PRODUCTION APPLICATIONS BI-METAL BLADES - G and M Bandsaw Inc

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M-Factor by Morse® GP (General Purpose)

Sub micron grade carbide tooth tips are precision ground in a triple chip tooth design for maximum cutting performance. Specially de-signed for alloy steel and stainless steel applications for exceptional long life.

M-Factor by Morse® CH (Case Hardened)

Precision ground sub micron grade carbide tooth tips feature triple chip tooth profiles designed for long life and fast, smooth cutting of chrome plated, case hardened hydraulic shaft specifications.

M-Factor by Morse® FB (Foundry Band)

Sub micron grade carbide tooth tips are precision ground in a triple chip tooth profile specially designed for exceptional long life and fast cutting of tough, abrasive and non-ferrous materials.

APPlICATIOnS

• Alloysteels• Stainlesssteels

• Typicalusersinclude: Steel service centers Forging operations General manufacturing

APPlICATIOnS

• Workhardened,chromeplated hydraulic cylinder shafts• Casehardenedshafts&shapes• Heattreatedthickwalltubing

• Typicalusersinclude: Steel service centers Automotivepartsmakers Cylinder Manufacturers Bearing Manufacturers

APPlICATIOnS

• Aluminumcastings: gates,risers,extrusions• Abrasivewood&plywood

• Typicalusersinclude: Aluminum foundries Graphite manufacturing Composite wood (furniture)

WidthxThickness TeethPerInch

Inches mm 3

1/2 x .025 12.7 x 0.60 t

3/4 x .035 19 x 0.90 t

1 x .035 27 x 0.90 t

1-1/4 x .042 34 x 1.07 t

M-Factor by Morse – FB Aluminum Foundry

1 x .035 27 x 0.90 t t

1-1/4 x .042 34 x 1.07 t t t

1-1/2 x .050 41 x 1.30 t t t

2 x .063 54 x 1.60 *t *t

* Available July, 2010

M-Factor by Morse – GP General Purpose

WidthxThicknessTeethPerInch

Inches mm 1.5/2.0 2/3 3/4

1 x .035 27 x 0.90 t t

1-1/4 x .042 34 x 1.07 t t

1-1/2 x .050 41 x 1.30 t t

M-Factor by Morse – CH Case Hardened

WidthxThicknessTeethPerInch

Inches mm 2/3 3 3/4

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Independence II® High Production Bi-Metal Blades

Highly fatigue resistant to eliminate premature breakage. Excellent in solid tool steels and small to medium stainless & nickel based alloys.

APPlICATIOnS

• Highproductioncutting• Solidsoftoolsteel A2,D2,S7• Smalltomediumsolidsof stainless(304,316,17-4)• Nickelbasedalloys Inconel,Monel• Allmachinablemetalsin single pieces or bundles


Inches mm 1.1/1.5 2/3 3/4 4/6

Variable 1 x .035 27 x .90 t t t

1-1/4 x .042 34 x 1.07 t t t

1-1/2 x .050 41 x 1.27 t t t 2 x .063 54 x 1.60 t t t


Inches mm 2/3 3/4 4/6 5/7

Variable 1 x .035 27 x .90 t t t t

1-1/4 x .042 34 x 1.07 t t t t

1-1/2 x .050 41 x 1.27 t t t t 2 x .063 54 x 1.60 t t t t

Independence® Wide Bands


Inches mm .75/1.1 1.1/1.5 1.5/2.0 2/3 3/4

Variable 2-5/8 x .063 67 x 1.60 t t t t t

3 x .063 80 x 1.60 t t

BlADE FEATURES

• Specialhighspeedsteeltoothedges• Specialalloysteelbacker• Uniquetoothgeometry• Superiorwear,heatandshockresistance• Fewerbladechangesinawiderangeofmaterials equals less downtime

Independence EXS® High Production Bi-Metal Blades

Longer lasting than competitive blades and more wear resistant than The Achiever®, and M42, these blades are the best choice for cutting exotics, stainless steels and large solids.

APPlICATIOnS

• Highproductioncutting• Largesolids• Stainlesssteels• Exotics

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The Achiever® Production Bi-Metal Blades

Consistently reliable with excellent durability in mild to difficult materials – layer and bundle cuts in large profiles and solids.

APPlICATIOnS

• Productioncutting• Materialrangefrom carbon to stainless steel

• Layer&bundlecuts: 1018,4140,4340 tool steels stainless steels

• Largeprofiles&solids carbon steels alloy tooth steel stainless steel

The Achiever®

VariablePitch-PositiveRake 1 x .035 27 x .90 t t t t 1-1/4 x .042 34 x 1.07 t t t tt t

1-1/2 x .050 41 x 1.27 t tt tt tt

2 x .063 54 x 1.60 t tt tt

t Heavy Set


Inches mm 1.4/2.5 2/3 3/4 4/6 5/7 5/8

VariablePitch-0ºRake 1 x .035 27 x .90 t t

1-1/4 x .042 34 x 1.07 t t

1-1/2 x .050 41 x 1.27 t t

BlADE FEATURES

• Bestperformanceinawiderangeofmaterials• M.K.Morseproprietaryedgewire• M.K.Morseengineeredspringsteelbacker-additionalrigidity• Consistentreliability/performancefrombladetoblade• Exceptionaltoothdurabilityandfatigueresistance

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Challenger™ Structural Bi-Metal Blades

Long life and straight cuts in structural material cutting applications while reducing noise and vibration.

APPlICATIOnS

• Speciallydesignedfor structural applications

• Bundlecuts• Interruptedcuts• I-beams• Lowalloysteels• Carbonsteels A36


Inches mm 2/3 3/4 4/6 5/7

1 x .035 27 x .90 t t

1-1/4 x .042 32 x 1.1 tt tt tt tt

1-1/2 x .050 41 x 1.3 tt tt tt tt 2 x .063 54 x 1.6 tt

Challenger Structural Blades

tHeavy Set

BlADE FEATURES

• Specialtoothprofileforcuttingstructuralmaterials• Increasedbeamstrength• Lessnoiseandvibration• Lesstoothstrippage• Longerlifeininterruptedcuts• Straighterinterruptedandbundlecuts

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M42 Production Bi-Metal Blades

Durability for higher production speeds on difficult to machine solids and heavy walled structures

APPlICATIOnS

• Solids• Heavywalledstructures• Carbonsteels• Alloysteels• Somestainlesssteels• Mediumtoheavy production machines

Variable Pitch - Positive Rake

WidthxThickness TeethPerInch Inches mm

3/4 x .035 19 x .90 t t

1 x .035 27 x .90 t tt tt t

1-1/4 x .042 34 x 1.07 t tt tt t

1-1/2 x .050 41 x 1.27 t t tt tt 2 x .050 54 x 1.27 t t 2 x .063 54 x 1.60 t t t

Variable

1.4/2.52/33/44/65/7

Straight Pitch teeth are most often used when the cross sectional size range is consistent.

WidthxThickness TeethPerInch Inches mm 4 6 8 10 14 10 1 1.14 3 4 6 Raker WavyHook

Straight Pitch

1/4 x .035 6.4 x .90 t t 3/8 x .035 9.5 x .90 t t

1/2 x .025 12.7 x .64 t 1/2 x .035 12.7 x .90 t t t t

1 x .035 27 x .90 t t t t

1-1/4 x .042 34 x 1.07 t t t t t

2 x .050 54 x 1.27 t

2 x .063 54 x 1.60 t

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Variable Pitch - 0˚ Rake

WidthxThickness TeethPerInch Inches mm

Variable

2/33/44/65/86/108/1210/14

1/4 x .025 6.4 x .64 t

1/4 x .035 6.4 x .90 t

3/8 x .035 9.5 x .90 t

1/2 x .025 12.7 x .64 t

1/2 x .035 12.7 x .90 t

3/4 x .035 19 x .90 t t t t t

1 x .035 27 x .90 t t t t t t t

1-1/4 x .042 34 x 1.07 t t t t t

1-1/2 x .050 41 x 1.27 t t t t

tAvailable with 6º rake angle

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Matrix II General Purpose Bi-Metal Blades

General purpose blades ideal for cutting materials with easy to moderate machinability. Matrix II bi-metal band saw blades offer good value in maintenance shops and small fabricating shops.

APPlICATIOnS

• Carbonsteels• Structuralsteels–A36 Single piece Bundles Stackedpieces

• Interruptedcutsof: Pipe&tubing Angle&channel

• Small&mediumband saw machines

BlADE FEATURES

• Variablepitchteeth handle a wide range of application sizes• Goodgeneralpurpose metal cutting blade• Reducedsawing harmonics–quieter, less vibration• Moderatecost-per-blade low cost-per-cutWidthxThickness TeethPerInch

Inches mm 6 8 10 12 14 18 14 18 24 1.14 3 4 6

Raker Wavy Hook

Specifications - Straight Pitch

Straight Pitch teeth are most often used when the cross sectional size range is consistent.

1/4 x .025 6.4 x .64 t t t

3/8 x .025 9.5 x .64 t t t t

1/2 x .020 12.7 x .50 t t t t t

1/2 x .025 12.7 x .64 t t t t t t

1/2 x .035 12.7 x .90 t

3/4 x .035 19 x .90 t t t t t t

1 x .035 27 x .90 t t t t t

1-1/4 x .042 34 x 1.07 t t


Inches mm 2/3 3/4 4/6 Variable

Variable Pitch-Positive Rake

tHeavy Set

3/4 x .035 19 x .90 t t 1 x .035 27 x .90 t tt

1-1/4 x .042 34 x 1.07 t t

1-1/2 x .050 41 x 1.27 t t t

Variable Pitch teeth can handle a wider range of application sizes and reduce sawing harmonics for quieter, reduced vibration cutting.


Inches mm 4/6 5/8 6/10 8/12 10/14 14/18 20/24

Variable Pitch - 0˚ Rake

Variable 1/4 x .025 6.4 x .64 t 3/8 x .025 9.5 x .64 t 1/2 x .020 12.7 x .50 t t t

1/2 x .025 12.7 x .64 t t t t

1/2 x .035 12.7 x .90 t t

5/8 x .035 16 x .90 t t t

3/4 x .035 19 x .90 t t t t

1 x .035 27 x .90 t t t t t

1-1/4 x .042 34 x 1.07 t t 1-1/2 x .050 41 x 1.27 t

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Bi-Metal Die Band Blades

Designed for cutting solids with very low machinability including the toughest machinable materials. Production cutting with less blade changes for tool and die shops.

APPlICATIOnS

• Tool&dieshops• Dieblocks• Toolsteels• “D”gradesteels• “Super”alloys• Inconel• Waspalloy• Hastelloy• Toughmaterials• Typicallyusedon vertical machines


Inchesmm) 10 14 4 6 8/12 10/14

Raker Hook Variable

M42 Specifications

1/4 x .025 6.4 x .64 t

1/4 x .035 6.4 x .90 t t t

3/8 x .035 9.5 x .90 t t t

1/2 x .025 12.7 x .64 t t

1/2 x .035 12.7 x .90 t t t t t

Matrix II Specifications

Raker Hook Variable


Inchesmm 6 8 10 14 18 3 4 6 6/10 8/12 10/14 14/18

1/4 x .025 6.4 x .64 t t t 3/8 x .025 9.5 x .64 t t t t t 1/2 x .025 12.7 x .64 t t t t t t t t t t

1/2 x .035 12.7 x .90 t t t

BlADE FEATURES

• Lowcost-per-cut• Highheatandwearresistance• AvailableinMatrixIIandM42specifications• Wideselectionofbladetypeandtoothsizes• Madewitheitherstraightpitchorvariablepitchteeth• MatrixIIdiebands,withhighshockresistance,arebettersuited for thinner sections• M42 die bands offer high wear and heat resistance and are best suitedforcuttingdifficult-to-machinetoolsteelanddieblocks

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Pallet Dismantling Blades

Specially designed to withstand the rough service required on dismantling machines while cutting through pallet nails and staples.

APPlICATIOnS

• Alltypesofbandsaw pallet dismantling machines

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Inches mm 6/10 5/8 6

VariableRaker 1-1/4 x .042 32 x 1.1 t t t

Matrix II Bi-Metal



VariableRaker 1-1/4 x .042 32 x 1.1 t t

Carbon Hard Back (HB) Special



VariableRaker 1-1/4 x .042 32 x 1.1 t t

M42 Bi-Metal

Lower cost blades are available in a special grade of carbon steel to enhance their dura-bility in a variety of dismantling machines.

BlADE FEATURES

• Lowcost-per-cut• Ruggeddurability• Availableinbi-metalMatrixIIandM42specifications as well as a special grade of carbon steel• Madewitheitherstraightpitchorvariablepitchteeth

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Carbon General Purpose Blades

Stiffer blades offer straighter cuts in wood & metal cutting. On metals they are used for short production and maintenance applications

APPlICATIOnS

• Lowalloy,easy-to- machine ferrous metals• Non-ferrousmetals: Brass/copper Bronze Aluminum Lead• Wood• Plastic• Cork• Compositionboard• Plywood

Specifications

3/16 x .025 4.8 x .64 t 1/4 x .025 6.4 x .64 t t t t t t t t t

3/8 x .025 9.5 x .64 t t t t t t t t t 1/2 x .020 12.7 x .50 t 1/2 x .025 12.7 x .64 t t t t t t t t t t t t t t 5/8 x .032 16 x .80 t t t t 3/4 x .032 19 x .80 t t t t t t t t t tt t t t t 1 x .035 27 x .90 t t t t t t t t 1 x .042 27 x 1.1 t 1 1/4 x .035 32 x .90 t 1 1/4 x .042 32 x 1.1 t t


Inches mm 6 8 10 14 18 24 8 10 12 14 18 24 32 1.3 2 3 4 6 3 4 6

Raker Wavy Hook Skip

tStandard Set tHeavy Set tD-Double Set Raker

BlADE FEATURES

• Manufactured from a single piece of high carbon steel with individually hardened tooth tips• Lowcost-per-blade/lowcost-per-cutinwood&similarmaterials• Inmetals;lowcost-per-blade/highercost-per-cutthanbi-metal• Stifferthanhardedgeflex(HEF)bladesduetoahardened& temperedbacker• StraightercutswithheavierfeedpressurethancarbonHEF• WillacceptheavierfeedpressurethancarbonHEF• Goodoneasy-to-machinemetalsandothereasy-to-cutmaterials• Notrecommendedforbladespeedsexceeding4000sfm

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Carbon Wood Production Blades

Ideal for wood production cutting and short production/maintenance/general purpose applications using low alloy steel & non-ferrous metals

APPlICATIOnS

• Wood• Plastic• Cork• Compositionboard• Plywood• Aluminum• Non-ferrousmetals• Lowalloysteel


Inchesmm 4 6 8 10 14 18 24 10 12 14 18 24 32 1 1.14 1.3 2 3 4 6 3 4 6

Raker Wavy Hook Skip

Specifications

1/8 x .025 3 x .64 t t 3/16 x .025 4.8 x .64 t t t 1/4 x .014 6.4 x .30 t t t t t

1/4 x .020 6.4 x .50 t

1/4 x .025 6.4 x .64 t t t t t t t t t t

3/8 x .014 9.5 x .30 t t t t

3/8 x .025 9.5 x .64 t t t t t t t t t t 3/8 x .032 9.5 x .80 tt 1/2 x .020 12.7 x .50 t t t t t t t 1/2 x .025 12.7 x .64 t t t t t t t t t t t t tt tt t t 5/8 x .032 16 x .80 t t t t t t t t 3/4 x .032 19 x .80 t t t t t t t t t t t t 3/4 x .050 19 x 1.30 t t 1 x .035 27 x .90 t t t t t tt t t t t 1 x .035 *Bright 27 x .90 t 1 x .042 27 x 1.07 t 1 x .042 *Bright 27 x 1.07 t 1 1/4 x .035 32 x .90 t t t 1 1/4 x .042 32 x 1.07 t t t t 1 1/4 x .042 *Bright 32 x 1.07 t t 1 1/2 x .045 38.1 x 1.14 t 2 x .035 50.8 x .90 t t 2 x .042 50.8 x 1.07 t t

tStandard Set tHeavy Set tD-Double Set Raker * “Bright” specifications have an unblued, silver surface finish.

BlADE FEATURES

• Manufactured from a single piece of high carbon steel with individually hardened tooth tips• MorefatigueresistantthanCarbonhardback• Lowcost-per-blade/lowcost-per-cutinwood• Lowcost-per-blade/highercost-per-cutin tougher materials• Canberunatspeedsupto15,000sfm

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Carbon Furniture Production Blades

Ideal for use on large, high-speed vertical cutting band machines used in the furniture industry. Blades offer faster cutting while maintaining precision required in the furniture industry.

APPlICATIOnS

• Wood• Chipboard• Plywood• Cardboard• Usedonlarge,vertical, high-speed wood cutting machines

WidthxThickness

Inches mm

Teeth Per Inch

3 4 6 2 3 4 6

Carbon Furniture Production Blades

HookETS HookRakerSet 1/4 x .025 6.4 x .64 1/4 x .032 6.4 x .80 3/8 x .025 9.5 x .64 3/8 x .032 9.5 x .80 1/2 x .025 12.7 x .64 1/2 x .032 12.7 x .80 5/8 x .032 16.0 x .80 3/4 x .032 19.0 x .80

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tStandard Set tETS SettHeavy SettD-Double Set Raker tSpecial Extra Heavy Set Hard Back

BlADE FEATURES• SpecialETS(everytoothset)patternandaggressive10ºhook tooth design for faster cutting with longer tooth tip life• Flexiblebackerresistsfatiguebutallowscontourcontrol required in furniture manufacturing• Manufactured from a single piece of high carbon steel with individually hardened tooth tips• Thickerbladeisstifferformorecontrol• Lowcost-per-blade/lowcost-per-cut• Canberesharpenedforlongertoothlife

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Carbon Wood Mill/Resaw Blades

Versatile blades offer high value in a variety of wood cutting applications. Blades are manufactured from a single piece of high carbon steel with individually hardened tooth tips.

APPlICATIOnS

• Portableandstationary wood mills• Singleheadandmulti- head resaw systems• Scraggmills

tHeavy Set tBright Finish


Inches mm 1 1.14 1.3 2

Hard Edge Flex Back - (HEF)

Hook 1 x .035 27.5 x .9 tt t

1 x .042 27.5 x 1.1 t t

1-1/4 x .035 32.0 x .9 t t t

1-1/4 x .042 32.0 x 1.1 t tt tt

1-1/2 x .045 38.1 x 1.1 t

2 x .035 50.8 x .9 t t

2 x .042 50.8 x 1.1 t

Hard Edge Hard Back - (HB)


Inches mm 1.3

Hook 1 x .035 27.5 x .9 t

1-1/4 x .035 32.0 x .9 t

1-1/4 x .042 32.0 x 1.1 t


Inches mm 1 1.14 1.3 2 Hook 1 x .035 27.5 x .9 tt tt

1-1/4 x .042 32 x 1.1 t tt tt

1-1/2 x .045 38 x 1.1 t t t

2 x .035 51 x .9 t t t

2 x .042 51 x 1.1 t t t

Quik Silver Flex Back (RSF) & Hard Back (RSH)

tRSF flexback tRSH hardback

BlADE FEATURES• Availableinbothflexback&hardback• Flexbackbladesaremorefatigueresistant• Hardbackbladesofferstraightercuts• Lowcost-per-blade/lowcost-per-cut• Canberesharpenedforlongertoothlife• Someflexbackspecificationsare availablewithabrightfinish

Quik Silver® Blades

Ideal for wood cutting applications where blade fatigue problems are an increased concern.

BlADE FEATURES• MadefromasinglepieceofQuikSilver alloy steel with individually hardened tooth tips• Availableinbothflexback&hardback• Flexbackbladesarefatigueresistant• Hardbackbladesofferstraightercuts• Lowcost-per-blade/lowcost-per-cut• Canberesharpenedforlongertoothlife

APPlICATIOnS

• Woodcuttingwithincreasedfatigueresistance

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Tungsten Carbide Grit Blades

Ideal for cutting ceramics and other materials that are too hard or abrasive for standard bi-metal blades, tungsten carbide grit blades provide superior wear resistance.

APPlICATIOnS

• Fiberglass• Ceramics• Castiron• Graphite• Tires&wire reinforced rubber• Cable&wirerope• Brittlematerialsor surfaces that chip

WidthxThickness GritSize Medium Inches mm Medium Coarse Coarse

3/8 x .025 9.5 x .64 t t

1/2 x .025 12.7 x .64 t t 3/4 x .032 19 x .80 t t 1 x .035 27 x .90 t t 1-1/4 x .042 34 x 1.07 t

Carbide Grit (Gulleted)

WidthxThickness GritSize

Inches mm Medium Coarse

1/4 x .020 6.4 x .50 t 1/2 x .025 12.7 x .64 t 1 x .035 27 x .90 t t

Carbide Grit (Continuous)

BlADE FEATURES

• Very smooth finish• Reversibletoextendservicelife• Availableincontinuousandgulletedcuttingedges• Continuousgritforbrittlematerials,ormaterials thinnerthan1/4˝(6.4mm)withsurfacesthatchip• Gulletedgritfor1/4˝andlargerwallthickness• Availableinmediumtocoarsegrit• Mediumgritforthinmaterialsorfinefinishes• Coarsegritforcuttingthickmaterials

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Morse Band Saw Tension Gauge

Allows you to quickly check for under-tensioned or over-tensioned blade conditions while the blade is on the machine.

Model number: TENSIONGAUGEPart number: 005005

CUTTINGTOOLSCANSHATTERAND/ORBREAKUNDERIMPROPERORSEVEREUSE.WEARSAFETYEQUIPMENT,ANDPARTICULARLYGOGGLES,GLOVESANDHEARINGPROTECTION,ATALLTIMESINTHEVICINITYOFTHEIRUSE.ALWAYSFOLLOWBANDSAWMACHINEMANUFACTURERS’RECOMMENDATIONS.

TEnSIOn GAUGE FEATURES

• Durable cast/powder coated body• Calibratedgaugemeasuresinlbs/in2

aswellaskg’s/cm2

• Qualitystorageboxwithprotective foam inserts

RECOMMEnDED BREAK-In PROCEDURE

• Maintain proper blade speed for the material to be cut.• Reduce blade feed pressure or feed rate by 50% for the first 50 to 100 square inches of material cut.• Graduallyincreasefeedpressureorfeedrateafterbreak-intofullpressureorrate.

BEnEFITS OF PROPER BlADE TEnSIOn:

• Optimalbladelife• Precisecuttingresults• Reducestheoccurrenceof machine damage due to blade over-tensioning

Blade Break-In: Extremely Important

The extremely sharp tooth points and edges of new blades must be broken-in before applying full feed pressure to the blade. A good analogy is that of writing with a freshly sharpened wooden pencil.

Warning About Blade Usage

Documents

PRODUCTION APPLICATIONS BI-METAL BLADES - G and M Bandsaw Inc