PRODUCT CATALOG 2015/2016 - Dishaa Machinery & Tools LLC · We, LJ WELDING AUTOMATION LTD, hereby confirm that the company Dishaa International LLC having it’s registered offices

W E L D I N G A U T O M AT I O N & M AT E R I A L H A N D L I N G E Q U I P M E N T

R E N TA L • N E W • U S E D • C U S T O M I Z E D

PRODUCT CATALOG 2015/2016

L J w e l d i n g . c o m

LETTER OF REPRESENTATION DISHAA INTERNATIONAL LLC

JANUARY 1, 2016

4747 – 76 Avenue | Edmonton, Alberta, Canada, T6B 0A3 Phone: +1 (780) 466‐6658| Fax: (780) 469‐6710

[email protected] | www.LJwelding.com

Ryan Holt, P.Eng

Letter of Representation‐ Dishaa International, LLC.

www.LJwelding.com 2

January 1, 2016

RE: Letter of Representation

To whom it may concern,

We, LJ WELDING AUTOMATION LTD, hereby confirm that the company Dishaa International LLC having it’s registered offices at 205, Al Asmawi Office Building, P.O. Box 80899, Dubai Investment Park‐1, Dubai, United Arab Emirates, is an authorized and preferred distributor for the distribution and sales of LJ Welding Automation products specifically in the United Arab Emirates, as well as the general Middle East and North Africa regions.

This agreement will be due for renewal on January 1, 2018.

Sincerely,

Ryan Holt, P.Eng

Chief Operating Officer|Partner

Cell: +001.780.267.4658

DDISHAA INTERNATIONAL L.L.C. Address: 205, Al Asmawi Office Building, P.O.Box: 80899, Dubai Investment Park-1, Dubai, United Arab Emirates Telefax: +971-4-8895367, Mobile: +971 50 9696477 Email: [email protected] / [email protected],

Website: www.dishaagroup.com

Contact: Mr. Sajith Srinivasan (Managing Director) Mobile: +971 50 9696477

ISO 9001:2008 Certified

4747 – 76th Ave

Edmonton, Alberta

Canada T6B 0A3

Contact information:

Ph: +1 (780) 466-6658

Fax: +1 (780) 469-6710

[email protected]

www.LJwelding.com

THOUSANDS OF INSTALLATIONS IN OVER 35 COUNTRIES AND 6 CONTINENTS

ABOUT US

LJ Welding Automation specializes in

the engineering and manufacturing

of positioning, welding automation,

material handling and custom

equipment. LJ services and

supports customers in diverse

industries including oil & gas,

pipelines, mechanical contractors,

mining, wind power and more,

with installations in over 35

countries around the world.

ENGINEERING

3D CAD software (Solidworks™) is

utilized by LJ’s engineering team

for all detailed design. Customers

have input from concept through to

final shop drawings, which ensures

that the customer receives quality

engineering design with input all

the way through the design process.

LJ is an APEGA-licensed company.

MANUFACTURING

LJ operates out of two company

owned buildings with over 45,000

sq ft manufacturing space and 4.5

acres of land. Our ISO 9001:2008

certified manufacturing facility is

fully equipped with robotic welding

and CNC machining centers, while

our sister company Automated

Metal Processing (AMP) provides

highly automated laser cutting

and metal processing services.

Manipulators ..................................................................................................................... 4Boom & Column Manipulators ..................................................................................... 4Manipulator & Gantry Options ..................................................................................... 5Gantry Beam Welding Systems ..................................................................................... 6

Turning Rolls ...................................................................................................................... 7Growing Line ................................................................................................................ 7Pipe Alignment Rolls .................................................................................................... 8Pipe Double-Jointing: Faster, Safer, Easier! ................................................................... 9Tank Fit Up Rolls ........................................................................................................ 10Fixed Height Turning Rolls .......................................................................................... 11Vessel Turning Rolls – Height Adjustable .................................................................... 12Pipe Rolls – Height Adjustable ................................................................................... 13Pipe Rolls – Height Adjustable & Benchtop ................................................................ 14

Pipe Stands ....................................................................................................................... 15Modular Roller Support Stands .................................................................................. 15Pipe Support Roller Stand Options ............................................................................. 16

Welding Positioners ......................................................................................................... 17Gear Tilt Positioners ................................................................................................... 17Pipe Turning Positioners ............................................................................................ 18Powered Headstock/Tailstock Positioners ................................................................... 19Portable & Benchtop Positioners ............................................................................... 20

Turntables ......................................................................................................................... 21Low Profile Turntables ............................................................................................... 21

Accessories ...................................................................................................................... 22Grippers & Chucks ..................................................................................................... 22Elbow Jigs ................................................................................................................. 22

Automation & Controls ................................................................................................... 23Controls Panels ........................................................................................................... 23Foot Switches ............................................................................................................. 23Hand Pendants ........................................................................................................... 23Automation Capabilities ............................................................................................. 23

Custom Pipe Handling Systems ...................................................................................... 24Pipe & Structural Steel Conveyor Systems .................................................................. 24

Cable Reel Rollers ........................................................................................................... 25

Beam Clamp Rigging Rollers .......................................................................................... 26

Pipeline Roller Equipment .............................................................................................. 27

Table of Contents

SPECIFICATIONS MNP-600 4' x 5'

MN6-100 6' x 6'

MN9-300 9' x 9'

MN12-200 12' x 12'

MN16-100 16' x 16'

Load Capacity (at boom end):

250 lbs 500 lbs 500 lbs 500 lbs 250 lbs

Boom Stroke: 42” 72” 108” 144” 192”

Column Stroke: 58” 72” 108” 144” 192”

Boom Traverse Speed Range:

5–120 in/min 5–120 in/min 5–120 in/min 5–120 in/min 5–120 in/min

Mast Traverse Speed Range:

5–120 in/min 5–120 in/min 5–120 in/min 5–120 in/min 5–120 in/min

Travel Car Speed: 5–120 in/min 5–120 in/min 5–120 in/min 5–120 in/min 5–120 in/min

Power Requirements: 480 V, 3-ph 480 V, 3-ph 480 V, 3-ph 480 V, 3-ph 480 V, 3-ph

Equipment Mass: 4,400 lbs 7,500 lbs 8,500 lbs 9,000 lbs 9,500 lbs

Available Accessories & Options

Joystick and variable speed controls for accurate powered positioning of welding head in all directions

Spring loaded pawl engages column face when chain tension drops below pre-set limit

Manual swivel base

Bolt pattern for fixed floor mount

Momentary rapid traverse

Automatic seam tracking options now available - call LJ for more details

Boom & Column Manipulators LJ engineers and manufactures manipulators with boom stiffness and welding head stability, operator controls, and ease of use as key driving factors. Automatic welding heads are designed to be mounted on a stiff and nearly vibrationless boom, and moved to desired height with powered column. The welding head can then be positioned as required for automated welding of large vessels or other workpieces.

Fully or semi-automate any welding system

4 P R O D U C T C ATA L O G U E 2 0 1 5 / 2 0 1 6 | w w w. L J w e l d i n g . c o mSee standard control options on page 23.

Manipulators

Seam TrackingSeam tracking for fully automated welding processes complete with simple user interface. Laser (vision) or tactile (mechanical probe) style options available

Free standing or powered rail car options c/w safety

shut off bumpers

Camera SystemsSubarc or open arc options; allows for easier set up of weld torch and safer viewing for operator throughout the welding process

Manipulator & Gantry OptionsLJ offers a wide range of automation features to any custom requirement, including seam tracking, camera systems, custom controls and any welding system.

Control OptionsOptional user-friendly HMI touchscreens to control all functions

Powered Cross SlidesStandard 6” x 6” travel range and 200lb payload. Available with regular joystick or automated servo control of the welding head position. Compact models now available for small bore/internal welding applications

Power SourcesLJ can integrate any welding process or power source, including submerged arc (SAW), MIG, or CMT processes

Miller SubArc Fronius CMTLincoln SubArc

5P R O D U C T C ATA L O G U E 2 0 1 5 / 2 0 1 6 | w w w. L J w e l d i n g . c o m See standard control options on page 23.

Manipulators

Dimensions A through F, fully customizable

• Dual independent submerged arc welding systems (typically 2 x 1,000 AMP)

• Dual independent flux delivery and recovery systems to customer requirements

• Servo controlled rack and pinion drive system, 2 digit linear speed precision and up to 35 ft/min travel speed

• Operator chair and HMI console• Powered cross-slide system for fine tuning

of welding head(s)• Rail system with cable and hose management

(typically up to 120 ft or to customer spec)

• Joint seam tracking - tactile (mechanical probe) or vision (laser)

• Weld camera systems with monitors and recording capabilities

• Preheat systems - induction heating or flame heating

Standard Features

Optional Features

Gantry welding systems are used for longitudinal welding of long structural beams. Typically, two independent submerged arc welding systems are utilized to maximum productivity, complete with individual weld seam tracking, camera, and torch adjustability systems.

Gantry Beam Welding Systems

6

Gantry Beam Welding Systems

Growing LineLJ specializes in an innovative growing line system used for fast alignment, leveling, fit up and indexing of large pipe and vessels up to 60 tons and 20ft diameter. Growing lines can reduce fit up time by up to 65% when compared with traditional methods, minimize crane handling and maximize operator safety.

SPECIFICATIONS 40TA-000 Growing Line 60TA-000 Growing Line

Load Capacity: 80,000 lbs. 120,000 lbs.

Diameter Range: 24"-240" 24"-240"

Minimum Workpiece Length: 144" 144"

Rotation Speed: 5-50 in/min 5-50 in/min

Track Drive Speed: 12-120 in/min 12-120 in/min

Input Power: 480V, 3-Ph 480V, 3-Ph

Specifications subject to change; consult factory for all specifications.

Cabled or wireless pendants plug and play with main control console to any operator preference

Easy to use HMI touchscreen to control hydraulic jacking, alignment, indexing/track drive, and powered rotation

Each section loaded onto rolls Sections brought together using powered track drive

Alignment, levelling and high/lows easily adjustable using pendant or touch screen control

Ready for fit up and/or automated welding, then index for next section to be added


Turning Rolls


Variable speed and bidirectional controls for rotation, alignment, leveling and/or rail mount drive

Heavy duty joystick controls all left/right, up/down shifting. Ergonomic and easy to hold

Full pipe alignment control allows for maximum productivity and safety through use of simple hand pendant

Joystick controls allow for complete side/side, up/down control over alignment of pipe

Rail-mount base- can be supplied as motorized or non-motorized for driving pipe sections together

SPECIFICATIONS 12TS-100/12TS-200 12-Ton 20TSR-100/200 20-Ton

Load Capacity(Driver & Idler Set):

Driver: 12,000 lbs Idler: 12,000 lbs


Diameter Range: 6”–60” 6”–60”

Shipping Dimensions: Idler: Driver:

39” x 81” x 32” height 39” x 81” x 32” height

52” x 83” x 33” height52” x 83” x 33” height

Tractive Effort:Output Torque:

Single Drive, 3,500 lbs 25,000 in-lbs


Power Requirements: 208V, 3-ph 480 V, 3-ph

Rotation Speed: 10–50 in/min (applies to driver unit only) 0–80 in/min (applies to driver unit only)

Traverse Speed Range: 1-24 ft/min 1–24 ft/min

Equipment Mass: Driver: 2,300 lbsIdler: 2,150 lbs

Driver: 3,100 lbsIdler: 2,900 lbs

Alignment Style: Powered lead screw with independent spacing control of each wheel Powered lead screw with independent spacing control of each wheel


Pipe Alignment Rolls LJ alignment rolls are designed for specialty applications where pipe or vessels require precise, fast alignment and fine leveling for fit up and welding, and offer compensation for inconsistencies in shop floor or ground. Often used in pipe double-jointing systems for maximum efficiency and safety , with up to 65% decrease in fit up cycle times.


Turning Rolls

Pipe loaded, lined up using track drive

Alignment, side shift, and levelling functionality

Automated or manual welds can be completed

Optional Tailstock system available for adding flanges or end caps

Cabled or wireless pendants plug and play with main control console to any operator preference

Fully Automated Pipe Joining Systems

Optional HMI touchscreen to fully control alignment, track drive, and rotation functions

LJ responded to customer demand and now offers turnkey pipe joining systems, for maximum productivity and safety. Complete pipe handling and welding automation functionality is fully integrated into a single user-friendly system. The result is up to a 65% decrease in cycle times for double-jointing and pipe welding applications.

Pipe Double-Jointing: Faster, Safer, Easier!


Turning Rolls


Modular construction allows for multiple lengths to be added for longer vessels

Hydraulic alignment jacking system to align and pull vessel sections together

Side Jigs to eliminate thin-wall vessel sagging

HMI touch screen control with optional wireless or cabled pendants

Integration with automated LJ welding manipulators

SPECIFICATIONS ALG-412 Roller Bed Style ALG-512 Fully Automated Fit Up Rolls

Load Capacity:Load per Section:

20-tons4-ton per 8-foot section

20-tons5-ton per 5-foot section

Diameter Range: 3 ft–14 ft 5 ft–14 ft

Drive System: Dual Drive, Drive-Shaft Free Style Dual Drive, Drive-Shaft Free Style

Tractive Effort: 6,000 lbs 6,000 lbs

Shipping Dimensions: Varies depending on customer requirements Varies depending on customer requirements

Power Requirements: 480 V, 3-ph 480 V, 3-ph

Rotation Speed: 5–96 in/min 5–96 in/min

Equipment Mass: 8,300 lbs (5 sections) 11,300 lbs (5 sections)


Tank Fit Up RollsFor fitting range of length and diameter tanks or thin walled vessels. Modular design allows user to add sections for longer tank. Tube rolls allow support along entire length of concentric tanks or vessels, for applications where regular turning rolls are not adequate and extra vessel support is required.

Multiple axis functionality for full control of tank fit up


Turning Rolls

80T-700/800

120T-500/120T-600

200T-100/200T-200


Variable speed, AC drive with hand pendant and foot switch

Modular design accepts either flat feet or flanged casters for mounting to manual or powered track mount systems

Input Power Options: 208 - 600 V, 50 or 60 Hz

All LJ turning rolls available with digital speed readout calibrated to inches/min or mm/min for precise welding speed control

SPECIFICATIONS 80T-700/80T-800 80-Ton 120T-500/120T-600 120-Ton 200T-100/200T-200 200-Ton

Load Capacity: Driver: 80,000 lbs Idler: 80,000 lbs



Diameter Range: 1.5'- 26' 1.5'- 26' 1.5'- 26'

Shipping Dimensions: Idler: Driver:

50⅜” x 174” x 32” (top of wheel)36” x 162” x 32” (top of wheel)

50” x 184” x 31” (top of wheel) 36” x 162” x 31” (top of wheel)

50” x 184” x 31” (top of wheel) 36” x 162” x 31” (top of wheel)


Dual Drive, 12,000 lbs 120,000 in-lbs



Power Requirements: 480 V, 3-ph 480 V, 3-ph 480 V, 3-ph

Rotation Speed: 5-50 in/min 7-70 in/min 7-70 in/min

Equipment Mass: Driver: 6,170 lbs Idler: 5,290 lbs




Fixed Height Turning Rolls LJ turning rolls have the largest diameter range and best in class specifications. Driveshaft-free dual drives with synchronized rotation provide maximum traction and control. Plug and play with LJ subarc manipulators to maximize vessel fabrication productivity.


Turning Rolls



Modular design accepts either flat feet or flanged casters for mounting to manual or powered track mount systems (as shown on right)

Input Power Options: 110–600 V, 50 or 60 Hz


SPECIFICATIONS 06R-100/06R-200 12-Ton 10TRV-100/200 20-Ton 20TRV-100/200 40-Ton

Load Capacity (balanced): Driver: 12,000 lbs Idler: 12,000 lbs



Diameter Range: 0.5’–12’ 1’–14’ 1’–14’

Shipping Dimensions: 34” x 103” x 26” 113” x 44” x 33” 116” x 44” x 31”

Height Adjustability: 23”–39” (top of wheel) Adjustable in 3” increments

27"–45" (top of wheel) Adjustable in 3" increments

30”–48” (top of wheel) Adjustable in 3” increments





Power Requirements: 110 V, 1-ph 240V-1Ph, 208V or 480V, 3-Ph 208V or 480V, 3-Ph

Rotation Speed: 5–50 in/min 5–50 in/min 5–50 in/min

Equipment Mass: Driver: 975 lbsIdler: 670 lbs




Vessel Turning Rolls – Height AdjustableDual adjustable drive heads designed such that load can always be centered on rolls; urethane wheels to protect and grip work piece. Standard features include height adjustability for safe and stable clearance of fittings. Wheeled base compatibility for track mount installations.

Adjustable height with mountable track


Turning Rolls

SPECIFICATIONS 8TS-100/8TS-200 8-Ton Track Mount Pipe Train Roll

SHD-700A/SHD-750 8-Ton Low Profile Pipe Roll

SHD-800A/SHD-850 8-Ton Geared Height Adjust





Diameter Range: 4”–48” 2”–48” 2”–48”

Shipping Dimensions: 67” x 39” x 31” 50” x 34” x 21” 36” x 50” x 29"

Height Range: 23”–39” (from track to top of wheel)

14”–26” (top of wheel) Adjustable in 1” increments

29” x 41” (top of wheel) Manual or Powered geared height adjustable


Dual Drive, 4,800 lbs tractive effort24,000 in-lbs output torque

Single Drive, 2,400 lbs tractive effort12,000 in-lbs output torque

Single Drive, 2,400 lbs tractive effort 12,000 in-lbs output torque



Traverse Speed: 4–80 ft/min NA NA

Equipment Mass: Driver: 1,400 lbsIdler: 750 lbs

Driver: 411 lbs Idler: 245 lbs

Driver: 540 lbs Idler: 390 lbs


8TSJ-100/200: dual drive, powered track mount travel base

SHD-700A/750: extra low profile

SHD-800/850: geared height adjust






Pipe Rolls – Height AdjustableLJ pipe rolls are used for pipe welding applications ranging from light tubes to extra-heavy walled pipe. Whatever your pipe rolling application, LJ has the most cost effective and user friendly equipment.

Available with dual drive rotation, hold down

rollers for extra traction, geared height adjust, and

powered travel base


Turning Rolls

Optional base for Benchtop Rolls






SPECIFICATIONS BPR-200A/BPR-100 1.5-Ton Benchtop Roller

HD2L-100/HD2L-150 4-Ton Pipe Roller

EMCC-300 4 Ton Pipe Roller & Cart





Diameter Range: 2”–16” 2”–36” 2”–36”

Shipping Dimensions: 26” x 13” x 10” 30” x 31” x 40” 69”–116” x 39” x 49”

Height Range: Low Profile, Fixed Height 28”–40” 37”–49”


Single Drive, 270 lbs1,300 in-lbs

Single Drive, 650 lbs2,000 in-lbs

Single Drive, 650 lbs 2,000 in-lbs



Equipment Mass: Driver: 80 lbsIdler: 45 lbs

Driver: 240 lbsIdler: 150 lbs

710 lbs


Pipe Rolls – Height Adjustable & Benchtop Ideal for supporting and turning heavy wall pipe. Modular design accepts either flat feet, v-track, or roller wheels.


Turning Rolls

Available Options

Modular design accepts either flat feet, v-track, or roller wheels

Available with custom tops including multidirectional rollers, v-rollers, custom rollers or sawhorse tops

Self Leveling Flat Foot (Included)

Rail Mount Caster Kit 4,000 lb: HD2-380 (Larger Capacities

Available)

Swivel Caster kit with brakes

Base Foot Options

SPECIFICATIONS HD2L-200U 4,000 lbs Height Adjustable (Short)

HD2-300U 4,000 lbs Height Adjustable (Tall)

SHD-850 8,000 lbs Geared Height Adjustable

UHD-200 16,000 lbs Geared Height Adjustable

Load Capacity: 4,000 lbs 4,000 lbs 8,000 lbs 16,000 lbs

Diameter Range: 2”–48” 2”–48” 4”–48” 8" -60"

Height Range: 24”–36” 39”–63” 30”–42” (Dual screw jack geared height adjust)

30”–42” (Dual screw jack geared height adjust)

Shipping Dimensions:

30” x 31” x 26” (top of wheel)

34” x 31” x 40” (top of wheel)

36” x 50” x 29”–41” (top of wheel)

43” x 51” x 29”–41” (top of wheel)

Weight: 138 lbs 165 lbs 450 lbs 530 lbs


Base Units

Multidirectional Rollers HD2-350

Flat Roller Top HZ-100 Vee-Rollers HD2-420

Sawhorse Tops STEHD-100

Top Options

Modular Roller Support StandsLJ roller stands are the most heavy duty in the industry. Ideal for rolling pipe up to 60" OD, and most often used with LJ pipe positioners. All LJ stands are modular which allows for multiple different top or bottom configurations and maximum flexibility and functionality.

15P R O D U C T C ATA L O G U E 2 0 1 5 / 2 0 1 6 | w w w. L J w e l d i n g . c o m

Pipe Stands

Super-duty modular tripod stands available with standard vee-head or customer choice of roller tops or base options

SPECIFICATIONS LD255-100 2,500 lb Roller Tripod

TS3-160V 5,000 lb

TS3-280V 5,000 lb

TS3-330V 5,000 lb


Diameter Range: 2”–28” 2”–28” 2”–28” 2”–28”

Height Range: 21" -33" 16”–25” 28”–44” 33”–56”

Shipping Dimensions: 23” x 26" x 26” 26” x 26" x 21” 33” x 33" x 21” 33” x 33" x 21”

Equipment Mass: 60 lbs 39 lbs 53 lbs 58 lbs


Folding & Solid Tripod Stands

SPECIFICATIONS HDJ2C-100 4,000 lb Geared Height/Roller Base

HDJ5C-100 10,000 lb Geared Height/Roller Base

Load Capacity: 4,000 lbs 10,000 lbs

Diameter Range: 2”–36” 4”–48”

Height Range: 27" - 39 " 27" - 39 "

Shipping Dimensions: 38” x 24” x 28” (top of wheel) 48” x 28” x 28” (top of wheel)

Equipment Mass: 191 lbs 429 lbs


Pipe Support Roller Stand Options HDJ-style roller supports provide the widest range of features available, including geared height adjustability, braking base casters, ratchet hold down straps, fork lift pockets, and extra heavy duty frame design.

16 P R O D U C T C ATA L O G U E 2 0 1 5 / 2 0 1 6 | w w w. L J w e l d i n g . c o m

Pipe Stands



Touch Screen: for precise speed control and readout

Hand Pendants: cabled or wireless, digital readout

Foot Switch: forward/reverse

Custom Height Range

Ground Capacity: up to 2500 Amp available

Chucks or Grippers up to 60”

Elbow Jigs and outboard roller support stands available

Fully Integrated Robotic Welding Cells

Now Available

SPECIFICATIONS 1PT-300 3,000 lbs 2PT-300 6,000 lbs 3PT-200 12,000 lbs

Load Capacity: 3,000 lbs (at 0" overhung load) 6,000lbs (at 0" overhung load) 12,000lbs (at 0" overhung load)


Tilting Torque: 35,000 in-lbs 80,000 in-lbs 200,000 in-lbs

Tilting Speed: 0.1–0.9 RPM (135° in 25 seconds) 0.1–0.9 RPM (135° in 25 seconds) 0.05–0.35 RPM (135° in 64 seconds)

Height Adjustability: 29”–49” centre height adjustment in 5” increments (Taller Height Range Available*)

30”–50” centre height adjustment in 5” increments(Taller Height Range Available*)

43”–67” centre height adjustment in 6” increments(Taller Height Range Available*)

Table Diameter: 26” (available with 48" OD slotted faceplate)

32” (available with 48" OD slotted faceplate)

40” (available with 48" OD slotted faceplate)

Power Requirements: 110V, 1-Ph 208V or 480V, 3-Ph 480 V, 3-ph

Rotation Speed: 0.1–2.2 RPM 0.1–2.2 RPM 0.1–2.2 RPM

Turning Torque: 20,000 in-lbs 40,000 in-lbs 120,000 in-lbs

Ground Capacity: 800 Amps 800 Amps 800 Amps

Equipment Mass: 2,750 lbs* 3,750 lbs* 9,550 lbs*

* Excluding gripper. Specifications subject to change; consult factory for all specifications.

Larger Capacity Models Available

Gear Tilt PositionersGear tilt positioners are used for powered, variable speed tilting and rotation to automate and increase welding productivity of cumbersome, heavy work pieces.


Welding Positioners

Pipe Turning Positioners






Custom Height Range or powered height adjustability




SPECIFICATIONS 1PS-100 1,000 lbs

16P-700 3,000 lbs

30P-200 5,400 lbs

45P-500 10,000 lbs

60P-200 20,000 lbs

Load Capacity: 1000 lbs. (at Mounting Plate)

3,000 lbs (at Mounting Plate)

5,400 lbs(at Mounting Plate)



Shipping Dimensions: 30" x 33" x 61" 72” x 42” x 77” 72” x 42” x 77” 86” x 72” x 111” 98” x 85” x 106”

Turning Torque: 4,000 in-lbs 20,000 in-lbs (With Counterweight)

40,000 in-lbs 120,000 in-lbs 240,000 in-lbs

Height Adjustability: Fixed Height 45-69" in 4" increments

33”- 69” in 4“ increments

42” - 96” in 6” increments

48”- 96” in 6” increments

Power Requirements: 110V or 240V, 1-Ph 110V, 1-Ph 240V, 1Ph, 208V or 480, 3-Ph

208V or 480V, 3-Ph 480V, 3-ph

Rotation Speed: 0.1-1.5 RPM 0.3-3.0 RPM 0.2-2.4 RPM 0.1-1.5 RPM 0.05-1.2 RPM

Ground Capacity: 400 Amps 400 Amps 800 Amps 800 Amps 1500 Amps

Equipment Mass: 360 lbs* 1,820 lbs* 2,300 lbs* 5,000 lbs* 8,600 lbs*

* Excluding gripper. Specifications subject to change; consult factory for all specifications.

Ideal for positioning of heavy wall, large diameter pipe for pipe spooling applications with large offset loads. Large height adjustability accommodates a wide range of swing diameters.


Welding Positioners

SPECIFICATIONS 1HT-300 6,000 lbs

Load Capacity: 6,000 lbs

Shipping Dimensions: 109" x 58" x 29"

Turning Torque: 40,000 in-lbs

Power Requirements: 480V, 3-Ph

Rotation Speed: 0.2–2 RPM

Height Adjustability: 23" x 70" max centerline height (hydraulically powered)

Range of Operation: 0°–135°

Ground Capacity: 800 Amps

Equipment Mass: 4,650 lbs

Specifications subject to change; consult factory for all specifications. All other specifications to be confirmed with LJ Engineering. Available in any capacity, consult factory for details.

Powered Height, Tilt & Rotate Positioners

SPECIFICATIONS 6PSH-100 6,000 lbs 12PSH-100 12,000 lbs 20PSH-100 20,000 lbs

Load Capacity: 6,000 lbs 12,000 lbs 20,000 lbs

Shipping Dimensions: 62” x 48” x 94” 90” x 68” x 129” 92” x 82” x 130⅜”

Turning Torque: 40,000 in-lbs 125,000 in-lbs 250,000 in-lbs

Height Adjustability: 36”–69” 42”–96” 48”–96”

Power Requirements: 480V, 3-Ph 480V, 3-Ph 480V, 3-Ph

Rotation Speed: 0.2–3.0 RPM 0.1–2.5 RPM 0.05–1.5 RPM

Ground Capacity: 800 Amps 800 Amps 800 Amps

Equipment Mass: 2,403 lbs 5,400 lbs 9,093 lbs

Powered Headstock/TailstockPositionersSynchronized powered elevating head and tailstocks allow for maximum flexibility when lifting or rotating heavy workpieces such as trailer frames or large vessels.

LJ's 1HT-style positioner has the widest range of positions in its class, allowing for extremely low profile flat positions during loading and smooth powered adjustability for height, tilt and rotation axes.

Matching Tailstocks Available


Welding Positioners

Key Features: Tilt, Height Adjustable,

Portable!



Digital Readout functionality available


Chucks: 8” or 12” optional


Portable scissor lift cart

Optional anti-tip feet

12LT-200 Scissor Lift Cart 1,600 lbs

Capacity: 1,600 lbs

Shipping Dimensions: 42”x 40”x 26”

Height Range: 26-42”

Roller Base: Swivel lock urethane casters

Equipment Mass: 400 lbs

SPECIFICATIONS 8P-200 Bench Top Positioner 300 lbs

12P-800 Thru - Bore Positioner 1,000 lbs

12P-900 Portable Positioner 1,000 lbs

Load Capacity: 300 lbs (at Chuck Face) 1,000 lbs (at Chuck Face) 1,000 lbs (at Chuck Face)



Rotation Speed: 0.7–7 RPM 0.45–4.5 RPM 0.5–5 RPM

Turning Torque: 730 in-lbs 3,000 in-lbs 3,000 in-lbs

Table: 12" OD table, 8" chuck optional 12" OD table, 12" chuck optional 12" OD table, 12" chuck optional

Ground Capacity: 200 Amps 200 or 400 Amps 800 Amps

Thru-Bore: 3/8” hollow spindle c/w air purge fitting 3" hollow thru-bore 3/8” hollow spindle c/w air purge fitting

Range of Operation: Manually adjustable with handle -15°–105° in 15° increments

Hand crank self locking worm gear tilt feature -5°–105° range c/w angle gauge

Hand crank self locking worm gear tilt feature -5°–105° range c/w angle gauge

Equipment Mass: Positioner: 110 lbs, Chuck 39 lbs Positioner: 190 lbs, Chuck 110 lbs Positioner: 280 lbs, Chuck 110 lbs

Specifications subject to change; consult factory for all specifications. Positioner must always be mounted to a suitable base.

Portable & Benchtop PositionersIdeal for use in lighter duty applications; LJ bench top positioners are available with a variety of features such as: air purge fitting for stainless steel or TIG welding applications, hollow spindle, height adjustable roller cart and torch mount options.


Welding Positioners

Custom Turntablesü Table size up to 16 ft diameter any style

ü Capacity up to 100 tons

ü Any speed range or precision

SPECIFICATIONS TRN2-200 2-Ton

TRN10-200 10-Ton

TRN20-200 20-Ton

TRN30-200 30-Ton

TRN40-100 40-Ton

Load Capacity: 4000 lbs (Up to 8” eccentricity)

20,000 lbs (Up to 6” eccentricity)

40,000 lbs (Up to 6” eccentricity)

60,000 lbs (Up to 12" eccentricity)

80,000 lbs (Up to 12" eccentricity)

Shipping Dimensions: 33” x 25” x 12” 48” x 41” x 16” 48” x 41” x 16” 48” x 41” x 16” 120” x 120” x 44”

Table Size/Span: 30” 48” 48” 60” 120”

Power Requirements: 110 V, 1-ph 110 V, 1-ph 110 V, 1-ph 208 V, 3-ph 480 V, 3-ph

Rotation Speed: 0.1–1.5 RPM 0.3–3.3 RPM 0.3–3.3 RPM 0.2–2.0 RPM 0.05–1.2 RPM

Ground Capacity: 400 Amps 800 Amps 800 Amps 800 Amps 1500 Amps

Equipment Mass: 450 lbs 1,350 lbs 1,500 lbs 1,850 lbs 12,350 lbs


Low Profile Turntables

Low profile turntables are used for precise positioning in the flat or horizontal position. LJ’s ultra-low profile turntables are the lowest profile turntables available on the market. Available in any table size or capacity.

Low Profile Turntables






Custom Height Range or powered height adjustability





Turntables

SPECIFICATIONS Elbow Jigs (2”–30”)02E-200 03E-200 04E-200 06E-200 08E-200 10E-200 12E-200 14E-200 16E-200 18E-200 20E-200 24E-200 30E-200

Outside Diameter: 2” 3” 4” 6” 8” 10” 12” 14” 16” 18” 20” 24” 30”

Capacity: 250 lbs 250 lbs 250 lbs 250 lbs 500 lbs 500 lbs 500 lbs 500 lbs 1000 lbs 1000 lbs 1000 lbs 1000 lbs 2000 lbs

45° and 90° Elbows: Precision fit and clamp allows for quick and easy fitting, prepping and welding of elbows for use with welding positioners.

T30-200: 2–30” gripping diameter

range, 5,000 lbs capacity

T50-200: 2–50” gripping diameter range, 10,000 lbs

capacity

Elbow Jigs

Accessories Grippers & Chucks

3-jaw self centering scroll chucks with reversible top jaws available in 3 sizes: 8”, 12”, 16” gripping diameter ranges

High-quality, cost-effective welding grippers and chucks are a standard accessory on all welding positioners.

For oversized or heavy gripping requirements with smooth, serrated or carbide insert top jaws


Accessories

LJ utilizes user-friendly touch screen controls for plug and play integration of multiple machines to create fully integrated welding and material handling systems.

Material handling systems

Fully integrated automated welding systems

Automation Capabilities

FS-V Variable Speed Foot Switch• Plug & Play with optional

controller upgrade• Main panel controls master

speed range, foot switch used for variable speed in master range

FS-FR Forward/Reverse Foot Switch• Heavy Duty Cast steel body

with heavy duty guard/handle

• Momentary actuation (normally off)

• Heavy rubber 8 m (25 ft) cable with 4-pin metal plugs

Wireless Pendants• For multiple-axes control

or complex functions

HP-100 Single/Dual Axis Hand Pendants• Ergonomic, easy to use,

lightweight design, c/w protective guard

• Optional LCD digital speed readout

• Heavy rubber 8 m (25 ft) cable with 19-pin metal plugs

Controls Panels• Input power supply: 110-600

Volts and 50/60 Hz optional• Master variable speed,

direction, on/off local/remote controls

• PLC based HMI touchscreen or conventional push button controls to customer preference

Automation & Controls

Robotic or fixed welding automation

User friendly HMI Control

15 m (50 ft) Extension Cables Available

23P R O D U C T C ATA L O G U E 2 0 1 5 / 2 0 1 6 | w w w. L J w e l d i n g . c o m

Automation & Controls

Engineering Rendering To Finished Product

Pipe Handling SystemsLJ designs and builds custom pipe handling systems for applications ranging from barge pipe lay to custom lathe support rollers.

SPECIFICATIONS HZH-200100-Ton Custom Hose Handling System

Load Capacity: 200,000 lbs (100-ton) per set of 10 roller assemblies

Diameter Range (of hose/piping assembly):

4”–42”OD

Rollers: Urethane covered steel rollers

Equipment Mass: 10,560 lbs.

Modular and portable design, marine grade components. Specifications subject to change; consult factory for all specifications.

LJ manufactures extra heavy duty pipe and material handling shuttles with numerous unique safety and functionality advantages including: wireless control, safety e-stops, large capacity and variable speed controls features.

SPECIFICATIONS LDPC-1001-16"

HDPC-1001-40"

Load Capacity: 1,000 lbs per section 8,000 lbs per section

Diameter Range: 1”–16” 1-40"

Shipping Dimensions: 15" x 120" x 36" 43" x 120" x 40"

Torque Limiter: 35 ft-lbs Max 285 ft-lbs Max

Power Requirements: 240 V 240 V

Traverse Speed: 40 ft/min 40 ft/min


Pipe & Structural Steel Conveyor Systems

Large bore conveyor for up to 40" OD pipe

Small bore conveyor for up to 16" OD pipe


Custom Pipe Handling Systems

SPECIFICATIONS CRR55-10010 Ton Cable Reel Roller

CRR68-100 15 Ton Cable Reel Roller

CRR810-10040 Ton Cable Reel Roller


Spool Size Range: 2–8 ft diameter 5 ft-3 in max width

2–12 ft diameter8 ft max width

5–16 ft diameter10 ft max width

Tractive Effort/Torque: 2,150 lbs 3,000 lbs 8,500 lbs

Rotation Speed: 30–780 in/min 48–480 in/min 48-480 in/min

Height Range: Low Profile, fine adjust leveling feet optional

Low Profile, fine adjust leveling feet optional

Low Profile, fine adjust leveling feet optional

Power Requirements: 240 V, 1-ph 240 V, 1-ph 480V, 3-Ph

Equipment Mass: 2,200 lbs 2,100 lbs 6,700 lbs

Shipping Dimensions: 79” x 95” x 29” 99” x 134” x 22” 102" x 156" x 43"


Cable Reel Rollers are used for rolling large cable spools, for payout, unwinding and take-up of heavy cable. Often used in combination with a tugging or pulling unit, LJ cable reel rollers are equipped with variable speed, bidirectional controls, slip clutches to eliminate over torque and maximize safety, heavy duty rolling components, and easily adjustable diameter range using v-track rollers. LJ engineers and manufactures cable reel rollers to any capacity or specification required.

Cable Reel Rollers

CRR55-100

CRR810-100

CRR68-100


Cable Reel Rollers

Extra small footprintor extra large capacityoptions are available.Contact LJ for details

SPECIFICATIONS MDRN-100 1-Ton Multi-Directional

MDR-2001-Ton Multi-Directional

MDR-700 2-Ton Multi-Directional


Diameter Range: 2”–8” 2”–24” 4”–36”

Equipment Mass: 40 lbs 60 lbs 80 lbs


Beam Clamp Flange Size Range:

6–12” Flange Widths 6–12” Flange Widths 6–12” Flange Widths

Additional Features: Extra small footprint for tight spaces Handles on sides for safe and easy lifting and installation

Handles on sides for safe and easy lifting and installation


SPECIFICATIONS MDRN-200 1-Ton Unidirectional

HZ6-200 1-Ton Unidirectional

HZD-1005-Ton Unidirectional

HZDD48-100 10-Ton Unidirectional


Diameter Range: 2”–8” 2”–24” 2”–42” 24”–48”

EquipmentMass: 40 lbs 94 lbs 95 lbs 225 lbs

Shipping Dimensions: 15” x 10” x 5” 26” x 15” x 9” 26” x 15” x 7” 41” x 16” x 11”

Beam ClampFlange Size Range: 6-12" Flange Width 6-12" Flange Width 6-12" Flange Width 6-12" Flange Width

Additional Features:

Extra small footprint for tight spaces

Urethane Cones protect pipe surface/coatings and guide pipe, handles on sides for safe and easy lifting and installation

Heavy Duty Rollers—supplied with steel or urethane options, handles on sides for safe and easy lifting and installation

Heavy Duty Rollers—supplied with steel or urethane options, handles on sides for safe and easy lifting and installation


Pipe rigging rollers are used for a variety of applications, in particular for installation of pipe into racks at refineries, power plants, and other industrial facilities. All LJ pipe rigging rollers are designed to be lightweight, with beam clamps for quick installation and various roller head options so that pipe can be easily, safely, and efficiently installed.

Beam Clamp Rigging Rollers


Beam Clamp Rigging Rollers

Documents

PRODUCT CATALOG 2015/2016 - Dishaa Machinery & Tools LLC · We, LJ WELDING AUTOMATION LTD, hereby confirm that the company Dishaa International LLC having it’s registered offices