Proceso de Produccion de Pectina Industrial Dibujo Faltblatt_e

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  • 7/29/2019 Proceso de Produccion de Pectina Industrial Dibujo Faltblatt_e

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    From Fruits

    to Pectin

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    Corporate Group

    Herbstreith & Fox KG Turnstrae 37 75305 Neuenbrg/Wrtt. Germany

    phone: +49 (0) 7082 7913-0 fax: +49 (0) 7082 202 81

    e-mail: [email protected] Internet: www.herbstreith-fox.com

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    Pectins from Herbstreith & Fox

    The natural product pectin is an important

    structural element of all higher plants. It is

    mainly produced from apples, citrus fruits and

    sugar beets. As an universally applicable gelling

    and thickening agent pectin today is an especi-

    ally important, indispensable and additionally

    healthy ingredient of many products.

    Due to its natural origin and versatile product

    parameters pectin is contained in many pro-

    ducts, often without the consumer realising that

    it is there.

    From Fruits

    to Pectin

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    Herbstreith & Fox is worldwide known for

    producing high-quality pectins. Through an

    innovative company policy and years of experi-

    ence we developed the most modern processes,

    giving us the opportunity to produce on the

    highest possible level. The certification accor-

    ding to DIN EN ISO 9001:2000 is just as impor-

    tant as preserving our environment in every

    possible way.

    The production process is very complex and

    technologically demanding. We show the way

    from harvesting the fruit, processing to the

    pectin raw material (pomace, dried citrus peels)

    and the production of the different pectins and

    further to the many fields of application.

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    PRESSING

    DE-PECTINISED

    POMACE/ PEELS

    POMACE / PEELS

    8 De-pectinised pomace /peels

    After the extraction of the pectin thede-pectinised raw material is driedand pelletised.

    3 DryingSince apples and citrus fruits areonly harvested during a fewweeks in the year and pectin is

    being produced throughout theyear, the gentle and careful dry-ing of the fruit residues is impor-tant. Only carefully and gentlydried apple pomace and citruspeels can be stored for a longperiod of time.

    4 Apple pomace /citrus peels

    These are the terms used forthe fruit residues which resultfrom the production of fruitjuices and fruit wines.Pomace and citrus peels arethe raw materials for thepectin production.

    5 StorageThe dried pomace or peels arebrought from the juice produ-cer to the pectin producer.There they are stored in specialstorage halls under constantcontrol and are processedthroughout the year.

    1a Apple harvestAt harvest time, largequantities of differenttypes of apples areharvested.

    1b Citrus harvestThe raw material for ourCitrus Pectins comes main-ly from Argentina, Mexicoand Southern Europe.

    2 PressingThe fruits are broughtfrom the apple and citrusplantations to the juiceproducers. There the fruitsare pressed and processedto apple juice resp. citrusjuice and citrus oil.

    Pectin ineveryday lifeSome food examples which

    contain pectin.

    DRYING

    PECTIN FACTORY

    EXTRACTIO

    PECTIN

    EXTRACT

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    CLEANED

    PECTIN EXTRACT

    DISTILLATION PRESSING

    EXTRACT

    PRECIPITATION

    11 PressingThe pectin obtainedby precipitation isnow pressed.

    12 DryiAfter pressinpectin is car

    13 GrinThe dried pestructure. Incarefully gro

    14 MixiThe groundously mixed ifacility.

    10a ExtractsThe apple extract is purified and usedas fresh-keeping and colouring fruitsweeteners Herbasweet and Herbarom.

    6 ExtractionThe insoluble proto-pectin ofthe cell walls is extracted assoluble pectin.

    7 Cleaning thepectin extract

    The pectin extract mustbe cleaned. Mechanicalcleaning processes like

    filtration etc. will separa-te the insoluble compo-nents from the extract.

    8a Cattle feedsDe-pectinised applepomace and citrus peelsare used as cattle feedHerbavital.

    9 PrecipitationPectin is insoluble in alcohol. Thisfact is used for precipitation. In aspecial process using alcohol thepectin is separated from itsaqueous solution and washed.

    10 DistillationThe alcoholic extract is distilledand the pure alcohol is returnedto the precipitation cycle. Fruitsugars and colours are obtained

    as fruit extract.

    FILTER

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    DRYING

    GRINDING

    STORAGEEXAMINATION

    MIXINGMED

    ICINE

    15 StorageDuring the detailed laboratory teststhe pectin is temporarily stored.

    16 Laboratory tests /Standardisation

    The pectin is examined and putthrough various tests. Here the recipewill be determined for standardisati-on. Not each pectin is suitable forevery kind of application as differentproducts need pectin with differentgelling or thickening properties.

    17 Packing and deliveryAfter the pectin has passed all stagesof the production process, it issuitably packed and deliveredto the various industrialconsumers to become animportant ingredientof many foods,cosmetic andpharmaceuticalproducts.

    Pectin is animportant elementof many food and luxuryproducts, cosmetics andpharmaceuticals.

    Food and food supplements CosmeticsPharmaceuticals

    ey dried.

    ghas a coarseding facilities it is

    n is homogene-special mixing

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    Plant 2+3, Werder

    Storage depot, Neuenbrg/Rotenbach

    Plant 1, Neuenbrg

    The Herbstreith & Fox Corporate Group with its sites

    Neuenbrg, Rotenbach and Werder today is one of

    the most important producers of pectins for the

    food, pharmaceutical and non-food industry world-

    wide.

    Would you like to learn more?Just look for www.herbstreith-fox.com

    Herbstreith & Fox KG

    Pektin-Fabrik Neuenbrg

    Turnstrae 37

    75305 Neuenbrg/Wrtt.

    Germany

    phone: +49 7082 7913-0

    fax: +49 7082 20281

    e-mail: [email protected]

    www.herbstreith-fox.com

    Herbstreith & Fox GmbH

    Pektin-Fabrik Werder

    Phbener Chaussee 12

    14542 Werder/Havel

    Germany

    phone: +49 3327 785-0

    fax: +49 3327 785-401

    e-mail: [email protected]

    www.herbstreith-fox.com

    From Fruits

    to Pectin