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1 PRE-FEASIBILITY REPORT for PROPOSED EXPANSION OF SILICA SAND PRODUCTION (GLASS GRADE) & LPG STORAGE CAPACITY FOR GLASS MANUFACTURING UNIT of M/s. GUJARAT GUARDIAN LIMITED VILLAGE: KONDH, VALIA ROAD, TAL: ANKLESHWAR - 393001, DIST: BHARUCH (GUJ.) NABL Accredited Testing Laboratory ISO 9001:2008 Certified Company Aqua-Air Environmental Engineers P. Ltd. 403, Centre Point, Nr. Kadiwala School, Ring Road, Surat - 395002 Prepared By: NABL Accredited Testing Laboratory ISO 9001:2008 Certified Company Aqua-Air Environmental Engineers P. Ltd. 403, Centre Point, Nr. Kadiwala School, Ring Road, Surat - 395002 NABL Accredited Testing Laboratory ISO 9001:2008 Certified Company Aqua-Air Environmental Engineers P. Ltd. 403, Centre Point, Nr. Kadiwala School, Ring Road, Surat - 395002 Prepared By:

PROPOSED EXPANSION OF SILICA SAND PRODUCTION (GLASS …

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Page 1: PROPOSED EXPANSION OF SILICA SAND PRODUCTION (GLASS …

1

PRE-FEASIBILITY REPORT

for

PROPOSED EXPANSION OF SILICA SAND

PRODUCTION (GLASS GRADE) & LPG STORAGE

CAPACITY FOR GLASS MANUFACTURING UNIT

of

M/s. GUJARAT GUARDIAN LIMITED

VILLAGE: KONDH, VALIA ROAD,

TAL: ANKLESHWAR - 393001, DIST: BHARUCH (GUJ.)

NABL Accredited Testing Laboratory

ISO 9001:2008 Certified Company

Aqua-Air Environmental Engineers P. Ltd.

403, Centre Point, Nr. Kadiwala School, Ring

Road, Surat - 395002

Prepared By:

NABL Accredited Testing Laboratory

ISO 9001:2008 Certified Company

Aqua-Air Environmental Engineers P. Ltd.

403, Centre Point, Nr. Kadiwala School, Ring

Road, Surat - 395002

NABL Accredited Testing Laboratory

ISO 9001:2008 Certified Company

Aqua-Air Environmental Engineers P. Ltd.

403, Centre Point, Nr. Kadiwala School, Ring

Road, Surat - 395002

Prepared By:

Page 2: PROPOSED EXPANSION OF SILICA SAND PRODUCTION (GLASS …

2

CONTENTS

Sr.

No.

Description Page No.

1. Executive Summary 3

2. Introduction of the Project/Background information 10

3. Project Description 12

4. Site Analysis 19

5. Planning Brief 20

6. Proposed Infrastructure 21

7. Rehabilitation and resettlement (R & R) Plan 22

8. Project Schedule & Cost Estimates 22

9. Analysis of Proposal (Final Recommendations) 23

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1.0 EXECUTIVE SUMMARY

1.1 Company Profile

M/s. Gujarat Guardian Limited proposes expansion of Silica Sand production (Glass Grade)

& LPG Storage capacity in Existing Glass Manufacturing Unit at Village: Kondh, Valia Road,

Tal: Ankleshwar - 393001, Dist: Bharuch (Guj.). Total Cost of the Project is Rs. 624 Crores

(Existing = Rs. 584 Crores + Additional Proposed = Rs. 40 Crores). Total Plot Area is

6,55,990.4 m2

.

1.2 Project Details

1.2.1 Products along with Production Capacity

Float Plant Details:

Quantity in Square Meter/Annum S. No. Product

Permitted Additional Total

1 Float Glass

2 Mirror

3 Lacquered Glass

4 Coater Glass

2,50,00,000

- 2,50,00,000

Proposed Expansion Details:

SR.

NO.

PRODUCT NAME EXISTING CAPACITY

(MT/MONTH)

PROPOSED CAPACITY

(MT/MONTH)

1 Silica Sand (Glass Grade) 13,500 56,225

2 By-Products (Coarse, Fines and rejects) 19,620 30,275

3 Total 33,120 86,500

LPG Storage Tank Details

Existing Capacity:

LPG Tanks = 4 Nos. (Capacity = 56.25 MT each)

SR.

NO.

Storage Material No. of Tanks Capacity Total Capacity Tank Dimensions

1 LPG 4 56.25 MT (each) 225 MT Length = 16.2 m

Diameter = 3200 mm

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Total Proposed Capacity:

LPG Tanks = 6 Nos. (Capacity = 120 MT each)

Proposed combine capacity: 720 MT

SR.

NO.

Storage

Material

No. of Tanks Capacity Total Capacity Tank Dimensions

1 LPG 6 120 MT

(each)

720 MT Design Pressure : 21 Kg/cm2

Overall Length = 24000 mm,

Tank ID = 4010 mm,

Tank Shell = 28 mm thick

Dished End = 18 mm Thick

Note: M/s. Gujarat Guardian Limited is exploring the option to merge the existing and

proposed LPG storage yard for future so that the new LPG yard would be (existing +

proposed) with 720 MT capacity. By proposing this we are also proposing that existing yard

be demolished and merged with new LPG storage yard in case above is the decision.

Existing LPG storage yard: 225 MT

Additional Proposed LPG storage: 495 MT

Total Storage of LPG onsite: 720 MT

1.2.2 Raw Material Requirement

Consumption Quantity Per Month Sr.

No. Raw Material

UOM Permitted Proposed

Additions Total

Float Glass

1 Sand MT 14,000 0 14,000

2 Soda Ash MT 4,500 0 4,500

3 Dolomite MT 3,800 0 3,800

4 Limestone MT 1,400 0 1,400

5 Feldspar MT 850 0 850

6 Salt Cake MT 215 0 215

7 Carbon MT 21 0 21

8 Cullet MT 6000 0 6000

Wet Coater

1 Raw Glass Sq. Meter 5,83,000 0 5,83,000

2 Washing & Polishing Chemicals Kg 2,062 0 2,062

3 Tin Sensitizer Litre 119 0 119

4 Palladium Sensitizer Litre 45 0 45

5 Silver Solution

Silver Nitrate

Litre

Kg

2,600

1,088 0

2,600

1,088

6 Reducer/

Silver less solution

Litre

Litre

4,830

2,920 0

4,830

2,920

7 GMPA & GMPB Litre 1,190 0 1,190

Page 5: PROPOSED EXPANSION OF SILICA SAND PRODUCTION (GLASS …

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Consumption Quantity Per Month Sr.

No. Raw Material

UOM Permitted Proposed

Additions Total

8 Paint MT 68 0 68

9 Ortho-Xylene Litre 9,971 0 9,971

10 HCL-32% Litre 11,393 0 11,393

11 Caustic-32% Litre 13,508 0 13,508

12 Ferric Sulfate kg 256 0 256

Lacquered Glass

1 Raw Glass Sq. Meter 1,50,000 0 1,50,000

2 Washing and polishing chemical Kg 200 0 200

3 Adhesion Promoter Litre 50 0 50

4 Paint MT 10 0 10

A GLASSOLUX NG 9003 PURE WHITE Kg 2,500 0 2,500

B GLASSOLUX NG 2105 Sapphire Kg 2,500 0 2,500

C GLASSOLUX NG 3004 Burgundy Kg 2,500 0 2,500

D GLASSOLUX NG 6113 Fluo green Kg 2,500 0 2,500

E GLASSOLUX NG 9005 Black Kg 2,500 0 2,500

F Ivory Kg 2,500 0 2,500

G Red Kg 2,500 0 2,500

5 Ortho-Xylene Litre 1,000 0 1,000

Sand Beneficiation Plant

1 Raw Silica Sand MT 33,120 53,380 86,500

1.3 Water Requirement, Waste Water Generation and Treatment

Total water requirement is 1650 KL/Day at present which is met through Valia Water Supply

System (Canal Water). The wastewater generation is 921 KL/Day at present. There will be no

increase in Water Consumption as well as Wastewater Generation after proposed

expansion. Out of 921 KL/Day of wastewater, 205 KL/day of domestic wastewater is treated

in STP and then reused for land irrigation/gardening. 716 KL/day of Industrial waste water

(i.e. 150 + 566) is recycled back to Sand Plant for Sand Washing and also is used for

irrigation. Ultimately it is a Zero Liquid Discharge Unit and after proposed expansion it will

remain ZLD.

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1.4 Air Pollution Source and Control Management

There is no addition or changes in the Flue Gas Stacks & Process Vents

Flue Gas Stacks

Sr.

No.

Stack Attached

To

No. of

Stacks

Height From

Ground (m)

Fuel Used Air Pollution

Control System

Expected

Pollutants

1. Melting Furnace 1 91 Natural Gas,

LPG

Low NOx Burner,

Stack height

PM,TF

2. DG Set

(2.5 MW)

1 30 Diesel NA PM, NOx,

NMHC, CO

3. DG Set

(2.5 MW)

1 30 Diesel NA PM, NOx,

NMHC, CO

4. DG Set

(500 KVA)

1 14 Diesel NA PM, NOx,

NMHC, CO

5. LPG Hot water

generator

exhaust

1 12 LPG NA PM, SO2, NOx

6. Diesel Engine 1

(155 KVA)

1 12 Diesel NA PM, NOx, CO

7. Diesel engine 2

(155 KVA)

1 12 Diesel NA PM, NOx, CO

8. Diesel engine 3

(155 KVA)

1 11 Diesel NA PM, NOx, CO

9. Diesel engine 4

(155 KVA)

1 11 Diesel NA PM, NOx, CO

10. Glass Edge

Burner

1 16 Natural Gas,

LPG

NA PM, SO2, NOx

Process Vents

S.

No.

Stack attached to No. of

Stacks

Stack

height (m)

Pollutant

Emitted

Air Pollution Control

Measures Attached

1. Main Melting Furnace 1 91 PM, TF Stack

2. Ammonia Cracking Plant 1 21 PM,

Ammonia

Stack, Nitrogen

Purging

3. Mirror Line Plant 7 12 VOC,

Ammonia

Stack

4. SO2 Vent 2 17 SO2 Stack

5. Batch House Raw 9 36.5 PM Dust Collector

Page 7: PROPOSED EXPANSION OF SILICA SAND PRODUCTION (GLASS …

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Materials DCF Vents

6. Batch House Raw

Materials DCF Vents at

Basement

2 5.5 PM Dust Collector

7. Batch House Unloading

DCF Vent

1 6 PM Dust Collector

8. Cullet Return System DCF

Vent

1 3 PM Dust Collector

9. Hot Air Exhaust 5 16 PM Not Required

1.5 Hazardous Waste Management

S. No. Items Category Existing Additional Total Treatment and Disposal

Method

1 Used Oil 5.1 25

KL/Year

- 25

KL/Year

Collection, Storage,

Transportation & Sending to

Registered Refiners for recycle

/ reuse

2 Chemical Sludge

from Wastewater

Treatment

35.3 5

MT/Year

- 5

MT/Year

Collection, Storage,

Transportation & Disposal by

landfill at authorized TSDF

3 Waste residue

containing oil

5.2 20

MT/Year

- 20

MT/Year

Collection, Storage,

Transportation & Sent to GPCB

registered TSDF for land Filling

or Incineration

4 Process wastes,

residues & debris

from production

and/or industrial use

of paints, pigments,

lacquers, varnishes,

plastics and inks

21.1 20

MT/Year

- 20

MT/Year

Collection, Storage,

Transportation & Sent to

licensed disposal company

Recycle as a fuel or

Incineration

5 Spent solvents from

the production

and/or industrial use

of solvents

20.2 5

MT/Year

- 5

MT/Year

Collection, Storage,

Transportation & Sent to

licensed disposal company

Recycle as a fuel or

Incineration

7 Discarded Containers

& barrels

contaminated with

hazardous

wastes/chemicals

33.3

240

MT/Year

- 240

MT/Year

Collection, Storage,

Transportation & Disposal by

selling to Registered Vendors

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8 Furnace/reactor

residue and debris

from pyrolytic

operations

D1 60

MT/Year

- 60

MT/Year

Collection, Storage,

Transportation & Disposal by

landfill at authorized TSDF

9 Inorganic Tin

compounds

B 7 1

MT/Year

- 1

MT/Year

Collection, Storage,

Transportation & Sent to

licensed disposal company for

Recycling

10 Spent catalyst and

molecular sieves

1.7 4

MT/Year

- 4

MT/Year

Collection, Storage,

Transportation & Sent to

licensed disposal company for

Recycling

11 Spent ion exchange

resin containing toxic

metal

34.2 15

MT/Year

- 15

MT/Year

Collection, Storage,

Transportation & Disposal by

landfill at authorized TSDF

Solid (Non-Hazardous) Wastes:

S.No Waste Type Permitted Additional Total Disposal Method

1. Mirror Cullet 100

MT/Month

0 100

MT/Month

Collection, Storage,

Transportation & Sold as

non-hazardous waste for

recycling / reuse

2. Bad Batch, Gcore, other NH

organic chemicals

100

MT/Month

0 100

MT/Month

Collection, Storage,

Transportation &

Recycling/Reuse/Landfill

3. G-Core 100

Kg/Month

0 100

Kg/Month

Collection, Storage,

Transportation & Reuse in-

house for water

neutralization

4. Waste sand 9200

MT/Month

5800

MT/Month 15000

MT/Month

Collection, Storage,

Transportation & Recycling in

house / Landfill & Recycled in

house

5. Cullet 2500

MT/Month

0 2500

MT/Month

Collection, Storage,

Transportation & Recycling

in house / Landfill

6. Sludge Generation from STP 1

MT/Month

0 1

MT/Month

Collection, Storage,

Transportation & Using as

manure in-house

7. Furnace refractory waste, 10 MT/ 0 10 MT/ Collection, Storage,

Page 9: PROPOSED EXPANSION OF SILICA SAND PRODUCTION (GLASS …

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Kwool, Mud, Cement etc. Year Year Transportation & Sent for

Construction earth-filling

8. Cullet Dust 40

MT/Month

0 40

MT/Month

Collection, Storage,

Transportation & Sold To

GPCB approved recycler

9. E-waste 250

Kg / Month

0 250

Kg /

Month

Collection, Storage,

Transportation & Sold to

scrap vendor

10. Trash and Packaging

material waste

20

MT/Month

0 20

MT/Month

Collection, Storage,

Transportation & Sold to

scrap vendor

11. Metal Scrap 10

MT/Month

15

MT/Month 25

MT/Month

Collection, Storage,

Transportation & Sold as

non-hazardous waste for

recycling / reuse (increase in

scrape would be because of

demolish of existing sand

beneficiation plant)

1.6 Green Belt

Company has developed an effective green belt within the factory and on periphery of the

factory. Total Plot Area is 6,55,990.4 m2 out of which 80,936.51 m

2 is Green Belt Area.

1.7 Power & Fuel Requirements

TOTAL POWER REQUIREMENT & SOURCE OF POWER

Power requirement will be 6.5 MW which will be taken from GEB. 4 Nos. of (155 KVA each)

& 3 Nos. of (2.5 MW, 2.5 MW & 500 KVA) DG Sets will be kept for emergency power back

up.

FUEL REQUIREMENT

Quantity S.No Fuel

Existing Proposed Total

1 Natural Gas 6600 m3/hr - 6600 m

3/hr

Page 10: PROPOSED EXPANSION OF SILICA SAND PRODUCTION (GLASS …

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2 LPG 4 MT/hr* - 4 MT/hr*

3 Diesel 1515 Ltrs /Hr 60 Ltrs/Hr 1575 Ltrs /Hr

2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION

2.1 Identification of the project and project proponent. In case of mining project, a copy

of mining lease/letter of intent should be given.

Identification of the project

M/s. Gujarat Guardian Limited proposes expansion of Silica Sand production (Glass Grade)

& LPG Storage capacity in Existing Glass Manufacturing Unit at Village: Kondh, Valia Road,

Tal: Ankleshwar - 393001, Dist: Bharuch (Guj.).

Identification of the project proponent

Sr.

No.

Name of

the

Director

Designation Date of

Birth

Address PAN

1 Mr. Vinay

Kumar

Modi

Chairman 13/06/1943 Gujarat Guardian Ltd.,

4/7C DDA Shopping

Centre, New Friends

Colony, New Delhi-

110065

AAEPM1414A

2 Mr. Kevin

William

Baird

Director 09/12/1961 Guardian Industries

Corpn., 2300 Harmon

Road, Auburn Hills,

Michigan, USA

Non-resident

3 Mr. Emad

Al Ebrahim

Director 05/11/1964 10-C Al Khazan Street, Al

HazmSafwa 31892, Saudi

Arabia

Non-resident

4 Mr. Alok Joint 18/06/1966 Gujarat Guardian Ltd., ADQPM0674F

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K. Modi Managing

Director

4/7C DDA Shopping

Centre, New Friends

Colony, New Delhi-

110065

5 Mr. A. M.

Surana

Finance

Director

02/08/1950 Gujarat Guardian Ltd.,

Valia Road, Village:

Konth, Ankleshwar, Guj.-

393001

AGBPS5137R

6 Mr. P. K.

Gera, IAS

Nominee

Director

26/11/1959 Gujarat Alkalies &

Chemicals Ltd., PO:

Petrochemicals, Baroda-

391346

AATPG0400D

7 Mr. Arun

Kumar

Solanki,

IAS

Additional

Director

14/02/1967 Gujarat Min.

Development Corp. Ltd.,

Khanij Bhavan, 132 ft.

Ring Road, University

Ground, Ahmedabad-52

AGEPS0663H

8 Mr.

Vincent

Pringiers

Director 31/12/1964 189, Kohlenberg, L-1870,

Luxembourg-1870

Non-resident

9 Mr.

Thomas V

Jacobs

Director 04/06/1961 Guardian Industries

Corpn., 2300 Harmon

Road, Auburn Hills,

Michigan, USA

Non-resident

10 Mr.

Douglas

Alan

Girdier

Director 29/09/1966 Guardian Industries

Corpn., 2300 Harmon

Road, Auburn Hills,

Michigan, USA

Non-resident

11 Mr. Independent 01/07/1960 Flat 1102, Tower 1, AABPA1222F

Page 12: PROPOSED EXPANSION OF SILICA SAND PRODUCTION (GLASS …

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Govind

Agrawal

Director Sumer Trinity Towers,

New Prabhadevi Road,

Mumbai-400025

12 Ms.

Bhavna

Doshi

Independent

Director

26/06/1953 C-191, Grand Paradi,

Kemps Corner, Mumbai-

400036

AACPD4427C

2.2 Brief description of nature of the Project

Proposed expansion of Silica Sand production (Glass Grade) & LPG Storage capacity in

Existing Glass Manufacturing Unit

2.3 Need for the project and its importance to the country and or region

The demand for products intended to be manufacture is increasing in the country by

expanding this; M/s Gujarat Guardian Limited will be able to meet the demand of the

product locally. This will also generate direct and indirect employment opportunity for

various levels of people.

2.4 Demands-Supply Gap

Based on our informal survey of the market with our current customers and various traders,

we have found that there is a big potential for the range of the products we are planning.

2.5 Imports vs. Indigenous production

Shall be envisaged.

2.6 Export possibility

Shall be envisaged.

2.7 Domestic/Export Markets

Major portion of the product will be used for domestic market and some portion of the

product may be exported depending on the international market.

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2.8 Employment Generation (Direct and Indirect) due to project.

M/s Gujarat Guardian Limited will give direct employment to local people based on

qualification and requirement. In addition to direct employment, indirect employment shall

generate ancillary business to some extent for the local population.

3.0 Project Description

3.1 Type of Project including interlinked and interdependent projects, if any.

Proposed expansion of Silica Sand production (Glass Grade) & LPG Storage capacity in

Existing Glass Manufacturing Unit Category: A-2(b) & 6(b)

No interlinked project has been submitted.

3.2 Location (map showing general location, specific location and project boundary &

project site layout) with coordinates.

Map showing general location

(Courtesy: Environmental Information Center, New Delhi)

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Project Site (Google Map)

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Plot Layout

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LPG STORAGE LAYOUT (EXISTING)

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LPG STORAGE LAYOUT (PROPOSED)

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3.3 Details of alternate sites considered and the basis of selecting the proposed site,

particularly the environmental considerations gone into should be highlighted.

It is expansion within existing premises. No alternate site is considered.

Major factors involved in the selection of site are listed below:

• Minor site clearance activities shall be carried out to clear shrubs and weed.

• The project site is located on level ground, which does not require any major land filling

for area grading work.

• Proximity to Raw Material suppliers.

• Site is very well connected by road and railway.

• Availability of Power, Water, etc.

Modern infrastructure support and amenities at par in other global markets, including:

� Efficient transport facilities.

� Environment-friendly zone.

� Uninterrupted power supply.

3.4 Size or Magnitude of Operation

Please refer Section-1.2.1, Page No. 1 to 2.

3.5 Project Description with process details (a schematic diagram/flow chart showing the

project layout, components of the project, etc. should be given)

Please refer Please refer Form-I, Annexure-III.

3.6 Raw Material required along with estimated quantity, likely source, marketing area of

final product/s, mode of transport of raw material and Finished product.

For raw material required along with quantity; Please refer Section-1.2.2, Page No. 4

3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be

briefly outlined.

It is a Zero Liquid Discharge Unit.

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3.8 Availability of water its source, energy/power requirement and source should be

given.

Water Source

Total water requirement is met through Valia Water Supply System (canal water).

Power & Fuel Requirement

For Power & Fuel Requirement; Please refer Section-1.7, Page No. 9.

3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their

management/disposal.

Please refer Please refer Form-I, Annexure-V & VI.

3.10 Schematic representations of the feasibility drawing which give information of EIA

purpose.

RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT

MARKET ASSESSMENT

FINANCIAL REPORT

PROJECT REPORT

INTRODUCTION

MONITORING OF AIR, WATER & SOIL QUALITY & NOISE

LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC STATUS

& BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH

LOCALS

BASELINE

ENVIRONMENTAL

STATUS

ENVIRONMENTAL INFORMATION CENTRE

CENTRAL GROUND WATER BOARD

GUJARAT POLLUTION CONTROL BOARD (GPCB)

PUBLIC HEALTH ENGINEERING DEPT.

AGRICULTURE DEPARTMENT

FOREST DEPARTMENT

IRRIGATION DEPARTMENT

EMPLOYMENT EXCHANGE

HEALTH CENTER

CENSUS DEPT.

INDIAN METEOROLOGICAL DEPT.

SOCIOECONOMIC

STATUS &

INFRASTRUCTURE

PROPOSED

PLANT

FACILITY DESCRIPTION

IMPACTS

METHODOLOGY OF

IMPACT

ASSESSMENT

IDENTIFICATION & ASSESSMENT OF IMPACTS

EVALUATION OF IMPACTS BY MATRIX METHOD

SOURCE OF INFORMATION OVERVIEW OF

E. I. A. STUDIES

ACTIVITIES

ENVIRONMENTAL

MANAGEMENT PLAN

DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR

POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT,

GREEN BELT DEVELOPMENT MONITORING PROGRAM

RISK ANALYSIS

STUDIES &

DISASTER

MANAGEMENT PLAN

SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY

DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. CONSEQUENCE ANALYSIS

PREPARATION OF DISASTER MANAGEMENT PLAN

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4.0 Site Analysis

4.1 Connectivity

• Site is very well connected by road

• Availability of water, power facilities

4.2 Land Form, Land Use and Land Ownership

It will be incorporated in EIA Studies.

4.3 Topography (along with map)

We will be incorporated topography in EIA Studies.

4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including

area under CRZ)), shortest distances from the periphery of the project to periphery of the

forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from

HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette

notification should be given.

It will be incorporated in EIA Studies. CRZ Clearance is not applicable.

4.5 Existing Infrastructure

Existing Infrastructures facilities are listed below:

Site is very well connected by road

Proximity to sugar cane growers

Availability of sufficient land free form cultivation

Availability of power evacuation facilities

4.6 Soil Classification

It will be incorporated in EIA Studies.

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4.7 Climatic data from secondary sources

Primary source: our own weather station & Secondary Sources: Indian Meteorological

Department, Ahmedabad.

4.8 Social infrastructure available

Depending on the growth of the company the required social infrastructure will be

provided.

5.0 Planning Brief

5.1 Planning Concept (type of industries, facilities, transportation, etc) Town and Country

planning/Development authority classification.

Type of Industry: Proposed expansion of Silica Sand production (Glass Grade) & LPG Storage

capacity in Existing Glass Manufacturing Unit.

5.2 Population Projection

It will be incorporated in EIA Studies.

5.3 Land use planning (breakup along with green belt etc.)

Sr. No. Land Use Proposed Area

(m2)

1 Production Plants 113311.1

2 Parking 16187.3

3 Security Building 404.6825

4 Effluent Treatment plant NA

5 Utility + Tank

6 Tank Farm Area

40468.25

7 Raw Material and Finished Products Storage 283277. 8

8 Gas Tonner Storage 40468.25

9 Green Belt 80936.51

10 Road 80936.51

Total 655990.4

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5.4 Assessment of Infrastructure Demand (Physical & Social)

It will be incorporated in EIA Studies.

5.5 Amenities/Facilities

It will be incorporated in EIA Studies.

6.0 Proposed Infrastructure

6.1 Processing Zone = 5,75,053.89 m2

6.2 Non- Processing Zone = 80,936.51 m2

6.3 Green Belt

Company has developed an effective green belt within the factory and on periphery of the

factory. Total Plot Area is 6,55,990.4 m2 out of which 80,936.51 m

2 is Green Belt Area.

6.4 Social Infrastructure

Depending on the growth of the company the required social infrastructure will be

provided.

6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways, etc.)

Major factors involved in the selection of site are listed below:

• Site is very well connected by road

• Proximity to sugar cane growers

• Availability of sufficient land free from cultivation

• Availability of power facilities

• Availability of water

6.6 Drinking water Management (Source & Supply of water)

Total water requirement is met through Valia Water Supply System (Canal Water).

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6.7 Sewerage System

Sewage pipes are laid in entire factory for the removal and disposal of mainly non-harmful

liquid wastes from the offices, canteen and domestic waste coming from different sections.

These liquid wastes are treated in STP and reused back in land irrigation/gardening.

6.8 Solid Waste Management

Please refer Section 1.5 (Page No. 7).

7.0 Rehabilitation and Resettlement (R & R) Plan

7.1 Policy to be adopted (central/state) in respect of the project affected including home

oustees, land oustees and landless laborers (a brief outline to be given)

There is no habitation on the proposed expansion project activity area and it is open

industrial land, so R & R policy is not applicable to this project. There shall not be

displacement of any population in project area. Any major activity that may lead to

resettlement of the people is considered as permanent impact. Hence, there is no

permanent impact on this account. The increasing industrial activity will boost the

commercial and economical status of the locality up to some extent.

8. Project Schedule & Cost Estimates

8.1 Likely date of start of construction and likely date of completion (Time schedule for

the project to be given).

We shall start construction of sand beneficiation plant only after getting environmental

clearance and consent to establish. We shall start production of new sand beneficiation

plant upon making application for CCA.

Note: In the existing premises, we already have operational float glass manufacturing unit

and existing old sand beneficiation plant since 1993.

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8.2 Estimated Project cost along with analysis in terms of economic viability of the

project.

Total Cost of the Project is Rs. 624 Crores (Existing = Rs. 584 Crores + Additional Proposed =

Rs. 40 Crores).

Break up of Additional Project Cost

Sr.No. Particulars Estimated Cost

(Inr In Lakhs)

1 Land and Site Development 500

2 Building

3 Plant and Machineries

2500

4 Environment protection measures (includes cost of ETP, Tree Plantation,

Evaporator System and Rain Water Harvesting etc.)

1000

TOTAL 4000

9. Analysis of Proposal (Final Recommendations)

9.1 Financial and social benefits with special emphasis on the benefit to be local people

including tribal population, if any, in the area.

• Employment would be as per prevailing norms of state government for skilled and

unskilled people for the proposed expansion project.

• Social Welfare shall be done.

• Cordial relation with the industry shall be established and representation shall be made

to villagers for help for creation of facilities related to health, education, etc.