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Quemadores Industriales

Quemadores Industriales - Energéticascalderasyenergia.com/quemadores_OILON_Industrial_2016.pdf · Industrial and Marine Burners 0,5 - 29,5 MW Export and domestic sales of oil, gas

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Page 1: Quemadores Industriales - Energéticascalderasyenergia.com/quemadores_OILON_Industrial_2016.pdf · Industrial and Marine Burners 0,5 - 29,5 MW Export and domestic sales of oil, gas

Quemadores Industriales

Page 2: Quemadores Industriales - Energéticascalderasyenergia.com/quemadores_OILON_Industrial_2016.pdf · Industrial and Marine Burners 0,5 - 29,5 MW Export and domestic sales of oil, gas

Industrial Burners1 JUNIOR BURNERS 17 – 28 kW (58 – 96 MBtu/hr)

2, 2C 6 – 26 BURNERS50 – 90 BURNERS

42 – 400 kW (143 – 1365 MBtu/hr)200 – 1540 kW (682 – 5256 MBtu/hr)

3 130 – 280 BURNERS 390 – 3500 kW (1331 – 11945 MBtu/hr)

4, 4A 300 – 700 BURNERS, STREAM 350/450MONOX 1000 M, 1200 M

770 – 9700 kW (2628 – 33106 MBtu/hr)1800 – 13 300 kW (6143 – 45392 MBtu/hr)

5 400 ME – 2500 ME 1200 – 29 500 kW (4096 – 100683 MBtu/hr)

6 POWERPLANT AND PROCESS BURNERS 2 – 80 MW (6,8 – 273 MMBtu/hr)

Page 3: Quemadores Industriales - Energéticascalderasyenergia.com/quemadores_OILON_Industrial_2016.pdf · Industrial and Marine Burners 0,5 - 29,5 MW Export and domestic sales of oil, gas

Typical combination of boiler and burner

Page 4: Quemadores Industriales - Energéticascalderasyenergia.com/quemadores_OILON_Industrial_2016.pdf · Industrial and Marine Burners 0,5 - 29,5 MW Export and domestic sales of oil, gas

Industrial and Marine Burners0,5 - 29,5 MW

Export and domestic sales of oil, gas and dual fuel burners• Exports account for 90 % of turnover

• Oilon is represented in over 50 countries

• Main export areas are Russia, China and other Asian countries, East Europe, South and North America

Page 5: Quemadores Industriales - Energéticascalderasyenergia.com/quemadores_OILON_Industrial_2016.pdf · Industrial and Marine Burners 0,5 - 29,5 MW Export and domestic sales of oil, gas

Series 130 – 150, Series 250, 280, 390-3500 kW (1330 – 11940 MBtu/hr)

FUELS: LFO (KP), HFO (RP), GAS (GP), GAS/LFO (GKP), GAS/HFO (GRP)

APPLICATIONS:District heating plants, hospitals, transportation and shipping (sludge utilizationin ships, tank heating), textile industry, food industry, metal industry, hot air generators, glassand cheramic industry, paper and chemical industry, oil fields, process industry, etc.

3

Integrated automation, mechanical

fuel/air ratio control

Integrated automation, electronicfuel/air ratio control

Page 6: Quemadores Industriales - Energéticascalderasyenergia.com/quemadores_OILON_Industrial_2016.pdf · Industrial and Marine Burners 0,5 - 29,5 MW Export and domestic sales of oil, gas

Series 130 – 150, 250, 280; 390-3500 kW (1330 – 11940 MBtu/hr)

• Suitable for 1 – 4 t/h (100 – 300 BHP) boilers

• Fuels: NG, LPG, LFO and HFO (GP, GKP, KP, RP and GRP)

• American version: linkageless burner WD 100/200 (LMV 51/52)

• WD x00 automation (Siemens) in separate panel

• LN version burner: NOx-level on gas 40 ppm (GKP still in R&D)

• With FGR <30 ppm (WD200 automation, GP and GKP)

• Turn-down ratio 1:5(6) on gas, 1:3 on oil

• VGD40 gas valves, Asco oil solenoid valve

Page 7: Quemadores Industriales - Energéticascalderasyenergia.com/quemadores_OILON_Industrial_2016.pdf · Industrial and Marine Burners 0,5 - 29,5 MW Export and domestic sales of oil, gas

Series 300 - 700, 770-9700 kW (2628 – 33106 MBtu/hr)

Series 1000 M and 1200 M, 1800 – 13300 kW (6,1-45,4 MMBtu/hr)

FUELS: LFO (KP), HFO (RP), GAS (GP), GAS/LFO (GKP), GAS/HFO (GRP)

APPLICATIONS: District heating plants, hospitals, transportation and shipping (sludgeutilization in ships), textile industry, food industry, metal industry, hot air generators, paper and chemical industry, oil fields, process industry, etc.

Integrated automation, electronicfuel/air ratio control

4,4A

Separate automation, mechanical and electronicfuel/air ratio control

Page 8: Quemadores Industriales - Energéticascalderasyenergia.com/quemadores_OILON_Industrial_2016.pdf · Industrial and Marine Burners 0,5 - 29,5 MW Export and domestic sales of oil, gas

Series 300 - 700, 1000, 1200; 1800 – 13300 kW (6140 – 45400 MBtu/hr)

• Suitable for 4 – 16 t/h (300 – 1200 BHP) boilers

• Fuels: NG, LPG, LFO and HFO (GP, GKP, KP, RP and GRP)

• Monox 1000 and 1200 only for LFO and gas

• American version: linkageless burner WD 100/200

• WD x00 automation (Siemens) in separate panel

• LN version burner: NOx-level on gas 40 ppm (GKP still in R&D)

• With FGR <30 ppm (WD200 automation, GP and GKP)

• Turn-down ratio 1:7(8) on gas, 1:4 on oil

• VGD40 gas valves, Siemens with POC oil solenoid valves

Page 9: Quemadores Industriales - Energéticascalderasyenergia.com/quemadores_OILON_Industrial_2016.pdf · Industrial and Marine Burners 0,5 - 29,5 MW Export and domestic sales of oil, gas
Page 10: Quemadores Industriales - Energéticascalderasyenergia.com/quemadores_OILON_Industrial_2016.pdf · Industrial and Marine Burners 0,5 - 29,5 MW Export and domestic sales of oil, gas

Series 400 – 2500 ME, 1200–29500 kW

FUELS:

LFO (KP), HFO (RP), GAS (GP), GAS/LFO (GKP), GAS/HFO (GRP)

APPLICATIONS:

District heating plants, hospitals, textile industry, food industry, hot air generators, paper and chemical industry, processindustry, oil fields, asphalt drums, etc.

Duoblock: Separatecombustion air fan

Separate control panel

- Mechanical or electronic fuel/airratio control

5

GAS FLOWCONTROL

OIL FLOWCONTROL

AIR FLOWCONTROL

COMBUSTION HEADOPTIMIZER

CAN-Bus

COMBUSTIONMANAGER

INDICATION ANDOPERATING UNIT

O SENSOR2

FREQUENCYCONVERTER

PULSEGENERATOR

O MODULE2

MOD-BUSor

PROFIBUS*

CONTROLROOM

SERVICECOMPUTER

Page 11: Quemadores Industriales - Energéticascalderasyenergia.com/quemadores_OILON_Industrial_2016.pdf · Industrial and Marine Burners 0,5 - 29,5 MW Export and domestic sales of oil, gas

Series 400 – 2500 ME, 1200–29500 kW (4100 – 100600 MBtu/hr)

• Suitable for 5 – 35 t/h (400 – 2700 BHP) boilers

• Fuels: NG, LPG, LFO and HFO (GP, GKP, KP, RP and GRP)

• American version: linkageless burner (WD 100/200)

• WD x00 automation (Siemens), separate panel

• With FGR <30 ppm (WD200 automation, GP and GKP)

• Turn-down ratio 1:8(10) on gas, 1:4 on oil

• VGD40 gas valves, Siemens with POC oil solenoid valves

• Hot combustion air, up to +250°C (470 F), version available

Page 12: Quemadores Industriales - Energéticascalderasyenergia.com/quemadores_OILON_Industrial_2016.pdf · Industrial and Marine Burners 0,5 - 29,5 MW Export and domestic sales of oil, gas

Latest development; Burners for boiler capacities 300 – 500 HP

Main features:

• Burner capacity range 880 – 5500 kW (3000 – 18770 Mbtu/hr)

• Compact

• Integrated electronic automation; user friendly

• WD 32 and WD34 (Lamtec BT 300)

• WD 100/200 (LMV) with separate panel

• Silent <80 dB(A)

• Comes in two sizes: GP/GKP/KP-350…450 M

• Available as Low-NOx version 40 ppm

• Furnace load max 1450 kW/m3 (140 Mbtu/(hr x ft^3) hot water boiler

• Furnace load max 1250 kW/m3 (120 Mbtu/(hr x ft^3) steam boiler

• FGR possible < 30 ppm

Page 13: Quemadores Industriales - Energéticascalderasyenergia.com/quemadores_OILON_Industrial_2016.pdf · Industrial and Marine Burners 0,5 - 29,5 MW Export and domestic sales of oil, gas

Burner series 50 / 90

• Capacities 200 – 1540 kW (683 – 4948 Mbtu/hr)

• Two-stage KP, GP and GKP

• Tradional burner controller LAL, LFL

• Modulating GP and GKP (oil only two-stage)

• Burner automation built-in; WD 32 or WD 34 (Lamtec BT300 series)

• Two servomotors (air, gas damper). Canbus interface

• Siemens VGD 20 valve (1 ½” and 2”)

• Turn-down ration 8:1 on gas

• NOx-level <70 ppm

• FGR not possible

Page 14: Quemadores Industriales - Energéticascalderasyenergia.com/quemadores_OILON_Industrial_2016.pdf · Industrial and Marine Burners 0,5 - 29,5 MW Export and domestic sales of oil, gas

General components which are on all burners

• Gas and differential air pressure switches Siemens, Dungs

• Ignition transformer Cofi

• Oil nozzle Fluidics

• Oil pump Suntec

• Oil valves Asco, Siemens

• Gas valves Siemens, ignition gas valve Siemens, Dungs

• Pressure regulator ignition gas line Dungs

• Servomotors Siemens, Lamtec

Page 15: Quemadores Industriales - Energéticascalderasyenergia.com/quemadores_OILON_Industrial_2016.pdf · Industrial and Marine Burners 0,5 - 29,5 MW Export and domestic sales of oil, gas

FUELS

• LFO, HFO, NG, LPG

• Bio gases, bio oils

• Pyrolysis oil, tall oil

• Town gases (H2 up to 60 %)

• Process gases

Page 16: Quemadores Industriales - Energéticascalderasyenergia.com/quemadores_OILON_Industrial_2016.pdf · Industrial and Marine Burners 0,5 - 29,5 MW Export and domestic sales of oil, gas

CHALLENCES

• Meet environmental regulations (flue gas emissions, NOx (60

mg/nm3))

• Saving energy

• Utilization of waste gas

• Use of renewable energy sources

Page 17: Quemadores Industriales - Energéticascalderasyenergia.com/quemadores_OILON_Industrial_2016.pdf · Industrial and Marine Burners 0,5 - 29,5 MW Export and domestic sales of oil, gas

REFERENCES

• Exporting to over 50 countries

• Largest burner range in the world

• A few of our customers:

• Pepsi, Coca Cola, Nestle

• Bridgestone, Michelin

• Gasprom, Rosneft, Lukoil, Shell,

Pertamina

• Energy Companies

• Breweries; Tiger, Carlsberg,Baltica

• Oil industry (oil fields)

• Different process industry

• Ships sailing the Seven Seas

Page 18: Quemadores Industriales - Energéticascalderasyenergia.com/quemadores_OILON_Industrial_2016.pdf · Industrial and Marine Burners 0,5 - 29,5 MW Export and domestic sales of oil, gas

SALES ARGUMENTS

• Wide burner range, up to 80 MW (270 MMBtu/hr)

• Low-NOx burners GP/GKP 50 – 2500 ME fulfil North American requirements

• Reliable, well known burner components

• Electronic fuel/air ratio control; no clearance accurate control

• Higher boiler efficiency due lower O2 value in flue gases

• Burners can work against high counter pressure

• UL approval, including approval for LPG

• Own manufacturing facility in USA

• Sales and service network expansion to cover USA and Canada