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Page 1: raw - Shodhgangashodhganga.inflibnet.ac.in/bitstream/10603/46057/14/14_chapter 6.pdfthe help of a machine. The gold covered articles are more valuable than the articles of elcclroplating,
Page 2: raw - Shodhgangashodhganga.inflibnet.ac.in/bitstream/10603/46057/14/14_chapter 6.pdfthe help of a machine. The gold covered articles are more valuable than the articles of elcclroplating,

! b e f i n a n c i a l aspects arc disouened fn "to

previous chapter. The present chapter deals with the

manufactwing process of the c ra f t s under study. l o c a t i o n

of the handicrafts units, reasons f ~ r the selection of

location, source of raw materials, frequency of raw

materials purchase, mode of raw materials purchase,

value of raw materials conswed during 1989-90 and the

value of production during l9k3g9-90,

Production is changing Lhe value of a 'bas10

material, by thawing i t s shape Lhroufih a series of

work elements, Production is referred Lo as my process

or procedure developed to transform a s e t of inputs like

men, materials, c a p i t a , infomat ion and energy into a

:iyceL%lad s a t of o u t p u t s l i k e f iniahed produc t n a&

s e r v i c e s in proper q u a n t i t y a d quality, thus achievf r ~ g

the ob3ecl ives of m enterpr ise , Thus, the essence of

production is the c rea t ion of goods Euld services, may be

by the transformation of raw maaterial or by assembling

SO many par ts , 1

Production is an intensional act of producing

something useful in an orgadsed manner. It is certainly

no t a simple ac t of pu t t ing together the resources l i k e

1. J a i n and hggarwal, lBProduction Planning, C o n t r o l and I n d u s t r i a l Management", Kharzna Publishers, Delhi, 1990, p e l *

Page 3: raw - Shodhgangashodhganga.inflibnet.ac.in/bitstream/10603/46057/14/14_chapter 6.pdfthe help of a machine. The gold covered articles are more valuable than the articles of elcclroplating,

materials, machines and skills. The objeatives of

product ion are :

I ) vptiruwrl use of reaourocn u t op t ln~wr i coot ,

and

ii) manufactuer of desired quality goods.

Production is d i r e c t l y c o m e m d with the

srganised effor t for the conversion of materials with

$11e finished product having a market value, Thus,

production is an o r g m f ~ e d ac t l v I t y intended ts provide

sewices o r t o increase the value o r usefulneae 09

mna-terial things, "1

The roanuf actwing process, raw materials,

t o o l s and SmpLaenLs used by the craftsmen are

rThey vary from craft t o craft, An atteropt is made t o

present the d i s t i nc t features found in all t h e 10 crafts

under study,

1, Kostas, N . , Demitsiotis, "Operations Managementm, McCraw-Hill International - Book Company, 1981, p.4.

Page 4: raw - Shodhgangashodhganga.inflibnet.ac.in/bitstream/10603/46057/14/14_chapter 6.pdfthe help of a machine. The gold covered articles are more valuable than the articles of elcclroplating,

MWFACTURPN mmSS OF Tm CRAFTS UNDm STUW r

< 4

The chief raw -

craf t m e copper, s i l ve r , brass, gold and chemicals,

Eeatlle machines, blwk-arnbllxy and gold-nrnithy LooLa,

equipment f o r electroplating are necessary in t h e craft,

: The manuf:acturlng of jewellery

is of two t ypes -- gold covering and qlectroplating, In

the case of electroplating jewellery ik first prepared

i n copper metal the manufactured ar t ic les are put t o

electroplating process, Normally, 22 carrats gold is

used in the process, In guaranteed a r t i c l e s gold

eovcrfng process is wlder taen on copper i ngo t s with

the help of a machine. The gold covered articles are

more valuable than the art icles of e lcc l ropla t ing, 7Q

p e r cent of the input is lost i n the process of manu-

l e > Sheet Metal :

The raw materials used t o prepare sheet metal-

wares are brass, copper and b e l l metal etc . Tool s used

by craftsmen are similar t o those of blacksmithy and

goldsmithy. The craftsmen are mostly blacksmiths o r

goldsmiths,

Page 5: raw - Shodhgangashodhganga.inflibnet.ac.in/bitstream/10603/46057/14/14_chapter 6.pdfthe help of a machine. The gold covered articles are more valuable than the articles of elcclroplating,

: The raw material i s ~ b t a i ~ e d

e i t h e r through meltin& mirlerals or by melting old scrap,

and now more of ten through sheetmetal. The shaping of

an obgect is bone ei ther by beat iw with a h

i-ot or 8hee-t metal $0 the approximate shape, while

k a t k n g , or by pouring the molten m e t a l into a m~uld,

made o f clay f o r ordinary ware, w a x f o r more delicate

obJects, The beating process is often preferred for b e l l

metal md copper, par t icu lwly someitimes as it is believed

$0 make the obdecl maore durable, It can also be subjected

t o Pureher Lmpesiw f o r stseng.thenin;ll~, by heating the

a r t i c l es red hot and suddenly dipping in cold water, I9

it t u n a black i n the process, it $8 rec t i f i ed by light;

hamnloriw, Thers is also the turning proceas done an

the la thae, often worked by a string. The part o f the

ar t ic le t o be turned is fixed to the o u t e r end of the

lathae by gum. A s the lathae rotates a chisel i s applied

t o the port requiring turning. It not Q d y cuts away

the m ~ ~ a n t e d bulk but also smoothens tM art ic le by

scraping and brushing. Soldering i s done by using

metal alloy which the ar t isan himself prepares where

ar t ic les are malluf nctured fn several pieces, which have

t o be Join ted together to form a composite whole.

Po l i sh ing is done by vigorous rubbing e i t h e r by hand o r

if it is a plate by f e e t , using a rag or by machine

where power is used.

Page 6: raw - Shodhgangashodhganga.inflibnet.ac.in/bitstream/10603/46057/14/14_chapter 6.pdfthe help of a machine. The gold covered articles are more valuable than the articles of elcclroplating,

Raw materials required are brass, other alloys

and wax. Tools used by the craftsmen include the t o o l s

of a blacksmith,

: The process i s demanding ard

delicate, F i r s t , model is made thea coated with a

special clay and f i r e d moulten bronze is poured into the

mould aM allowed t o set , The mould i s then broken and

idol taken out f o r f inishing, &.aucts 0% this craft

resembles the Hindu Gods, This craf t is mos t ly famous

a t p l l i g r i m c e u t r c r ~

iv ) 0 0

@Mudug ( sof t ) wood is the basic raw material

f o r lacquerware toys. Besides, colours , Kewara (mogali

leaves) and lac are required. Tools and equipment are

carpentau i n nature, In addition, wooden lathaes (mnn-

driven) are a l so used in the process.

: Tha procssaes of product ion are

very few and f a i r l y simple, First, the wood i s cut into

convenient pieces depending upon the kind of a r t ic les t o

be produced. Secondly, the piece of wood i s carved until

i t acquires the proper shape and the rough surface is t o

Page 7: raw - Shodhgangashodhganga.inflibnet.ac.in/bitstream/10603/46057/14/14_chapter 6.pdfthe help of a machine. The gold covered articles are more valuable than the articles of elcclroplating,

be f i l ed with the help o f a sand paper. Thirdly, the

coloured lacquerbar is applied t o the t oys and it is

polished with t h e Kewara (Mogali) leaves. If the toy

requires any nore appeel, fur ther point ing is done by

the female members of the f a m i l y , The s k i l l involved

in the production of articles lies in carving and colow-

bng, The prirkciple artl a l e s produced are cat@gorircrad

f o r convenience, as consumer durables, idols , animals,

birds, Lay u tens i l s , image o f hwnan beings, ~ c i e n t i f i c

models and special i tems of export variety. ~rmits,

animal olnd b i r d toys are s k i l l f u l y produced by %he

artisans which resemble real l ive admars, fruits and

birds because of the colour effect of the articles,

The major items o f raw materials used by the

craftsmen are red sander, teak, or any o the r country wood,

wood polishes, brass wire, ce l lu lo id , $krews, hinges and

na i l s , Wood carvers are the caspenlerfi, Naturally, t he

tools used f n wood carving are similar t o those of

carpentary l i k e chisels, small h

: The process begins with cuttinpl

of wood i n t o required size, The ultimate product required,

determines tha size of wood t o be cut; the design sketches

on the plank are drawn by f ree hand. Just l i k e stone

Page 8: raw - Shodhgangashodhganga.inflibnet.ac.in/bitstream/10603/46057/14/14_chapter 6.pdfthe help of a machine. The gold covered articles are more valuable than the articles of elcclroplating,

carviw, wood carving is done with the help of chisels

and hammers when the shape a d structure o f tha rswired

product maniPests finishing i s done with the emery paper.

Colours are not generally applied. Dull f in ishing i s

done by means of wood pol ish , Items of t h i s craft include

images o f Cod Dasavathora (ten manifestations of Cod)

Rma Pattabhisheka (Cod's coronation) e tc .

The raw materials used by the craftsmen of

Kondapalli toys are "tellopunki woodu (sof t wood),

tarnarirld seeds, cslours, paints, gum, h i t a t i o n gold

l ea f and nails , A 1 1 the ~ B W materiala (411'6 10ca1Iy

available. The t o o l s used are simple and include sledges,

cwborandw stone grinding maehhes,

: The process takes six t o ten

days inc luding the period taken for a r t i f i c i a l sensoning

of wood. The first s tep in the manufacturing process is

the cutting of wood in to required sizes; a triangular

piece is cu t from large blocks according t o the s ize of

the toys required. These pieces are subject t o a process

af slow heating w i t h the aid of saw d u s t t o eliminate

moisture. F i r s t , the main f om i s carved out with the

help of a sharp ohisel and the surface is f i l ed and

Page 9: raw - Shodhgangashodhganga.inflibnet.ac.in/bitstream/10603/46057/14/14_chapter 6.pdfthe help of a machine. The gold covered articles are more valuable than the articles of elcclroplating,

f ix tures like hrudg, f ingeru, ears, nose etc,, are

joined to the main body with an adhesive paste made of

tamarind seeds. The paste also serves t o se t r i gh t

m a l f o m a t i o ~ 'Phe m ~ ~ n d step i s the applioaticn o f

l i g h t glue which is followed by a process of drying.

The l a s t step, which involves considerable s k i l l , is

the f in i sh ing and paintings o f the toys in suitable

colours, The craftsmen use o i l and water colaws for

paintilab: the toys, "I

The chief raw materfaLs required f o r Lhfs

craft are woollen yarn, cotton yarn and dyes. Besides

a%Z these, soda ashl sulphuric acid and a nurakr of

chemicals are also used in carpet manufacturing. Wooden

looms are used as primary equipment. The t o o l s used in

t h i s craft are punjas and scissors,

: 'Llhe mandacturhg process of

woollen carpets runs i n continuous stages. First , t he

saw wool Ss carded and the carded wool i s dyed in capper

vessels a t very high temperature. The dyeing woollen

yarn is put t o solar heat f o r a while. U W ~ W t h i s ,

1. Narender, "The Toy Maker of K o r l d o ~ ~ a L l i ~ , lrldian Express, Bangalore, May 6th9 19909 p.4.

Page 10: raw - Shodhgangashodhganga.inflibnet.ac.in/bitstream/10603/46057/14/14_chapter 6.pdfthe help of a machine. The gold covered articles are more valuable than the articles of elcclroplating,

the woolLon yarn is t w i s t e d up and down oontinuously.

If it is not done so, there is a danger of dye off,

Seconuy, the wrapping procesa is done in whioh catton

ya rn of six t o ten counts is used, For this pwpctje,

waft process woollen yarn is used. Thirdly, the wrapped

yarn is f ixed by lavers. They vary in length from 4' t o

401. L a s t l y , a f t e r the completion of the foregoing

stages, ths craftsmen starts weaving, In the process,

a knife is used t o cut the woollen y a r n a f t e r knotting

it in the warp, A n inst ent by name $PmJAB is used

t o s e t the kno t s in the order, A t the end, scissors

are used t o cut the p i l e s to ensure even f in ish ,

'L'he princ9pal saw r n u t e r i a l ~ unad in tho manu-

facture of cot ton durries include cotton yarn, eolours

and chemicals, TQQLS and. equipment are siralllas do

those used by h loom weavers, Cotton durries are made

on both horizonteab and ve r t i ca l looms, CsaLsmen in

'this c r a f t are p r i ~ n a r i l y weavers.

: Uurries ar shakranji" are

mmufactured with co t ton , 2ke manul"acturing process of

co t ton dursies is s9mi2ar Lo tha t of handlooms weaving,

The designs of temple boarders are adopted in the process

of high qua l i ty durries. Mostly, t h e size of the cotton

dwr ies varies from 4" 6' x 9 ' .

Page 11: raw - Shodhgangashodhganga.inflibnet.ac.in/bitstream/10603/46057/14/14_chapter 6.pdfthe help of a machine. The gold covered articles are more valuable than the articles of elcclroplating,

Raw materials used by t he craftsmen a re gada

cloth and c o l o ~ s . The colours are prepared by the

craftsmen. The bloclta which aro used f o r p r i n t i n g on

the cloth are made up of t e a wood. Blocks with designs

are prepared by. specialised wood c

: The c lo th is first bleached t o

an indigenous process, then soaked in a m y r o b l a n solu-

t i o n mixed with fresh buffalo milk, the later t o prevent

ng, The ou t l ines consfsting of floral

patterns, mimals, birds ete,, are printed An black and

red, The cloth is wasl~ed in running waster before sun-

r i se , then slaschsd, a d the w a x process dona with the

Kalam (pen) made of an iron l oop attaohed to one end o f

a barnboo s t i c k , while %he loop is covered by a thick pad

of human hair secured by a string, whfch absorbs the

molten wax when the Kalm is dipped i n t o it. The crafts-

mexl make the wax run down the points of the Kalam by

pressing the pad gently t o cover a l l the required areas

excluding those thht hove t o be t i n t ed blue. The waxing

is generally done by women. The whole cloth is then

dipped i n the blue indigo dye and the xx?moved by

boiling. The other colours are next applied a t the

appropriate places, with a small Kalam made of a bamboo

st ick with a piece of f e l t attached to b l o t back a Y

Page 12: raw - Shodhgangashodhganga.inflibnet.ac.in/bitstream/10603/46057/14/14_chapter 6.pdfthe help of a machine. The gold covered articles are more valuable than the articles of elcclroplating,

oxcean dye that mw spout. Aftar nn applicat ion o f

alum s o l u t i o n the co lours are pemanerrtly fixed, then

ing water f o r two days and d r i e d over

water weeds, to add brightness ard pol i sh . 4

The wortant raw materials used by t h e crafts-

men are lacshell, lithaphone, soap stone, boroze, colour

md nagina, The maira tools and equipments are wooden

rods over wklich %he laclc paste is stuclr, a hearth, force

blowing pipe, pot f o r heating glass dimonds,

: The manufactusing process f o r

beaded bangles is fascinating and commancing with sett ing

of a p a i r of p l m beangles on a frame, Later l ac is

applied and the required shape is attained with t h e use

of heat. The stage consists o f applying s i lver ar gold

paint to be followed by the fixing of cut or round i m i -

t a t i o n glass pieces, 2

The craftsmen usually carry on their occupa-

t i o n in t h e i r residence, because they can not afford t o

maintain n separate building f o r production. WLken asked

1 . All India tlandicrof ts Board, "Indian K~lamkar i '~ , (Brochure), The Development Commissioner f o r Handicrafts New Delhi, 1978e

2. Upadhyay , M.N., "Handicrafts of Indiaa, Op.cit., p.71.

Page 13: raw - Shodhgangashodhganga.inflibnet.ac.in/bitstream/10603/46057/14/14_chapter 6.pdfthe help of a machine. The gold covered articles are more valuable than the articles of elcclroplating,

tho respondents whether they hove t h e i r mitn in their

-house o r in a separate building, as many as 260 respon-

dents (92.86 per cent) have said t ha t they have produ-

c t i o n wit kn t h e i r residence, While the rest have said

that they hove their production unit in o separate bull^

ing ,

Location of t h e Unit :

Handicrafts are located both in rural and.

urban areas, Such crafts as sheelmetal , miniature

bronze icons, lacquemare toys, wood carvings, painted

wooden/Kondapalli toys, are located in rural areas.

Wxeseas t h e craft6 l i k e imi ta t ion jewellery, woollen

p i l e carpets, cotton durries and stone-studded bangles

are located in usban areaso h e n asked the reasons for

select ing the locat ion, the respondents have sa id the

availability of raw materials, native place, availabi-

lity of sltilled workers and proximity t o m a r k e t are the

reasons as presented in Table 6.1. As many as 92

respondents (j2.86 per cent) have soid t h a t the availa-

b i l i t y of maw material is the reason f o r the selection

of the location. Over 30 per cent (85 respondents) ha1

mentioned tha t the present locat ion is t h e i r native pl '

More than one-fourths of respondents (26.07 per cent)

have selected locat ion because o f the avallabili'cy of

Page 14: raw - Shodhgangashodhganga.inflibnet.ac.in/bitstream/10603/46057/14/14_chapter 6.pdfthe help of a machine. The gold covered articles are more valuable than the articles of elcclroplating,

!-i -4J k 0 O H

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Page 15: raw - Shodhgangashodhganga.inflibnet.ac.in/bitstream/10603/46057/14/14_chapter 6.pdfthe help of a machine. The gold covered articles are more valuable than the articles of elcclroplating,

skillad workers. The r e s t (10.71 per ccrnt of tlle

respondants) have i%~id that they have chosen the loca-

t i o n as 9% near t o the market to sell Lhair f i n i s h e d

products,

Craft-wise mdy3is, over one-thlrds of respone

dents (37.50 per cent) of metalware crafts chosen the

Location because of the avai labi l i ty of s k i l l e d workers.

While 32.50 per cent of respondents have selected the

Location because o f native place. In case of woodware

crafts, majority of the respondents (73.75 p e r cent)

have selected the locat ion basing on the avai labi l i ty

of raw materials. About half of the respondents (48.89

per cent) of textile crafts have mentioned t h a t native

place is the reason P o r the selection of the location,

In the miscellaneous category a mador i ty 0% the respon-

dents (66.66 per oent) have expressed that proximity t o

market is the season f o r the selection of the present

location. Thus, most of the respondents have ci ted

avai labi l i ty of raw rnateridls, s k i l l e d workers d

proximity t o market are the reasons f o r the selection

of t h e present location,

The production of handicrafts is carried out

by tools and equipment and p a r t l y by hand. In an enquiry,

Page 16: raw - Shodhgangashodhganga.inflibnet.ac.in/bitstream/10603/46057/14/14_chapter 6.pdfthe help of a machine. The gold covered articles are more valuable than the articles of elcclroplating,

it 1:i forlntl tllrrt 160 raupotldt.xlt3 (5'/:14 par cent) in

the sample are carrying on production operatiorls pert ly

by hand and pa r t ly by machine in such crafts as imita t ion

jewellery, sheet metal, miniature bronze icons, lacquer-

ware toys, woollen p i l e carpets and cotton durries.

Whereas 120 respondents (42.86 per cant) have been

carrying on operations by hand in such crafts as wood

carvings, painted wooden/kondapalli toys, kalamkari

p r i n t s and stone-studded bangles, In these crafts the

crdtsruen are not using any machi~lory in the production

pCOCeSSe

To reap the benefits of c o a t of production,

coupled with increased production, it is necessary to

develop suitable machinery for the h a d i c s a f t s , The

Regional Design and. Technical Uevekopment Centre,

B a ~ a l o r e can work i n t h i a directiono However, care

must be taken that mechanised process does not disturb

the originality and tho a r t i s t i c value of handicrafts.

Source of Raw Materials :

Rsw materials Tom an inLegral part of any

product. Products cannot be made without raw ioateriols.

Craftsmen obta in required raw materials from such sources

as suppl ier / local r e t a i l outlets, mastercraftsmen, dealer

and co-operative societies. The different sources of raw

Page 17: raw - Shodhgangashodhganga.inflibnet.ac.in/bitstream/10603/46057/14/14_chapter 6.pdfthe help of a machine. The gold covered articles are more valuable than the articles of elcclroplating,

materials purchased by the respondents i s presented in

Table 6.2. Over f i f t y per cent (141 respondents) of

respondents have said that they are purchasing raw mate-

r ids from suppliers/locel re ta i l outlets. he other

sources of raw materials s purchase are co-operative

societies (22.50 per cent), mastercraftsmen (17 .I4 per

cent) and dealers (10 per cent). Ma J o r i t y of the reapon-

dents in woodware (75 per cent), metalware (47.50 per

cent) and tex t i les (42.22 per cent) have said t h a t they

are purchasing raw materials from suppliers or local

re tai l ou t le t s , While U3,33 pear ~er l t of rssporlclerats in

miseel2meous category are purchasing rw materials f r m

dealers. Thus, the suppl ier or local retail. o u t l e t s are

are a e maf n sowees of saw materials fo r metaware,

woodware and texti le crdts . While d e d e r s are the main

sowce of raw material f o r crdlsmen in miseellaneow

group.

The incidence of craftsmen buying raw materials

d i r e c t l y from the suppliers/local, r e t a i l o u t l e t s i~ high

in the case of lacquerware toys, painted wooden/~ondapalli

t o y s and Kalamkari p r in t s . The incidence of dependence

on r~lnstescraftsmc~n f 'or raw rnateriahs i s rrlore i n the Gas@

of imitation jewellery, wood carvings, and woollen p i l e

carpets. The dependence on the dealer is more in the

cace of stone-studded bangles. The degree of dependence

Page 18: raw - Shodhgangashodhganga.inflibnet.ac.in/bitstream/10603/46057/14/14_chapter 6.pdfthe help of a machine. The gold covered articles are more valuable than the articles of elcclroplating,
Page 19: raw - Shodhgangashodhganga.inflibnet.ac.in/bitstream/10603/46057/14/14_chapter 6.pdfthe help of a machine. The gold covered articles are more valuable than the articles of elcclroplating,

on co-operative societ ies is found to be more in t h e

case of sheetmetal and cot ton durries.

Wrchase of Raw !laterials :

The frequency of purchase of raw materials

depends on the nature of t h e production activity and the

f fnancial a b i l i t y of the craftsmen. An attempt i s made

to find out how frequently craftsmen in different c raf t s

pwchase raw materials,

Table 6.3 shows frequency of raw materials

purchase. Over one-thirds of the respondents (34.20 per

cent) have said t h a t they purchase raw materials once in

a month, T h i s type of pracucc is Pound in case o f imita-

t i on jewellery, sheetmetal, wood oamings, woollen p i l e

carpets and kalamkari prints. As many as 89 respondents

(31.79 per cent) have s a i d that they purchase raw mate- &

r i a l s once in a f o r t n i g h t . %bid, is extensively found in

imitat ion jewellery , sheetmetal, miniature bronze icons,

lacquerware toys, painted wooden/~onclapalll toyo, cot ton

du r r i e s , and kalomkari pr in ts . Over one-fourth8 of

respondents (27.50 per cent) have revealed tha t they

purchase raw materials once i n a week. This practice

is widely prevalent among the respondents belonging t o

miniature bronze icons, lacquemare toys, painted wooden/

Kondapalli toys, c o t ton durries and s tone-s tudded bangles.

Page 20: raw - Shodhgangashodhganga.inflibnet.ac.in/bitstream/10603/46057/14/14_chapter 6.pdfthe help of a machine. The gold covered articles are more valuable than the articles of elcclroplating,

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CO w

'J V 0 E-l

Page 21: raw - Shodhgangashodhganga.inflibnet.ac.in/bitstream/10603/46057/14/14_chapter 6.pdfthe help of a machine. The gold covered articles are more valuable than the articles of elcclroplating,

Iiowever, 18 resporrdent 8 (6.43 par cent) are purchacing

raw materials daily. This practice i s found in t h e case

of lacquerware toy8 (only one respondent) and stone-

studded bangle s,

Craft-wise, most of the respondents i n the

metalware group (42.50 per cent) are puchasing raw mate-

r i a l s once in a fort night. While 40 per cent of responq

dents i n the woodware group are hying raw materials

fo r tn tgh t ly . About 45 per cent of tile respondents (40

respondents) in the t e x t i l e s group ore buying once in

a month. However, a majority of the respondents (56.67

per cent) in iniscellnneous category, ore buying raw

materials daf ly,

lt)y and Large, over one-thirds of the t o t a l

respondents are buying raw materials once in a month.

While the rest purchase raw materials fortnightly, or

weekly or dai ly ,

Generally, businessmen purchase raw materials

e i the r by cash o r on cred i t basia. In order t o find

o u t t i l e moda of' purchase of raw materials by craftsmen,

a question. "How do you purchase raw materials" has been

asked and the responses are shown i n Table 6.4. AS it

can be seen from the table that half of the respondents

Page 22: raw - Shodhgangashodhganga.inflibnet.ac.in/bitstream/10603/46057/14/14_chapter 6.pdfthe help of a machine. The gold covered articles are more valuable than the articles of elcclroplating,
Page 23: raw - Shodhgangashodhganga.inflibnet.ac.in/bitstream/10603/46057/14/14_chapter 6.pdfthe help of a machine. The gold covered articles are more valuable than the articles of elcclroplating,

(4% 64 per cent) hxve said that they purchase raw mate-

r i a l s from their sources in exchange of finished goods.

While 102 r@sp~nd@nts (36.43 per cent) have said that

they buy r a w material8 by paying cash immediotaly. While

32 respondents (4 1.43 per cent) have revealed tkat they

are getting m w materials on the bas is of p a r t l y cash

and pa r t ly credit. The rest (2.50 per cent) have

mentioned that they a r e obtaining raw materials on credi t

basis ,

Craft-wise, a major i ty of the respondents in

metalware (52.50 per cent) , text i les (57.78 per cent)

a d miscellaneous group (83.33 per cent) have said that

they a r e getting raw materials in exchange of t he i r

finished goods, Wile 47.50 per cent in each group of

metalware and wosdware have egressed t h a t they are

obtaining raw materials on cash basis,

Thus, it is understandable from the above that

a ma3osity of t h a sesporlderr.ts in nlmoal; all .the c r a f t 8

except in woodware crafts are obtaining raw materials in

exchange of finished goods. While 4'7.50 per cent of

respondents in woodware craf ts are purchasing raw

materials for cash,

Page 24: raw - Shodhgangashodhganga.inflibnet.ac.in/bitstream/10603/46057/14/14_chapter 6.pdfthe help of a machine. The gold covered articles are more valuable than the articles of elcclroplating,

A n attempt is made t o know the source-wise

purchase and mode of Q c q ~ i r i x raw materielsr Out of

141 respondents are buying raw materials from suppliers/

local retai l out le ts , 102 respondents (72.34 per cent)

are buying raw materials on payment of cash, 32 respon-

d e n t ~ (22.70 per cent) are obtaining raw materiels on

the basis of pa r t ly cash and p a r t l y aredit. Seven

respondents (4.96 per cent) are ge t t i ng raw materials

on cred i t basis from suppliers/local re ta i l out le t s .

Those craStsaen who are p u s c h a s i e raw olater ids from

nastercraf t smen (48 respondents), dealers (28 respondents)

and co-operative societies (63 respondents) are getting

saw materials i n exchange of t h e i r 9 in f shed good3 r

Therefore, the respondents who are getting raw

materials from supplier/local re ta i l o u t l e t , are having

the payment of cash, credi t and partly cash and p a r t l y

credi t as the mode of purchase, While the respondents

who are g e t ti% raw materials from mastercraf tsmen,

dealers and co-operative soc ie t i e s are obtaining raw

materials on Lbs basis of f in i shed goods,

* *

The craftsmen face some problems in obtaining

raw materials. When asked "Are you facing m y problems

Page 25: raw - Shodhgangashodhganga.inflibnet.ac.in/bitstream/10603/46057/14/14_chapter 6.pdfthe help of a machine. The gold covered articles are more valuable than the articles of elcclroplating,

i n ob tulnint; ruw mwler.LttlnN, 162 ran1)nralollta (l;~.n6

per cent) have replied in af f imi t lve . When asked about

the specific problems faced, out of j62 respondents who

are Pacing problems (Table 6.5), 62 respondents (38.27

per cent) have expressed tha t i r regular supply of raw

materials from different sources i s t he i r problem. About

one-thirds of the respondents (52 respondents) have

stated that high cost of raw material is t h e i r problem.

While 27 respondents (16.67 per cent) have felt that

low quality of raw material i s t h e i r pro blern.

Craf %-wise, moat o f the respondents (44 p e r

cent) in metalhiare group are f a c i m the problem of

i r regular supply, While over one-third6 of the respon-

dents (16 respondents) in woodware group are facing the

problem of' high c o s t of raw material, In t e x t i l e s group,

23 respondents (46 per cent) are facing the problem of

i rregular supply of raw materials. Similarly, in misce-

l laneous category, one-half of the respondents (eigh.t

respondents) are facing the problem of irregular supply

of raw materials,

Thus, a majori ty of the respondents are facing

the problems of irregular supply and high cost of raw

materials. The problem of i r regular supply of raw

materials i s more so in metalware and textiles crafts,

Page 26: raw - Shodhgangashodhganga.inflibnet.ac.in/bitstream/10603/46057/14/14_chapter 6.pdfthe help of a machine. The gold covered articles are more valuable than the articles of elcclroplating,
Page 27: raw - Shodhgangashodhganga.inflibnet.ac.in/bitstream/10603/46057/14/14_chapter 6.pdfthe help of a machine. The gold covered articles are more valuable than the articles of elcclroplating,

Therefore, it is suggested tha t the Government

tllrough its ogerloiea ~ h o u l d supply raw a n t e r i o l ~ t o tire

artisms i n a l l csafts, Andhra Pradesh Wandicrdts

Development Corporation should open 'raw material depotsg

in a l l craf t centres f o r the regular and uninterrupted

supply of raw materials a t a seasonable cost, So that

may be able t o reduce the cost of production.

The administration of t h e existing raw material depots

m a y be s t rewl ined to ensure t h e i r smooth andi effective

Sunctfoning,

The value a f raw materials conawed i n d i f f e r en t

crafts may di f fe r as it depelncas on the nature sf product

and c o s t of raw material, Therefore, an attempt is made

Lo know the total v a u e of raw materids ~onsumed by

di f fe ren t crafts under study. St can be observed f rom

Table 6,6 t h a t a l i t t l e over k, 48,32 Lakhs worth of raw

n~c~tc~l-icnla heave b ~ ? @ n C O I ~ S I U I I ~ ~ d \ ~ x * i ~ ~ & 1989-90 by ulL the

craftsmen in a l l the crafts, This works out t o an

average of ilr.16,713 per each respondent. It is evident

from the table tha t raw materials worth of Ba23,11,500

bas been used f o r textne c r d t s , On an average, each

craftsmen in t ex t i l e crafts has spent [s,25,683 on raw

materials. Woollen p i l e carpets has recorded the highest

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TABLE 6,6

VALUE OF KnW WTEFUCALS CONS DURING 1989-90

Nme of the craf t T o t a l Average pe r value craftsman

Rr , Rs* ...........................

Imitation Jewehlery 7,1Ip000 25 , 390 Sheet Metal 4,27,000 151250 Miniature Bronze Icons ,56,000 6rWo

Lacquerware toys 2,74,500 9,150 Wood Camings 3,'18,000 1 0,600 Painted wooden/ Korldapallli Toy a

TEXTILES ;

W ~ o l l e n Pile Carpets 32,60,000 42,000

Cotton Dusries 7,66,500 25,550

KaLmkwi Prints 2,859000 9,500 ...... .DII I I I .L~I I I

Tota l 23911,500 mII Iwo.- .LIm

25,&3 ...... MISCELLANEOUS :

Stone-studded Bangles 4,98,400 16,610 Sil..eL(--.---- u-lD---

Total h,98,400 16,610 ...... wmIl)w*.*)..).LI(..

Grand Total 48,32 200 16,713 ...........................

Source : F i e l d Survey,

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t~vek*uge per c~aftwlnwl (fb.42 ,~009, Au lag* uu matulw u1.u

c raf ts are concerned, raw materials worth of k.12,94,000

has been spent during W89-90. Imitat ion jewellery has

an average of Rr. 25,390 per craftsman. The t o t a l worth

of raw materials used in woodware crafts is comparltively

low. As a resul t , i t s average per craftsman is as low as

ls,8,847. The craftsmen in stone-studded bangles have

spent b. 4,98,400 on raw materials. Thus, it is clear

from the above t h a t craftsmen in t e x t i l e crafts have

spent more sn raw materials than t h e craftsmen in sthes

groups. Each craftsman in woollen p i l e carpets on an

average has spent k. 42,000 on raw material. However,

i t Is as low as ils, 6,500 in miniature bronze ioons.

The produclion value includes the cos t o f

mal~rials , c o s t of labour and miscellaneous expenses,

Value of t o t a l production during 1989-90 is shown in

Table 6,7, A l i t t l e over k.75.82 lakhs worth of pmducts

have been produced by all 280 respondents in different

c ra f t s dur ing 1989-90, In other words, on an average,

each respondent has produced handicraft a r t i c l e s worth

of ilr. 25,971. I t can be observed t ha t i n crafts l i k e

imitation j e w e l l e r y , woollen p i l e carpets, cot ton durries,

the average production has been above the ove ra l l average;

Page 30: raw - Shodhgangashodhganga.inflibnet.ac.in/bitstream/10603/46057/14/14_chapter 6.pdfthe help of a machine. The gold covered articles are more valuable than the articles of elcclroplating,
Page 31: raw - Shodhgangashodhganga.inflibnet.ac.in/bitstream/10603/46057/14/14_chapter 6.pdfthe help of a machine. The gold covered articles are more valuable than the articles of elcclroplating,

while less in fie case o f sheetmetal, miniature bronze

icons, lacquerware toys, wood carvings, painted wooden/

~ o n d a p a l l i toys, kalamkari prints and stone-studded

bangles

An attempt is made t o know the material cost ,

component and conversion cost component ( labour end other

expenses) i n the total coat of production of craIts under

study. As it can be seen from Table 6,8, the material

cost for a l l the crafts in the t o t a l production cost is

63.73 per cent (b.48,32,200). The res t of t he amount in

the t o t a l cost of production is spent on cornersion cost

which includes labow cost and other miscellaneous expenses,

Craft-wise , the percentage of material cost , i n t o t a l c o s t f o r each craf t has varied from 45 per cent

t o 77 per cent. The cost of material in t o t a l c o s t is

found t o be more (71.21 per cent) i n text i l e crafts. It

is Inore than three-fourlhs in woollen p i l e carpets and

co t ton d u r r i e s , regarding stone-studded bangles the

moterial c o s t is 70 per cent i n total cost o f production.

As f a r as m e t d a r e crafts are concerned, the material

cos t i s 57.48 per cent ($. 12,94,000) in total cost. In

case of imi ta t ion jewellev and sheetmetal crafts, over

60 per cent in t o t a l cost of production is material cost .

The material cost is jus t below 50 per cent in woodware

Page 32: raw - Shodhgangashodhganga.inflibnet.ac.in/bitstream/10603/46057/14/14_chapter 6.pdfthe help of a machine. The gold covered articles are more valuable than the articles of elcclroplating,

CLULFT-W ISE UTSTRIBUTION OF PRODUCTION COST, bNTEERIAL COST AND CONVERSION COST

m e - m w - w c . - - = - " - ~ - - - ~ - ( b L . p . o c L s m w . s

Name of t h e craft Cost of Cost of Total cost materials convar- of produ- sion c t i o n

FPFI h, - ~ ~ ~ - - ~ - ~ - ~ - w ~ m ~ m ~ ~ ~ ~ ~ ~ ~ m m ~ ~

WTALWARE 2

Imi ta t ion Jewellery 7 551400 10,66,400 33.33) ("101

Sheet Metal

Miniature Bronze Icons ?

~ - 4 W ~ Q 1 1 - W - ~ ~ - W - W e ~ L I I , ( I ~ P I w * . . ~ W ~ . I O

T o t a l 32,94,000 8,23,400 21,97,400 m-w- ~ m o 9 w - ~ - " 1 ~ ~ ~ m 1 O D . . . I t r . I . 3 ~ I ~ w - ~ ~ Q . I

WOODW O . Lacquerware Toys

Wood eawiws

Pairltod woodan/ Kondapalli Toys

Total 7,28,300 7,79,000 15~~Q7~300 ~ - C ~ ~ ~ - ~ ~ - - - - ~ - ~ I ~ L ~ ( L O - - P - - - - . D - P -

Z'EXTHLES z Voollen P i l e Carpets 12

Cotton Dwrfes

K a E a k a r i P r i n t s

m w - m r - c m ~ ~ @m-a- -wrne - - -~aw-wmrn~m

Total 23,11,500 9,341600 32946.100

MISCELLWEOUS :

Stone-studded Bangles 4

Total 4,98,400 2,13t600 7912poOo Grand Total 48,32 000 2 7 ~ 5 0 p 600 75 ~ 8 2 9 8 0

I - m ~ m m ~ m - w ~ - M b - m - W L - - - - - - - - -

Source : Field Survey,

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crafts. Thus, on the whole, the percentage of material

cost in t o t a l cost is over 60 per cent. It is the

highest in texti le c r d t s , particularly in woollen p i l e

carpets and cotton dwries.

To sum up, it is a well-known fac t that the

a r t i s a m i n t h e handicraft industry ore f inanc ia l ly poor

and socially bacltward. It is observed even in the study,

t h a t a major i ty of the craftRmen are poor, I-lence, they

are depending on mastercraf tsmen, dealers, and other

middlemen f o r t h e i r raw m a t e r i ~ l s , The Goverment is

no doubt , encouraging co-operative societies in di f fe ren t

crafts f o r .the b a n o f i t of respective uoc ie t l eo which are

dominated by the mastercraftsman (r ich artisanra) and

local p o l i t i c i a n s . It is high time to pay h e d i a t e

a t ten t ion t o solve many of the problems facing the

industry. Because a large number o f people are depending

on the handicrafts for t h e i r bread and butter. The

Government should come forward t o u p l i f t t h e poor artisans

i n d i f fe rent crafts. Though, the Government of India and

the Coverllnlent of A n d h r ~ kyodeoh are do i n & neverel t h ingu ,

but, unfortunately, the fruits are grabbed by the middle-

men. Hence, it is necessary t o eliminate the middlemen

by establishing direct channel between the Government

and the artisans,

Page 34: raw - Shodhgangashodhganga.inflibnet.ac.in/bitstream/10603/46057/14/14_chapter 6.pdfthe help of a machine. The gold covered articles are more valuable than the articles of elcclroplating,

It i s observed t h a t artisans are depending

mostly on the dealers, t he maslemraftsmen and the cs-

operative sociaties $ o r t he i r inputs. If suitable

steps are taken t o curtail the aver-dependence cn the

afore mentioned by providing inputs direcLly Prom

suppl ie r /ou t le t s t o the artisans. There is every poss i -

b i l i t y t o r e d u ~ e t h e material oost , the middlemenq B

exploitation e t c , Hence, it is suggested t h a t raw

naateriaL sales depots be establishred by the Goverment

with suitabla credi t f a c i l i t y , While selling raw mate-

r ia l s , care must be taken that the acLuwE user should

o d y be benefi t ted, For that purpose, ident i f icat ion

cards may be issued t o the artisans. If the raw mate-

rials are supplied at concessional rates, the cost of

production w i l l be low and ultimately the price of the

finished pmcEuct w i l l also be low*