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PARTNER / MAJOR CONTRACT
Swales Aerospace
MISSION MANAGERFrank Snow
PRINCIPAL INVESTIGATORVassilis Angelopolos (UCB)
UPN: 756-80
Time History of Events and Macroscale Interactions during Substorms (THEMIS)
PROJECT MANAGERPeter Harvey
INSTRUMENT MANAGERWilliam Davis
LRD October 2006PHASE C/D
GSFC PROJECT SCIENTISTDavid Sibeck
THEMIS Probe 2 at Swales 11/03/05
LEGENDGOOD SHAPE
MINOR PROBLEM
MAJOR PROBLEMRY
THEMIS PROJECT SUMMARYLAUNCH VEHICLE
LAUNCH VEHICLE
LAUNCH SITE
BUSINESS
R & D BUDGET
MPS BUDGET
MANPOWER
PROCUREMENT
SCHEDULE
MASS
RESERVES
POWER
COSTSUMMARY
COST
TECHNICAL
SCHEDULE
OVERALL
YYY
MISSION ANALYSIS
PROJECT MGT
SYSTEMS ENGR
EXT INTERFACES
SR&QA
GENERAL
FGM
IDPU
EFI
SST
ESA
INSTRUMENTS
SCM
MECHANICAL
THERMAL
PROPULSION
ELECTRICAL
AUG
GN&C
SEP
SPACECRAFT
COMMUNICATIONS
SOFTWARE
GSE
SYSTEMS
MOC
SODA
GROUND SYSTEMS
GBO
ANTENNA
Y
4
Y
OCT
AUG SEP OCT
AUG SEP OCT
AUG SEP OCT
AUG SEP OCT
AUG SEP OCT
AUG SEP OCT
AUG SEP OCT
Y
Y
Y
Y
Y
R
Y
Y
LIKELIHOOD
CONSEQUENCES 1 2 3 4 5
5
4
3
2
1
ApproachM – MitigateW – WatchA – AcceptR - Research
*
Criticality
Trend ID
Diplexer Multipaction Testing
Risk TitleAppr.Rank
Decreasing (Improving)Increasing (Worsening)UnchangedNew since last month
L x C Trend
10/28/05
Med
High
Low
THEMIS Top RisksTHEMIS
3
6M
1
M
M
5 Orbit Debris Analysis
6
M Insufficient Schedule Reserves
for October 2006 Launch
Probe Dry Mass Reserves
Insufficient support during Mission I & T
2 4 Transponder lost of lockM
2 M3
5
1
4
5
Risk FocusTHEMIS 10/28/05
CommentsApproach & PlanRisk StatementRank, Title, Criticality
6
3. Probe Dry Mass Reserves <15%
Criticality
If: The Probe dry mass reserve is below the recommended margin of 15%, Then: Fuel propellant and delta-V capability is reduced and secondary science will be impacted.Med
Mitigate:All mass changes approved at THEMIS Project level.
90% of Probe 1 mass has been weighed.
Mass budget reserves is 7.7%.
No changes to mass reserves
1. Insufficient Schedule Reserves
Criticality
If: The project cannot develop a robust resource loaded schedule for the production mode of delivering 5 spacecraft buses and 25 instruments,Then: The project schedule reserves will quickly erode.
Mitigate:Organize schedule reviews with AETDStatus and review project schedules on weekly basis
Project schedule reserves is 22 days (1.1 mo/yr).
First Probe bus will be delivered to UCB in mid November.
Med
Code 500 and APL are reviewing multipaction test margins.
Mitigate:Work with Code 560 to develop appropriate diplexer acceptance tests.
If: Diplexer is not properly tested for multipactionThen: Diplexer performance maybe compromised.
2. Diplexer Multipaction Testing
Criticality
Med
Risk FocusTHEMIS 10/28/05
CommentsApproach & PlanRisk StatementRank, Title, Criticality
7
GSE modified so this anomaly can be isolated to either the GSE or transponder.Transponder #3 and #4 have completed ATP without repeating the failureTransponder #5 has initiated ATP
Mitigate:Monitor transponders 2-5 for repeat of failure.Code 500 performing a system of communication system
If: Transponder is the cause of the anomolyThen: Project schedule will be impacted
4. Lost of lock during ATP (non repeatable) believed to be a GSE anamoly
Criticality
Med
If: The reliability for S/C post-mission disposal being less than .99 is deemed unacceptable,Then: Significant cost, schedule, and mission impact can result.
Mitigate:Obtain early approval from NASA/HQ for the current reliability value.
Swales incorporating Boeing/KSC launch vehicle data for final report.
ODA rev B will be submitted 11/30.
Low
5. Orbit Debris Analysis (spacecraft)
Criticality
Low
6. Insufficient support during Mission I & T
Criticality
If: UCB SSL has inadequate spacecraft bus support during mission I & TThen: Problem and failures during testing will impact project schedule reserve
Mitigate:Develop a detailed resource (personnel, facility, GSE) loaded schedule for mission I &T.Obtain needed commitments from support groups (i.e. Swales, JPL, SSL etc.)
Code 300 will provide additional QA and Safety support at both UCB and JPL.
Code 500 is reviewing Mission I&T plan and will provide recommendations
THEMIS RFA’s
8
Review (just examples) Date Total # of
RFA'sResponses submitted by Project
RFA's closed by Review Team
Open RFA's Comments
Mission SRR J uly 2003. 44 44 44 0 All closed
S/C PDR October 2003. 51 51 51 0 All closed
Mission PDR November 2003. 39 39 39 0 All closed
S/C CDR June 2004. 43 43 43 0 All closed
Inst CDR June 2004. 12 12 12 0 All closed
Mission CDR June 2004. 5 4 4 1 Project preforming attitude manuever analysis to determine link margins.
MOR March 2005. 28 24 18 10 RFA's will be closed at FOR 2/06
P1 Instrument PER May 2005. 9 9 8 1 Closed all liens against the initiation of enviromental tests.
FOR April 2006.
Mission PSR April 2006.
LRD/FRD October 2006.
Totals 231 226 219 12
CY 2005MILESTONESCY 2004
THEMIS INSTRUMENT TOP LEVEL SCHEDULE STATUS AS 11/01/05MISSION MGR. : FRANK SNOW
1
MAJOR REVIEWS IDPU DEVELOPMENT
IDPU ETU DESIGN, FAB, I&T
IDPU FLIGHT FABRICATION & I&T
2 EFI SPB / AXB DEVELOPMENT
EFI SPB DESIGN, FAB, I&T (ETU & FLT)
EFI AXB DESIGN, FAB, I&T (ETU & FLT)
3 ESA DEVELOPMENT
ESA ETU DESIGN, FAB, I&T
ESA FLIGHT FABRICATION & I&T
4 SST DEVELOPMENT
SST ETU DESIGN, FAB, I&T
SST FLIGHT FABRICATION & I&T
5 FGM DEVELOPMENT
FGM ETU DESIGN, FAB, I&T
FGM FLIGHT FABRICATION & I&T
6 SCM DEVELOPMENT
SCM EM DESIGN, FAB, I&T
SCM FLIGHT FABRICATION & I&T
8 INSTRUMENT I&T
INSTRUMENT INTEGRATION & TEST
MAGBOOM FLIGHT FAB & I&T
FLT 1 BD FAB/ASSY COMPL
BOARD I&T COMPL.IDPU ETU I &T COMPL
1/14
11/1910/06
4/07 6/20 10/26
1 2 3 4 5
INSTRU. CDR 4/19-20MISSION CDR 6/14-18
4/22CR
A S O NS JO N D J
6
9/211
ETU INSTRU. I &T COMPL12/10
START FLT INSTRU I&T w/ IDPU, ESA, SST ETU
7
MISSION MGR. : FRANK SNOWPROJECT MGR. : PETER HARVEY
F M
2-3
11/22
11/10
PCB/FGE ETU I &T COMPL
3/1812/24
1-2 3-4FLT TO IDPU
FGE FLT 1-2 DEL to GER.
11/01
SC/EM I &T COMPL
3/211/05
PA 1-2 4-5
4/11 6/14 8/14
1 2-3 4FLT I&T COMPL
FAB FLT HINGES
12/07
ETU I &T COMPL
12/06
11/155/05 8/19
ETU COMPL
8/149/10 2/04 4/18 5/06 7/29
1 2 3 4FLT I&T COMPL
11/11
FLT FAB/ASSY
2/07 4/13 5/06
1 2 3
FLT 1-6 BD FAB/ASSY COMPL
BOARD I&T COMPL.ESA ETU I &T COMPL
3/30
1/0712/22
FLT I&T COMPL
2/22
1
5
SST ETU I &T COMPL9/17
3/297/07
7/14
1 2 3FLT 1 BD FAB/ASSY COMPL
12/06
A M
8/30
12/10
FGE FLT 3-5 DEL to GER.
2/02
4-5
J
5/06
5-6
6/307/13 10/26 11/15
2 3 4-5 6
FLT IDPU
FLT ESA
2/09
SC 1-2-3
6
8/25
5/06
6FLT I&T COMPL
10/24
6
8/147/29
4FLT I&T COMPL
5
8/25
6
1
7/13
5
7/21
FLT I&T COMPL
10/17 11/15
4-5 6
FLT I&T COMPL
CY 2005MILESTONES
CY 2004
THEMIS Bus, Instrument & Mission I&T Schedule STATUS AS OF: 11/01/05MISSION MGR. : FRANK SNOW
MAJOR REVIEWS
CY 2006
1 P1 INTEGRATION & TEST
BUS/INSTRU MECH & ELEC I&T & C/O (UCB)
BUS MECH & AVIONICS BUILD UP (Swales)
N D J F M A
PROBE SUBSYSTEM HARDWARE
2 P2 INTEGRATION & TEST
3 P3 INTEGRATION & TEST
4 P4 INTEGRATION & TEST
5
P5 INTEGRATION & TEST
11/21
MECH BUILDUP
7 SETUP / PROBE VIB / PCA INTEGR. (JPL)
8 PCA VIB / ACOUSTICS / THERMAL (JPL)
9
11 LAUNCH PROCESSING/LAUNCH
INSTRUMENT CDR 4/19-20 MISSION CDR6/14-18
CRR 2/04
4/06-08
CR @ HQ
FGM/SCM CDR
4/22
INSTRU P1 PSR COMPL
INSTRU COMPL
INSTRU COMPL
9/21
11/10
11/22
PROJECT MGR. : PETER HARVEY
5/02
INSTRU COMPL11/22
ENVIRONMENTAL TEST & CLOSEOUTS (JPL)
5/04 P2-P5 PER
7/10/11 PSR
10
MECH H/W
-- Critical Path H/W
-- Project Reserve
-- Instrument Slack
LEGEND-- Intermediate Slack
12 DAYS 10/1910 DAYS
8/11
5/31
8/10
FLT 1 BAU1/12
6 P2- P5 SHIP TO JPL
PROBE SUBSYSTEM HARDWARE
PROBE SUBSYSTEM HARDWARE
M J J A N D J F M A M J J AS O S O
6/09
MECH BUILDUP
INSTRU COMPL11/10
MECH BUILDUP
12/01
MECH H/W
MECH BUILDUP2/03
4/11
MECH BUILDUP
1/10
SHIP to JPL
PROBE SUBSYSTEM HARDWARE
PROBE SUBSYSTEM HARDWARE
5/009
MISSION RESERVE
MAG & MASS PROP (JPL) / SHIP
6/05 PCA INTEGRPROBE VIB
6/146/30 PROBE THERMALPCA VIB/ACOUSTICS
7/07MAG / SPIN BAL./ P1-5 PACK
7/12
FLT 5 BAU
12/23
FLT 2 BAU
FLT 4 BAU
MECH H/W
MECH H/W
MECH H/W
2/20
AVIONICS B/USwap out
7/18
9/23
10/20
11/07
IRUBAU EDU#1 FLT 3 BAU
SHIP to UCB
AVIONICS B/U
P1 Test Review
BUS/INSTRU MECH & ELEC I&T & C/O (UCB)
BUS MECH & AVIONICS BUILD UP (Swales)
BUS/INSTRU MECH & ELEC I&T & C/O (UCB)
BUS MECH & AVIONICS BUILD UP (Swales)
BUS/INSTRU MECH & ELEC I&T & C/O (UCB)
BUS MECH & AVIONICS BUILD UP (Swales)
BUS/INSTRU MECH & ELEC I&T & C/O (UCB)
BUS MECH & AVIONICS BUILD UP (Swales)
BAU EDU#2 AEB IRU
IRU
P1 Test Review
3/21
4/03-14
PROBE I&T
PROBE I&T
4/06
SHIP to UCB
AVIONICS B/U Swap out
AEB
SHIP to UCB
2/21
AEB & IRU
AEB & IRU
MISSION CONTINGENCY IIRT CONTINGENCY
AVIONICS B/U
PROBE I&T & C/O
PROBE I&T & C/O
SHIP to UCB
ASTROTECH
C/O
3/20
2/21
2/21
3/17
ENVIRONMENTALS
P1 PER
11/11
SHIP to JPL
4/144/02
1/26-27
3/06
1/06
4/03PROBE I&T & C/O
11/16
SHIP to UCB
BAU EDU#2
1/10
1/30
3/21
BAU EDU#1
Swap out
3/16
1/31
4/04
Probe1 PSR
1/03 C/O
11/20
1/30
4/03AVIONICS B/U
4/25
5/03
Swap out
10
Apr
Sept 2005 THEMIS CRITICAL MILESTONE CHART Critical Milestone
1.
2.
3.
4.
5.
6.
Explanation of Missed Milestones
MayDec Jan
7.
8.
9.
10.
11.
12.
Feb Jun JulAug Sept Oct Nov
Bus Avionics Unit EDU #1 to Probe 2
All Flight 1 Instrument’s CompleteInstrument Milestones
Spacecraft Milestones
Flight 1 Instrument Integration & Test Compl.
P1 Reaction Control System (RCS) Compl.
4/08
P1 BAU Delivery to I&T
Flight 2 Instrument Integration & Test Compl.
Flight 3 Instrument Integration & Test Compl.
Flight 4 Instrument Integration & Test Compl.
Flight 5 Instrument Integration & Test Compl.
5/02
Bus Avionics Unit EDU #2 to FSW 4/25
P1 Transponder Compl. 6/28
1
1
1
3-6) Completing action items from Instrument Suite 1 Pre-Ship Review. (Instru. Suites 2-5 have 2 to 5 months reserve)
11) Power Electronics Unit (PEU) had to changed out resistors during Thermal Characterization .
10) Power Module was used for test set verification & BAU was shared with flatsat.
1
2
2
Mar
P1 Probe Ship to UCB
2
2
3
3
3
2
2
1
3
3
12) Antenna, transponder harness rework.
9/214
4
4
3
3
11/114
4
2
5
5
4
5
5 1/12
3
6
6
11/10
11/10
5
5
4 11/22
11/22
6
6
4 11/20
11
THEMIS Missed Milestones 11/01/05
Missed Milestones
Milestone Date Expected Date Need Date
P4 Instrument Suite Integr.
P5 Instrument Suite Integr.
P5 Instrument Suite PER
3)
5)
6)
7)
P1 Mount S/A & Closeouts
P2 Solar Arrays to I&T
8)
9)
10)
P2 IRU to I&T
11)
12)
10/05/05
10/05/05
10/07/05
08/05/05
09/30/05
09/07/05
10/01/05
11/08/05
11/08/05
11/10/05
02/15/06
03/01/06
03/03/06
01/11/06
01/30/06
03/16/06
12/01/05
13)
01/03/06
01/30/06
12/19/05
11/24/05
P4 Instrument Suite PER4) 10/07/05 11/10/05 02/17/06
14)
P2 Instrument Suite PSR1) 09/29/05 11/10/05 01/05/06
P3 Instrument Suite PSR2) 10/10/05 11/10/05 02/20/06
15)
P1 CPT, Closeout, Pack & Ship
P1 BAU Swap Out
P1 Flight BAU 09/21/05
09/28/05
01/12/06
01/13/06
01/12/06
01/13/06
Slack (in work days)
P3 Transponder to I&T 08/16/05 11/14/05 01/10/06
P3 Antenna to I&T 10/07/05 11/25/05 01/10/06
P2 Avionics Build up 10/07/05 12/13/05 12/20/05
71 days
81 days
81 days
6 days
0 days
63 days
5 days
71 days
40 days
72 days
0 days
0 days
41 days
32 days
5 days
THEMIS Missed Milestones 11/01/05
Missed Milestones
Milestone Date Expected Date Need Date
P3 IRU to I&T
P3 AEB to I&T
P3 Mechanical Build up 18)
20)
21)
22)
P4 Mechanical Build up
P5 Separation System
P5 Transponder to I&T
23)
24)
25)
26)
27)
10/01/05
10/01/05
09/02/05
10/07/05
10/07/05
10/14/05
11/24/05
11/15/05
11/23/05
01/10/06
01/10/06
01/10/06
02/03/06
12/23/05
02/21/06
28)
12/16/05
11/04/05
11/28/05
19)
16)
17)
P4 Antenna to I&T
P4 IRU to I&T
P4 AEB to I&T
10/14/05
10/14/05
10/14/05
12/06/05
11/30/06
11/28/05
02/03/06
02/03/06
02/03/06
P4 Transponder to I&T 10/01/05 11/16/05 02/03/06
P1 Bus/Instru Test (Funct, CPT) 10/13/05 12/16/05 01/06/06
P1 Bus/Instrument Integr. 10/04/05 12/02/05 12/23/05
P1 Closeout Activities 10/17/05 01/04/06 01/25/06
34 days
43 days
47 days
49 days
61 days
15 days
15 days
57 days
33 days
40 days
35 days
35 days
15 days
Slack (in work days)
Status Instrument Status Charts
IDPU Board ETU F1 F2 F3 F4 F5 FS DAP Complete Complete Complete Complete Complete Complete Complete DFB Complete Complete Complete Complete Complete Complete Mod BEB Complete Complete Complete Complete Complete Complete Complete DCB Complete Complete Complete Complete Complete Complete Complete FGE Complete Complete Complete Complete Complete Complete Complete PCB Complete Complete Complete Complete Complete Complete Test LVPS Complete Complete Complete Complete Complete Complete Assy BKPLN Complete Complete Complete Complete Complete Complete CompleteChassis Complete Complete Complete Complete Complete Complete CompleteAssy/Test Complete Complete Complete Complete Complete CompleteVib Complete Complete Complete Complete 12/9/2005 12/9/2005TV Complete Complete Complete Complete 12/12/2005 12/12/2005
Instruments ETU F1 F2 F3 F4 F5 FSEFI Complete Complete Complete Complete Complete Complete SciCalESA Complete Rework Complete Rework Complete Complete AssySST Complete Complete Complete Complete Complete Complete ReWorkFGM Complete Complete Complete Complete Complete Complete CompleteSCM Complete LDO Complete LDO Complete Complete LDOMagBoom Complete Complete Complete Complete Complete Complete CompleteIntegration Complete Complete Complete Complete Complete CompleteTest Complete Complete Complete Complete Complete CompleteEMC X CompleteTV Complete Complete Complete Complete 12/19/2005 12/19/2005Run Hours 405 131 277 65 0
Probe Status Probe Status Charts
BAU EDU#1 EDU#2 F1 F2 F3 F4 F5DPM Complete Complete Complete Test Assy Assy AssyCIM Complete Complete Complete FPGA FPGA FPGA FPGAPCM Complete Complete Tcycle Hold Hold Hold HoldACM Complete Complete Tcycle Hold Hold Hold HoldPRM Complete Complete Tcycle Hold Hold Hold HoldAssy/Test Complete CompleteVibTVEMC
EGSE SET1 SET2 SET3 SET4EGSE - UMB CompleteEGSE - BASE CompleteEGSE - RF Complete TestEGSE - BATT PWBs
Probe Status Probe Status Charts
Probe EDU P2 P3 P4 P5 P1Structures Complete Complete Complete Complete CompleteSep Systems Complete I&T Assy Fab CompleteSolar Arrays Complete Fiber Pull AssyBAU Complete EDU#1FSW V2.504RCS Complete Complete Complete PreShip PT1Transponder Complete w/Diplexor LVPS w/Diplexor CMDsDiplexor Complete Complete Corona Corona VentingAntenna Complete Complete PreShip Assy AssyBattery Complete Complete Complete Complete Complete CompleteHarness Complete Assy Assy CompleteIRU Complete Complete TV AEB Complete CompleteCPT Test CompleteCTV TestRun Hours 0 0 0 0 0 0
Schedule Recovery Plan
Code 560 Schedule Recovery Review• (J. Shue, C. Kellenbenz, R. Schnurr)• Review schedule for completeness• Provide recommendation to maintain or accelerate schedule• Provide additional resources including civil servants or contractors
UCB• Provide FOT for testing support• Provide engineers and technicians as needed
Code 568 MI&T review• Review UCB Mission Integration Plan• Identify ways to accelerate schedule • Provide resources
Payload Processing at Astrotech• MIWG/GOWG (11/2-11/4) identified ways to increase schedule reserves• 5-10 days • Astrotech/UCB/Boeing will develop a detailed integrated schedule by January
17