Quick die & mold change systems Q QUICK DIE & MOLD

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Quick die & mold change system for injection molding machines

Injection molding machine: 850-ton classMold weight: 15,000 kgReplacement cart that carries two molds and supports alternating stress Preliminary temperature adjusting machine typeUnit type traveling rail

MQMCMAKITECH QUICK MOLD CHANGE SYSTEMS

Hot forging pressesMold weight: 20,000 kgTurn table type mold change machineSnake chain type

MQDCMAKITECH QUICK DIE CHANGE SYSTEMS

Quick die & mold change system for hot forging

Features of Makitech quick die & mold change systemsSPEEDY SAFETY EASY

Sheet metal presses: 200-ton classMold weight: 3,000 kgLifting table type replacement cart that carries two moldsSnake chain typeTwo-stage (upper and lower) table type

MQDCMAKITECH QUICK DIE CHANGE SYSTEMS

Quick die & mold change system for sheet metal presses

Quick die & mold change systems

The time lost during die and mold replacement is reduced,which greatly shortens the production period!

Safe work is realized by eliminating danger caused by work!

Extremely simple work, labor-saving,and easy operation by one-touch buttons!

QUICK DIE & MOLDCHANGE SYSTEMSQUICK DIE & MOLD

CHANGE SYSTEMS

●Quick die & mold change system for injection molding machines

●Quick die & mold change system for sheet metal presses

●Quick die & mold change system for hot forging

●System variations

●Examples

●Cart equipped with batteries

●Examples

●Die cart & mold cart

●Optional parts

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CONTENTSQuick die & mold change systems

The MQDC and MQMC support various needs and provide an optimum quick die & mold change system in accordance with the die and mold conditions, production type, and factory layout.

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Our quick die & mold change systems are being produced at large factories that are capable of actual layouts and test operation. If we can borrow your molds at the time of witness inspection before delivery, we can hold a trial.Feel free to contact us as we will try our best to propose a layout that meets your needs.

Our Design Department will construct a die & mold change system that satisfies your needs with extensive experience. We will try our best to propose the best layout if we can hear your mold conditions and production type. Feel free to contact us if you have any questions or requests upon adopting the system.

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Select a suitable layout in accordance with sheet metal presses, forging presses, and injection molding machines.

System variations

V type cart Ⅰ type lateral cart

Ⅰ typelongitudinal

cart

Ⅰ-1 typefixed frame

Ⅰ-2 typefixed frame

Ⅰ-3 typeautomatic

fixed frame

Crossing type battery cartL type cart

Alternating stress type cart for two molds

One-pitch portable cart

(floor unit rail type)Turn table type

fixed frame

180°rotation

type

Alternating stress type cart for three molds Pulsating stress type cart for two molds


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Middle stand

Operation panel Snake chain unit

Injection molding machine

LM guide


Middle stand

Middle stand


Cart



Middle stand

Middle stand

Middle stand

Middle stand

< Examples >

Cart type that carries two molds (alternating stress type, carrying in and out molds)

For injection molding machines: 3,000 tonsCarrying in/out: Driven roller typeMold: 30,000 kgFeature: Rails installed on the floor

Fixed stand that carries one mold (automatic type, carrying in and out molds)

For injection molding machines: 850 tonsCarrying in/out: Driven roller typeMold: 15,000 kgFeature: Molds are carried in and out

automatically

One-pitch slide table type that carries two moldsFor injection molding machines: 650 tonsCarrying in/out: Snake chain typeMold: 6,000 kgFeature: Slide table type that is equipped with

an air cylinder and carries two molds


Cart

Press

Passage flip-up

Press

Cart Middle

stand

Middlestand

Middle stand

Snake chain unit


Cart


Cart type that carries two molds(buried type rails)

For injection molding machines: 1,300 tonsCarrying in/out: Snake chain typeMold: 15,000 kgFeature: Snake chain unit separately placed

Cart type that carries two molds(rails installed on the floor)

Fixed stand that carries one mold(automatic type, carrying in and out molds)

For hot forging presses: 1,000 tonsCarrying in/out: Snake chain typeMold: 12,000 kgFeature: The turn table mechanism rotates

molds by 90° to carry them.

For sheet metal presses: 300 tonsCarrying in/out: Snake chain typeMold: 3,000 kgFeature: Attached with a flip-up type middle

passage

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Injectionmoldingmachine




Middle

Middle

Master

stand

Slave stand

Middle

Middle


TraverserMolding

plantMaintenance

room


< Examples >

Master-slave type mold replacement cartFor injection molding machines:

Supports 650 to 3,000 tonsCarrying in/out: Snake chain typeMold: 25,000 kg × two moldsFeature: Supports various injection molding

machines (for XY running)

Mold replacement cart that carries three molds For injection molding machines: 650 tonsCarrying in/out: Driven roller typeMold: 7,000 kg × three moldsFeature: Carries three molds, alternating

stress type, carrying in and out molds

Mold transport traverser

Mold: 20,000 kg × one moldRunning: Runs on railsFeature: Transports molds between factories

Positioning block

Battery type low lift

Mold replacement cart turned by hands


Mold replacement cart turned by hands

For injection molding machines: 200 tonHow to carry in/out: Manual snake chain typeMold weight: MAX 3,000 kgRunning: Pushed by hands (on rails)

Mold replacement cart pushed by hands

For injection molding machines: 350 tonsHow to carry in/out: Pushed by handsMold weight: MAX 3,000 kgRunning: Pushed by hands (on rails)

For injection molding machines: 350 tonsHow to carry in/out: Manual snake chain typeMold weight: MAX 3,000 kgRunning: Battery cart (rail-less)

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Optimum for plants without cranes.Feature (1)

Equipped with a turn table that can carry molds of up to 15 tons.Feature (4) Equipped with pusher apparatus.

Self-propelled by batteries.*DC powerFeature (3) The cart is operated by a pendant when it runs on the floor.

*Wireless control is also supported.

Runs on rails by power supply by a trolley duct.*AC power

Feature (2) Full automation can be realized when there are rails.*Automatic running/automatic type carrying in and out.

Transport cart for mold replacement having two running functions and equipped with batteries

Cart equipped with batteries


Operation pendant(wireless)

Free roller conveyor

Rotary table

Mold fall prevention pinMold pusher apparatus Maximum movable load: 15 tons

BatteryCart positioning machine

Steering device for self-propellingUrethane wheels (for self-propelled type)

Iron wheel with flange

JIS rail

Collision prevention sensor for running

Collision prevention sensor for running

AC power supply device

Outrigger (safety device against overturning)

Operation pendant

Lift type replacement cart

Battery cart


< Examples >

Self-propelled type mold transport cart equipped with batteriesTransport of molds for injection molding machinesMovable load: MAX 20,000 kgFeature: Riding type

Battery cart that carries one mold

Transport of molds for pressesMovable load: MAX 3,000 kgFeature: A battery cart that transports molds

between replacement carts and storage racks.

Mold transport cart equipped with batteriesTransport of molds for injection molding machinesMovable load: MAX 10,000 kgMinimum turning radius : R 4,000 mmMaximum speed: 30 m/min (when unloaded)Feature: The cart is operated by pendant operation.

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Picture: Die cart MAX 800 kg type

Picture: Mold cart MAX 2,000 kg type Carts can be operated easily with the joystick at the control panel.

<Specifications>

Running method: DC motor (two-drive control)

Direction control: Multi-direction lever (joystick)

Lifting: Hydraulic cylinderor screw jack

Power: Battery 24 VDC or 48 VDCTable: Standard rollerMaximum load: 800 kg to 2,000 kg


Die cart & mold cart

Rotation

Front left curve

Lateral running Lateral running

Front right curve

Rear left curve Rear right curve

Longitudinal running

Longitudinal running

Optional parts


Roller inside machine for existing injection molding machines (supports drive roller)

Core exchange machine (arm type)

Crossing gate Steps, handrail, safety fence

Belt conveyor

Preliminary temperature adjusting machine

Operation panel (liquid crystal panel operation)Hot runner board

Roller inside machine for new injection molding machines (supports free roller)

Documents

Quick die & mold change systems Q QUICK DIE & MOLD