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Dispenser Sumps and Pans u Polyethylene Sumps (pg. 38) u Wide Access Polyethylene (pg. 37) u Polyethylene Pans (pg. 39) u Fiberglass (pg. 36) u Wide Access Fiberglass (pg. 35) u Dispenser Sump Accessories (pg. 41) u Dispenser Sump Selection Chart (pgs. 42-43) FlexWorks Flexible Supply Piping u C15A, C20A (pgs. 8-11) Access Piping u AXP40 (pg. 12) Piping Layout (Pressure System) Tank Sumps, Tank Sump Systems and Accessories u Fiberglass Sumps and Components (pgs. 20, 24, 25, 35) u Polyethylene Tank Sumps – (pgs. 20, 27) u Tank Sump Systems – (pg. 20) u Transition Sumps – (pgs. 50 - 52) u Special Application Sumps – (pg. 52) u Mounting Flanges – (pg. 28) The complete Environmental System for underground fuel transfer and containment for the 21st century. 9393 Princeton-Glendale Road Hamilton, Ohio USA 45011 Phone: (800) 422-2525 Fax: (800) 421-3297 6

Piping Layout (Pressure System) - opwglobal.com

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Page 1: Piping Layout (Pressure System) - opwglobal.com

Dispenser Sumps and Pansu Polyethylene Sumps (pg. 38)u Wide Access Polyethylene (pg. 37)u Polyethylene Pans (pg. 39)u Fiberglass (pg. 36)u Wide Access Fiberglass (pg. 35)u Dispenser Sump Accessories (pg. 41)u Dispenser Sump Selection Chart (pgs. 42-43)

FlexWorks Flexible Supply Pipingu C15A, C20A

(pgs. 8-11)

Access Pipingu AXP40

(pg. 12)

Piping Layout (Pressure System)

Tank Sumps, Tank Sump Systems and Accessoriesu Fiberglass Sumps and Components

(pgs. 20, 24, 25, 35)u Polyethylene Tank Sumps – (pgs. 20, 27)u Tank Sump Systems – (pg. 20)u Transition Sumps – (pgs. 50 - 52)u Special Application Sumps – (pg. 52)u Mounting Flanges – (pg. 28)

The complete Environmental System for underground fuel transfer and containment for the 21st century.

9393 Princeton-Glendale Road Hamilton, Ohio USA 45011 Phone: (800) 422-2525 Fax: (800) 421-32976

Page 2: Piping Layout (Pressure System) - opwglobal.com

LISTED

Flexworks Loop System™

(pgs. 30-31)

FlexWorks Automatic Fire Extinguisher System

(pg. 44)

Primary Pipe Couplings & Fittings (pgs. 13-17)

Entry Fittings

(pgs. 45-47)

OPW Innovative Fueling Solutions

The heart of FlexWorks is an advanced, flexible piping system that can be installed quickly and easily in a variety of configurations. Flexible piping eliminates the need for buried piping joints, which are notorious leak points in rigid piping systems. In a pressure system, the submersible pump is connected in series directly to the dispensers with a continuous run of flexible pipe. In a suction system, a continuous run of flexible pipe connects the tank to the suction pump dispenser. All piping connections at the tank and dispensers are contained in sumps.

The primary fuel pipe is available with an integral secondary containment pipe, which can be inserted into a dual layer, corrugated access pipe. The crush-resistant access pipe protects the primary pipe from the backfill while serving as an added layer of protection. The access pipe also affords the added advantage of primary pipe retractability. Future inspection, repair or replacement of the primary pipe is achievable without excavation.

The FlexWorks System features highly integrated components that interconnect seamlessly to provide reliable Secondary Containment. FlexWorks dispenser sumps are custom made for each particular dispenser footprint. FlexWorks tank sumps afford raintight containment for and accessibility to submersible pumps and UST equipment. A variety of FlexWorks entry fitting styles and sizes ensure the availability of a custom-designed solution for virtually every piping application.

FlexWorks by OPW is the complete Environmental System for underground fuel transfer and containment for the 21st century.

Listings and Certifications

www.opwglobal.comBELOW GROUND PRODUCTS

7

Page 3: Piping Layout (Pressure System) - opwglobal.com

Fully Bonded Coaxial Thermalplastic Construction

featuring Kynar®

See pages 141 - 144 for details on the OPW DEF System

Primary Pipe Outer Barrier Kynar® PVDF

Primary Pipe Inner Barrier Kynar® PVDF

3rd PARTY APPROVED

FOR DEF

• FlexWorks Supply Piping

Piping & Containment Systems

FlexWorks Supply Piping

Why flex pipe?

OPW developed FlexWorks Pipe in response to customer feedback. You asked and we delivered! The pipe is more flexible, lighter and has reduced memory. Pipe can also be replaced without breaking concrete.

Elimination of potential underground leak points

u No underground fittings or joints

u No hand-built field joints

u All termination points are contained safely inside sumps

u Termination joints precision swaged to simulate factory made assemblies

u Eliminates the hassles – installation time and potential leak points of rigid pipe installations

u Fast and easy installation – results in less installation labor, time and cost

u Eliminates burdensome cutting, fitting, and cleaning

u No adhesives – heat assists, curing problems or electrofusion welding of joints

u Easy to bend – no special fittings to install in order to make bends

What Makes This Pipe Different? Lower installation costs

Celebrating Over 20 Years of Success Through Piping Excellence

Light, Flexible, & Easy to Install. ULC Approved for All Fuels

Motor Vehicle Fuels

High Blend Fuels

Concentrated Fuels

Aviation and Marine

ULC APPROVAL

9393 Princeton-Glendale Road Hamilton, Ohio USA 45011 Phone: (800) 422-2525 Fax: (800) 421-32978

Page 4: Piping Layout (Pressure System) - opwglobal.com

FlexWorks Supply Piping

FlexWorks Supply Piping

OPW's FlexWorks Pipe is more flexible, lighter and has reduced memory to aid installation and is UL approved for all fuels.

Ordering Specifications - Sizing MatrixNew Pipe Part #

ID Description

C075A-250

3/4"

Double Wall Primary Pipe, 250'

C075A-1000 Double Wall Primary Pipe, 1000'

C075A-SB Double Wall Primary Pipe 3/4" I.D. Short Box, 1' - 249'

C075A-SR Double Wall Primary Pipe 3/4" I.D. Short Reel, 260' - 490'

CO75A-MR Double Wall Primary Pipe, Mega Reel, 2000'

C10A-250

1"

Double Wall Primary Pipe, 250'

C10A-1000 Double Wall Primary Pipe, 1000'

C10A-SB Double Wall Primary Pipe 1.0" I.D. Short Box, 1' - 249'

C10A-SR Double Wall Primary Pipe 1.0" Short Reel, 20' - 990'

C10A-MR Double Wall Primary Pipe, Mega Reel, 2000'

C15A-250

11/2"

Double Wall Primary Pipe, 250'

C15A-500 Double Wall Primary Pipe, 500'

C15A-1000 Double Wall Primary Pipe, 1000'

C15A-1225 Stick Pipe* 11/2" 12 Pieces At 25', 12 per box

C15A-1233 Stick Pipe* 11/2" 12 Pieces At 33', 12 per box

C15A-1240 Stick Pipe* 11/2" 12 Pieces At 40', 12 per box

C15A-SB Double Wall Primary Pipe 1.5" I.D. Short Box, 50' - 240', 10' increments

C15A-SR Double Wall Primary Pipe 1.5" I.D. Short Reel, Less than 500', 10' increments

C15A-MR Double Wall Primary Pipe, Mega Reel, 1010' - 1400'

C20A-250

2"

Double Wall Primary Pipe, 250'

C20A-500 Double Wall Primary Pipe, 500'

C20A-1225 Stick Pipe* 2.0" Double Wall 12 Pieces At 25', 12 per box

C20A-1233 Stick Pipe* 2.0" Double Wall 12 Pc @ 33', 12 per box

C20A-SB Double Wall Primary Pipe, 2.0" I.D. Short Box, 50' - 240', 10' increments

C20A-SR Double Wall Primary Pipe, 2.0" I.D. Short Reel, 260'- 490', 10' increments

C20A-MR Double Wall Primary Pipe, Mega Reel, 800', 510'- 800', 10' increments

C30A-200

3"

Call For Availability. 3" Double Wall Primary Pipe, Lengths up to 200'

C30A-MR 3" Double Wall Primary Pipe, 200' to Max 350'

C30A-SR Call For Availability. 3" Double Wall Primary Pipe, Lengths up to 200'

* Increased lead time may apply

www.opwglobal.comBELOW GROUND PRODUCTS

9

Page 5: Piping Layout (Pressure System) - opwglobal.com

• Flexible Piping Systems

Flexible Supply Piping

OPW FlexWorks flexible piping utilizes fully bonded, premium Kynar® PVDF construction throughout to offer complete peace-of-mind protection, performance, installation ease and advantages over rigid and semi-rigid pipe.

u Lower installation costs

u Eliminates the hassles – installation time and potential leak points of rigid pipe installations

u Easy installation – results in less installation time

u Eliminates burdensome cutting, fitting, and cleaning

u No adhesives – heat assists, curing problems or electrofusion welding of joints

u Easy to bend – no special fittings to install in order to make bends

Eliminates potential underground leak points:

u No underground – fittings or joints

u No hand-built field joints

u All termination points are contained in sumps

u Termination joints precision swaged to simulate factory-made assemblies

Ordering Specifications* - FlexWorks Double-Wall Product Piping

Part # ApplicationMinimum

Bend Radius Packaging

Dimensions Box/ReelSize

Box/Reel WeightI.D. O.D.

in. mm in. mm in. mm (in.) lbs. kg

C075A-250 Double-Wall Primary Pipe, ¾" 18 457 Box 250 ft .75 19 1.18 29 44x44x25 134 61

C075A-1000 Double-Wall Primary Pipe, ¾" 18 457 Reel 1000 ft .75 19 1.18 29 58x58x48 527 239

C10A-250 Double-Wall Primary Pipe, 1" 18 457 Box 250 ft 1.0 25 1.50 38 44x44x25 169 77

C10A-1000 Double-Wall Primary Pipe, 1" 18 457 Reel 1000 ft. 1.0 25 1.50 38 58x58x48 605 274

C15A-250 Double-Wall Primary Pipe, 1.5" 24 610 Box 250 ft. 1.5 38 2.00 51 38x45x30 240 109

C15A-500 Double-Wall Primary Pipe, 1.5" 24 610 Reel 500 ft. 1.5 38 2.00 51 58x58x48 605 274

C15A-1000 Double-Wall Primary Pipe, 1.5" 24 610 Reel 1000 ft. 1.5 38 2.00 51 58x58x48 980 444

C20A-250 Double-Wall Primary Pipe, 2" 36 914 Box 250 ft 2 51 2.50 63.5 63x63x33 192 87

C20A-500 Double-Wall Primary Pipe, 2" 36 914 Reel 500 ft. 2 51 2.50 63.5 68x68x48 770 349

C30A-200 Double-Wall Primary Pipe, 3" 72 1828 Reel 200 ft 3 76 3.50 88 63x63x33 652 296

C30A-MR* Now available

* OPW also offers short and custom lengths of pipe, as well as pipe packaged and shipped on Mega Reels. Please contact our Customer Service department at 1-800-422-2525, or visit us on the web at www.opwglobal.com for the most up-to-date information.

Flexible Piping Manual Order Number: UPM-0001

Features & Benefits:

Double Wall Flexible Piping: UL 971 Listed, Integral Primary/Secondary, Normal Vent & Vapor Piping, Gasoline, Aviation & Marina Fuels:

A UL-listed, double-wall, flexible supply piping system is designed for installation within Access piping (not required but recommended). The outer containment pipe includes inner stand-off ribs to create a small interstitial space which allows for optimum fluid migration, continuous monitoring and easy periodic testing. This piping features an enhanced construction that meets the new UL971 standard. OPW’s FlexWorks double-wall piping has both the primary and secondary containment pipe UL-listed and is labeled as follows: INTEGRAL PRIMARY/SECONDARY FOR MOTOR VEHICLE FUELS.

9393 Princeton-Glendale Road Hamilton, Ohio USA 45011 Phone: (800) 422-2525 Fax: (800) 421-329710

Page 6: Piping Layout (Pressure System) - opwglobal.com

LISTED

Flexible Piping Systems

Product #Size

DescriptionWorking Pressure Temperature Rating Burst

PressureMax Vacuum for Suctionin. cm PSIG BAR F C

C075A 3/4 1.9 Double-Wall Primary Pipe 145 10 bar

-20° to +120° F

-29° to +49° C

Exceeds 5X Working Pressure

26" of Mercury for

All Pipe

C10A 1 2.54 Double-Wall Primary Pipe 125 8.6 bar

C15A 1.5 3.8 Double-Wall Primary Pipe 100 6.9 bar

C20A 2 5 Double-Wall Primary Pipe 75 5 bar

C30A 3 7.6 Double-Wall Primary Pipe 75 5 bar

Primary Pipe Inner Barrier Kynar® PVDF

Primary Pipe Outer Barrier Kynar® PVDF

Fully Bonded Coaxial Thermalplastic Construction

featuring Kynar®

Swivel Bolt-On Coupling

See our complete line of DEF Compatible

Products on page 131

Flexible Supply Piping

Listings and Certifications

FlexWorks Double-Wall Fitting

www.opwglobal.comBELOW GROUND PRODUCTS

11