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M/s. Supreme Chemical Industries. GIDC Vatva, Ahmedabad-382445
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. __________ 1
1.0 EXECUTIVE SUMMARY
M/s. Supreme Chemical Industries is established in the year 2008. The unit obtained new
CCA order No. AWH - 49560 date of issue: 16/09/2012 and obtained CTE No. 55251 date of
issue: 28/03/2014 manufacturing of Grinding CPC Blue (Activated CPC Blue) and Copper
Sulphate from Gujarat Pollution Control Board in year 2014.
The CCA order no. AWH - 49560 and obtained CTE No. 55251 is manufacturing of Grinding
CPC Blue (Activated CPC Blue) and Copper Sulphate at Plot No. C-1/340, Phase No: II,
GIDC-Vatva, Ahmedabad-382 445. Details are mentioned in below Table No.1.
TABLE: 1
LIST OF EXISTING PRODUCT
Sr.
No.
Name of
Product
As per Consent
Order No. AWH –
49560(MT/Month)
Existing Quantity as
per CTE No.
55251(MT/Month)
Total After
Expansion
(MT/Month)
1. Copper Sulphate 30 -20 10
2. Copper
Hydroxide
15 -10 ---
3. Copper
Carbonate
15 -10 ---
4. Grinding
operation of
Blue ADBM
--- 50 50
Total 60 50 60
The unit has proposed expansion for manufacturing of existing products and Organic
Pigments. Proposed production capacity is mentioned in Table No.2.
TABLE: 2
LIST OF PRODUCTS AS PER PROPOSED SCENARIO
Sr.
No. Product Name
As Per Valid
CCA No.
AWH-49560
(MT/Month)
Existing as per
CTE
Amendment
No-55251
(MT/Month)
Proposed
Quantity
(MT/Month)
Total after
expansion
Quantity
(MT/Month)
1. Copper Sulphate 30 -20 --- 10
2. Copper Hydroxide 15 -15 --- 0
3. Copper Carbonate 15 -15 --- 0
4. Pigment Beta Blue --- --- 150 150
M/s. Supreme Chemical Industries. GIDC Vatva, Ahmedabad-382445
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. __________ 2
5. Pigment Blue
Additives
--- --- 25 25
6. Grinding
operation of Blue
ADBM
--- 50 --- 50
Total 60 50 175 235
COST OF PROJECT
The expansion will be carried out at existing plot in GIDC Estate, Vatva, Ahmedabad-382445.
The expected cost of proposed expansion is Rs. 683 lakhs.
LAND
The unit has already purchase plot of total area 704.0 sq. m. The unit is now going for
expansion for proposed project.
FUEL CONSUMPTION
Existing Fuel Consumption
As per consent, the unit is using 50 Kg/Day of Fire Wood and 0.09 MT/Hr for Small
Industrial Boiler.
As per CTE, the unit is using 255 SCM/Day of Natural Gas for Ball Mill in inbuilt Dust
collector.
Proposed Fuel Consumption
As per proposed expansion unit will increase natural gas consumption 3130 SCM/Day. Thus
total consumption after proposed expansion will be 3385 SCM/Day of Natural Gas for
Proposed Thermax Steam Boiler and Thermic Fluid Heater.
ELECTRICITY CONSUMPTION
The unit have electricity from Torrent Power Ltd in Vatva. The existing electricity
consumption is 350 KVA. There shall be no Electricity consumption due to proposed
expansion.
WATER CONSUMPTION
Existing Water Generation
The source of water is GIDC water supply system. As per consent, the unit is using (0.5 KLD
Domestic + 1.4 KLD Industrial) 1.9 KLD freshwater for industrial and domestic purpose.
M/s. Supreme Chemical Industries. GIDC Vatva, Ahmedabad-382445
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. __________ 3
Total Proposed scenario after Expansion
The total water consumption after expansion, the unit will use total 91.0 KLD [91.0 KLD Fresh
Water from GIDC] for industrial and domestic purpose.
WASTE WATER GENERATION, TREATMENT & DISPOSAL
Existing Waste Water Generation
The existing waste water generation from industrial activities is 1.0 KLD. The sewage
generation is 0.3 KLD. The industrial waste water is treated in units own ETP having
primary treatment facilities. Treated effluent is sent to CETP GESCSL, Vatva and the sewage
of 0.3 KLD is sent in soak pit/septic tank.
Proposed Waste Water Generation
Due to proposed expansion, additional total industrial effluent generation will be 56 KLD.
Hence, after expansion total industrial effluent generation will be 59 KLD (1.0 KLD + 58.0
KLD). We have proposed only increase capacity to ETP. Treated effluent will be sent to CETP
GESCSL, Vatva.
Due to proposed expansion, additional sewage generation will be 3.6 KLD. Hence, after
expansion sewage generation will be 3.9 KLD (0.3 KLD + 3.6 KLD). Sewage effluent will be
sent to soak via/septic tank.
GASEOUS EMISSION
Flue gas emissions
As per CCA order no. AWH-49560, the unit has one stack of small Industrial boiler. The unit
had dismantled small industrial Boiler.
Now, the unit will have additional two stacks for proposed expansion. Thus, there will be
proposed Thermax Steam Boiler stack having common stack and Thermic Fluid Heater
having common stack of each.
Process emission
There is no process emission from existing unit as per valid CCA.
As per CTE, The unit has one stack of ball mill having 15 m height.
Now, the unit is proposing one stack from spin flash dryer which will be connected to bag
filter.
HAZARDOUS WASTE MANAGEMENT
Existing Hazardous Waste
As per CCA order no. AWH-49560, the hazardous waste generations are ETP waste (0.6
MT/Year), used oil (15Liter/Year) and discarded containers& Bags (600Nos./Month). The
M/s. Supreme Chemical Industries. GIDC Vatva, Ahmedabad-382445
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. __________ 4
ETP sludge is disposed to CETP GESCSL; Vatva.Discarded containers are sale to authorized
dealer.
Proposed Hazardous Waste
After proposed expansion, details of total quantity of hazardous waste generation are
covered here. The unit has proposed 180.6MT/Month of ETP sludge, 3100Nos./Year of
discarded containers& bags, used oil of 215 Liter/Year and 300 MT/Month of by product
dilute sulphuric acid.
ETP sludge will be disposal to GESCSL, Vatva. Used oil will be sale to registered authorized
recyclers.Discarded containers/Bags will be sale to authorized dealer.
2. INTRODUCTION
2.1 THE PROJECT
M/s. Supreme Chemical Industries obtained CCA order no. AWH-49560, issue on dated
16/09/2012 & obtained CTE No-55251, issue on dated 28/03/2014 for manufacturing of
products mentioned in Table No. 1. The unit has manufacturing of Grinding CPC Blue
(Activated CPC Blue) and Copper Sulphate.
The unit has proposed expansion for manufacturing of existing products with proposed
productions scenario is mentioned in Table No. 2.
As per EIA notification 2006, the proposed expansion is falling under category 5(f).Since the
project will be established in industrial estate, it is classified as category “B” project and will
be evaluated by the State Level Expert Appraisal Committee (SEAC).
2.2 PROJECT PROPONENT
The unit has been promoted by Mr. G. Jayabal–Proprietor of the company. This company has
been established since 2008, they are already engaged in manufacturing of Grinding CPC
Blue (Activated CPC Blue) and Copper Sulphate.
The list of proprietor is attached as Annexure-IV.
Proprietor of the company has good experience in handling the production management,
financial management and all the allied areas.
M/s. Supreme Chemical Industries will achieve the mission by placing the needs of
customers first, creating quality products, innovating technology and fostering continuous
improvements in people, products and processes.
M/s. Supreme Chemical Industries. GIDC Vatva, Ahmedabad-382445
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. __________ 5
2.3 NATURE OF PROJECT
The proposed unit is pigment manufacturing unit. The project is covered under the category
of 5(f) in schedule of EIA Notification-2006. This project falls under category „B‟.
2.4 MARKET FEASIBILITY
The promoters are already engaged in marketing of Organic Pigments. The proposed unit is
organic pigment manufacturing unit such as Pigment Beta Blue and Pigment Blue Additives.
The pigments are insoluble in water and have no tendency to migrate in the material. They
are standard pigment used in printing ink and the packaging industry. Pigments are used in
plastic industries, paint industries, textile industries. There are number of small
manufacturers in unorganized sector of this segment. However, the development and
manufacturing of good quality pigment is limited to only organize sector where only few
well-known companies exist. The proposed company has developed state of art technique
for manufacture of Organic Pigments, for which already established market exists. There is
regular use of these products and has demand in local market as well as in export. This will
meet the local demand and generate employment.
3. PROJECT DESCRIPTION
3.1 TYPE OF PROJECT
The proposed expansion project is for manufacturing of synthetic organic pigments like
Pigment Beta Blue and Blue Additives.
3.2 PROJECT LOCATION
The proposed project site is located at Plot no. C-1/340, Phase - II, GIDC-Vatva, Ahmedabad-
382445. The approximate geographical positioning of the project site is at Latitude:
22°57'25.98"NLongitude: 72°38'0.41"E. The location of the project site can be identified from
the location map shown in Figure no.1, 2 & 3.
The salient features of the project site are presented in below table no.3.
M/s. Supreme Chemical Industries. GIDC Vatva, Ahmedabad-382445
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. __________ 6
TABLE: 3
SALIENT FEATURES OF THE PROJECT SITE
Sr.
No.
Particulars Details Distance
w.r.t site
K.M.
Direction
w.r.t site
1. Latitude 22°57'25.98"N -- --
2. Longitude 72°38'0.41"E -- --
3. Taluka Vatva -- --
4. District Ahmedabad -- WSW
5. State Gujarat - --
6. Nearest Railway
Station
Vatva Railway Station
Ahmedabad Railway Station
0.5 km
08 km
NW
NW
7. Nearest Highway SH-03
NH - 8
2 km
3 km
W
N
8. Nearest Airport Ahmedabad Airport Approx.
13 km
SW
9. Nearest Water Body Sabarmati River 8 km NW
M/s. Supreme Chemical Industries. GIDC Vatva, Ahmedabad-382445
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. __________ 7
FIGURE: 2
SATELITE IMAGE OF PROJECT SITE
FIGURE: 3
AERIAL VIEW OF THE 10 KM RADIAL PERIPHERY FROM THE PROJECT SITE
M/s. Supreme Chemical Industries. GIDC Vatva, Ahmedabad-382445
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. __________ 8
3.3 SITE SELECTION
The project proponent did not consider any other alternative site for proposed expansion.
3.4 NEIGHBOURING INDUSTRIES
TABLE: 4
DETAILS OF NEIGHBOURING INDUSTRIES
Sr.
No.
Name of
Industry
Address Directions Distance
(Km)
1. GIDC Road GIDC Road, Vatva, Ahmedabad W 0.03
2. Kiri Dyes and
Chemicals
Limited
Plot No. C/299/1/2 Phase-II,
GIDC-Vatva, Ahmedabad
NE 0.13
3. Fluton Valve
(India) Pvt. Ltd.
Plot No. A-1/327, Phase II,
G.I.D.C. Vatva, Ahmedabad,
Gujarat 382445
SW 0.15
3.5 SIZE OF PROJECT
The unit has proposed expansion of manufacturing of synthetic organic pigments.
Environment protection and safety systems have also been considered in planning the cost
projection. The unit has proposed to set up effluent treatment plant which will be
maintained as per requirements. The break-up of the proposed project cost is given in below
table no. 5.
TABLE: 5
CAPITAL COST PROJECTION
Sr.
No.
Purpose Existing
(Rs. In lacs.)
Proposed
(Rs. In lacs.)
Total
(Rs. In lacs.)
1. Land 90 -- 90
2. Building 50 150 290
3. Plant and Machinery 50 240 350
4. Q.A. Lab set up 3 7 10
5. Env. Protection & Safety
a) Effluent Treatment Plant 14.9 60.1 75
b) Safety Equipment (PPE, fire
extinguishers, Ventilation, etc.)
1 16.5 17.5
c) Green Belt development 0.1 0.4 0.5
Total 209 474 683
M/s. Supreme Chemical Industries. GIDC Vatva, Ahmedabad-382445
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. __________ 9
3.6 PROCESS TECHNOLOGY
Process details like process description for each grade of products are covered separately in
Annexure-VII.
3.7 RAW-MATERIALS
The expansion products are organic pigment and the required raw materials will be
purchased from the local/Indian market. Details of raw-material consumption are covered in
Annexure-VI.
3.8 RESOURCE OPTIMIZATION/RECYCLING AND REUSE
Unit will achieve solvent recovery more than 98%. The all condensers will be two stage
condensers 1st attached to cooling tower and 2nd attached to chilled water circulation. The
vent will be pass through carbon column and thus trace of solvent will get absorbed in
carbon. Thus there will be zero VOC emission from the project.
3.9 RESOURCE REQUIREMENTS 3.9.1 LAND
The unit has already purchased plot of total area 704.0 sq. m. The unit is now going for
expansion for proposed project and there will be partly construction activity required for
proposed project.
3.9.2ELECTRICITY AND FUEL
TABLE: 6
ELECTRICITY AND FUEL REQUIREMENT
As per Valid CCA
Sr. No. Particulars Requirement Remark
1. Electricity connected
load
350 KW Torrent Power Ltd. in Vatva
2. Fire wood* 50 Kg/Day Discontinued
As Per CTE No-55251
1. Natural Gas 255
SCM/Day
Used in Ball Mill
Proposed
1. Natural Gas 3130
SCM/Day
Used in Proposed Thermax
Steam Boiler and TFH
M/s. Supreme Chemical Industries. GIDC Vatva, Ahmedabad-382445
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. __________ 10
3.9.3 WATER
The category wise bifurcation of the water requirement is given in below table no.7. The
source of water will be from GIDC water supply scheme.
TABLE: 7
DETAILS OF WATER CONSUPTION
Sr.
No. Category
Existing
Quantity [as per
CTE Amendment
no: 55251
KL/day
Proposed
water
consumption
in KL/day
Total water
consumption
in KL/day
1. Domestic 0.5 4.5 5
2. Industrial
2.1 Process & washing 1.0 44 45
2.2 Cooling --- 15 15
2.3 Boiler 0.4 16.6 17
3 Gardening --- 9 9
Total (Industrial) 1.4 84.6 86
Total (Domestic +
Industrial) 1.9 89.1 91
3.9.4 MANPOWER
The manpower required for the project as well as during the construction/ commissioning
activities will be employed from the local area. The preference will be given to local people.
TABLE: 8
MAN POWER REQUIREMENT
Phase of project Type of labor No. of workers
(Proposed
Scenario)
Total
During construction Contractual 15 15
During commissioning Contractual 15 15
During operations Managerial 5 5
Skilled 25 25
Un-skilled 9 9
3.10 MITIGATION MEASURES & EMP
Based on overall manufacturing & operation activities, the mitigation measures have been
proposed by the company for the control of the anticipated pollution load.
M/s. Supreme Chemical Industries. GIDC Vatva, Ahmedabad-382445
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. __________ 11
3.10.1 WASTEWATER MANAGEMENT
WASTEWATER GENERATION
Details of Effluent Treatment Plant and Flow Diagram are attached as Annexure-X. The
category-wise bifurcation of the anticipated wastewater generation details is given in below
Table No.9.
TABLE: 9
DETAILS OF WASTE WATER GENRATION
Sr. No.
Category Existing Quantity [as per CTE Amendment no: 55251 KL/day
Proposed wastewater
consumption in KL/Day
Total Wastewater Generation
KL/Day
1. Domestic 0.3 3.7 4
1.1 Domestic
2. Industrial
2.1 Process & Washing
1.0 39 40
2.2 Cooling --- 5 5
2.3 Boiler --- 10 10 3. Gardening --- --- ---
Total (Industrial ) 1.0 54 55
Total (Domestic + Industrial )
1.3 57.7 59
WASTEWATER CHARACTERISTICS
Industrial wastewater will be generated from process, washing, cooling tower blow down
and boiler blow down. The expected characteristics of industrial wastewater are provided in
below Table No.10.
TABLE: 10
CHARACTERISTICS OF WASTEWATER
Sr.
No.
Category of Waste Water Before
Treatment
After Primary
Treatment
1. pH 2 – 5 6.5 – 8.5
2. COD (mg/l) 600 400-500
3. BOD (mg/l) 190 150
4. TDS (mg/l) 3500 2500
5. Ammonical Nitrogen (mg/l) 43 < 20
6. TSS (mg/l) 75 < 100
M/s. Supreme Chemical Industries. GIDC Vatva, Ahmedabad-382445
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. __________ 12
3.10.2 GASEOUS EMISSIONS & CONTROL
3.10.2.1 FLUE GAS EMISSION
Details of flue gas emission, stacks height are covered in following Table No. 11.
TABLE: 11
EXISTING & PROPOSED FLUE GAS EMISSIONS
EXISTING FLUE GAS EMISSIONS
Sr.
No.
Stack
attached
to
Stack
Height
(m)
Type of
fuel
Fuel
consumptio
n
Type of
emission
Permissible
limit
APCM
As per Valid CCA no. AWH-49560
1.
Small
Industria
l Boiler
(2 MT)
15 m Fire
Wood 50 KG/Day
PM
SO2
NOx
150
mg/NM3
100 PPM
50 PPM
Unit has
dismantled
small
industrial
boiler
PROPOSED FLUE GAS EMISSION
1.
Therma
x Steam
Boiler
(850
Kg/hr)
(1 Nos.)
Comm
on
Stack
Natural
GAs
970
SCM/Day
SPM
SO2
NOx
150 mg/Nm3
100 ppm
50 ppm
---
2.
TFH
(10 lakh
K.cal)
Comm
on
Stack
Natural
GAs
2160
SCM/Day
PM
SO2
NOx
150 mg/Nm3
100 ppm
50 ppm
---
3.10.2.2 PROCESS GAS EMISSIONS
The process emissions from the manufacturing activities are given in following Table. The
details of air pollution control system are also mentioned in Table No.12.
TABLE: 12
EXISTING & PROPOSED PROCESS GAS EMISSIONS AND CONTROL MEASURES
Existing Process Gas Emission
Sr.
No.
Stack
Attached
To
Stack
Height
(m)
Air Pollution
Control System
Parameter Permissible
Limit
Remark
As per Valid CCA no. AWH-49560
There shall be no process gas emission
As per CTE No. 55251
M/s. Supreme Chemical Industries. GIDC Vatva, Ahmedabad-382445
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. __________ 13
1. Ball mill 22 In built Dust
Collector PM
150 mg/Nm3
---
Proposed Process Gas Emission
1.
Spin
Flash
Dryer
22 m Bag Filter PM
150 mg/Nm3
---
3.10.2.3 FUGITIVE EMISSIONS
Following steps will be taken to control fugitive emissions:
All reactions will be taken in closed loop reactor system.
The fugitive emissions in terms of handling losses will be reduced by proper storage
and handling. Raw-material feeding will be carried out by pumps. There will be no
manual handling.
Regular monitoring will be done of piping and fittings for checking of any leakages.
Good housekeeping will be maintained in the plant.
3.10.3 HAZARDOUS/ NON-HAZARDOUS WASTE MANAGEMENT
The following type of hazardous waste will be generated from the operational activities. All
the waste will be stored separately in a designated storage area.
TABLE: 13
DETAILS OF HAZARDOUS WASTE
Sr.
No.
Hazardous
Waste
Waste
category
Waste generation quantity
Method of
Disposal
Existing
as per CTE
Amendment
No: 55251
Proposed Total
1. ETP Sludge 35.3 0.6
MT/Year
180
MT/Year
180.6
MT/Ye
ar
Collection, Storage,
Transportation,
Disposal at TSDF of
Green Environment
Co. Op. Soc. Ltd.
Vatva, Ahmedabad.
2. Used Oil 5.1 15
Liter/Month
200
Liter/Yea
r
215
Liter/Y
ear
Collection, Storage
and disposal by
selling to registered
authorized
recyclers.
3.
Discarded
Containers
& Bags
33.3 600
Nos./Year
2500
Nos./Yea
r
3100
Nos./Y
ear
Collection, Storage,
and
Decontamination
M/s. Supreme Chemical Industries. GIDC Vatva, Ahmedabad-382445
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. __________ 14
within factory
premises and sell to
authorize dealer.
4.
By Product
Dilute
Sulphuric
Acid (Around
25%-30 %)
D2 ---
300
MT/Mon
th
300
MT/M
onth
Collection, Storage,
Transportation,
Disposal at Novel
Spent Acid
Management
System (Approved
by GPCB) in Vatva
and obtained
permission
In addition to the provision of above, the unit will ensure proper management for
hazardous waste as below:
Transportation of hazardous waste to the TSDF Site will be governed as per the guidelines
and accompanied with Form-13. Annual returns of the disposal of wastes in Form-4 will be
uploaded online and submitted regularly to the local office of the GPCB.
3.10.4 NOISE CONTROL & ODOUR
Ear plugs will also be provided to the operating personnel in boiler room.
The following steps will be taken for odour control.
Raw-material feeding will be carried out by conveyor and pumps.
All reactions will be taken in closed reactor loop system.
Roof top ventilation will be provided in the entire plant area.
Regular monitoring will be done of piping and fittings for checking of any leakages.
3.10.5 STORAGE, HANDLING AND TRANSPORT OF HAZARDOUS CHEMICALS
The storage and mode of transport of chemicals will be done as per detailed MSDS and
Chemical hazards guide (NIOSH) for the hazardous chemicals.
Few chemical to be used in the proposed activities are listed as „Hazardous Chemicals‟ as per
the Schedule-1 of the MSIHC Rules, as amended in 2000.
3.10.6 HEALTH AND SAFETY MEASURES
Few chemical to be used in the proposed activities are listed as „Hazardous Chemicals‟ as per
the Schedule-1 of the MSIHC Rules, as amended in 2000.
Physical hazards may manifest as fires, explosions, excessive temperatures, or the release of
large volumes of gas or toxic or flammable gases or vapors. We are according to Schedule 2
& 3 of MSIHC Rules.
M/s. Supreme Chemical Industries. GIDC Vatva, Ahmedabad-382445
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. __________ 15
Moreover transport activity will be through drums, so there will be manual loading and
unloading and no unloading through pipe at the site. Hence, the risk of static charge
generation during transfer of such chemicals is not significant.
4. SITE ANALYSIS
4.1 CONNECTIVITY
Vatva GIDC industrial estate is spread over an area of 337 hectares in close proximity to State
Highway No. 6. National highway 8 passes through the district connecting it with
Ahmedabad to Mumbai. The Vatva is located at 11 km distance from Ahmedabad Railway
station. The nearest international airport Ahmedabad is at an approx. distance 9 km from
Vatva.
The salient features of the project site are provided in above table no.3.
4.2 LAND USE AND LAND OWNERSHIP
The proposed project site is located at Plot No: C-1/340, Phase-II, GIDC-Vatva, Ahmedabad-
382445. The plot had been purchased by M/s. Supreme Chemical Industries from Vatva-
GIDC. The total plot area of the unit is 704.0 sq. m.
4.3 LAND USE
The proposed project site is located at Plot No: C-1/340, Phase-II, GIDC-Vatva, Ahmedabad-
382445. The plot is notified by GIDC for industrial purpose.
4.4 EXISTING INFRASTRUCTURE
The plant is located in a well-developed industrial zone, which will have all essential
facilities such as internal roads, arrangement for supply of water and power to industries,
effluent disposal facilities etc.
4.5 CLIMATE DATA
Ahmedabad is the nearest meteorological observatory station to the project site. The various
meteorological details of Ahmedabad station.
As per the metrological data, it shows that the average wind speed in January, February,
and March2015 is 5.69 m/s with wind direction blowing to NE &ENE.
The wind rose diagram is shown at Figure no.4.
FIGURE: 4
WIND ROSE DIAGRAM (Period: January-2015 to March-2015)
M/s. Supreme Chemical Industries. GIDC Vatva, Ahmedabad-382445
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. __________ 16
4.6 SOCIAL INFRASTRUCTURE
There are 15725 villages and there total population is 78076 (53.16% men & 46.84% women)
in Vatva. The basic amenities like primary and secondary education schools, community
health workers, primary health sub centre, private practitioners, primary health centre,
maternity and child welfare, dispensaries, T.B clinic, family welfare centre, hospital, drinking
water, transportation facilities, electricity , telephone etc. are available.
5.0 PLANNING BRIEF
5.1 PLANNING CONCEPT
Vatva, Ahmedabad is largely an industrial area dominated by medium scale industries,
especially chemical plants.
At present, the unit is manufacturing of Grinding CPC Blue (Activated CPC Blue) and
Copper Sulphate. Now the unit has proposed expansion of existing products and organics
pigments of Pigment Beta Blue and Blue Additives.
Vatva, Ahmedabad in Gujarat has a largest industrial area with common effluent treatment
plant and land fill site. Govt. agencies provide many basic facilities like uninterrupted water
supply, power and road network.
5.2 POPULATION PROJECTION
M/s. Supreme Chemical Industries. GIDC Vatva, Ahmedabad-382445
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. __________ 17
Population of Ahmedabad was reported to be 7,214,225 in 2011, Census. Entire Vatva region
and particularly Ahmedabad area is all set for massive industrialization. There is large scale
migrant population is anticipated in this area.
The proposed project is relatively small in size and will be employing around 25 skilled and
unskilled people all most 65% of this will be selected from local people.
5.3 LAND USE PLANNING
Details will be covered in EIA report.
5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND
The M/s. Supreme Chemical Industries shall get water from GIDC water supply scheme. So
there will be no additional stress on ground water resources and there will be no adverse
effect on the ground water resources available in the nearby area.
The unit has total proposed 350 KW connected load from Torrent Power Ltd. in Vatva the
transportation facilities will also expect to improve due to increase in the movement of
workers and raw material and finished products.
5.5 AMENITIES
The available basic amenities are as under:
Villages have primary schools; some villages have both primary and secondary Education
schools, Adult Literacy Centre & Higher Secondary College in all Villages.
Also villages in the study area have Common Health Workers, primary health sub centers,
Primary Health Centers, Registered Private Practitioner, Hospitals, Dispensaries, Nursing
home & Family Planning Centers & Subsidized Medical Practitioner in study area. All the
villages in the study area have two or more sources of drinking water. All villages in study
area have tap water supply in addition to tube well water (almost all). Moreover, villages
have facility of Tank Water supply, have well facility & 1 has river water facility.
The main mode of public transport available in the study area is by bus service. Most of
villages are near Ahmedabad city, so almost all villages have approach to railway station as
western railway meter gauge line is passing through nearby. Majority of villages in the study
area is connected with Pucca road.
6.0 PROPOSED INFRASTRUCTURE
6.1 PROCESSING AREA
The process area will cover plant area, raw material storage area, Hazardous waste storage
area, ETP, utilities etc. The process area covered by the unit at ground level will be 300 sq. m.
6.2 NON PROCESSING AREA
The non process area will green belt, office and security cabin etc. The non process area
covered by unit at ground level will be around 204 sq. m.
6.3 GREEN BELT
M/s. Supreme Chemical Industries. GIDC Vatva, Ahmedabad-382445
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. __________ 18
The unit having existing green belt area 200 sq.m including outside gardening and
plantation.
6.4 SOCIAL INFRASTRUCTURE
The availability of basic amenities is covered as under:
Training & Education: All the employees will be trained and educated periodically about
the hazardous nature of chemicals used in the process. Also, training for fire fighting, work
permits system, first aid, safe handling of hazardous chemicals and integrating safety, in all
activities.
Medical facility: Pre-employment medical checkup at the time of employment. In order to
safe guard the health of the employees, all the employees undergo periodic health checkup.
Drinking water: There will be provision of Aqua Guard/R.O. at different places to provide
purified water for drinking purpose.
Transportation: The unit will provide basic transportation facility for workers.
Telegraph & Post: There will be provision of telephone, fax & internet facility.
Power supply: At present, the unit has 350 KVA connected load. There shall be no
Additional connected load for proposed expansion.
6.5 DRINKING WATER MANAGEMENT
The source of water is already availability from existing water works of GIDC and the same
is adequate and satisfactory. The unit has proposed additional 4.5 KL/Day water for
domestic purpose.
6.6 SEWERAGE SYSTEM
Sewage water is sent to soak pit/septic tank.
6.7 INDUSTRIAL WASTE MANAGEMENT
The hazardous waste like ETP Sludge from Waste Water Treatment, Discarded Containers
for HW/Chemicals, and Used/Spent Oil will be generated from proposed project activity.
The hazardous waste management and disposal is shown in table no.13.
6.8 SOLID WASTE MANAGEMENT
The record of nonhazardous solid waste like Fiber drum, wooden waste, etc. will be
mentioned.
6.9 POWER REQUIREMENT & SUPPLY
At present, the unit has 350 KVA connected load. There shall be no Additional connected
load for proposed expansion.
7.0 REHABILITATION AND RESETTLEMENT(R &R) PLAN
M/s. Supreme Chemical Industries. GIDC Vatva, Ahmedabad-382445
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. __________ 19
The proposed project is located in GIDC Industrial Estate Vatva, Ahmedabad, Gujarat. There
will be no any human settlement affected by proposed project. So,
There is no requirement of any R & R Plan.
8. PROJECT SCHEDULE & COST ESTIMATES
8.1 PROJECT IMPLEMENTATION SCHEDULE
TABLE: 15
PROJECT IMPLEMENTATION SCHEDULE
Project implementation schedule after getting NOC from GPCB
Sr.
No.
Activity Required Period
1. Procurement of machinery 1 month after getting NOC
2. Erection & installation of
machinery
Immediately after competition of
activity no.1
3. Trial of machinery &
equipments
Within 1 months after competition of
activity no.2
4. Commercial activity 1 months after competition of activity
no. 3
8.2 ESTIMATED PROJECT COST
Project cost for proposed expansion will be 683 lacs. Details for estimated project cost are
covered in Table no 5.
9. ANALYSIS OF PROPOSAL
All the manpower is utilized from local region around Vatva. Company shall also try to
provide indirect employment opportunities by availing local contract services during
transportation during operational phase.
The company intends to donate amount of capital cost to agencies like NGOs or social
welfare societies for projects carried out in nearby village for their welfare and upliftment as
per rules and regulation.