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What’s Unique About This Course?

This program has three interrelated purposes:-

1. Firstly, to introduce students to the safe operating and

inspection procedures of Offshore Class Cranes,

2. Secondly, develop practical crane inspection skills with

an actual crane,

3. And finally, assess each student’s abilities through an

evaluation process.

Instruction will include lectures, discussions, videos, Power

-Point presentations and practical lessons using an

actual crane.

Both learning environments will give students

an overview of the offshore crane industry in

generalized terms yet also focus on the

offshore crane inspector criteria outlined in

API and Global standards.

Who Should Attend

QA/QC and Maintenance Personnel from Oil & Gas

Companies

Government Agencies who inspect offshore cranes and

overhead cranes

Third Party Inspection (TPI) companies

Companies who wish for competent staff

Course Outline

Day 1

The Law

What is a competent person, as described in LOLOR

1998

The responsibility of a crane inspector

Equipment needed by the crane inspector and tools

Identifying crane parts

Safe working practices

Studying the following standards for offshore crane

inspectors:

- API RP 2D “Operation and Maintenance of Offshore Crane’s-Sixth Edition, May 2007

- API 2C “Specification for Offshore Pedestal Mounted Cranes” Sixth edition, March 2004

- API 9A – “Specification for Wire Rope” – Twenty- fifth Edition, August 2004

- API RP 8B – “Recommended Practice for Procedures for Inspections, Maintenance, Repair, and Re-manufacture of Hoisting Equipment” – Seventh Edition, March 2002

- BS 5744 “Code of Practice for Safe Use of Cranes” - BS EN 10204 “Metallic products Types of inspection documents” – 2004

- ASME B30.2-2001 Overhead and Gantry cranes - ASME B30-18 2001 Stacker Cranes - BSEN 13414-1 Uniform Load method of rating for wire rope

- BSEN 1492-2:2000 Webbing Slings - ASME B30-10-1999 Hooks - ASME B30-9-2000 Slings - ASME B30-1 Jacks - ASME B18-15-1998 Metric Eye Bolts

Duration: 7 Days

info@idc-training.com

www.idc-training.com

IDC Training House Sdn Bhd No 7, Unit 8, Jalan Industri PBP3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.

+603-80615126 / 8720

+603-8068 7720

Course Objectives

At the end of the course, delegate will:

Become a "competent personnel" to inspect offshore

cranes and lifting equipment.

Be able to understand the relevant standards.

Become confident in carrying out difficult tasks.

Course Outline (cont’d)

Day 2 & 3 Crane maintenance and frequency for examination of

cranes and hoists offshore

Continue to identify crane parts

Studying the load radius of cranes, and their safe

capabilities

Safety factors of wire ropes and their construction

Examination of wire rope and possible faults during the

inspection

Examination of the function of the load indicator

Looking at all safety devices on cranes and their

functions

Examination of the prime mover (electrical)

Inspection of the Prime mover (Diesel powered)

(including power pack) and Shut down Devices

Examination of the engine house and associated

equipment.

Check the operator’s cabin, and the condition and its

fittings.

Inspecting the winches and their function and what to

look for during inspection

Boom, Main and aux hoists and associated equipment

and what to look for.

Examining the gantry and A frame and fittings.

Examination of the boom and fittings during the

inspection and the possible faults

Looking at the Main and Fly (Aux) block during

inspection and possible faults

Examination of the Sheaves during inspection and their

possible faults

What are a slew ring and its function?

Inspecting the slew area and covering the following

points:-

1. Pinion and gear

2. Slew brake

3. Slew motor

4. Slew ring bolts

5. Slip ring ( splitter box)

Looking at ways of conducting a slew ring deflection

test

Describe the reason and the importance of a deflection

test

Examination of pedestal flange

Examination of pedestal welds for damage and cracks

Crane rigging

King post cranes

Examination of bearings

Examination of electrical connectors and bolts

Examination of slew gear teeth

Overhead cranes inspection and what to look for on a

offshore installation

Course Outline (cont’d)

Day 4 Continue, Crane maintenance and frequency for

examination of cranes and hoists offshore

Making inspection reports.

How to make a Thorough Examination of cranes found

offshore

Looking at the criteria and grounds for rejection

Looking at grounds for a load test

Writing reports.

And a final test paper.

Day 5 Read load charts in preparation for a 4 yearly proof test

as laid down in AP 2C &D

Set up the FAT test and go through in detail

Start loose lifting Equipment inspection

Day 6 Loose lifting equipment, and the use and frequency of

inspection

Rigging practices, and looking at a lifting plan

In depth look into Chain hoist, pull lever, floor cranes

and pallet truck

Day 7 Finish off Loose lifting equipment and go through a

inspection

Setting up a proof test of loose lifting equipment,

including slings, chain blocks, and chain blocks

Recap on course

Final Test

IDC Training House Sdn Bhd No 7, Unit 8, Jalan Industri PBP3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia. Tel: +603- 8061 5126 / 8061 8720 / 8060 8720 / 8060 7720 Fax: +603- 8068 7720 Email: info@idc-training.com URL: www.idc-training.com

Fred Hawkins

Trainer’s Profile

Fred Hawkins has more

than 25 years experience in

the Oil & Gas and Power

Industry, spanning from the

United Kingdom to the rest

of the world.

He has taught in Iraq, Qatar, Libya,

Malaysia and many other countries,

spending time teaching and coaching the

locals. He has also worked hands-on and

management from re-building to inspection

of all types of heavy lifting equipment, which

includes onshore and offshore, port, and

construction site cranes in the USA, Middle

East, and Asia.

He has been a Training Manager in the

Middle East for a well known Third Party

Inspection Company. Fred has also written

many procedures on various aspects of

crane building, maintenance, and heavy

lifts.

Special Skills:-

Inspector for periodical inspection &

certification of Cranes (including

onshore and pedestal mounted cranes),

Hoisting equipment, Lifeboat Davits &

winches, Loose lifting equipment.

Bollard pull test for Tug handlers.

Gap analysis, specialist for all lifting

equipment & cranes

The recent training he has conducted:-

Crane operator assessor offshore

Crane inspection, in house inspector training

Loose equipment inspector, in house training

Introduction to rigging

Rigger training

Banks man

Fork lift operator training

BSEN12079 container inspection

IDC Training House Sdn Bhd No 7, Unit 8, Jalan Industri PBP3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia. Tel: +603- 8061 5126 / 8061 8720 / 8060 8720 / 8060 7720 Fax: +603- 8068 7720 Email: info@idc-training.com URL: www.idc-training.com

Offshore Crane Inspector Certification Program

20 - 26 Mar 2013 IDC Training House, Puchong, Selangor, Malaysia

FEES (HRDF/PSMB Claimable) PAYMENT DETAILS

RM 5,500 per delegate

RM 5,000 - Registration with payment before 20 Feb 2013

RM 4,500 - 3 delegates or more

The fee does not include any taxes (withholding or otherwise). In case of any taxes applicable, the client has to ensure that the taxes are paid on top of the investment fee paid for the course. Compliance with the local tax laws is the responsibility of the client.

* Save up to 50% for In-house Training program For Enquiries, please contact info@idc-training.com

All payments must be received prior to the event date. Bank Transfer Account Holder: IDC Training House Sdn Bhd Account No: 091-201-200378-6 Swift No: ARBK MYKL Name of Bank: AmBank (M) Berhad Bank Address: G01 Block A, Menara PJ, No. 18, Jalan Persiaran Barat, 46050 Petaling Jaya, Selangor, Malaysia

Workshop Schedule 7 Days: 9am - 5pm Registration begins at 8.45am on Day 1.

Break Session Morning Break: 10.30am - 10.45am Lunch: 1pm - 2pm, Fri: 12.30pm - 2.30pm Afternoon Break: 3.30pm - 3.45pm

Items To Bring IDC Technical Passport (if any) Sweater / Jacket (temperature in Training

Room fluctuates) Personal Protection Equipment (Safety

Boots, Helmet, Glass, Gloves, Coverall) Lots of Questions & a “CAN-DO” attitude Stationeries will be provided

Map to Training Venue Please download the location map from http://www.idc-training.com/map/idc_map.jpg

General Information 1. Closing date for registration: 8 Mar 2013 2. Fees: Include Course Materials, Lunch, Tea breaks,

Certificate and Photo 3. Meals: Vegetarian meal upon request 4. Attire: Smart Casual 5. Accommodation: Please provide us the Check-In

& Check-Out Date for hotel bookings. Payment by pax account. Click here for Hotel List.

6. Course Confirmation: Will be sent via email

Disclaimer IDC reserves the right to make alternative arrangement to the Course Contents, Date, Trainer, Venue or Fee if the needs arise due to unforeseen circumstances.

Thank you for your registration!

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IDC Training House Sdn Bhd (594752-M) No. 7, Unit 8,Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia

REGISTER NOW!

Fax : +60 3 8068 7720

Tel : +60 3 8061 5126 / 8720

+60 3 8060 8720 / 7720

Email: info@idc-training.com