Exaquantum Sequence of Events Recorder NTPC00101-01E… · Recorder Exaquantum/SER ... Experion DeltaV Triconex OPC Foundation Hathaway. ... View SOE reports Drilldown to RCA One

PR NTPC00101-01EN SER R3.01Copyright © Yokogawa Electric Corporation1st April 2016

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Exaquantum/SER

ExaquantumSequence of Events Recorder


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EnergyManagement

Electronic Log Book

eLogBook

Remote Data SynchronizationExaquantum/RDSExaquantum & Exaquantum/BatchData Historian / PIMS

Alarm Reporting and

Analysis

Exaquantum/ARA

Safety Function

Monitoring

Exaquantum/SFM

Subsea Portal

Exaquantum/SSP

Override Safety Advisor

Exaquantum/OSA

Down Time Analysis

Exaquantum/DTA

Power Performance Calcs

Exaquantum/PPC

Graphical Framework

Exaquantum/GF

Sequence of Events

Recorder

Exaquantum/SER

Operator Trending Module

Exaquantum/OTM

Report Manager

Exaquantum/RM

AutoTrend

Exaquantum/AutoTrend

Movements Monitoring

Visa-OM

Alarm Master Database

Exaquantum/AMD

OperatorEffectiveness

ProductionManagement

SafetyManagement

AlarmManagement

Manufacturing Data Exchange Exaquantum/MDX

LIMS Data ExchangeExaquantum/LDX

Event Email ServiceExaquantum/EES

ERP MaintenanceLaboratory 3rd Party Products

Exaquantum Family Diagram

Data IntegrationAPIs, Files, ODBC, OLE DB, OPC DA & HDA, Web Services

DCS Safety SCADA PLC

Email Server

Exaquantum/BRU Exaquantum/EFI Exaquantum/FDM Exaquantum/HDM Exaquantum/ORM Exaquantum/SDM Exaquantum/VPN OPC


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The Problem


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• Find out why incidents occur

• Their effects on other equipment

• Check that the safety systems operated properly

Unplanned Incidents and Equipment Trips

• Multiple process control and safety systems

• No centralised overall view of the data

No Unified Data Storage of Alarms and Events and Process Data

Key Problems


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The Solution


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The Solution – Exaquantum/SER

• Continuous monitoring of Alarm & Events and process data

Automatic Monitoring of Alarm and Events

• Alarms & Events can be analysed in date/time order

Root Cause Analysis (RCA)

• Alarm & Events and process data can be analysed before and after trip events to assist with trip analysis causes and effects

Trip Analysis

• At-a-glance view of current and historical information for quick diagnosis of problem areas

Intuitive Web User Interface


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Key Benefits


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•When performing RCAs and trip analysis

Increases User Efficiency

• Looking for failure patterns to reduce safety incidents and maintenance costs

Allows Past Incidents to be further Analyzed

• Supported by the availability of a detailed audit trail

Regulatory Compliance

Key Benefits


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Architecture


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Architectural Overview

User Displays

Event Analysis / Trip Detection Engine

Data Historian / PIMS Exaquantum

Trip

Definitions

Configuration

Dashboard Perform

RCAs

Analyze Trips View Trip

Details

Reports

Experion DeltaV Triconex OPC Foundation Hathaway


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Key Features


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Key Features – User Interface

Dashboard provides overview for quick diagnosis of problem areas

Available event categories and attributes can be ordered for the columns displayed on the Sequence of Events and Trip Details pages

Load pre-filtered Trips and Sequence of Events pages via the Web URL

This allows users to create shortcuts and bookmarks for predefined Trips and Sequence of Events filters.


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Ability to amend the maximum number of Trips/Events displayed when querying the Exaquantum/SER database

Group alarm types together into alarm categories

Each of these categories can then be assigned a color on the Sequence of Events and Trip Details pages.

The number of Trips/Events that match the current filter settings is displayed on the Trips/Events page


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Sequence of Events Provides an Integrated View of all the Alarm and Events for Performing Root Cause Analysis

A user can specify a set of criteria that will be used to highlight records on the Sequence of Events and Trip Details pages

Key Features – Sequence of Events


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Key Features - Trips

Trips are configured to monitor specific A&E messages based on certain criteria at which time a set of A&E and process data is saved for detailed analysis

Multiple trips can be configured

Pre-trip and post-trip detection event time spans, before and following the trip detection for which all events and process data will be recorded

Detailed Trip evaluation steps can be created

Custom Trip Details Report Page

Trip Details report shows the details of a trip report using a pre-configured format.

SQL Server Reporting Services can be used to create replacement trip reports.


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Filters to further analyse the events

Start and end times

Custom filters for each of the data items

Column selections

Page size control

Filter definitions can be saved and reused, saving users time when running commonly used queries

Edit filter

Load filter

Save filter


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Reports can be printed or exported for use in external applications such as Microsoft Excel for further analysis

Export currently displayed records or all records when exporting results to Microsoft Excel

Print current page of results or all pages

Localization

Seamless switching between installed languages via menu bar.

Access to user manuals and support information via a web interface


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Key Features – Data Integration

Integrated view of alarm and event messages

Integrate A&E with process data from site monitoring and control systems, providing users with a more detailed picture of overall plant activity.

A&E and process data from various sources can be stored in a central database.

Trips, A&E and trip configured process data is also copied into a secure area of the database for long term storage, which is used for web based trip analysis and reports.

Continuous monitoring of A&E and process data

Stores alarm and event timestamps with a time resolution of 1 millisecond

Alarm & event data collected from OPC A&E 1.1 Servers

Recover missing alarms and events if connected to Exaopc via OPC HAE

Process data collected from OPC DA 2.05a servers

Recover missing process data via OPC HDA 1.2

Data archiving and retrieval


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Solution Summary


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Define Trips in SER

Trips occur

Analysis of Causes and

Effects

Implement changes based on findings

Verification and

Identification

Identify

Solution Summary

Equipment Failure

Safety Concerns

Common Trips

View SOE reportsDrilldown to

RCA

One or many trips

Trip Criteria

Locate TripTrip

details

Trip ReportCustom ReportsSystem Changes

Process Changes


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Yokogawa Marex Limited

[email protected]


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Yokogawa Marex Ltd.

Assignment: SER

Reference No: PR GMSC01

Document Type: Presentation

Document Title: SER Presentation

Author: Nick Cross

ApplicationManager:

Grant Hesse

Documents Revision Record

Issue No

Summary of changes from previous IssueCreated or

Modified By.1 Updated date to 28 November Barry Pease.2 Reviewed with changes made Bill Bambeck1 Issued for R2.85 Bill Bambeck

R3.01 Added new feature slides that are grouped Nick CrossNew Solutions Summary visual graphic – using smart tools Nick CrossArchitecture Diagram – new dashboard image Nick CrossChecked all bullet points and full stops Nick CrossAdded an array of new images/icons to emphasise text on slide throughout presentation

Nick Cross

Hidden previous slides, to be deleted once reviewed Nick Cross

Reviewed with many changes to the slides and removed the

hidden slides

Grant Hesse

Updated 2 slides with updated screen shots Nick CrossSlide 4 and 8 updated with new smartart graphic Nick CrossSlide 8 – colour changed to turquoise, slide 6 updated to smartart graphic. New solutions summary slide also added

Nick Cross

Slide 20 updated – colour match and consistent Nick CrossFinal review before issue Grant HesseArchitecture diagram updated – removed 3rd party logos. Final review completed after change. Ready for R3.01 issue

Nick Cross

Minor text change – ready for R3.01 release Nick Cross


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Documents Revision Record (continued)

Issue No

Summary of changes from previous IssueCreated or

Modified By