NARA Mold & Die - KOTRA profile/03_Nara M&D Co... · NARA Mold & Die Co., ... 1989 : Development of Plastic injection In-Mold ... Heater Case Blower Housing Valves(Over Molding)

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  • NARA Mold & Die

    50-1, Sung Ju-Dong, Sung San-Gu, Changwon City, Gyeong Nam, KoreaTel : +82-55-239-3671~73, 3637~39 / Fax : +82-55-239-3699E-mail : [email protected], [email protected] : http://www.naramnd.com FTP : ftp://ftp.naramnd.com

    The world Best Mold & Die Company

  • The World Best Mold & Die Company

    | Message from the CEO |

    03

    We are pioneers in forming tool technology. We're a R&D intensive engineering Company.

    For more than 50 years, our group of top engineers has performed innovative forming

    techniques that have established the NARA Mold & Die Co., Ltd.

    as the leader in forming technology.

    NARA Mold & Die Co., Ltd. has a track record of solving the most difficult

    customers requirements.

    We are prepared for a fast turn around with creative and innovative ideas.

    Customer Satisfaction

    1) Designing service that has been proved in effective manufacturing

    2) Low cost and on time delivery to the customers ranging from precision

    components to large complicated parts including prototype

    3) Customer satisfaction with Low cost, High quality and on time Delivery

    Young - Jo, Kim PRESIDENT

    The Best support for the best product

  • 04

    Company Outline1958 : Established with Goldstar Co., Ltd.

    1975 : Won the presidential award at the precision technical contest 3 times in a row.

    1978 : Development of Transfer Die

    1984 : Introduction of CAD/CAM

    1985 : Development of Motor S/R core stamping Die

    1987 : Started CAE analysis(Mold Flow)

    1988 : Participated in the International Vocational Training Competition

    (21 Gold awards, 12 Silver awards, 5 Bronze awards)

    1989 : Development of Plastic injection In-Mold

    1991 : Development of Gas assisted injection Mold

    1992 : Development of Heated forming Die for Shadow mask

    1994 : Development of One-bodied speaker grille mold for TV

    1996 : ISO 14001 certified

    1997 : Set up DIMS as Manufacturing Management System

    1997 : Development of New Film (Hiject) technology

    1998 : Development of Mg. Die casting

    1998 : Introduction of 3D sheet Metal forming CAE analysis

    1999 : Spun off from LGE to

    2000 : ISO 9001 certified

    2001 : QS 9000 certified

    2001 : Listed on the KOSDAQ

    2002 : Established PT. NARA Summit Ind. in Indonesia

    2003 : Moved to New Factory

    2004 : Won presidential commendation for accomplished 20 million export

    2004 : Selected for new labor management culture enterprise

    2005 : TS16949 certified

    2005 : Established Wuxi NARA Electronics Industry Co., Ltd. in China

    2008 : Established NARA Mold & Die (Kunshan) in China

    2009 : Won presidential commendation for contribution in national industrial development

    2011 : Designated as the best manufacturing line by Hyundai-Kia Motors Group

    Annual Turnover

    Capital : USD 7,200,000

    Employee : 240

    Bank : WOORI BANK(Changwon branch)

    TS 16949

    The presidential award at the precision technical contest 3 times in a row

    Medals of internationalVocational Training

    Competition

    The presidential commendation of 20 million dollar export

    ISO 14001 ISO 9001 SQ

    Precision MetalformingAssociation

    The Presidential Award of Commitment of the

    National Economic Progress

    High Quality, Durability and new technology to be the leader in future

    | Company History |

    05

  • Business Items Injection Mold

    Front Bumper

    Rear Bumper

    Front End Module(Hybrid)

    Front End Module(All Plastic)

    Instrument Panel

    Instrument Panel

    Front Console

    Radiator Grille

    Automotive Parts

    0706

  • 08 09

    Door Panel

    Pillar

    Glove Box

    Door Trim

    Rear Panel

    IP Lower & Child Parts

    Console Heater Case Upper & Lower

    Heater Case Blower Housing

    Case Fan BlowerValves(Over Molding)

    Cooling Fan Radiator ModuleRadiator Tank

    Business Items Injection Mold Automotive Parts

  • 10 11

    Case / Pallet / Bath Tub / Container Box

    Irrigation Parts

    Container

    Pallet

    Door Frame

    Blower

    BEC Parts

    Water tank

    Window Evaporative Air Conditioner

    Storage Box

    Business Items Injection Mold Small & Precision Parts Living & Consumer Parts

  • 12 13

    TV / Monitor / Lap Top Computer / Washing Machine / Refrigerator

    LED TV

    Chassis Discharge Grille

    Front Grille & Blade Door Basket (Double Injection)

    Tub Module Outer Tub

    LCD / PDP Front Cover

    LED Front Cover (Compression Molding) LCD Back Cover

    Business Items Injection Mold Home Appliance Parts

  • 14 15

    Automotive Parts / Microwave / Air Conditioner / Refrigerator

    Refrigerator/ M.W.O Handle

    Door ASSY

    Door ASSY

    Door ASSY

    Vent Grille

    Business Items Injection Mold Injection Molding

  • 1716

    Front Panel

    Riser B Bracket

    Riser

    Sidemember Standard

    Sidemember Frame

    Sidemember Cushion

    Cushion pan harf

    Cushion Panel

    Crossmember upper

    Business Items Press Die Automotive Parts

  • 1918

    Cross Member Rear Forward

    FRT FUEL TANK XMBR UPR

    Rail RH Lower & Upper

    CMBR RR FWD & RRWD

    FRT FUEL TANK XMBR UPR

    CMBR FRT RRWD & FWD BRKT LCA Lower LH & RH

    Brake Booster

    Bracket Damper

    Drum & Hub Clutch

    Torque Convert Front cover

    Torque Convert Impeller shell / Turbine Shell

    RetainerTorque Convert AssyTorque Convert

    Clutch plate & separation plate

    Business Items Press Die Automotive Parts

  • 20 21

    Inner Tub BodyDrumInner Tub Base

    Front Cover Door Plate

    Top Panel

    Top Panel

    Drawing Type Door Front Panel

    PDP Back Cover

    Refrigerator / Washing Machine / Dish Washer / Gas Range / Compressor

    Lawn mowing MachineSeat Panel

    Lawn mowing Machine Hood

    Window Rail

    Heater-header core / Heater-header tank

    Header-RAD. Core

    Muffler & Shell

    Eva. plate & End plate

    Support-Heater core Support-RAD. core

    Fuel Tank

    Business Items Press Die Home Appliance Parts

  • 22 23

    Compressor / Washing Machine / Automobile / Refrigerator

    Business Items Press Die Motor Core(Homeapliance & Automotive)

  • 24 25

    Automotive / Components

    Business Items Metal Stamping

    Pedal

    Seat Rail

    Piston & hub

    Tapered Bearing Cage Bracket and Tooth

    Clutch Plate Parts

  • 26 27

    Total Engineering Systems

    CAE for Press DieCAE Engineer : 2 persons2 copies for CAE - 1 Copy Deform - 2 Copy PAM-Stamp - 1 Copy Fast-Form

    CAE Capabilities - Blank Size Analysis - Blank Holder Pressure Analysis - Wrinkle & Crack Analysis

    Benefit - High Productivity - Cost Reduction

    Radiator TankTarget : Minimizing bow & flatness warpageAdvantage : Optimized compensation & cooling circuit

    CAE for Injection MoldExpert CAE Engineer : 2 persons2 copies for CAE - 1 Copy Mold Flow - 1 Copy for MPA (Mold Plastic Advise)

    CAE Capabilities - Flow Analysis - Cooling Analysis - Warpage Analysis

    Benefit - High Productivity - Cost Reduction

    HVAC Upper CaseTarget : Optimizing fill balanceAdvantage : Optimized gate and runner

    Front BumperTarget : Optimizing fill balanceAdvantage : Optimized gate and runner

    Front End ModuleTarget : Optimizing injection temperatureAdvantage : Optimized gate location and preventing short shot

    Die & Mold Integrated Management System (DIMS)

    Die & Mold Integrated Management System finds out real time progress and controls load of manufacturing site at real time

    Load Control Estimated Load Designing Load Working Load

    Schedule Control Schedule of each steps Daily schedule between processes

    Advanced Control Prediction of Delivery Schedule between processes

    Detailed component Control Placing order through Web

    Result Control Managing the efficiency & Monitoring the productivity Main Facilities

    Communication

    Communication (Same Information @ Same Time)Update Program Tracking - Weekly base - Prevent Information Discrepancies

    Available Video Conference - Overcome Time Difference- day and night

    Available Preliminary study & Proposalin RFQ

  • 28 29

    Total Production Solution

    Tool LayoutDesign

    Completed Tool

    Design

    ProcessEngineering Assembly

    DieSpotting

    CAE

    Shipment

    JT4 Productivity Review

    JT3 Sample Review

    JT2 Processing Review

    JT1 Design Review

    Design approval

    Part approval

    JT0 Tool Concept Review

    Tryout Run offat CustomerSerial

    Production

    OrderConfirmation

    TechnicalMeeting

    TechnicalProposal

    NCMachining

  • 30 31

    Global Network & Service

    Head Office & Factory50-1, Seongju-dong, Seongsan-gu, Changwon-Si, Gyeongsangnam-do, KoreaTEL : +82-55-239-3671~73, 3637~39FAX : +82-55-239-3699Website : http//www.naramnd.comE-mail : [email protected], [email protected]

    NARA Platech Co., Ltd.49-3, Seongju-dong, Seongsan-gu, Changwon-Si, Gyeongsangnam-do, KoreaTEL : +82-55-239-3760FAX : +82-55-239-3766E-mail : [email protected]

    NARA Mold & Die P&C Division74-2, Seongsan-dong, Seongsan-gu, Changwon-Si, Gyeongsangnam-do, KoreaTEL : +82-55-239-4000FAX : +82-55-239-4099E-mail : [email protected]

    NARA Mobile Tech Co., Ltd.255-16, Yulbuk-Ri, Cheongbuk-Myeon, Pyeongtaek-Si, Gyeonggi-Do, 451-833 KoreaTEL : +82-31-615-8821FAX : +82-31-615-8810E-mail : [email protected], [email protected]

    PT. NARA Summit Ind.(Jakarta, Indonesia)Delta silicon Industrial park jl, Meranti 3 blok L 10-2, Lemahabang, Bekasi 17550, IndonesiaTEL : +62-21-8990-3028FAX : +62-21-8990-3044Website : http//www.narasummit.comE-mail : [email protected]

    NARA USA (Michigan, USA)5910 Belleville Rd. Belleville, Michigan 48111FAX : +1-734-397-9125Cell : +1-734-272-3868E-mail : [email protected]

    NARA Mold & Die (Kunshan) Co., Ltd. (Kunshan, China)3289 Beimen Rd. kunshan, jiangsu, China TEL : +86-512-5518-7102FAX : +86-512-5518-7111M.P : +86-133-8494-1145E-mail : [email protected]

    WUXI NARA Packaging Industry Co., Ltd. (WUXI, China)B Block 9. Xishan Economic Development Industrial Zone, Wuxi, jiansu, ChinaTEL : +86-510-8826-3977FAX : +86-510-8826-1798E-mail : [email protected]

    Partner Shop

  • Main Facilities

    32 33

    Grinding MachineNo Description Maker Model Working Size (mm) QTY 1 Surface Grinding Machine OKAMOTO(JAP) PSG-157 1500 700 600 1 2 NC Grinding Machine ABA(GER) MULTILINE1509 1700 800 550 1 3 Profile Grinding Machine SCHNEIDER(GER) H2-1500 1630 790 760 1 4 Profile Grinding Machine NICCO(JAP) NSC-550B 550 120 180 1 5 Form Grinding Machine JUNG(SWISS) S3-DR 450 165 250 2 6 Projection Grinding Machine WAIDA(JAP) PGX-3000 250 150 150 2

    EDM / W-EDMNo Description Maker Model Working Size (mm) QTY 1 CNC Electric Discharge M/C DAEHAN(KOR) TURBO2000 5700 1620 750 1 2 CNC Electric Discharge M/C MAKINO(JAP) ENDC157S 2400 1350 700 1 3 CNC Electric Discharge M/C MAKINO(JAP) ENDC156 2400 1250 700 1 4 CNC Electric Discharge M/C SODIC(JAP) A-10 2100 1250 700 1 5 CNC Electric Discharge M/C DOOKWANG(KOR) DK800CNC 1800 1200 400 1 6 CNC Electric Discharge M/C ZIMMERT(GER) ZTK 850 565 400 415 1 7 CNC W-EDM FANUC(KOR) T3 1000 600 300 1 8 CNC W-EDM FANUC(KOR) W2 500 350 300 2 9 CNC W-EDM MITSUISEIKI(JAP) QA-20 500 350 295 1 10 CNC W-EDM AGIE(SWISS) 250SF+F HSS 400 250 250 1 11 CNC W-EDM AGIE(SWISS) 250HSS 400 250 250 1 12 CNC W-EDM AGIE(SWISS) FAC-100D 300 200 250 1

    Jig Boring Machine No Description Maker Model Working Size (mm) QTY 1 CNC Jig Boring M/C YASDA(JAP) YBM-1224 2400 x 1200 x 600 1 2 CNC Jig Boring M/C HAUSER(SWISS) SIP740 1500 1000 300 1 3 CNC Jig Boring M/C HAUSER(SWISS) MP54 900 600 635 1 4 CNC Jig Boring M/C URAWA(JAP) UB-75 700 500 400 1

    Machining CenterNo Description Maker Model Working Size (mm) QTY 1 High Speed Machining Center MAZAK(JAP) VERSATECH V-100N 4,000 x 3,600x 1,880 1 2 High Speed Machining Center MAKINO(JAP) MCC2516 2500 x 1600 x 1300 1 3 High Speed Machining Center OKUMA(JAP) MCR-BLL030E 5000 3700 800 1 4 High Speed Machining Center TOSHIBA(JAP) BDT-13FR22-1 3000 x 2300 x 1600 1 5 High Speed Machining Center TOSHIBA(JAP) BDT-13FR22-2 3000 x 2300 x 1600 1 6 High Speed Machining Center YASDA(JAP) YBM-900N 2400 x 1200 x 1100 1 7 High Speed Machining Center MAZAK(JSP) FJV-50/80 2400 x 1150 x 500 1 8 High Speed Machining Center HUNDAI(KOR) SPT-V1400 1350 x 700 x 650 1 9 High Speed Machining Center RODERS(GER) RP800 800 x 600 x 450 110 High Speed Machining Center RODERS(GER) RFM760 760 x 550 x 400 1 11 High Speed Machining Center MORISEI(JSP) 3GBN 800 x 510 x 510 112 High Speed Machining Center HUNDAI(KOR) SPT-VM600 600 x 450 x 400 113 Horizontal Machining Center MAKINO(JAP) HNC-1713 1700 x 1300 x 800 114 Horizontal Machining Center MAKINO(JAP) HDNC-1210 1250 x 1000 x 800 115 Horizontal Machining Center MAKINO(JAP) MC-100 1000 x 800 x 630 116 Vertical Machining Center SNK(JAP) RB-4VN 4000 x 2500 x 1400 117 Vertical Machining Center HYUNDAI(KOR) RB-2N 2500 x 1200 x 800 118 Vertical Machining Center MAKINO(JAP) FDNC-170 1700 x 800 x 900 119 Vertical Machining Center HYUNDAI(KOR) SPT-V32 1100 650 450 120 High Speed Machining Center FADAL(USA) VMC40 558 x 406 x 508 121 Horizontal Machining Center TONGIL(KOR) MCH-30 1200 x 900 x 800 122 Vertical Machining Center HYUNDAI(KOR) VA-40 710 400 450 1

    CMM

    E.D.M M/C

    Jig Grinding M/C

    High Speed Machining Center

    5 Axis Machining Center

    2500ton Injection M/C

    High Speed Machining Center

    1,500ton Press

    600ton Press

    Vacuum Heat Treatment

    High Speed Machining Center

    CNC Electric Discharge M/C

    Jig Boring M/C

    High Speed Machining Center

    Measuring Instrument No Description Maker Model Working Size (mm) QTY 1 3D Measuring Instrument ZEISS(GER UNM 850 2400 1200 1100 1 2 3D Measuring Instrument BROW&SHARP(USA) Global Status 2200 1200 1000 1 3 3D Measuring Instrument BROW&SHARP(USA) Global Status 2200 1200 1000 1 4 3D Measuring Instrument MICRO(KOR) MICRO 543 650 650 300 1 5 3D Measuring Instrument BROW&SHARP(USA) GAB013TA 600 800 450 1 6 CNC Video Measuring NIKON(JAP) VMR 3020 300 200 150 1 7 3D Layout Headline FUJIOKA(JAP) ASM 2000 2400 2400 2000 1

    CAD/CAM No Description Maker Model QTY 1 CAD / CAM S/W WILCOX(USA) UNI GRAPHICS 22 2 CAM S/W DASSAULT(FRA) CATIA-V5 9 3 CAM S/W DASSAULT(FRA) SOLIDWORKS 8 4 CAM S/W DELCAM(ENG) POWER MILL/SHAPE 6 5 CAM S/W LEMOINE(USA) RTM/LTX 8 6 CMM S/W SESCO(FRA) WORKNC 3 7 CAM S/W WILCOX(USA) PC-DIMS CAD 2 8 Verification S/W CUBIC TECH(KOR) Z-MASTER 2

    Trial MachineNo Description Maker Model Working Size QTY 1 Injection Molding M/C UBE(JAP) MAX 2500 2500Ton 1 2 Injection Molding M/C LG(KOR) ID 1800HM 1800Ton 1 3 Injection Molding M/C LG(KOR) LGH 1050N 1050Ton 1 4 Injection Molding M/C LG(KOR) LGH 450N 450Ton 1 5 Injection Molding M/C FANUC(JAP) S-200i300A 300Ton 1 6 Injection Molding M/C LG(KOR) LGH-150 150Ton 1 7 Mechnical Press Machine + Feeder & Leveler HWAIL(KOR) HE4P-1500 1500Ton 1 8 Mechnical Press Machine + Feeder & Leveler WIA(KOR) ULS2-600 600Ton 1 9 Mechnical Press Machine LG(KOR) SC2-300 300Ton 110 Hydraulic Press Machine LG(KOR) GHP-300 300Ton 111 Hydraulic Press Machine TONGMYUNG(KOR) TDA-200-TM1 200Ton 112 Press Machine INGYU(TAI) 300Ton 1

    The Others No Description Maker Model Clamping Force QTY 1 Diespotting M/C JAEIL(KOR) DSP-4000M 400Ton 1 2 Diespotting M/C ASAI(JAP) DSP-2000M 300Ton 1 3 Gun Drill M/C MIROKU(KOR) KHG-2000 1 4 Tapping M/C WIAC(KOR) VX380TD 2

    Stamping Press No Description Maker Clamping Force QTY 1 Press Machine HWAIL(KOR) 2000Ton 1 2 Press Machine HWAIL(KOR) 1500Ton 1 3 Press Machine WIA(KOR) 1500Ton 1 4 Press Machine WIA(KOR) 600Ton 1 5 Press Machine AIDA(JAP) 300Ton 1 6 Press Machine HWAIL(KOR) 400Ton 3 7 Press Machine HWAIL(KOR) 200Ton 1 8 Press Machine CHANG SHIN(KOR) 45Ton 3 9 Press Machine CHANG SHIN(KOR) 60Ton 310 Press Machine CHANG SHIN(KOR) 35Ton 6

    NARA Platech No Description Maker Model Clamping Force QTY 1 Injection Machine LG Cable(KOR) LGH-850M 850Ton 1 2 Injection Machine LG Cable(KOR) IDE 650EN 650Ton 1 3 Injection Machine LG Cable(KOR) LGH-550N 550Ton 1 4 Injection Machine LG Cable(KOR) LGH-450N 450Ton 1 5 Injection Machine LG Cable(KOR) LGH-450N 450Ton 1 6 Injection Machine LG Cable(KOR) LGH-350N 350Ton 1 7 Injection Machine LG Cable(KOR) IDE-170H 170Ton 1 8 Injection Machine LG Cable(KOR) Roboshot -150A 150Ton 1

    Jig Grinding MachineNo Description Maker Model Working Size (mm) QTY1 Jig Grinding Machine HAUSER(SWISS) S3-DR 450 250 150 12 CNC Jig Grinding Machine HAUSER(SWISS) S50L-111 1200 600 635 13 CNC Jig Grinding Machine HAUSER(SWISS) S50-311 900 600 635 14 CNC Jig Grinding Machine MOORE(USA) G18-CNC1000 450 280 92 15 CNC Jig Grinding Machine MITSUISEIK(JAP) 3GBN 400 250 300 1

  • 34 35

    Lets make our dreams and vision come true with customers!

    NARA Mold & Die Co., Ltd. has supplied worlds best products.

    Main Customers

    NARA M&D 2011NARA Mold & Die 2011NARA M&D 201106070809101114151617181920212223242526272829303132333435

    2011(0136)2011(0203)2011(0405)

    2011(1213)