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Analyst & Investor Day – Lyon – July 10, 20071
Laurent Schmitt, PresidentAnalyst & Investor Day - July 10, 2007
Rhodia Polyamide
Analyst & Investor Day – Lyon – July 10, 20072
Outline program
Rhodia Polyamide overview
Innovation to market
Laurent Schmitt, President
Jean-Pierre Marchand, R&D Vice President Vincent Lajotte, Marketing Director
Polyamide teams
Belle-Etoile Plant visit & shop floor presentations
Analyst & Investor Day – Lyon – July 10, 20073
Rhodia Polyamide overview
Rhodia Polyamide today
Rhodia Polyamide strategy
Our two key success drivers: . Competitiveness . Growth through innovation
Analyst & Investor Day – Lyon – July 10, 20074
14 Industrial sitesworldwide
N°2 in Polyamide 6.6
N°3 in Engineering Plastics
Polyamide: A sustainable pillar of Rhodia
40 % Group Net Sales 41 % Group Recurring EBITDA
Recurring EBITDA€ 284 million
Net Sales € 1,922 million
Employees4,000
2006 data
Recurring EBITDA Margin14.8 %
Analyst & Investor Day – Lyon – July 10, 20075
Portfolio structure and market presence reflecting our strategy
2006 data (€m)
Focus on Intermediates & Engineering Plastics > 85 % sales
Global Net Sales: + 12 % in 2006Asian Net Sales: + 40 % in 2006
2006 Net Sales 2006 Net Sales
Nylon Intermediates
45 %EngineeringPlastics
Fibers12 %
24 %
Non Nylon Intermediates (Phenol & solvents)
19 %
359
Intermediatesexcept AA
580AdipicAcid
275
469
239
North America
Europe
Asia
South America 790
392
660
80
44%
16%
Europe
Asia
South America
North America
760
279
2005 Net Sales
592
79
Analyst & Investor Day – Lyon – July 10, 20076
Well-diversified final markets
2006 data
Auto
Electric & Electronics
Consumer & Industrial Goods
Clothing & shoes
Construction
Others
Coatings & adhesives
7 %
8 % 29 %
7 %
12 %
26 %
11 %
Net Sales breakdown by end markets
Analyst & Investor Day – Lyon – July 10, 20077
A fully integrated Polyamide 6.6 value chain
Engineering Plastics
Industrial & technical yarns
Textile yarns
Nylon salt
ADN
PA 6.6
PA 6
Cumene Phenol
Caprolactam
Cyclohexane
Solvents
Nat Gas
Naphtha
BenzenePropylene
Nat Gas
Benzene
Nat GasBenzene
Nat Gas
Nat Gas
Nat Gas HCN
Worldwide Brazil only
Ammonia
Adipicacid
10 % of sales
90 % of sales
Cyclohexanol
KA-Oil
PolyamideIntermediates & PolymersRaw materials
HMDAButadiene
Bought in Raw Materials
Analyst & Investor Day – Lyon – July 10, 20078
Paulinia
Santo Andre
Mississauga
Sao Paulo
Detroit
Jacarei
San Bernardo
A strong worldwide industrial presence
Qingdao
Asia
Seoul
Shanghai
Onsan
Manufacturing Plant
Application & Technology Development Centre
R&D centre
Worldwide Headquarters
Regional Headquarters
EuropeNorth/Latin America
14 industrial sites worldwide
Gorzow
Freiburg
2006 data
Chalampé
Lyon
Belle-Etoile
Valence
Blanes
Ceriano
Analyst & Investor Day – Lyon – July 10, 20079
2006 major achievements
Performance
• 2006 Recurring EBITDA up 17 % vs 2005 - robust Recurring EBITDA margin at 14.8 %
• Solid pricing more than offsets raw material cost increases • Strong volume growth driven by Asia & Latin America
• Preparing new strategic options for our future developments in Asia
• Industrial Fibers Europe divestment • Engineering Plastics growth:
• Continuous volume growth +11 % in 2006• Successful start up of Shanghai plant
Building forthe future
Analyst & Investor Day – Lyon – July 10, 200710
Rhodia Polyamide overview
Rhodia Polyamide today
Rhodia Polyamide strategy
Our two key success drivers: . Competitiveness . Growth through innovation
Analyst & Investor Day – Lyon – July 10, 200711
Polyamide’s Strategy
Engineering Plastics: The growth engine
Intermediates:Sustainable leadership
Strengthen our leading worldwide position in Polyamide 6.6
• World class competitive position in polyamide intermediates
• Established growth roadmap with strong focus in fast growing zones
• Tight supply/demand situation for key intermediates (ADN) expected to last until at least 2011
• Strong leadership built on:• Innovation• Customer intimacy• A highly competitive worldwide industrial base
• Market growth driven by substitution from metals
• Leadership position in high growth Asian & Latin American countries and key markets
Growth focus on Asia & Brazil
Analyst & Investor Day – Lyon – July 10, 200712
ADN: Tight supply vs demand setto remain for the coming years
Evolution in capacity will only match demand growth
• Marginal debottleneckingunderway at Rhodia & Invista
• Closure of BASF ADN facility(2009)
• Full capacity utilisation
• Maintenance shutdownsimpact volume availability
• Rhodia & Invista launch feasibilitystudies for Asian ADN plantsin 2011/12 but no firm commitmentsADN demand Industry utilization rate
94%
87%
86%
91%
89%
90%
91%
0
200
400
600
800
1000
1200
1400
1600
1800
1995
2002
2004
2006
2008
2010
2012
2014
2016
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Analyst & Investor Day – Lyon – July 10, 200713
Qingdao
Strengthening our position in Asia
Manufacturing PlantApplication & Technology Development Centre
R&D centreRegional Headquarters
Seoul
Shanghai
Onsan
Asia
N°1 Asian quality supplier referenceISO 9001 / TS 16949 certifications
• A strong base to build on • Polyamide Intermediates & polymers
Asia’s largest Adipic Acid plant based in Onsan, South Korea
• Engineering plastics N°1 South Korea and n°2 in China Capacity more than doubled in last 7 years
• Strengthening our competitiveness • New Nylon salt / polymer plant on stream
by December 07
• New HMDA plant on stream by end 2009
• Feasibility study of new ADN capacity underway
Analyst & Investor Day – Lyon – July 10, 200714
Confirming our leading position in Brazil
• Building on a strong established n°1 position • Polyamide Intermediates
Expanding in 07/08 existing phenol and cyclohexanol facilities
• Engineering plastics & polymersSales doubled over the last 5 years and growth set to continue
Paulinia
Santo Andre
Mississauga
Sao Paulo
Detroit
Jacarei
San Bernardo
North/Latin America
R&D centreRegional Headquarters
Manufacturing PlantApplication & Technology Development Centre
Analyst & Investor Day – Lyon – July 10, 200715
Rhodia Polyamide overview
Rhodia Polyamide today
Rhodia Polyamide strategy
Our two key success drivers: . Competitiveness . Growth through innovation
Analyst & Investor Day – Lyon – July 10, 200716
Polyamide’s Do It Program
• A global continuous improvement program initiated in 2006
• A management process designed to • Deliver our targets• Anticipate future improvements
• Using methodology tools such as Six Sigma
• Polyamide’s "Golden Rules"
Analyst & Investor Day – Lyon – July 10, 200718
Do It program: participative management
Generate objectives& identify project ideas
Pilot the results
& follow up the gap
Launch&
manageprojects
Worldwidenetwork
EBITDA Working capital
Analyst & Investor Day – Lyon – July 10, 200719
Do It actions improve EBITDA
2006 estimates
Do It action plans cover all areas
Pricing
Process Efficiency
Supply Chain
Fixed Costs
Mix & Volumes
Estimatedcontribution
to Do It Improvements
Analyst & Investor Day – Lyon – July 10, 200720
Do It reduces working capital
2006 estimates
Payment term renegotiation
Fight against early deliveries
Overdue reductionPayment term renegotiation
Inventories
Receivables
Payables Step change inventoryConsignment stock
Analyst & Investor Day – Lyon – July 10, 200721
Belle-Etoile Case studies
From major impact Do It projects to field actions improvement:
• Polaris debottlenecking: a major Six Sigma project leading to a 10 000 tons capacity increase without any investments (+ 20 %)
• Technyl® reduction of waste generation: Operators involvement to ensure a higher reliability of a polymer line pelletizing
Analyst & Investor Day – Lyon – July 10, 200722
Rhodia Polyamide overview
Rhodia Polyamide today
Rhodia Polyamide strategy
Our two key success drivers: . Competitiveness. Growth through innovation
Analyst & Investor Day – Lyon – July 10, 200723
Rhythm of growth through innovation set to continue
• Engineering plastics: our growth focus • High growth exceeds market • High percentage of new products • Close partnership with customers
• Engineering plastics: innovation strategy• Focus on the automotive market• Leveraging our unique position
as a fully integrated PA6.6 player• Providing additional services to our
customers
4 %
6 %5 % 5 %
9 %
13 %
8 %
11 %
2003 2004 2005 2006
Market Growth Rhodia EP Growth (restated data)
Analyst & Investor Day – Lyon – July 10, 200724
Polyamide faces great perspectives in automotive
Natural automotive market growth 2005 -> 63 000 000 vehicles2010 -> 76 000 000 vehicles
Perspective of plastic part gain in vehicle 2005 -> 9 kg : 567 000 T
11 kg
873 000 T
13 kg
988 000 T
9 kgVehicle increase only Vehicle increase + 2 or 4 kg of Polyamide
684 000 T
+ 21 % (+ 4 % p.a) + 54 % (+ 9 % p.a) + 74 % (+ 12 % p.a)
Source: JD Powers
Analyst & Investor Day – Lyon – July 10, 200725
Focus in the automotive market:innovate in new profitable automotive segments
Under-the-hood opportunitiesBlow molded gradesHigh temperature grades
Structural partsHighly filled compoundsCar body panel
Conductive grades
Fuel tubing & reservoirFuel barrier
Analyst & Investor Day – Lyon – July 10, 200726
Leveraging our mastery of the PA 6.6 chain:from intermediates to polymers and compounds
• Polymers and compounds with improved ageing and high temperature performances
• Cost effective polymers and compounds with improved "Flowability" and surface aspects
• Compounds with higher dimensional stability
Analyst & Investor Day – Lyon – July 10, 200727
Providing additional value to our customers
• Advanced design solutions for PA 6.6 based parts
• PA 6.6 with improved "processability" at molders
• End-of-life recycling service
Breakage point simulation
Analyst & Investor Day – Lyon – July 10, 200728
Supporting growth
Number of filed Patents New product sales less than 5 years old€m
0
100
200
300
400
500
2004 2005 2006
H1
8
12
24
• Growing sales from new products• 20% of sales now from new products• Significant increase in patents
• Enhancing process and yield performance• Substantial gains in industrial performance
2005 2006 2007 expected
Analyst & Investor Day – Lyon – July 10, 200729Analyst & Investor Day - July 10, 2007
Rhodia PolyamideInnovation to market - Products
Analyst & Investor Day – Lyon – July 10, 200730
Temperature, dimensional & processabilityPA 6.6 for body panels
• PA 6.6 for body panels• Metal replacement : impact / design / surface• On line paintable / thermal resistance/ dimensional stability• Fully recyclable
• Weight reduction / Design flexibility• Integration in assembly line• End-of-life recycling
2) CED 3) drying 4) base and clear coat 5) drying
On line fender introduction
1) Fender assembling
Rhodia innovation
Market Needs
Market: Automotive Exterior Parts
Analyst & Investor Day – Lyon – July 10, 200731
Flowability & surface aspectPA 6.6 high flow
New market field
• Fill the niche between high performance polymers, metal and engineering plastics to propose very high performance and easy processability at lower cost
Market Opportunities
• A unique high fluidity PA 6.6 allowing highly filled compounds• Breakthrough answering both converters & end-user key needs
• Converters• Large processing window• Lower cost
• End-users• High mechanical and thermal performances• Flexibility in part design
Rhodia innovation
Analyst & Investor Day – Lyon – July 10, 200732
Greener material & end-of-life recyclingPA 6.6 for fuel tanks
Market: Motorcycle fuel tanks
• Weight reduction & design freedom• Environment friendly solutions • Norms & regulations • Cost saving
Market Needs
• PA 6.6 for fuel tanks• Metal & other multi-layer solutions replacement • Eco design & recyclability• Low permeation & impact resistance• Function & production steps integration
Rhodia innovation
Analyst & Investor Day – Lyon – July 10, 200733
Advanced design solutionsMicro-mechanics
Market Needs
• Ease and speed up metal substitution through predictive simulation
• Save cost by optimizing part design: Material / Prototype cost• Improve time to market
Market: All
• Micro-mechanics• Highly predictive modelling solution development• Validated material model database for TECHNYL®
• A predictive micro-structure modelling for composites
Rhodia innovation
Analyst & Investor Day – Lyon – July 10, 200734
Rhodia PolyamideBelle-Etoile Industrial Platform
Analyst & Investor Day - July 10, 2007
Analyst & Investor Day – Lyon – July 10, 200735
Belle-Etoile industrial platform
Construction1952
Total surface57 hectares
Production310 000 tonnes
Employees440
Analyst & Investor Day – Lyon – July 10, 200736
Technyl
Belle-Etoile plant
Polaris
HMDA plant capa 120 kt/y
Nylon salt plant capa 140 kt/y
Polymerization unit capa 53 kt/y
Compounding plant capa 48 kt/y
Hydrogen facilitycapa 14500 Nm3/h
Analyst & Investor Day – Lyon – July 10, 200737
Laurent Schmitt, PresidentAnalyst & Investor Day - July 10, 2007
Rhodia Polyamide