined to ensure t h e i r smooth andi effective
Sunctfoning,
The value a f raw materials conawed i n d i f f e r en t
crafts may di f fe r as it depelncas on the nature sf product
and c o s t of raw material, Therefore, an attempt is made
Lo know the total v a u e of raw materids ~onsumed by
di f fe ren t crafts under study. St can be observed f rom
Table 6,6 t h a t a l i t t l e over k, 48,32 Lakhs worth of raw
n~c~tc~l-icnla heave b ~ ? @ n C O I ~ S I U I I ~ ~ d \ ~ x * i ~ ~ & 1989-90 by ulL the
craftsmen in a l l the crafts, This works out t o an
average of ilr.16,713 per each respondent. It is evident
from the table tha t raw materials worth of Ba23,11,500
bas been used f o r textne c r d t s , On an average, each
craftsmen in t ex t i l e crafts has spent [s,25,683 on raw
materials. Woollen p i l e carpets has recorded the highest
TABLE 6,6
VALUE OF KnW WTEFUCALS CONS DURING 1989-90
Nme of the craf t T o t a l Average pe r value craftsman
Rr , Rs* ...........................
Imitation Jewehlery 7,1Ip000 25 , 390 Sheet Metal 4,27,000 151250 Miniature Bronze Icons ,56,000 6rWo
Lacquerware toys 2,74,500 9,150 Wood Camings 3,'18,000 1 0,600 Painted wooden/ Korldapallli Toy a
TEXTILES ;
W ~ o l l e n Pile Carpets 32,60,000 42,000
Cotton Dusries 7,66,500 25,550
KaLmkwi Prints 2,859000 9,500 ...... .DII I I I .L~I I I
Tota l 23911,500 mII Iwo.- .LIm
25,&3 ...... MISCELLANEOUS :
Stone-studded Bangles 4,98,400 16,610 Sil..eL(--.---- u-lD---
Total h,98,400 16,610 ...... wmIl)w*.*)..).LI(..
Grand Total 48,32 200 16,713 ...........................
Source : F i e l d Survey,
t~vek*uge per c~aftwlnwl (fb.42 ,~009, Au lag* uu matulw u1.u
c raf ts are concerned, raw materials worth of k.12,94,000
has been spent during W89-90. Imitat ion jewellery has
an average of Rr. 25,390 per craftsman. The t o t a l worth
of raw materials used in woodware crafts is comparltively
low. As a resul t , i t s average per craftsman is as low as
ls,8,847. The craftsmen in stone-studded bangles have
spent b. 4,98,400 on raw materials. Thus, it is clear
from the above t h a t craftsmen in t e x t i l e crafts have
spent more sn raw materials than t h e craftsmen in sthes
groups. Each craftsman in woollen p i l e carpets on an
average has spent k. 42,000 on raw material. However,
i t Is as low as ils, 6,500 in miniature bronze ioons.
The produclion value includes the cos t o f
mal~rials , c o s t of labour and miscellaneous expenses,
Value of t o t a l production during 1989-90 is shown in
Table 6,7, A l i t t l e over k.75.82 lakhs worth of pmducts
have been produced by all 280 respondents in different
c ra f t s dur ing 1989-90, In other words, on an average,
each respondent has produced handicraft a r t i c l e s worth
of ilr. 25,971. I t can be observed t ha t i n crafts l i k e
imitation j e w e l l e r y , woollen p i l e carpets, cot ton durries,
the average production has been above the ove ra l l average;
while less in fie case o f sheetmetal, miniature bronze
icons, lacquerware toys, wood carvings, painted wooden/
~ o n d a p a l l i toys, kalamkari prints and stone-studded
bangles
An attempt is made t o know the material cost ,
component and conversion cost component ( labour end other
expenses) i n the total coat of production of craIts under
study. As it can be seen from Table 6,8, the material
cost for a l l the crafts in the t o t a l production cost is
63.73 per cent (b.48,32,200). The res t of t he amount in
the t o t a l cost of production is spent on cornersion cost
which includes labow cost and other miscellaneous expenses,
Craft-wise , the percentage of material cost , i n t o t a l c o s t f o r each craf t has varied from 45 per cent
t o 77 per cent. The cost of material in t o t a l c o s t is
found t o be more (71.21 per cent) i n text i l e crafts. It
is Inore than three-fourlhs in woollen p i l e carpets and
co t ton d u r r i e s , regarding stone-studded bangles the
moterial c o s t is 70 per cent i n total cost o f production.
As f a r as m e t d a r e crafts are concerned, the material
cos t i s 57.48 per cent ($. 12,94,000) in total cost. In
case of imi ta t ion jewellev and sheetmetal crafts, over
60 per cent in t o t a l cost of production is material cost .
The material cost is jus t below 50 per cent in woodware
CLULFT-W ISE UTSTRIBUTION OF PRODUCTION COST, bNTEERIAL COST AND CONVERSION COST
m e - m w - w c . - - = - " - ~ - - - ~ - ( b L . p . o c L s m w . s
Name of t h e craft Cost of Cost of Total cost materials convar- of produ- sion c t i o n
FPFI h, - ~ ~ ~ - - ~ - ~ - ~ - w ~ m ~ m ~ ~ ~ ~ ~ ~ ~ m m ~ ~
WTALWARE 2
Imi ta t ion Jewellery 7 551400 10,66,400 33.33) ("101
Sheet Metal
Miniature Bronze Icons ?
~ - 4 W ~ Q 1 1 - W - ~ ~ - W - W e ~ L I I , ( I ~ P I w * . . ~ W ~ . I O
T o t a l 32,94,000 8,23,400 21,97,400 m-w- ~ m o 9 w - ~ - " 1 ~ ~ ~ m 1 O D . . . I t r . I . 3 ~ I ~ w - ~ ~ Q . I
WOODW O . Lacquerware Toys
Wood eawiws
Pairltod woodan/ Kondapalli Toys
Total 7,28,300 7,79,000 15~~Q7~300 ~ - C ~ ~ ~ - ~ ~ - - - - ~ - ~ I ~ L ~ ( L O - - P - - - - . D - P -
Z'EXTHLES z Voollen P i l e Carpets 12
Cotton Dwrfes
K a E a k a r i P r i n t s
m w - m r - c m ~ ~ @m-a- -wrne - - -~aw-wmrn~m
Total 23,11,500 9,341600 32946.100
MISCELLWEOUS :
Stone-studded Bangles 4
Total 4,98,400 2,13t600 7912poOo Grand Total 48,32 000 2 7 ~ 5 0 p 600 75 ~ 8 2 9 8 0
I - m ~ m m ~ m - w ~ - M b - m - W L - - - - - - - - -
Source : Field Survey,
crafts. Thus, on the whole, the percentage of material
cost in t o t a l cost is over 60 per cent. It is the
highest in texti le c r d t s , particularly in woollen p i l e
carpets and cotton dwries.
To sum up, it is a well-known fac t that the
a r t i s a m i n t h e handicraft industry ore f inanc ia l ly poor
and socially bacltward. It is observed even in the study,
t h a t a major i ty of the craftRmen are poor, I-lence, they
are depending on mastercraf tsmen, dealers, and other
middlemen f o r t h e i r raw m a t e r i ~ l s , The Goverment is
no doubt , encouraging co-operative societies in di f fe ren t
crafts f o r .the b a n o f i t of respective uoc ie t l eo which are
dominated by the mastercraftsman (r ich artisanra) and
local p o l i t i c i a n s . It is high time to pay h e d i a t e
a t ten t ion t o solve many of the problems facing the
industry. Because a large number o f people are depending
on the handicrafts for t h e i r bread and butter. The
Government should come forward t o u p l i f t t h e poor artisans
i n d i f fe rent crafts. Though, the Government of India and
the Coverllnlent of A n d h r ~ kyodeoh are do i n & neverel t h ingu ,
but, unfortunately, the fruits are grabbed by the middle-
men. Hence, it is necessary t o eliminate the middlemen
by establishing direct channel between the Government
and the artisans,
It i s observed t h a t artisans are depending
mostly on the dealers, t he maslemraftsmen and the cs-
operative sociaties $ o r t he i r inputs. If suitable
steps are taken t o curtail the aver-dependence cn the
afore mentioned by providing inputs direcLly Prom
suppl ie r /ou t le t s t o the artisans. There is every poss i -
b i l i t y t o r e d u ~ e t h e material oost , the middlemenq B
exploitation e t c , Hence, it is suggested t h a t raw
naateriaL sales depots be establishred by the Goverment
with suitabla credi t f a c i l i t y , While selling raw mate-
r ia l s , care must be taken that the acLuwE user should
o d y be benefi t ted, For that purpose, ident i f icat ion
cards may be issued t o the artisans. If the raw mate-
rials are supplied at concessional rates, the cost of
production w i l l be low and ultimately the price of the
finished pmcEuct w i l l also be low*