PRE FEASIBILITY REPORTenvironmentclearance.nic.in/writereaddata/Online/TOR/30...Sulfa Chem Industries proposes specialty chemicals manufacturing unit at Plot No. 1916, GIDC Industrial

Page 1 of 16

PRE FEASIBILITY REPORT

FOR

PROPOSED SPECIALTY CHEMICALS

MANUFACTURING UNIT

OF

M/s. SULFA CHEM INDUSTRIES

PLOT NO. 1916, GIDC INDUSTRIAL ESTATE,

PANOLI-394 116, TALUKA: ANKLESHWAR,

DISTRICT: BHARUCH, GUJARAT

NABL Accredited Testing Laboratory

ISO 9001:2008 Certified Company

Aqua-Air Environmental Engineers P. Ltd.

403, Centre Point, Nr. Kadiwala School, Ring

Road, Surat - 395002

Prepared By:











Prepared By:

Page 2 of 16

CONTENTS

Sr.

No.

Description Page No.

1. Executive Summary 3

2. Introduction of the Project/Background information 8

3. Project Description 9

4. Site Analysis 13

5. Planning Brief 14

6. Proposed Infrastructure 14

7. Rehabilitation and resettlement (R & R) Plan 15

8. Project Schedule & Cost Estimates 15

9. Analysis of Proposal (Final Recommendations) 16

Page 3 of 16

1.0 EXECUTIVE SUMMARY

1.1 Company Profile

Introduction

M/s. Sulfa Chem Industries proposes specialty chemicals manufacturing unit at Plot No.

1916, GIDC Industrial Estate, Panoli-394116, Taluka: Ankleshwar, District: Bharuch, Gujarat.

1.2 Project Details

List of Products with their Production Capacity

SR.

NO. NAME OF PRODUCTS

CAS NO.

PRODUCTION

CAPACITY

(MT/MONTH)

GROUP-1

1 4 - Methoxy 2 Nitro Aniline (Bourdex G.P. Base) 96-96-8

20 2 4 - Methylene 2 Nitro Aniline (M.N.P.T.) 89-62-3

3 2-Methoxy 4-Nitro Aniline (Red B Base) and

2-Methoxy 5-Nitro Aniline (Scarlet R Base)

97-52-9

99-59-2

GROUP-2

4 Napthol AS (3 Hydroxy - 2 Napthanilide) 92-77-3

25

5 Napthol ASBS (3 Hydroxy - 3 Nitro - 2 Napthanilide) 135-65-9

6 Napthol ASD (3 Hydroxy - 2 Naptho - O Toludine) 131-61-5

7 Napthol ASE (4 Chloro - 3 Hydroxy - 2 -

Napthanilide)

92-78-4

8 Napthol- ASOL (3 Hydroxy - 2 - Napth - o

- Anisidine)

135-62-6

9 Napthol ASBO (3 - Hydroxy - N - 1 - Napthyl - 2 -

Napthamide)

132-68-3

10 Napthol ASSW (3 Hydroxy - N - 2 - Naphthyl - 2 -

Napthamide)

90-15-3

GROUP-3

11 3,4 Dichloro NitroBenzene 99-54-7

25

12 5 Nitro 1,2,4 Tri Chloro Benzene 89-69-0

13 2,5 Dichloro Nitro Benzene 89-61-2

14 M-Dinitro Benzene 99-65-0

GROUP-4

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15 2,4,5 Tri chloro Aniline 636-30-6

10 16 3,4 Dichloro Aniline 95-76-1

17 M-Nitro Aniline 99-09-2

Total 80

List of Raw Materials

SR.

NO.

PRODUCTS RAW MATERIAL MT/MONTH

[1] 4 - Methoxy 2 Nitro Aniline

(Bourdex G.P. Base)

Para Anisidine 20.0

Acetic Anhydride 17.6

Methylene Dichloride 2.12

Nitric Acid - 60% 26.0

Sodium Hydroxide 7.6

[2] 4 – Methylene 2 Nitro

Aniline (M.N.P.T.)

Para Toludine 16.6



Nitric Acid 15.0


[3] 2-Methoxy 4-Nitro Aniline

(Red B Base) and

2-Methoxy 5-Nito Aniline

(Scarlet R Base)

Ortho Anisidine 20.0



Nitric Acid 26.0


[4] Napthol AS (3 Hydroxy - 2

Napthanilide)

Bon Acid 18.15

Caustic Lye 3.85

Toluene/MCB 5.95

PCL3 13.25

Aniline Oil 8.95

[5] Napthol ASBS (3 Hydroxy -

3 Nitro -2 Napthanilide)

Bon Acid 15.75

Caustic Lye 3.3

Toluene/MCB 5.95

PCL3 11.5

M.N.A. 11.5

[6] Napthol ASD (3 Hydroxy - 2

Naptho - O Toludine)

Bon Acid 17.5

Caustic Lye 3.7

Page 5 of 16

Toluene/MCB 5.95

PCL3 12.77

O.T. Liquid 9.9

[7] Napthol ASE (4 Chloro - 3

Hydroxy - 2 - Napthanilide)

Bon Acid 16.0

Caustic Lye 3.38

Toluene/MCB 5.95

PCL3 11.7

Para Chloro Aniline 10.8

[8] Napthol - ASOL (3 Hydroxy

- 2 -Napth - o - Anisidine)

Bon Acid 16.3

Caustic Lye 3.4

Toluene/MCB 5.95

PCL3 11.9

Ortho Anisidine 10.7

[9] Napthol ASBO (3 - Hydroxy

- N - 1 - Napthyl - 2 -

Napthamide)

Bon Acid 15.25

Caustic Lye 3.25

Toluene/MCB 5.95

PCL3 11.12

Alpha Napthyl Amine 11.5

[10] Napthol ASSW (3 Hydroxy -

N - 2 - Naphthyl - 2 -

Napthamide)

Bon Acid 15.25

Caustic Lye 3.25

Toluene/MCB 5.95

PCL3 11.12

B. Napthol 11.5

[11] 3,4 Dichloro Nitro Benzene Dichloro Benzene 20.0

Nitric Acid 11.7

Sulphuric Acid 20.0

Sodium Carbonate 0.65

[12] 3 Nitro 1,2,4 Tri Chloro

Benzene

1,2,4 Tri Chloro

Benzene 20.0

Nitric Acid 10.0

Sulphuric Acid 22.0


[13] 2,5 Dichloro Nitro Benzene Para Di Chloro

Benzene 20.0

Nitric Acid 11.7

Page 6 of 16

Sulphuric Acid 20.0


[14] M - Dinitro Benzene Nitro Benzene 18.3

Nitric Acid 9.7

Sulphuric Acid 20.0


Sodium Sulphide 2.25

[15] 2,4,5 Tri chloro Aniline 5 Nitro - 1,2,4 Tri

Chloro Nitro Benzene 11.5

Fe Powder 6.4

Acetic Acid 1.25

Soda 1.12

[16] 3,4 Dichloro Aniline 3,4 DiChloro Nitoro

Benzene 11.85

Fe Powder 7.8

Acetic Acid 1.54

Soda 1.35

[17] M-Nitro Aniline M-Dinitro Benzene 12.18

Sodium Hydro

Sulphide 30% (NaHS) 14.2

1.3 Green Belt Development

Total 1,140 m2

land area is available at site; out of this 380 m2 (i.e. 33 % of total area) will be

developed as greenbelt and other forms of greenery. In addition to this, majority of the

vacant land shall be planted with trees, shrubs and grasses.

1.4 Power & Fuel Requirement

Power required is 75 KVA

Source: DGVCL

Fuel Requirement:

Natural Gas = 250 M3/Day

Page 7 of 16

1.5 Water Requirement and Wastewater Generation & Treatment

Total water requirement will be 12.35 KL/Day, which will be met through GIDC Water

Supply. Total 9.1 KL/Day (8.3 KL/Day Industrial + 0.8 KL/Day Domestic) of effluent shall be

generated. Industrial effluent will be treated in primary ETP then sent to CETP, Panoli (M/s.

PETL) for further treatment & disposal.

1.6 Air Pollution Source and Control Management

No flue gas emission will be generated. To control emission from process vent; Two Stage

Scrubber will be installed.

1.7 Hazardous Waste Management

Sr.

No.

Type of Waste Category Quantity

Disposal Method

1 ETP Sludge 35.1 10

MT/Month

Collection, Storage, Transportation

& Disposal to TSDF Site (M/s.

PSWML)

2 Discarded Bags/

Drums/ Carboys

33.1 100

Nos./Month

Collection, Storage, Transportation,

Decontamination and reuse or sell

to GPCB authorized vendors

3 Used oil 5.1 0.075

KL/Month


and disposal by sell to registered

reprocessor

4 Iron Sludge 26.1 10

MT/Month


and sell to cement industries or

disposal in TSDF site (M/s. PSWML)

5 Acetic Acid -- 10

MT/Month


and sell to end users

6 Spent Sulphuric

Acid

-- 25

MT/Month


and sell to end users

Page 8 of 16

2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION

2.1 Identification of the project and project proponent. In case of mining project, a copy

of mining lease/letter of intent should be given.

Identification of the project

Proposed Specialty Chemicals manufacturing unit

Identification of the project proponent

Mr. Piyushkumar Baldevbhai Patel (Proprietor)

2.2 Brief description of nature of the Project

M/s. Sulfa Chem Industries proposes specialty chemicals manufacturing unit at Plot No.

1916, GIDC Industrial Estate, Panoli-394116, Taluka: Ankleshwar, District: Bharuch, Gujarat.

2.3 Need for the project and its importance to the country and or region

The objective is to be achieved by:

• Consolidating Business.

• By constantly upgrading the product range.

• Continuously reducing the costs & improving quality.

• To generate local employment.

2.4 Demands-Supply Gap

Based on our informal survey of the market with our current customers and various traders,

we have found that there is a big potential for the range of the products we are planning.

These products will be an addition to the current range of our products.

2.5 Imports vs. Indigenous production

Based on the current cost of indigenous raw materials, it will make us very competitive

against imported finished products and we will be able to increase the export of our

finished products.

2.6 Export possibility

We shall explore possibility of export of our products.

Page 9 of 16

2.7 Domestic/Export Markets

Majority of the products will be sold in local market and some products will be exported in

international market.

2.8 Employment Generation (Direct and Indirect) due to project.

Employment would be as per prevailing norms of state government for skilled and unskilled

people for the proposed project.

3.0 Project Description

3.1 Type of Project including interlinked and interdependent projects, if any.

No interlinked project has been submitted.

3.2 Location (map showing general location, specific location and project boundary &

project site layout) with coordinates.

• Map showing general location

Page 10 of 16

• 10 km radious

Page 11 of 16

• Plot Layout

3.3 Details of alternate sites considered and the basis of selecting the proposed site,

particularly the environmental considerations gone into should be highlighted.

Major factors involved in the selection of site are listed below:

• Proximity to existing operational unit

• Site is very well connected by road

• Proximity to Raw Material suppliers

• Availability of sufficient land free from cultivation

• Availability of power evacuation facilities

• Availability of water for industrial use

• Availability of common CETP & TSDF Site within the estate

3.4 Size or Magnitude of Operation

Please refer Section-1.2, Page No. 3.

Page 12 of 16

3.5 Project Description with process details (a schematic diagram/flow chart showing the

project layout, components of the project etc. should be given)

Please refer Annexure-III in Form-1.

3.6 Raw material required along with estimated quantity, likely source, marketing area of

final products. Mode of transport of raw materials and finished products.

Please refer Annexure-I in Form-1.

3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be

briefly outlined.

Every effort will be put to optimise/recycle resources.

3.8 Quantity of wastes to be generated (liquid and solid) and scheme for their

management/disposal.

Please refer Form-I, Annexure-V & VI.

3.9 Schematic representations of the feasibility drawing which give information of EIA

purpose.

RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT

MARKET ASSESSMENT

FINANCIAL REPORT

PROJECT REPORT

INTRODUCTION

MONITORING OF AIR, WATER & SOIL QUALITY &

NOISE LEVELS. DATA ON METEOROLOGY SOCIO-

ECONOMIC STATUS & BASIC AMENITIES. SITE VISITS

BY AND INTERVIEWS WITH LOCALS

BASELINE

ENVIRONMENTAL

STATUS

ENVIRONMENTAL INFORMATION CENTRE

CENTRAL GROUND WATER BOARD

GUJARAT POLLUTION CONTROL BOARD (GPCB)

PUBLIC HEALTH ENGINEERING DEPT.

AGRICULTURE DEPARTMENT

FOREST DEPARTMENT

IRRIGATION DEPARTMENT

EMPLOYMENT EXCHANGE

HEALTH CENTER

CENSUS DEPT.

INDIAN METEOROLOGICAL DEPT.

SOCIOECONOMIC

STATUS &

INFRASTRUCTURE

PROPOSED

EXPANSION PLANT

FACILITY DESCRIPTION

IMPACTS

METHODOLOGY OF

IMPACT

ASSESSMENT

IDENTIFICATION & ASSESSMENT OF IMPACTS

EVALUATION OF IMPACTS BY MATRIX METHOD

SOURCE OF INFORMATION OVERVIEW OF

E. I. A. STUDIES

ACTIVITIES

ENVIRONMENTAL

MANAGEMENT

PLAN

DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR

POLLUTION CONTROL, HAZARDOUS WASTE

MANAGEMENT, GREEN BELT DEVELOPMENT

MONITORING PROGRAM

RISK ANALYSIS

STUDIES &

DISASTER

MANAGEMENT

PLAN

SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY

DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF

LABOR.

CONSEQUENCE ANALYSIS

PREPARATION OF DISASTER MANAGEMENT PLAN

Page 13 of 16

4.0 Site Analysis

4.1 Connectivity

• Site is very well connected by road & rail


• Availability of water for industrial use

4.2 Land Form, Land Use and Land Ownership

It will be incorporated in EIA Studies.

4.3 Topography (along with map)

We will incorporate topography in EIA Studies.

4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including

area under CRZ)), shortest distances from the periphery of the project to periphery of the

forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from

HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette

notification should be given.


4.5 Existing Infrastructure

Existing Infrastructures facilities are listed below:

• Site is very well connected by road & rail

• Proximity to Raw Material suppliers

• Availability of sufficient land free form cultivation


• Availability of common CETP & TSDF

4.6 Soil Classification


4.7 Climatic data from secondary sources.

Primary source: our own weather station & Secondary Sources: Indian Meteorological

Department, Ahmedabad.

Page 14 of 16

4.8 Social infrastructure available.

Depending on the growth of the company the required social infrastructure will be

provided.

5.0 Planning Brief

5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country

planning/Development authority classification.

Type of Industry: Proposed Specialty Chemicals manufacturing unit

5.2 Population Projection


5.3 Land use planning (breakup along with green belt etc.)

Total Plot Area = 1,140 m2

Total 1,140 m2

land area is available at site; out of this 380 m2 (i.e. 33 % of total area) will be

developed as greenbelt and other forms of greenery.

5.4 Assessment of Infrastructure Demand (Physical & Social)


5.5 Amenities/Facilities


6.0 Proposed Infrastructure

Proposed Unit is within the Panoli, GIDC Industrial Estate.

6.1 Green Belt

Company will develop green belt within the factory and on periphery of the factory. In

addition to this, majority of the vacant land shall be planted with trees, shrubs and grasses.

6.2 Social Infrastructure

Depending on the growth of the company the required social infrastructure will be

provided.

Page 15 of 16

6.3 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)

Site is very well connected by road & railway.

6.4 Drinking water Management (Source & Supply of water)

Water requirement will meet through GIDC Water Supply.

6.5 Sewerage System

Sewage pipes shall be laid in entire company for the removal and disposal of mainly non-

harmful liquid wastes from the offices, canteen and domestic waste coming from different

sections. These liquid wastes will be treated and disposed by septic tank & soak pit.

6.6 Solid Waste Management

Please refer Section 1.7, Page No. 7 in Pre-Feasibility Report.

6.7 Power Requirement & Supply/Source

Please refer Section 1.4, Page No. 6 in Pre-Feasibility Report.

7.0 Rehabilitation and Resettlement (R & R) Plan

7.1 Policy to be adopted (central/state) in respect of the project affected including home

ousters, land ousters and landless laborers (a brief outline to be given)

There is no habitation on the proposed project area and it is industrial open land which is

purchased by company for development of Company, so that R & R policy is not applicable

to this project.

There shall be no displacement of any population in project area.

8. Project Schedule & Cost Estimates

8.1 Likely date of start of construction and likely date of completion (Time schedule for

the project to be given).

All activities related to the project shall be started after getting Environmental Clearance

(EC).

Page 16 of 16

8.2 Estimated Project cost along with analysis in terms of economic viability of the

project.

Total costs of the project will Rs. 100 Lakhs. Capital cost of air & water pollution control

system and environmental monitoring equipments will be Rs. 15 Lakhs.

9. Analysis of Proposal (Final Recommendations)

9.1 Financial and social benefits with special emphasis on the benefit to be local people

including tribal population, if any, in the area.

• Employment would be as per prevailing norms of state government for skilled and

unskilled people for the proposed project.

• Social Welfare shall be done.

• Cordial relation with the industry shall be established and representation shall be made

to villagers for help for creation of facilities related to health, education, etc.

Documents

PRE FEASIBILITY REPORTenvironmentclearance.nic.in/writereaddata/Online/TOR/30...Sulfa Chem Industries proposes specialty chemicals manufacturing unit at Plot No. 1916, GIDC Industrial