Gujarat Petroleum, Chemical and

Petrochemical Investment Region (PCPIR)

Presented by

Mr. M. Thennarasan, IAS

Vice Chairman & Managing Director

Gujarat Industrial Development Corporation

Govt. of Gujarat

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Gujarat Industrial Development Corporation (GIDC)2

VisionTo make GIDC an effective, vibrant and timely provider of quality industrial infrastructure with ease, quick and

transparent delivery mechanism at competitive pricing and without losing sight of its social responsibilities

Nodal agency of

the Government

of Gujarat for

providing

industrial

backbone of the

state

Nodal Agency Land Bank

Inventory of

more than 202

Estates

comprising of

over 63,000

units across

Gujarat.

Purpose

Identifies and

develops

locations

suited for

industrial

purposes

GIDC is a GoG undertaking setup under the Gujarat

Industrial Development Act, 1962 as a Statutory Board

Core Infrastructure• Develop industrial plots

• Roads, SWD & street lights

• Water supply

• Power supply network

• Utilities – Gas, telecom, pipeline

Support Infrastructure• Skill up-gradation Centre

• Green spaces – parks & gardens

• Space for public amenities – banks,

hospitals, police stations, fire

station, community halls, etc.

• Space for housing requirements

• Commercial spaces

Cumulatively GIDC has acquired in excess of 42,600 ha land for the

development of industrial estates

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Gujarat: National leader in Chemicals & Petrochemicals3

Source: FICCI, Department of Chemicals & Petrochemicals- Gov. of Gujarat; GPCB

35% 38% 42%50% 51%

58%

91%

Methanol LAB CausticSoda

Ethylene AceticAcid

Polymers Soda Ash

Share of Gujarat in India’s production

of various chemicals

• Home to world’s largest crude oil refinery & India’s largest chemical

complex

• Largest supplier of bio-fertilizers, seeds, urea & other fertilizers

• 500 large & medium units and 16,000 small scale units in the state

manufacture over 6,500 products

• First state to have an operational Petroleum, Chemical and Petrochemicals

Investment Region (PCPIR), developed over an area of 453 sq. km

• Leader in promoting environment friendly practices through Common

Effluent Treatment Plants; currently 33 such plants are operational &

further 8 are proposed. (Source: GPCB)

62% of India’s

petrochemical

production

32%of total

chemicals

production

18%of India’s

chemical

exports

Note : LAB : Linear Alkyl BenzeneSource: VG 2017 Sector Profile

Source: VG 2017 Sector Profile

Page 4

Gujarat PCPIR: Background4

To implement the objectives and vision of PCPIR

Policy

• Declaration of Gujarat PCP SIR (GPCPSIR) under

GSIR Act, 2009 – 09/06/2009

• Constitution of GPCPSIR Development Authority

(GPCPSIRDA) – 18/09/2010

PCPIR falls within the proposed Delhi Mumbai

Industrial Corridor, conceptualized within 150 km

distance on both sides of the Dedicated Freight

Corridor (DFC)

To Delhi

(NH 8)Dedicated Freight

Corridor

Page 5

Gujarat PCPIR: Background5

Vilayat

Grasim 1994

Vilayat Estate 1994

Birla Copper (1993)

IPCL(1993)

GACL(1993)

Dahej Estate-I 1995

SH-6

Birla Copper Jetty

GCPTCL Jetty

Adani Jetty

LNG Jetty

Reliance Jetty

Page 6

Gujarat PCPIR: Locational Advantage6

Key factors that led to the development of Dahej region as a Petrochemical hub

Port & Waterfront; Chemical Port and Storage Facility at Dahej

Adequate water available from Narmada River

Rich natural resources and feedstock

LNG regasification terminal at Dahej

Near NH-8 and Delhi Mumbai Trunk Rail Line. SH linking the region with NH-8

Robust supporting infrastructure - road, rail, port, power, gas, water

Concentration of Petroleum, Chemical and Petrochemical estates around PCPIR

Efficient waste management - effluent disposal pipelines, solid waste disposal sites

Distrance from major Cities (Urban Centres)

Bharuch : 30 km

Surat : 100 km

Vadodara : 100 km

Ahmedabad : 215 km

Strategically located with smooth connectivity

to major cities of Gujarat

Page 7

Gujarat PCPIR: Snapshot 7

Location Bharuch District comprising of 44 villages

(Vagara & Bharuch Talukas)

Area 453 sq. km

Sector Petroleum, Chemicals and Petrochemicals

Strategically located

with excellent access to

entire North West Indian

hinterland

Multi-feed cracker by

OPaL

Availability of natural

resources and feedstock

Chemical port terminal

and chemical storage

facility at Dahej

LNG Terminal at Hazira

and Dahej

Liquid Fuel Jetty and

Solid Cargo Jetty

Effluent disposal

pipelines, solid waste

disposal sites

One of Asia’s largest

Petrochemicals Complex

by ONGC operational

India’s First Operational

PCPIR

Investment Made till date USD 13.5 bn(INR 95,123 cr)

Infrastructure Development

Employment

Anchor Tenant

USD 2.4 bn(INR 16,959 cr)

Direct: 45,000

Indirect: 1,35,000

Date of Commissioning

Actual Investment USD 3.9 bn (INR 27,690 cr)

March 2017

1USD= INR 70

No. of industries 1269

Page 8

Gujarat PCPIR: Snapshot 8

GIDC has developed over 11,000 hectares of

industrial land in PCPIR

PCPIR Area comprises following industrial estates/areas

• Dahej I

• Dahej II

• Dahej III

• Vilayat

• Saykha A

• Saykha B

• Dahej SEZ Sr. no. Year Exports (INR in crore)

1 2015-16 2748

2 2016-17 3298

3 2017-18 5211

4 2018-19 5146

5 2019-20* 4227

fDi Global Free Zones of the Year

2017 – winning categories for Dahej

SEZ

• Commended for Sustainability

Efforts

• Commended for Digitization

• Highly Commended SEZ in Asia-

Pacific

Dahej SEZ Snapshot

GIDC has earmarked and developed/in process of

development of following residential areas in PCPIR:

• Atali I Housing

• Atali II Housing

• Dahej Housing (Kesrol, Eksaal and Manad)

* Current Year

A publication from Financial

Times

Source: Dahej SEZ Limited

Land Allotted: 85%

Land Available: 15%

Page 9

Anchor Tenant - OPaL9

ONGC Petro Additions Limited (OPaL), a JV of ONGC, GAIL

and GSPC has developed a world scale multi-feed cracker in

the PCPIR

OPaL’s unit at PCPIR, is the largest petrochemical plant in

India, developed at an investment of USD 3.9 Billion

The OPaL Cracker Unit was dedicated to the nation by

Hon’ble Prime Minister Mr. Narendra Modi, in March 2017

1USD= INR 70 MMTPA: Million Metric Tonne Per Annum

Products

▪ Ethylene (1100 KTPA)

▪ Propylene (400 KTPA)

▪ Dedicated High Density Polyethylene (340 KTPA)

▪ Polypropylene (340 KTPA)

▪ Swing High/Linear Low Density Polyethylene (720 KTPA)

▪ Benzene (149 KTPA)

▪ Butadiene (114 KTPA)

▪ Carbon Black Feed Stock (70 KTPA)

▪ Pyrolysis Gas (165 KTPA)

Source: OPaL

Page 10

Gujarat PCPIR Development Plan10

Page 11

11

Planning Initiatives - Appropriate Zoning

Petroleum, Chemical & Petrochemical Investment Region (PCPIR)

A specifically delineated Investment Region

is planned for the establishment of

production facilities for petroleum,

chemicals and petrochemical industry in

Dahej

Industrial Area Residential area Mixed used zone Green cover Institutional area

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12

Planning Initiatives - Appropriate Zoning

GIDC has delineated specific zones for the

chemical, textile, dyeing and other similar

industries in its industrial estates. These areas

have been provided with special facilities for

environment management and protection

Appropriate Zoning

GIDC has made a mandatory requirement for

building plan approval that the allotee shall

grow at least one tree per 200 sq. m. in

the allotted plot

1

2

3

4

5

6

7

1 Engineering Estate

2 Textile Estate

3 Dyes & Pigment Estate

4 Chemical/Dyes & Pigment

5 Juned Engineering Estate

6 Bhersam Engineering Estate

7 Argama Chemical Estate

Page 13

PCPIR Infrastructure - Ports13

▪ Adani Petronet Dahej Port P. Ltd : 11 MMTPA

▪ GCPTCL Liquid Chemical Terminal : 4.9 MMTPA

▪ LNG Petronet (Gas Terminal) : 10 MMTPA

▪ Reliance Liquid Fuel Jetty : 2 MMTPA

▪ Birla Copper Bulk Cargo Jetty : 5 MMTPA

▪ Dahej- Ghogha Ro-Ro Ferry Service Terminal by GMB (Passenger ferry

commenced on 22/10/2017)

▪ Development of Jetty for handling ODC (Over Dimensional Cargo). JV of GMB &

Dahej SEZ Ltd.

▪ GCPTCL is expanding the existing capacity to 12.0 MMTPA by setting up 2nd berth.

▪ Development of Marine Shipbuilding Park (MSP)

Existing

New Development

Proposed

MMTPA: Million Metric Tonne Per Annum

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PCPIR Infrastructure - Ports14

GCPTCL (Liquid Chemical

Terminal)

APDPPL (Solid Cargo Terminal)

LNG Petronet (Gas Terminal)Ro-Ro Terminal-GMB

RO-RO Ferry service commenced

on 22/10/2017

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PCPIR Infrastructure - Roads & Railway15

Existing 50 km SH-6 to be

upgraded to 120 m

Proposed 120 m escape route

Proposed 150 m escape route

Proposed Feeder DP Road Network

Bharuch - Dahej Broad

Gauge Line

Dahej Railway

Station

Dahej to Amod

(SH-6)

Derol–Vagra-Gandhar

(SH-161)

Page 16

PCPIR Infrastructure - Roads & Railway16

Dahej – Bharuch Railway lineSH - 6

BhensaliKhojbal Dahej Railway Station

Page 17

PCPIR Infrastructure - Power17

Power available from :

▪ Four 220 KV sub-stations located at Dahej, Dahej SEZ, Rahiyad-Suva & Vilayat

▪ Eight 66 KV substations located at Dahej, Luna, Bhensali, Vadadala, Galenda,

Jolwa Sambheti and Vilayat.

▪ Gujarat Energy Transmission Corporation Limited (GETCO) has completed

construction of 220 KV substation at Suva Dahej, which is in operation.

▪ 1200 MW gas based power plant by Torrent Power Ltd. in Dahej SEZ has been

completed.

▪ Construction of 2640 MW coal based power plant of Adani Power is in progress.

Existing

▪ Two 220 KV One 400 KV & Ten (10) 66 KV substations are planned in

Dahej & Saykha & Atali Housing.

Proposed

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PCPIR Infrastructure - Water18

Raw Water Reservoir Intake Well 25 MGD at Narmada River Nand

Existing

▪ GIDC has developed Dahej Raw Water Reservoir with a capacity of 366 MG

▪ Water supply network comprising of branch canal and pipelines with cumulative installed capacity of 108

MGD (408 MLD)

Present utilization average -180 MLD

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Ensuring Water Reliability – 100 MLD Desalination Plant19

Basic EPC – Desalination

Plant incl. contingency

INR 881.19 crore

Status

▪ Site cleaning completed

▪ Topography Survey

completed

▪ Soil Investigation

completed

▪ Bathymetric survey will

start in 1st week of

November 2019

▪ Water product pipeline

route survey completed

Location: Dahej, Bharuch

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PCPIR Infrastructure – Effluent Disposal20

▪ GIDC has developed 90 MLD disposal pipeline of 40 km from Vilayat

pumping station to Dahej to dispose the effluent into deep sea (8.5 Km

Onshore line & 4.5 Km Offshore line - from Dahej final pumping station ).

▪ Additional 190 MLD Effluent Disposal Line under planning

GIDC has established two CETPs in the region

▪ 40 MLD at Dahej

▪ 40 MLD at Sayakha

Effluent Disposal Pipeline

Effluent Disposal

CETP

Common Effluent Treatment Plants

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PCPIR Infrastructure – Effluent Disposal21

Route for Effluent

Disposal Pipeline40 MLD CETPDahej Pumping

Station

Vilayat Pumping

Station

40 MLD CETP

Page 22

PCPIR Infrastructure – Waste Disposal22

Treatment Storage and Disposal Facility (TSDF)

for hazardous waste management has been

developed by Bharuch Enviro Infrastructure Limited

in Dahej PCPIR having a capacity of 1.4 MMT

Incinerators

Incinerators with capacity of 20 Million Kcal/hour

are installed by Saurashtra Enviro Projects Pvt Ltd.

Utilization: 60% of current capacity

Waste Heat Recovery System

4 KL/hour forced evaporation system is installed by

Saurashtra Enviro Projects Pvt Ltd.

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PCPIR Infrastructure – Multi-Modal Logistics Park, Dahej23

Area : 25 ha in Phase-I

Logistic Park to be

developed by GIDC and

Container Corporation of

India Ltd (CONCOR)

Total Project Cost:

INR 210 crore

(excluding land)

(Phase I):

INR 120 crore

(Phase II):

INR 90 croreStatus

▪ Civil construction work order given by

CONCOR to RSC Infratech Developer LLP

Page 24

Planned interventions for sustainable development of

Gujarat PCPIR

24

▪ Compliance to the SEZ export norms restricts the anchor unit (OPaL) from providing its supplies to the industries within

the PCPIR. OPaL post experiencing feedstock supply constraints under SEZ is set to exit from SEZ. This will address

feedstock challenges for the downstream industries.

▪ Some of the common utilities like power, steam, raw water (within PCPIR), DM water, instrument air, etc. can be

provided to the user units on commercial basis. Bulk production of utilities will significantly reduce production cost

and need for utility manpower in user units, thereby improving their competitiveness.

▪ Establishment of Common Facility Centre (CFC) especially for waste collection and waste processing

▪ Escape Routes (150 m & 120 m) - Accelerated industrialization in the region will soon demand additional cargo

evacuation capacity from the existing infrastructure to deal with traffic diversion in cases of excessive traffic,

blockades, major fires, chemical spills, etc.

▪ Setting-up solvent storage facility in industrial estates

▪ Secure land fill sites for disposal of hazardous solid waste

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Planned interventions for sustainable development of

Gujarat PCPIR

25

▪ As PCPIR requires large quantities of water, use of alternate sources of water (desalination and recycling/reuse plants)

is being promoted

▪ Promote usage of renewable energy (50% of GIDC’s power requirement to be sourced through renewable sources)

▪ Development of Green Belt in approximately 10% region of PCPIR.

▪ Setting-up a Centre of Excellence for best practices, as also to facilitate forward & backward symbiotic integration

within PCPIR.

▪ Social infrastructure proposed to be developed by individual companies and GIDC will always face concerns like quality,

viability, variety and maintenance standards. Instead, a different approach be considered by involving experienced

developers who can build and maintain required infrastructure on commercially viable basis and recover the

maintenance cost from the users.

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Major Industries in PCPIR26

Not an exhaustive list

Commissioned

Under Implementation

Thank You