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Palaniappan Kannan CFSE1
What is Fault Tree Analysis?What is Fault Tree Analysis?
• Fault Tree Analysis(FTA) is one of the several deductive logic model
techniques, and one of the most common hazard identification tool.
• The deduction begins with a stated top level hazardous/undesired event.
• It uses logic diagrams and Boolean Algebra to identify single events and
combinations of events that could cause the top event.
• Probability of occurrence values are assigned to the lowest events in the
tree in order to obtain the probability of occurrence of the top event.
Palaniappan Kannan CFSE2
Fault tree main symbols.Fault tree main symbols.
Commonly Used Symbols Occasionally Used Symbols
OR gate Incomplete event
AND gate An External Event
An Event / Fault Inhibit gate
Basic Event
Palaniappan Kannan CFSE3
FTA Symbols ExplainedFTA Symbols Explained
Basic Event: A lower most event that can not be further developed. E.g. Relay failure, Switch failure etc.,
An Event / Fault: This can be a intermediate event (or) a top event. They are a result logical combination of lower level events.E.g. Both transmitters fail, Run away reaction
OR Gate: Either one of the bottom event results in occurrence of the top event. E.g. Either one of the root valve is closed, process signal to transmitter fails.
AND Gate: For the top event to occur all the bottom events should occur. E.g. Fuel, Oxygen and Ignition source has to be present for fire.
Palaniappan Kannan CFSE4
FTA Symbols ExplainedFTA Symbols Explained
Incomplete Event: An event which has scope for further development but not done usually because of insufficient data. E.g. Software malfunction, Human Error etc.,
External Event: An event external to the system which can cause failure.E.g. Fire.
Inhibit Gate: The top event occurs only if the bottom event occurs and the inhibit condition is true.
E.g. False trip of unit on “maintenance override” not ON.
Palaniappan Kannan CFSE5
Simple ExamplesSimple Examples
Example 1:
Example 2:
Transmitter Failed
OR
Transmitter 1Failed
Transmitter 2Failed
Valve Failed
Valve 1Failed
Valve 2Failed
AND
0.1 0.2
0.28
0.001 0.002
0.000002(2E-06)
Palaniappan Kannan CFSE6
ProcedureProcedure
Procedure for Fault Tree Analysis
Define TOP event
Define overall structure.
Explore each branch in successive levelof detail.
Solve the fault tree
Perform corrections if required and make decisions
Palaniappan Kannan CFSE7
ProcedureProcedure
Define Top Event:• Use PHA, P&ID, Process description etc., to define the top event.
• If its too broad, overly large FTA will result. E.g. Fire in process.
• If its too narrow, the exercise will be costly. E.g. Leak in the valve.
• The boundaries for top event definition can be a System, Sub-system, Unit,
Equipment (or) a Function.
• Some good examples are: Overpressure in vessel V1, Motor fails to start,
Reactor high temperature safety function fails etc.,
Palaniappan Kannan CFSE8
ProcedureProcedure
Procedure for Fault Tree Analysis
Define TOP event
Define overall structure.
Explore each branch in successive levelof detail.
Solve the fault tree
Perform corrections if required and make decisions
Palaniappan Kannan CFSE9
ProcedureProcedure
Define overall structure:
• Determine the intermediate events & combination of failure that will lead to the top event.
• Arrange them accordingly using logical relationship.
Palaniappan Kannan CFSE10
ProcedureProcedure
Procedure for Fault Tree Analysis:
Define TOP event
Define overall structure.
Explore each branch in successive levelof detail.
Solve the fault tree
Perform corrections if required and make decisions
Palaniappan Kannan CFSE11
ProcedureProcedure
Explore each branch in successive level of detail:
• Continue the top down process until the root cause for each branch is identified and/or until further decomposition is considered unnecessary.
• So each branch will end with a basic event or an undeveloped event.
• Consider Common cause failure & Systematic failures in the process of decomposition.
• A good guide to stop decomposing is to go no further than physical (or) functional bounds set by the top event.
Palaniappan Kannan CFSE12
ProcedureProcedure
Procedure for Fault Tree Analysis:
Define TOP event
Define overall structure.
Explore each branch in successive levelof detail.
Solve the fault tree
Perform corrections if required and make decisions
Palaniappan Kannan CFSE13
ProcedureProcedure
Solve the Fault Tree:
• Assign probabilities of failure to the lowest level event in each branch of the tree.
• From this data the intermediate event frequency and the top level event frequency can be determined using Boolean Algebra and Minimal Cut Set methods.
Palaniappan Kannan CFSE14
ProcedureProcedure
Steps to get the final Boolean equation:1. Replace AND gates with the product of their inputs.
IE1 = A.B
IE2 = C.D
2. Replace OR gates with the sum of their inputs.
TOP = IE1+IE2
= A.B+C.D
3. Continue this replacement until all intermediate event gates
have been replaced and only the basic events remain in the
equation.
TOP = A.B+C.D
TOP
IE1 IE2
A B C D
Palaniappan Kannan CFSE15
ProcedureProcedure
Minimal Cut Set theory:
• The fault tree consists of many levels of basic and intermediate events linked together by AND and OR gates. Some basic events may appear in different places of the fault tree.
• The minimal cut set analysis provides a new fault tree, logically equivalent to the original, with an OR gate beneath the top event, whose inputs (bottom)are minimal cut sets.
• Each minimal cut set is an AND gate with a set of basic event inputs necessary and sufficient to cause the top event.
Palaniappan Kannan CFSE16
ProcedureProcedure
Boolean Algebra Reduction Example:TOP = IE1 + IE2
= (A.B) + (A + IE3)
= A.B + A + (C.D.IE4)
= A.B + A + (C.D.D.B)
= A + A.B + B.C.D.D (D.D = D)
= A + A.B + B.C.D (A + A.B = A)
= A + B.C.D
So the minimal cut sets are:
CS1 = A
CS2 = B.C.D
meaning TOP event occurs if
either A occurs OR (B.C.D) occurs.
A B A IE3
C D IE4
D B
TOP
IE1 IE2
Palaniappan Kannan CFSE17
ProcedureProcedure
Procedure for fault tree analysis:
Define TOP event
Define overall structure.
Explore each branch in successive levelof detail.
Solve the fault tree
Perform corrections if required and make decisions
Palaniappan Kannan CFSE18
ProcedureProcedure
Perform corrections and make decisions:
• Application of Boolean Algebra and Minimal Cut Set theory will result in identifying the basic events(A) and combination of basic events(B.C.D) that have major influence on the TOP event.
• This will give clear insight on what needs to be attended and where resources
has to be put for problem solving.
Palaniappan Kannan CFSE19
Advantages of FTAAdvantages of FTA
Plus points of FTA:
• Deals well with parallel, redundant or alternative fault paths.
• Searches for possible causes of an end effect which may not have been foreseen.
• The cut sets derived in FTA can give enormous insight into various ways top event occurs.
• Very useful tool for focused analysis where analysis is required for one or two major outcomes.
Palaniappan Kannan CFSE20
Disadvantages of FTADisadvantages of FTA
Minus points of FTA:
• Requires a separate fault tree for each top event and makes it difficult to analyze complex systems.
• Fault trees developed by different individuals are usually different in structure, producing different cut set elements and results.
• The same event may appear in different parts of the tree, leading to some initial confusion.