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ISSUE 3 Dec 00 Catalog HP-38-3 Spare Parts Manual TM

Morris Redilift

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Page 1: Morris Redilift

ISSUE 3 Dec 00 Catalog HP-38-3

Spare Parts Manual

TM

Page 2: Morris Redilift

ISSUE 3 Dec 00

NOTICE

THIS SPARE PARTS MANUAL SUPERSEDESSECTION 6, SPARE PARTS, CONTAINED IN THEREDILIFT WR SERIES, PARTS AND OPERATIONAND MAINTENANCE MANUAL.

Copyright

Under the copyright laws, this document may not be photocopied, reproduced,translated, or reduced to any electronic medium or machine readable form, in wholeor part, without the prior written consent of Morris Material Handling.

© Copyright 1998 Morris Material Handling.

All rights reserved.

Published by MMH Publications Department

Page 3: Morris Redilift

REDILIFT WR SERIES PARTS LIST

JULY00/HOIST/Parts manual.doc ISSUE 2A

CONTENTS

SECTION 1. ..............................................................................................................

Morris Redi-Lift Wire Rope Hoist and Trolley CatalogCode Number Explanation ............................................................................1

SECTION 2. ..............................................................................................................

Hoist Unit........................................................................................................5

SECTION 3. ..............................................................................................................

Hoist Gearbox ..............................................................................................25

SECTION 4. ..............................................................................................................

2PS Bottom Block ........................................................................................37

SECTION 5. ..............................................................................................................

4PS Bottom Block ........................................................................................43

SECTION 6. ..............................................................................................................

6PS Top Sheaves and Bottom Block ..........................................................49

SECTION 7

8PS Top Sheaves and Bottom Block ..........................................................53

SECTION 8

Mechanical Load Limiter..............................................................................57

SECTION 9. ..............................................................................................................

Overhoist Limit Switch .................................................................................63

SECTION 10. ............................................................................................................

Low Headroom Trolley and Travel Drive.....................................................67

SECTION 11. ............................................................................................................

Standard Headroom Trolley and Travel Drive ............................................87

SECTION 12. ............................................................................................................

Top Running Trolley Frame and Travel Drive...........................................107

SECTION 13. ............................................................................................................

Trolley Travel Gearbox ..............................................................................117

SECTION 14. ............................................................................................................

Hoist Brake.................................................................................................129

SECTION 15. ............................................................................................................

Trolley Brake ..............................................................................................133

SECTION 16. ............................................................................................................

Hoist and Travel Control Panel..................................................................137

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REDILIFT WR SERIES PARTS LIST

ISSUE 3 Dec 00

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REDILIFT WR SERIES PARTS LIST

JULY00/HOIST/Parts manual.doc ISSUE 2A Page 1

SECTION 1.

MORRIS REDI-LIFTWIRE ROPE HOIST AND TROLLEY CATALOG CODE

NUMBER EXPLANATION

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REDILIFT WR SERIES PARTS LIST

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MORRIS REDILIFT – Wire Rope Hoist and TrolleyCatalog Code Number Explanation

HoistSpeed

SerialNo.

Prefix

HoistModel Capacity Tons Reeving Type Lift Max Mounting Type Hoist Control Type

08 410 1 1 Ton 2 2PS (2/1) SeeCatalog

FM Foot Mounted SSH Single SpeedHoist

10 415 2 2 Ton 4 4PS (4/1) GT Geared Trolley DSH Dual SpeedHoist

12 418 3 3 Ton 6 6PS (6/1) LH Low HeadroomTrolley

SSH/SST Single SpeedHoist/SingleSpeed Trolley

16 420 5 5 Ton 8 8PS (8/1) PT Plain Trolley DSH/SST Dual SpeedHoist/SingleSpeed Trolley

20 425 5 5 Ton32 430 7 7.5 Ton SH Std HeadroomTrolley DSH/DST Dual Speed

Hoist/DualSpeed Trolley

50 450 10 10 Ton Drum Length TR Top Running Trolley V Smartorque63 455 15 15 Ton

20 20 Ton N Normal25 25 Ton L Long30 30 Ton X Extra Long35 35 Ton40 40 Ton45 45 Ton50 50 Ton

Note: Always Supply the Machine Serial Number and Model Number

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REDILIFT WR SERIES PARTS LIST

JULY00/HOIST/Parts manual.doc ISSUE 2A Page 5

SECTION 2.

HOIST UNIT

Page 10: Morris Redilift

REDILIFT WR SERIES PARTS LIST

JULY00/HOIST/Parts manual.doc ISSUE 2A Page 6

HOIST UNIT MODELS 410, 415 AND 418

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REDILIFT WR SERIES PARTS LIST

JULY00/HOIST/Parts manual.doc ISSUE 2A Page 7

Hoist UnitModel(s): 410/415/418

MODELITEM DESCRIPTION 410 415 418 QTY.

401 Hoist Gearbox 45605109 45600907 1

402 Hoist Drum - Normal Drum 46730439 46705385 1

Hoist Drum - Long Drum 46730421 46705378 1

404 Motor Sideplate 44450628 1

Bearing Sleeve 32800254 1

405 Rope Guide/Band and Spring (Nylon) 60013852 44495046 1

Rope Guide/Band and Spring (Cast iron) 44491773 44491773

406 Tension Spring 45400676 45405003 1

408 D’ Shaft with Key (409B) Screw / Locknut (434)-Normal Drum 60015625 1

D’ Shaft with Key (409B) Screw / Locknut (434) - Long Drum 60015633 1

409A Motor Shaft Key Included with motor N/A 1

409B Drive Shaft Key 34790545 2

410 Rope Clamp 49560816 3

411 Rope Clamp Screw 21540142 6

412 Hoist Rope - Normal Drum - 2PS (2/1) 25300164 25300977 1

Hoist Rope - Normal Drum - 4PS (4/1) 25300861 25300164 25300977 1

Hoist Rope - Long Drum - 2PS (2/1) 25300189 25300984 1

Hoist Rope - Long Drum - 4PS (4/1) 25300879 25300189 25300984 1

415 Drum Bearing 25021529 1

416 Hoist Brake Assembly 45390960 1

417 Hoist Brake Cover 44470775 1

418 Cheese Head Screw 21450749 4

419 Spring Washer 20810375 4

420 Coupling Complete with items 420A and 420B 46403492 1

420A Coupling Spider 25241484 1

420B Coupling Spacer 31521269 1

421 Grub Screw 21540135 2

422 Hoist Motor 230-3-60 - Std. Single Speed 2223 1

Hoist Motor 230-3-60 - Std. Dual Speed 2226 1

Hoist Motor 460-3-60 - Std. Single Speed 22230005 1

Hoist Motor 460-3-60 - Std. Dual Speed 22260232 1

Hoist Motor 575-3-60 - Std. Single Speed 2223

Hoist Motor 575-3-60 - Std. Dual Speed 2226

423 Motor Bolts 21325034 4

433 Spring Washer 20810049 4

434A Socket Head Screw 21540198 1

434B Locknut 21700250 1

440 Limit Switch Rod - Normal Drum 32150072 1

Limit Switch Rod - Long Drum 32150116 1

441 Collars (Excluding Grub Screw) 31550082 2

Grub Screw 21540218 4

442 Switch Support Bracket 36390103 1

443 Nut 21710583 1

444 Shakeproof Washer 20840178 2

445 Socket Head Screw 21440013 2

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JULY00/HOIST/Parts manual.doc ISSUE 2A Page 8

HOIST UNIT MODELS 410, 415 AND 418

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REDILIFT WR SERIES PARTS LIST

JULY00/HOIST/Parts manual.doc ISSUE 2A Page 9

Hoist UnitModel(s): 410/415/418 (Continued)

MODELITEM DESCRIPTION 410 415 418 QTY.

446 Cheese Head Screw 21450879 4447 Shakeproof Washer 20840160 4448 Nut 21710848 4449 Limit Switch - Overwind/Overlower 23250024 1450 Return Sheave Beam - Normal Drum - 4PS (4/1) 43440758 1

Includes items 450A and 450B450 Return Sheave Beam - Long Drum - 4PS (4/1) 43441739 1

Includes items 450A and 450B450A Beam Block Pin - 4PS (4/1) 31041235 2450B Spring Dowel Pin - 4PS (4/1) 20180535 2451 Sheave Pin - 4PS (4/1) 32000206 1452 Sheave - 4PS (4/1) 46740891 1453 Snap Ring - 4PS (4/1) 20520071 1454 Ball Bearing - 4PS (4/1) 25021406 2455 Snap Ring - 4PS (4/1) 20510101 1456 Snap Ring - 4PS (4/1) 20520041 1457 Anchor Beam - Normal Drum (Includes items 457A and 457B) 43441721 1

Anchor Beam - Long Drum (Includes items 457A and 457B) 43441739 1457A Beam Block Pin 31041235 2457B Spring Dowel Pin 20180535 2458 Rope Socket 49590697 1459 Rope Wedge 49590451 1460 Socket Anchor Pin 31011047 1461 Rope Grip (Excludes spacer) 25320167 1

Rope Grip Spacer 31011120 1477 Mechanical Load Limiter Assembly Normal Drum - 2PS (2/1) 61540320 1

Mechanical Load Limiter Assembly Normal Drum - 4PS (4/1) 61540313 1Mechanical Load Limiter Assembly Long Drum - 2PS (2/1) 61540306 1Mechanical Load Limiter Assembly Long Drum - 4PS (4/1) 61540293 1

478 Overhoist Limit Switch Assembly 45802405 1479 Angle Stiffener - Normal Drum for FM, SH and TR 43495953 2

Angle Stiffener - Normal Drum for LH Trolley 43495953 1Angle Stiffener - Long Drum for FM, SH and TR 43495914 2Angle Stiffener - Long Drum for LH Trolley 43495914 1

480 Hexagonal Shoulder Screw for FM, SH and TR 32195003 8Hexagonal Shoulder Screw for LH Trolley 32195003 4

481 Washer - for FM, SH and TR 20800740 8Washer - for LH Trolley 20800740 4

482 Washer - for FM, SH and TR 20800491 8Washer - for LH Trolley 20800491 4

483 Binx Nut - for FM, SH and TR 21830084 8Binx Nut - for LH Trolley 21830084 4

484 Angle Stiffener - for LH Trolley 43493854 1

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JULY00/HOIST/Parts manual.doc ISSUE 2A Page 10

HOIST UNIT MODELS 410, 415 AND 418

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JULY00/HOIST/Parts manual.doc ISSUE 2A Page 11

Hoist UnitModel(s): 410/415/418 (Continued)

MODELITEM DESCRIPTION 410 415 418 QTY.

485 Shoulder Screw 32195003 6486 Washer 20800491 6487 Binx Nut 20830084 6488 Shoulder Screw 32195010 8489 Bright Washer 20800173 8490 Fixing Bolt - for LH Trolley 32195003 4491 Bush 32205076 2492 Washer 20800491 4

Washer - for Non Bushed Screw Only 20800470 2493 Locknut 21831184 4494 Bottom Stiffener - Normal Drum for LH Trolley 43925012 1

Bottom Stiffener - Long Drum for LH 43925005 1495 Stop Bracket Guide Bar - Normal Drum 32535025 1

Stop Bracket Guide Bar - Long Drum 32535040 1496 Snap Ring 20520399 2519 Coupling 46401698 1521 Cup Point Socket Safety Setscrew 21540166 2

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JULY00/HOIST/Parts manual.doc ISSUE 2A Page 12

HOIST UNIT MODELS 420, 425 AND 430

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JULY00/HOIST/Parts manual.doc ISSUE 2A Page 13

Hoist UnitModel(s): 420/425/430

MODELITEM DESCRIPTION 420 425 430 QTY.

401 Hoist Gearbox Assembly 45600681 45600698 45600674 1

402 Hoist Drum - Normal Drum 46730453 46730174 1

Hoist Drum - Long Drum 46730446 46730181 1

404 Motor Sideplate 44450181 44450636 1

404A Bearing Sleeve 32800254 32800247 1

405 Rope Guide/Band and Spring (Nylon) 60013845 60013838 1

Rope Guide/Band and Spring (Cast iron) 44491702 44491650

406 Tension Spring 45400676 45400683 1

407 Tie Bar - Normal Drum 31251689 31251709 3

Tie Bar - Long Drum 31251672 31251696 3

Distance Tube - Normal Drum 32600848 32600862 3

Distance Tube - Long Drum 32800286 32800279 3

408 Drive Shaft with Keys (409B) Screw & Locknut (434) - Normal Drum 60015640 60015664 1

Drive Shaft with Keys (409B) Screw & Locknut (434) - Long Drum 60015657 60015672 1

409A Motor Shaft Key Included with motor N/A N/A 1

409B Drive Shaft Key 34790538 34790520 2

410 Rope Clamp 49560823 49560831 3

411 Rope Clamp Screws 21540110 21540181 6

412 Hoist Rope - Normal Drum - 2PS (2/1) 25300196 25300673 1

Hoist Rope - Normal Drum - 4PS (4/1) 25300886 25300196 25300906 1

Hoist Rope - Long Drum - 2PS (2/1) 25300307 25300680 1

Hoist Rope - Long Drum - 4PS (4/1) 25300893 25300307 25300913 1

413 Nut 21710627 21710635 6

414 Locknut 21800053 21800060 6

415 Drum Bearing 25021529 25021537 1

416 Hoist Brake Assembly 45390537 45390393 1

417 Hoist Brake Cover 44470782 44470802 1

418 Cheese Head Screw 21450749 4

419 Spring Washer 20810375 4

420 Coupling Complete with items 420A and 420B 46403506 46403513 1

Coupling Spider (420A) 25241484 25241537 1

Coupling Spacer (420B) 31521252 31521245 1

421 Grub Screw 21540135 2

422 Hoist Motor 230-3ph-60 Std. Single Speed 2223 2223 1

Hoist Motor 230-3ph-60 Std. Dual Speed 2226 2226 1

Hoist Motor 460-3ph-60 Std. Single Speed 22230012 22230029 1

Hoist Motor 460-3ph-60 Std. Dual Speed 22260249 22260256 1

Hoist Motor 575-3ph-60 Std. Single Speed 2223 2223 1

Hoist Motor 575-3ph-60 Std. Dual Speed 2226 2226 1

423 Motor Bolts 21325034 21321837 4

433 Spring Washer 20810049 20810473 4

434A Socket Head Screw 21540198 21540201 1

434B Locknut 21700250 21700267 1

440 Limit Switch Rod - Normal Drum 32150089 32150096 1

Limit Switch Rod - Long Drum 32150123 32150131 1

441 Collars (Excluding Grub Screw) 31550082 2

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JULY00/HOIST/Parts manual.doc ISSUE 2A Page 14

HOIST UNIT MODELS 420, 425 AND 430

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JULY00/HOIST/Parts manual.doc ISSUE 2A Page 15

Hoist UnitModel(s): 420/425/430 (Continued)

MODELITEM DESCRIPTION 420 425 430 QTY.

Grub Screw 21540218 4

442 Switch Support Bracket 36390103 1

443 Nut 21710583 1

444 Shakeproof Washer 20840178 2

445 Socket Head Screw 21440013 2

446 Cheese Head Screw 21450879 4

447 Shakeproof Washer 20840160 4

448 Nut 21710848 4

449 Limit Switch - Overwind/Overlower 23250024 1450 Return Sheave Beam - Normal Drum - 4PS (4/1) Includes 450A and 450B 43440734 43440741 1

Return Sheave Beam - Long Drum - 4PS (4/1) Includes 450A and 450B 43441778 43441706 1

450A Beam Block Pins - 4PS (4/1) 31041210 31041227 2

450B Spring Dowel Pins - 4PS (4/1) 20180542 20180709 2

451 Sheave Pin - 4PS (4/1) 32000220 32000213 1

452 Sheave - 4PS (4/1) 46740884 46740877 1

453 Snap Ring - 4PS (4/1) 20520458 20520095 1

454 Ball Bearing - 4PS (4/1) 25021330 25021347 2

455 Snap Ring - 4PS (4/1) 20510255 20510164 1

456 Wire Snap Ring - 4PS (4/1) 20510270 20520032 1

457 Anchor Beam - Normal Drum Includes items 457A and 457B 43441760 43441753 1

Anchor Beam - Long Drum 43441778 43441476 1

457A Beam Block Pin 31041210 31041227 2

457B Spring Dowel Pin 20180542 20180709 2

458 Rope Socket 49590680 49590673 1

459 Rope Wedge 49590483 49590476 1

460 Socket Anchor Pin 31011106 31011079 1

461 Rope Grip (Excludes spacer) 25320219 25320202 1

Rope Grip Spacer 31011138 31011145 1

470 Torsion Bar - Long Drum - 2PS (2/1) 43930757 43930764 1

471 Hexagonal Head Bolt 21320090 21320218 4

472 Spacer (Large for Top) 31512229 31512237 2

473 Spacer (Small for Bottom) 31512212 31512244 2

474 Washer 20800173 20800082 8

475 Nut 21710610 21710635 4

476 Nomelok Nut 21800137 21800060 4

477 Mechanical Load Limiter Assembly - Normal Drum - 2PS (2/1) 61540254 61540230 1

Mechanical Load Limiter Assembly - Normal Drum - 4PS (4/1) 61540261 61540222 1

Mechanical Load Limiter Assembly - Long Drum - 2PS (2/1) 61540286 61540215 1

Mechanical Load Limiter Assembly - Long Drum - 4PS (4/1) 61540279 61540247 1

478 Overhoist Limit Switch Assembly 45802405 45802412 1

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JULY00/HOIST/Parts manual.doc ISSUE 2A Page 16

HOIST UNIT MODELS 420, 425 AND 430

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REDILIFT WR SERIES PARTS LIST

JULY00/HOIST/Parts manual.doc ISSUE 2A Page 17

Hoist UnitModel(s): 420/425/430 (Continued)

MODELITEM DESCRIPTION 420 425 430 QTY.

513 Sideplate 44411141 44412367 1

519 Coupling (Excluding Grub Screw) 46401701 46401718 1

521 Grub Screw 21540166 1

521 Grub Screw 21540166 2

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REDILIFT WR SERIES PARTS LIST

JULY00/HOIST/Parts manual.doc ISSUE 2A Page 18

HOIST UNIT MODELS 450 AND 455

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JULY00/HOIST/Parts manual.doc ISSUE 2A Page 19

Hoist UnitModel(s): 450/455

MODELITEM DESCRIPTION 450 455 QTY.

401 Hoist Gearbox Assembly 45600590 45600503 1402 Hoist Drum - Normal Drum 46730201 1

Hoist Drum - Long Drum 46730198 1404 Motor Sideplate - Low Profile - FM and TR 44411239 1

Motor Sideplate - Full Profile - SH Trolley 44411224 1Bearing Sleeve 32800247 1

405 Rope Guide/Band and Spring 44490844 1406 Tension Spring 45400727 1407 Tie Bar - Normal Drum 31251657 3

Tie Bar - Long Drum 31251164 3Distance Tube - Normal Drum 32800261 3Distance Tube - Long Drum 32800306 3

408 Drive Shaft with Keys (409B) 60015689 1Drive Shaft with Keys (409B) Screw & Locknut (434) - LongDrum

60015696 1409A Motor Shaft Key (included with motor) N/A 1409B Drive Shaft Key 34790520 2410 Rope Clamp 30120644 6411 Rope Clamp Screws 21540296 6412 Hoist Rope - Normal Drum - 2PS (2/1) 25300697 1

Hoist Rope - Normal Drum - 4PS (4/1) 25300920 25300697 1Hoist Rope - Long Drum - 2PS (2/1) 25300700 1Hoist Rope - Long Drum - 4PS (4/1) 25300938 25300700 1Hoist Rope - Long Drum - 6PS (6/1) 2530Hoist Rope - Long Drum - 8PS (8/1) 2530

413 Nut 21710635 1414 Locknut 21800060 1415 Drum Bearing 25021537 1416 Hoist Brake Assembly 45390551 1417 Hoist Brake Cover 44470799 1418 Cheese Head Screw 21450749 4419 Lockwasher 20810375 4420 Coupling Complete with items 420A and 420B 46403520 1

420A Coupling Spider Only 25241576 1420B Coupling Spacer 31521382 1421 Grub Screw 21540370 2422 Hoist Motor 230-3-60 Standard Single Speed H3 Duty 222 1

Hoist Motor 230-3-60 Standard Single Speed H4 Duty 222 1Hoist Motor 460-3-60 Standard Single Speed H3 Duty 22240305 1Hoist Motor 460-3-60 Standard Single Speed H4 Duty 22230037 1Hoist Motor 460-3-60 Standard Dual Speed H3 Duty 22250299 1Hoist Motor 460-3-60 Standard Dual Speed H4 Duty 22260263 1Hoist Motor 575-3-60 Standard Dual Speed H3 Duty 2225 1Hoist Motor 575-3-60 Standard Dual Speed H4 Duty 2226 1

423 Motor Bolt 21320076 4433 Spring Washer 20870473 4

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JULY00/HOIST/Parts manual.doc ISSUE 2A Page 20

HOIST UNIT MODELS 450 AND 455

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JULY00/HOIST/Parts manual.doc ISSUE 2A Page 21

Hoist UnitModel(s): 450/455 (Continued)

MODELITEM DESCRIPTION 450 455 QTY.

434A Socket Head Screw 21540201 1

434B Locknut 21700267 1

440 Limit Switch Rod - Normal Drum 32150155 1

Limit Switch Rod - Long Drum 32150162 1

441 Collars (Excluding Grub Screws) 31550102 2

441A Grub Screw 21540218 4

441B Compression Spring 45401170 2

442 Switch Support Bracket 36390103 1

443 Nut 21710583 2

444 Shakeproof Washer 20840178 2

445 Socket Head Screw 21440013 2

446 Cheese Head Screw 21450879 4

447 Bright Washer 20800642 8

Shakeproof Washer 20840160 4

448 Nut 21710848 4

449 Limit Switch - Overwind/Overlower 23250024 1

450 Return Sheave Beam - Normal Drum - 4PS (4/1) 61710573 1

Includes items 450A to 450C

450 Return Sheave Beam - Long drum - 4PS (4/1) 61715054 1

Includes items 450A to 450C

450A Socket Head Capscrew 32090301 4

450B Bright washers 20800733 4

450C Nuts 21710635 4

451 Sheave Pin - 4PS (4/1) 32090183 1

452 Sheave - 4PS (4/1) 46740904 1

453 Snap Ring - 4PS (4/1) 20520115 1

454 Ball Bearings - 4PS (4/1) 25040239 1

456 Wire Snap Ring - 4PS (4/1) 20520434 2

457 Anchor Beam - Normal Drum (includes items 457A to 457C) 61710565 1

Anchor Beam - Long Drum (includes items 457A to 457C) 61715054 1

457A Bolts 21321419 4

457B Bright washers 20800733 4

457C Nuts 21710635 4

458 Rope Socket 49590665 1

459 Rope Wedge 49590468 1

460 Socket Anchor Pin 31011093 1

461 Rope Grip (excludes spacer) 25320226 1

Rope Grip Spacer 31011152 1

470 Torsion Box - Long Drum - 2PS (2/1) 43930772 1

471 Hexagonal Head Bolt 21320233 4

472 Spacer (Large for Top) 31512265 2

473 Spacer (Small for Bottom) 31512251 2

474 Washer 20800082 8

475 Nut 21710635 4

476 Nomelok Nut 21800060 4

477 Mechanical Load Limiter Assembly - Normal Drum - 2PS (2/1) 61540195 1

Mechanical Load Limiter Assembly - Normal Drum - 4PS (4/1) 61540188 1

478 Overhoist Limit Switch Assembly 45802412 1

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JULY00/HOIST/Parts manual.doc ISSUE 2A Page 22

HOIST UNIT MODELS 450 AND 455

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JULY00/HOIST/Parts manual.doc ISSUE 2A Page 23

Hoist UnitModel(s): 450/455 (Continued)

MODELITEM DESCRIPTION 450 455 QTY.

513 Sideplate - Low Profile - FM and TR 44411249 1

Sideplate - Low Profile - SH Trolley 44411224 1

519 Coupling (Excluding Grub Screw) 46401718 1

521 Grub Screw 21540166 1

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JULY00/HOIST/Parts manual.doc ISSUE 2A Page 25

SECTION 3.

HOIST GEARBOX

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JULY00/HOIST/Parts manual.doc ISSUE 2A Page 26

HOIST GEARBOX 410, 415 AND 418

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JULY00/HOIST/Parts manual.doc ISSUE 2A Page 27

Hoist GearboxModel(s): 410/415/418

MODELITEM DESCRIPTION 410 415 418 QTY.

510 Inter Pinion/Input Gear Assembly 46021975 46025125 1

511 Output Pinion/Inter Gear Assembly 46000619 46005049 1

512 Output Sleeve/Output Gear Assembly 46022259 46022266 1

513 Gearbox Sideplate 44412350 1

514 Bearing Housing 32400052 1

515 Gearbox Housing 44412336 1

516 Gearbox Cover 44411992 1

517 Input Shaft 46005017 1

518 Key 34790584 1

519 Coupling 46401698

520 Gasket 49200114 1

521 Cup Point Socket Safety Screw 21540135

522 Snap Ring - External 20520049 1

524 Oil Seal 27060303 1

525 Oil Seal 27060310 1

526 Oil Seal 27030024 1

527 Ball Bearing 25020784 1

528 Ball Bearing 25021718 1

529 Roller Bearing 25050015 1

530 Ball Bearing 25025010 1

531 Ball Bearing 25021379 1

532 Oil Baffle 30800104 1

533 Ball Bearing 25021379 1

534 Needle Bearing 25040170 1

535 Inner Ring 25090314 1

536 Needle Bearing 25050204 1

537 Oil Plugs 27430104 1

538 Fibre Washer 20870380 1

539 Filler Plug with Breather Ring 21910041 1

540 Socket Head Screw 21521495 4

541 Spring Washer 20810458 4

542 Dowel Pin 20120102 2

543 Socket Head Screw 21520977 1

544 Socket Head Screw 21520984 4

545 Spring Washer 20810049 4

547 Sight Glass 27430111 1

XXX Bearing Set (Includes items 527 to 536 inclusive) 60011714 1

XXX Oil Seal Set (Includes items 524 to 526 inclusive) 60011721 1

XXX Serial Number Plate 41155021 1

XXX Parker Kalon Screws 21070016 2

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JULY00/HOIST/Parts manual.doc ISSUE 2A Page 28

HOIST GEARBOX MODELS 420, 425 AND 430

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JULY00/HOIST/Parts manual.doc ISSUE 2A Page 29

Hoist GearboxModel(s): 420/425/430

MODELITEM DESCRIPTION 420 425 430 QTY.

510 Inter Pinion/Input Gear Assembly 46021312 46021936 46020840 1

511 Output Pinion/Inter Gear Assembly 46021558 46021928 46021565 1

512 Output Sleeve/Output Gear Assembly 46021600 46021580 1

513 Sideplate 44411141 44412367 2

514 Bearing Housing 32400084 32400077 1

515 Gearbox Housing 44412000 44412024 1

516 Gearbox Cover 44412017 44412032 1

517 Input Shaft 46000536 46000543 1

518 Key 34790552 34790569 1

519 Gearbox Coupling 46401701 46401718 1

520 Gasket 49200107 49200094 1

521 Cup Point Socket Screw 21540166 2

522 Snap Ring - External 20520056 20520382 1

523 Snap Ring - Internal 20510262 20510164 1

524 Oil Seal 27050366 27060342 1

525 Oil Seal 27030056 27060335 1

526 Oil Seal 27060327 27060359 1

527 Ball Bearing 25020791 25020048 1

528 Roller Bearing 25060263 25060271 1

529 Roller Bearing 25060263 25060288 1

530 Ball Bearing 25021354 25021361 1

531 Ball Bearing 25021386 25021393 1

532 Oil Baffle 30800091 30800084 1

533 Ball Bearing 25021386 25020836 1

534 Needle Bearing 25040194 25040214 1

535 Inner Ring 25090321 25090339 1

536 Needle Bearing 25050207 25050169 1

537 Oil Plugs 27430104 27430104 1

538 Fibre Washer 20870380 1

539 Filler Plug with Breather Ring 21910041 1

540 Socket Head Screw 21520991 21521488 4

541 Spring Washer 20810458 20810049 4

542 Dowel Pin 20120102 2

543 Socket Head Screw 21521008 21521015 1

544 Socket Head Screw 21520991 21521030 4

545 Spring Washer 20810049 20810473 4

546 Disc Spring 23143186 23142513 23143193 2

547 Sightglass 27430111 1

548 Spacer N/A 31410836 1

XXX Bearing Set (Includes items 527 to 536 inclusive) 60011746 1

XXX Bearing Set (Includes items 527 to 536 inclusive) 60011778 1

XXX Bearing Set (Includes items 524 to 526 inclusive) 60011753 1

XXX Oil Seal Set (Includes items 524 to 526 inclusive) 60011785 1

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HOIST GEARBOX MODELS 420, 425 AND 430

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Hoist GearboxModel(s): 420/425/430 (Continued)

MODELITEM DESCRIPTION 420 425 430 QTY.

XXX Serial Number Plate 41155021 41155021 1

XXX Parker Kalon Screws 21070016 21070016 2

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HOIST GEARBOX MODELS 450 AND 455

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Hoist GearboxModel(s): 450/455

MODELITEM DESCRIPTION 450 455 QTY.

510 Inter Pinion/Input Gear Assembly 46021877 46021852 1511 Output Pinion/Inter Gear Assembly 46021869 46021845 1512 Output Sleeve/Output Gear Assembly 46021722 1513 Sideplate - Low Profile for FM and TR 44411232 1

Sideplate - Full Profile for SH Trolley 44411217 1515 Gearbox Housing 44420363 1516 Gearbox Cover 44412032 1517 Input Shaft 46010686 1518 Key 34790577 1519 Gearbox Coupling 46401718 1520 Gasket 27080058 1521 Cup Point Socket Screw 21540166 2522 Snap Ring - External 20520426 1524 Oil Seal 27060517 1525 Oil Seal 27060440 1526 Oil Seal 27060500 1527 Ball Bearing 25021420 1528 Roller Bearing 25060256 1529 Roller Bearing 25060256 1530 Ball Bearing 25021438 1531 Ball Bearing 25021445 1532 Oil Baffle 30800111 1533 Ball Bearing 25020850 1534 Needle Bearing 25040131 1535 Inner Ring 25040305 1536 Needle Bearing 25040285 1537 Oil Plugs 27430104 1538 Fibre Washer 20870397 1539 Filler Plug with Breather Ring 21910041 1540 Socket Head Screw 21302444 9541 Spring Washer 20810049 9542 Dowel 20120102 2544 Socket Head Screw 21520991 6545 Spring Washer 20810049 6546 Disc Spring 23143206 1547 Sightglass 27430111 1548 End Cover 44411043 1549 Screw 21520991 6XXX Bearing Set (Includes items 527 to 536 inclusive) 60011805 1XXX Oil Set (Includes items 524 to 526 inclusive) 60011812 1

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HOIST GEARBOX MODELS 450 AND 455

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Hoist GearboxModel(s): 450/455 (Continued)

MODELITEM DESCRIPTION 450 455 QTY.

XXX Serial Number Plate 41155021 1

XXX Parker Kalon Screw 21070016 1

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SECTION 4.

2PS BOTTOM BLOCK

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2PS BOTTOM BLOCK FOR MODELS 410, TO 430 INCLUSIVE

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2PS Bottom BlockModel(s): 410-430 Inclusive

MODELITEM DESCRIPTION 410/415/418 420/425 430 QTY.

XXX Bottom Block Complete 46640968 46640951 46650654 1

700 Hook, Nut and Safety Catch 46625060 46625039 46625046 1

701 Safety Catch 49630347 49630347 49630354 1

702 Crosshead 46671091 46671077 46671052 1

704 Sideplate 43480624 43480565 43480617 2

705 Sheave 46740891 46740884 46740877 1

706 Pin Bolt 32650514 32650493 32650479 2

707 Sheave Pin 31320060 31320053 31320046 1

708A Sheave Guard with Clip 44485033 44485040 44485057 2

710 Thrust Bearing 25010222 25010208 25010230 1

720 Spring Dowel Pin 20180574 20180503 20180510 1

730 Sheave Bearing 25021406 25021330 25021347 2

740 Snap Ring 20510101 20510255 20510164 1

741 Hex Nut 21710583 4

742 Spring Washer 20810284 4

743 Snap Ring 20520071 20520458 20520095 2

744 Setscrew 21302437 2

745 Shakeproof Washer 20840185 2

747 Nameplate - Standard P&H 41105076 44105090 2

748A Loadplate 1t (Metric Tonne) 41020839 2

Loadplate 2t (Metric Tonne) 41020846 2

Loadplate 3T (US Ton) 41025457 2

Loadplate 3.2t (Metric Tonne) 41020853 2

Loadplate 5t (Metric Tonne) 41020878 2

Loadplate 5T (US Ton) 41025472 2

Loadplate 6.3t (Metric Tonne) 41020885 2

748B Parker Kalon Screws 21070023 21070023 21070031 10

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2PS BOTTOM BLOCK FOR MODELS 450 AND 455

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2PS Bottom BlockModel(s): 450/455

MODELITEM DESCRIPTION 450/455 QTY.

XXX Bottom Block Complete 46650661 1

700 Hook Nut and Safety Catch 46625021 1

701 Safety Catch 49630361 1

702 Crosshead 46671111 1

704 Sideplate 43480600 2

705 Sheave 46740904 1

706 Pin Bolt 32650539 2

707 Sheave Pin 32530028 1

708A Sheave Guard with Strip 44480590 1

708B Sheave Guard - Plain 44480666 1

708C Pan Head Screws 21460244 5

710 Thrust Bearing 25010215 1

720 Spring Dowel Pin 20180537 1

730 Shave Bearing 25040239 1

740 Snap Ring 20520434 2

741 Hex. Nut 21710583 4

742 Spring Washer 20810284 4

743 Snap Ring 20520115 2

744 Setscrew 21301176 2

745 Shakeproof Washer 20840185 2

747 Nameplate - Standard P&H 41105090 2

748A Loadplate - 7.5T (US Ton) 41025440 2

Loadplate - 8t (Metric Tonne) 41020892 2

Loadplate - 10T (US Ton) 41025425 2

Loadplate - 10t (Metric Tonne) 41020905 2

Loadplate - 12.5t (Metric Tonne) 41020912 2

748B Parker Kalon Screws 21070031 10

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SECTION 5.

4PS BOTTOM BLOCK

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4PS BOTTOM BLOCK FOR MODELS 410 TO 430 INCLUSIVE

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4PS Bottom BlockModel(s): 410 - 430 Inclusive

MODELITEM DESCRIPTION 410/415/418 420/425 430 QTY.

XXX Bottom Block Complete 46640944 46650647 46650630 1

749 Hook, Nut & Safety Catch 46625039 46625046 46625021 1

750 Safety Catch 49630347 49630354 49630361 1

751 Crosshead 46671084 46671069 46671045 1

752 Sideplate 43480573 43480558 43480541 2

754 Sheave 46740891 46740884 46740877 2

755 Pin Bolt 32650507 32650486 32650461 2

756 Sheave Pin 32535018 32530043 32530050 1

757 Spacer 31521095 31521088 31530747 1

758 Sheave Guard with Clip 44485033 44485040 44485057 4

760 Thrust Bearing 25010208 25010230 25010215 1

761 Spring Dowel Pin 20180503 20180510 20180527 1

762 Sheave Bearing 25021406 25021330 25021347 4

763 Snap Ring 20510101 20510255 20510164 2

764 Nut 21710383 4

765 Spring Washer 20810284 4

766 Snap Ring 20520071 20520458 20520095 2

767 Setscrew 21302437 21301176 2

768 Shakeproof Washer 20840185 2

772 Nameplate - Standard P&H 41105076 41105083 41105090 2

773 Loadplate 1t (Metric Tonne) 41020839 2

Loadplate 2t (Metric Tonne) 41020846 2

Loadplate 3T (US Ton) 41025464 2

Loadplate 3.2t (Metric Tonne) 41020853 2

Loadplate 5T (US Ton) 418 Only 41022658 2

Loadplate 5t (Metric Tonne) 41020878 2

Loadplate 5T (US Ton) 41025472 2

Loadplate 6.3t (Metric Tonne) 41020885 2

Loadplate 8t (Metric Tonne) 41020892 2

Loadplate 10t (Metric Tonne) 41020905 2

Loadplate 10T (US Ton) 41025425 2

Loadplate 12.5t (Metric Tonne) 41020912 2

774 Parker Kalon Screw 21070023 21070023 21070031 10

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4PS BOTTOM BLOCK FOR MODELS 450 AND 455

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4PS Bottom BlockModel(s): 450/455

MODELITEM DESCRIPTION 450 455 QTY.

XXX Bottom Block Complete 46650997 46651004 1

749 Hook, Nut and Safety Catch 46625078 46625014 1

750 Safety Catch 49630379 49630379 1

751 Crosshead 46671104 46671683 1

753 Sideplate 43480891 2

754 Sheave 46740904 2

755 Pinbolt 32650864 2

756 Sheave Pin 32711505 1

758A Sheave Guard with Strip 44480590 2

758B Sheave Guard - Plain 44480666 2

758C Pan Head Screw 21070017 10

760 Thrust Bearing 25010247 25050191 1

761 Spring Dowel Pin 20180566 1

762 Sheave Bearing 25040239 2

763 Snap Ring 20520434 4

764 Nut 21710610 4

765 Spring Washer 21800473 4

767 Setscrew 21301176 2

768 Shakeproof Washer 20840185 2

770 Sheave Pin Lockwasher 20840139 2

771 Sheave Pin Locknut 21800129 2

772 Nameplate - Standard P&H 41105090 2

773 Loadplate - 16t (Metric Tonne) 41020944 2

Loadplate - 20t (Metric Tonne) 41020951 2

Loadplate - 20T (US Ton) 41025433 2

774 Parker Kalon Screws 21070031 10

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SECTION 6.

6PS RETURN SHEAVES AND BOTTOM BLOCK

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6PS RETURN SHEAVE FOR MODELS 450 AND 455

6PS BOTTOM BLOCK FOR MODELS 450 AND 455

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6PS Return Pulley and Bottom BlockModel(s): 450/455

MODELITEM DESCRIPTION 450 455 QTY.

xxx Return Sheave Complete

753 Return Sheave Bracket 43442150 1

754 Sheave 46740904 2

758A Sheave Guard with Strip 44480590 2

758B Sheave Guard - Plain 44480666 2

758C Pan Head Screw 21460244 10

762 Sheave Bearing 25040239 2

763 Snap Ring 20520434 4

767 Setscrew 21301176 2

768 Shakeproof Washer 20840185 2

769 Return Sheave Pin 32711718 1

770 Sheave Pin Lockwasher 20840139 2

771 Sheave Pin Locknut 21800129 2

XXX Bottom Block Complete 46651789 1

700 Hook, Nut and Safety Catch 46660421 46660421 1

701 Safety Catch DIN / 12V DIN / 12V 1

702 Crosshead 46672377 46672377 1

704 Sideplate 43481408 2

705 Sheave 46740904 3

706 Pinbolt 32650889 2

707 Sheave Pin 32711725 1

708A Sheave Guard with Strip 44480590 3

708B Sheave Guard - Plain 44480666 3

708C Pan Head Screw 21460244 15

710 Thrust Bearing 25010377 25010377 1

720 Spring Dowel Pin 20180566 1

730 Sheave Bearing 25040239 3

740 Snap Ring 20520434 6

741 Nut 21710635 4

742 Nomeloc Nut 21800021 4

744 Setscrew 21301176 4

745 Spring Washer 20810032 4

770 Sheave Pin Lockwasher 20840139 2

771 Sheave Pin Locknut 21800129 2

772 Nameplate - Standard P&H 41105090 2

773 Loadplate - 25t (Metric Tonne) 2

Loadplate - 30t (Metric Tonne) 2

Loadplate - 35t (Metric Tonne) 2

Loadplate - 40T (US Ton)

41020292

2

774 Parker Kalon Screws 21070031 10

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SECTION 7.

8PS RETURN SHEAVES AND BOTTOM BLOCK

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8PS RETURN SHEAVE FOR MODELS 450 AND 455

8PS BOTTOM BLOCK FOR MODELS 450 AND 455

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8PS Return Pulley and Bottom BlockModel(s): 450/455

MODELITEM DESCRIPTION 450 455 QTY.

xxx Return Sheave Complete

753 Return Sheave Bracket 43442143 1

754 Sheave 46740904 3

758A Sheave Guard with Strip 44480590 2

758B Sheave Guard - Plain 44480666 2

758C Pan Head Screw 21460244 15

759 Middle Sheave Guard 44481433 1

760 Spacers 31421600 2

762 Sheave Bearing 25040239 3

763 Snap Ring 20520434 6

767 Setscrew 21301176 6

768 Shakeproof Washer 20840185 6

769 Return Sheave Pin 32711701 1

770 Sheave Pin Lockwasher 20840139 2

771 Sheave Pin Locknut 21800129 2

XXX Bottom Block Complete 46651764 46651772 1

700 Hook, Nut and Safety Catch 46660421 46660439 1

701 Safety Catch DIN / 16V DIN / 16V 1

702 Crosshead 46672369 46672369 1

704 Sideplate 43485008 2

705 Sheave 46740904 4

706 Pinbolt 32650896 2

707 Sheave Pin 32711733 1

708A Sheave Guard with Strip 44480590 4

708B Sheave Guard - Plain 44480666 4

708C Pan Head Screw 21460244 20

710 Thrust Bearing 25010384 25010384 1

720 Spring Dowel Pin 20180566 1

730 Sheave Bearing 25040239 4

740 Snap Ring 20520434 8

741 Nut 21710635 4

742 Nomeloc Nut 21800021 4

744 Setscrew 21301176 2

745 Spring Washer 20840185 2

770 Sheave Pin Lockwasher 20840139 2771 Sheave Pin Locknut 21800129

772 Nameplate - Standard P&H 41105090 2

773 Loadplate - 30t (Metric Tonne) 2

Loadplate - 35t (Metric Tonne) 2

Loadplate - 40t (Metric Tonne) 2

Loadplate - 50T (US Ton)

41020292

2

774 Parker Kalon Screws 21070031 10

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SECTION 8.

MECHANICAL LOADLIMITER

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MECHANICAL LOAD LIMITER ASSEMBLY

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Mechanical Load LimiterModel(s): 410/415/418

MODELITEM DESCRIPTION 410/415/418 QTY.

1 Switch 23240010 1

2 Cheese Head Screw 21451022 2

3 Shakeproof Washer 20830196 2

4 Adjusting Screw 21480215 1

5 Precision Nut 21710848 1

6 Precision Bolt 21321382 1

7 Lockwasher 20880135 1

8 Loading Angle 36290182 1

9 Disc Spring2PS/4PS - Normal/Long Drum - LH Trolley2PS/4PS -Normal/drum - FM, SH and TR4PS - Long Drum - FM, SH and TR

23142702 12

Disc Spring2PS - Long Drum - FM, SH and TR

23142702 10

10 Loading Clevis 37090402 1

11 Pivot Bar2PS/4PS - Normal/Long Drum - LH Trolley2PS/4PS - Normal Drum - FM, SH and TR

34640099 1

Pivot Bar2PS/4PS - Long Drum - FM, SH and TR

35990077 1

12 Pivot Tube 31780018 1

13 Pivot Pin 32010605 1

14 Split Pin 20160160 1

15 Washer 20800173 1

16 Loading Pin 31011047 1

17 Loading Flat 34510265 1

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MECHANICAL LOAD LIMITER ASSEMBLY

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Mechanical Load Limiter AssemblyModel(s): 420 - 455 Inclusive

MODELITEM DESCRIPTION 420/425 430 450/455 QTY.

1 Switch 23240010 1

2 Cheese Head Screw 21451022 1

3 Shakeproof Washer 20830196 1

4 Adjusting Screw 21480215 1

5 Precision Nut 21710848 1

6 Precision Bolt 21321382 21320954 1

7 Lockwasher 20880135 20880142 1

8 Loading Angle 36290199 36290202 36290219 1

9 Disc Spring 23142702 12

Disc Spring 2PS/4PS - Normal Drum 23142719 6

Disc Spring 2PS/4PS - Long Drum 23142719 8

Disc Spring 23142719 8

10 Loading Clevis 37090402 32090419 1

11 Pivot Bar 2PS/4PS - Normal Drum 34640102 34640119 34640126 1

Pivot Bar 2PS/4PS - Long Drum 34770215 35990084 34770222 1

12 Pivot Tube 31780025 31780033 31780040 1

13 Pivot Pin 32010612 32010629 32020189 1

14 Split Pin 20160160 20160283 1

15 Washer 20800067 31400148 20800134 1

16 Loading Pin 31011054 31011061 31011093 1

17 Loading Flat 34510265 34515003 34510182 1

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SECTION 9.

OVERHOIST LIMIT SWITCH

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OVERHOIST LIMIT SWITCH ASSEMBLY

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OVERHOIST LIMIT SWITCHMODEL(S): 410 - 455

MODELITEM DESCRIPTION 410/420 430/455 QTY.

(ITEM X ONLY) (ITEM X ONLY)X Overhoist Limit Switch Assembly (Excluding Item 10)

45802405 45802412

1

410/420 430 450/4551 Hexagon Head Screw

21520879 21520665 21520673

2

2 Spring Washer 20810264 2

3 Precision Nut 21710583 2

4 Conduit Saddle 26130092 26130112 1

5 Hexagon Head Screw 21520550 2

6 Shakeproof Washer 20840160 2

7 Mounting Plate 34365053 1

8 Limit Switch (Overhoist) 23240027 1

9 Socket Head Capscrew 21520575 2

10 Bright Washer 20800642 2

11 Spring Washer 20810206 3

12 Precision Nut 21710568 2

13 Switch Counterweight 45520275 45520282 1

14 Chain 12830092 0.5m

15 Setscrew 21301105 1

16 Spring Washer 20810206 1

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SECTION 10.

LOW HEADROOM TROLLEYAND TRAVEL DRIVE

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LOW HEADROOM TROLLEYNOTICE

Ordering Trolley Spare Parts:

The Parts Tables for the Low Headroom Trolley contains references to ranges 1 through 4. The following tablescontain data for the range numbers detailing the maximum/minimum beam widths, or cross shaft lengths, for each hoistmodel.To determine the trolley range, measure the beam width or cross shaft length and refer to the following tables to obtainthe range.In the parts list, refer to the applicable entry for the range of trolley to identify the correct part number.

Models: 410, 415 and 418 - Reeving: 2PS and 4PS

RANGE BEAM WIDTH CROSS SHAFT LENGTH

1 100-140mm 306mm

2 141-250mm 369mm

3 251-340mm 473mm

4 341-360mm 513mm

Models: 420 and 425 - Reeving 2PS

RANGE BEAM WIDTH CROSS SHAFT LENGTH

1 100-200mm 306mm

2 201-260mm 369mm

3 261-360mm 473mm

4 400mm 513mm

Models: 420 and 425 - Reeving 4PSModel: 430 - Reeving 2PS

RANGE BEAM WIDTH CROSS SHAFT LENGTH

1 125-220mm 328mm

2 221-315mm 428mm

3 400mm 513mm

Model: 430 - Reeving 4PS

RANGE BEAM WIDTH CROSS SHAFT LENGTH

1 150-315mm 450mm

2 150-315mm 450mm

3 400mm 545mm

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LOW HEADROOM TROLLEY WITH SLIDING ADJUSTMENTS MODELS 410, 415 AND 418

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Low Headroom TrolleyModel(s): 410/415/418

MODELITEM DESCRIPTION 410/415/418 QTY.

807 * Cross Drive Shaft - Range 1 33000132 1Cross Drive Shaft - Range 2 33000149 1Cross Drive Shaft - Range 3 33000306 1Cross Drive Shaft - Range 4 33000163 1

813 Trolley Leg `A' 43494016 1814 Trolley Leg `B' 43494023 1815 Trolley Leg `C' 46590606 1816 Trolley Leg `D' 46590613 1817 Ungeared Runner 46550088 1818 Geared Runner 46551166 2819 Runner Drive Pinion with Spacer and Screw 60013904 2820 Ball Bearing 25020366 8821 Ball Bearing 25020615 2822 Snap Ring (Ext) 20520063 4823 Snap Ring (Int.) 20510042 4827 Cup Point Socket Setscrew 21540174 2833 Trolley Gearbox 45635056 1835 Hex. Head Screw 21301144 8836 Spring Washer 20810426 8838 Trolley Motor with Brake - 40 FPM 22270910 1

Trolley Motor with Brake - 80 FPM 22270935 1840 Socket Head Cap Screw (Included with brake) N/A 3841 Spring Washer (Included with brake) N/A 3842 Trolley Brake 23110136 1855 Return Sheave Beam (Includes items 855A to 855H) 42445657 1

855A Beam Block Pin 31041235 2855B Spring Dowel Pin 20180535 2855C Snap Ring (Ext) 20520071 1855D Snap Ring (Ext) 20520441 1855E Ball Bearing 25021406 2855F Sheave 46740891 1855G Snap Ring (Int) 20510101 1855H Sheave Pin 32000206 1857 Anchor Beam - 2PS (2/1) (Includes items 857A to 857F) 43445657 1

Anchor Beam - 4PS (4/1) (Includes items 857A to 857F) 43441721 1857A Beam Block Pin 31041235 2857B Spring Dowel Pin 20180535 2857C Rope Socket 49590697 1857D Rope Wedge 49590451 1857E Socket Anchor 31011047 1857F Rope Grip 25320167 1

* For definition of range see notice at beginning of section.

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LOW HEADROOM TROLLEY WITH SLIDING ADJUSTMENTS MODELS 410, 415 AND 418

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Low Headroom TrolleyModel(s): 410/415/418 (Continued)

MODELITEM DESCRIPTION 410/415/418 QTY.

Rope Grip Spacer 31011120 1

866 Mechanical Load Limiter Assembly - 2PS (2/1) 61545048 1

Mechanical Load Limiter Assembly - 4PS (4/1) 61540320 1

867 Overhoist Limit Switch Assembly 45802405 1

868 Socket Head Cap Screw 21521113 4

869 Clamp Jaw 31635014 8

870 Locknut 21805011 4

871 Washer 20800740 4

872 Snap Ring (Ext) 20520095 4

873 Grubscrew 21540166 4

874 Runner Pin 32605057 4

875 Tie Bar 31230099 1

876 Precision Nut 21730046 2

877 Nomelok Nut 21800053 2

878 Cross Bar 32535033 2

879 Counterweight/Panel Support 23285589 1

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LOW HEADROOM TROLLEY AND TRAVEL DRIVE WITH SPACER WASHERSMODELS 420, 425 AND 430

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Low Headroom TrolleyModel(s): 420/425

REEVING TYPEITEM DESCRIPTION 2PS (2/1) 4PS (4/1) QTY.

801 Counterweight Box Assembly - Normal Drum 44790007 1Counterweight Box Assembly - Long Drum 44790053 1

802 Bracing Angle - Normal Drum 36030935 36030572 1Bracing Angle - Long Drum 36030876 36030890 1

803 Hex. Head Screw 21301210 2804 Spring Washer 20810179 2

807 * Cross Drive Shaft - Range 1 33000132 33000188 1Cross Drive Shaft - Range 2 33000149 33000171 1Cross Drive Shaft - Range 3 33000306 33000163 1Cross Drive Shaft - Range 4 33000163 1

808 * Tie Bar - Range 1 31210040 31210089 4Tie Bar - Range 2 31210057 31210096 4Tie Bar - Range 3 31210376 31210109 4Tie Bar - Range 4 31210072 4

809 * Distance Tube - Range 1 31572062 31521277 4Distance Tube - Range 2 31512107 31521284 4Distance Tube - Range 3 31512114 31521277 4Distance Tube - Range 3 31521284 4Distance Tube - Range 4 31512062 4Distance Tube - Range 4 31512114 4

810 * Adjusting Washer 12mm - Range 1 31401463 31410882 24Adjusting Washer 8mm - Range 1 31401456 8Adjusting Washer 4mm - Range 1 31401373 31410899 24Adjusting Washer 12mm - Range 2 31401463 16Adjusting Washer 12mm - Range 2 31410882 24Adjusting Washer 8mm - Range 2 31401456 4Adjusting Washer 8mm - Range 2 31410811 8Adjusting Washer 4mm - Range 2 31401373 20Adjusting Washer 4mm - Range 2 31410899 24Adjusting Washer 12mm - Range 3 31401463 28Adjusting Washer 12mm - Range 3 31410882 24Adjusting Washer 8mm - Range 3 31401456 8Adjusting Washer 4mm - Range 3 31401373 20Adjusting Washer 4mm - Range 4 31410899 24Adjusting Washer 4mm - Range 4 31401373 12

813 Trolley Leg `A' 46590628 46590604 1814 Trolley Leg `B' 46590797 46590817 1815 Trolley Leg `C' 46590611 46590591 1816 Trolley Leg `D' 46590800 46590824 1817 Ungeared Runner 46550088 46550154 2

* For definition of range see notice at beginning of section (Page 69).

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LOW HEADROOM TROLLEY AND TRAVEL DRIVE WITH SPACER WASHERSMODELS 420, 425 AND 430

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Low Headroom TrolleyModel(s): 420/425 (Continued)

REEVING TYPEITEM DESCRIPTION 2PS (2/1) 4PS (4/1) QTY.

818 Geared Runner 46551166 46551159 2819 Runner Drive Pinion with Spacer and Screw 60013904 2820 Ball Bearing 25020366 25020381 8821 Ball Bearing 25020615 2822 Snap Ring (Ext.) 20520063 20520071 4823 Snap Ring (Int.) 20510042 20510133 4824 Precision Nut 21710635 21710921 4825 Nomelok Nut 21800060 21800259 4826 Dowel Pin 31010913 31010920 4827 Cup Point Socket Set Screw 21540174 2830 Precision Bolt 21320198 21320201 4831 Nomelok Nut 21710635 4832 Precision Nut 21800060 4833 Trolley Gearbox 45635056 45635063 1835 Hex. Head Screw 21301144 8836 Spring Washer 20810426 8838 Trolley Motor with Brake - 40 FPM 22270910 1

Trolley Motor with Brake - 80 FPM 22270935 1840 Socket Head Cap Screw (Included with brake) N/A 1841 Spring Washer (Included with brake) N/A 1842 Trolley Brake 23110316 1845 Support Angle 36340321 36340294 1846 Support Angle 36340314 36340287 1847 Support Angle 30360234 36390127 1848 Support Angle 36350367 36390110 1849 Bolt 21302412 4

849A Nut 21700228 4850 Spring Washer 20810473 4855 Return Sheave Beam - Normal Drum 43440734 1

Includes items 855A to 855HReturn Sheave Beam - Long Drum 43441778 1Includes items 855A to 855H

855A Beam Block pin 31041210 2855B Spring Dowel Pin 20180542 2855C Snap Ring - External 20520458 1855D Plain Int Ring 20510270 2855E Ball Bearing 25021330 2855F Sheave 46740884 1855G Snap Ring - Internal 20510255 1855H Sheave Pin 32000220 1856 Bushes 3220653 2

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Low Headroom TrolleyModel(s): 420/425 (Continued)

REEVING TYPEITEM DESCRIPTION 2PS (2/1) 4PS (4/1) QTY.

857 Anchor Beam - Normal Drum 43441760 1Includes items 857A to 857F

Anchor Beam - Long Drum 43441778 1

Includes items 857A to 857F

857A Beam Block Pin 31041210 2

857B Spring Dowel Pin 20180542 2

857C Rope Socket 49590680 1

857D Rope Socket 49590482 1

857E Socket Anchor Pin 31011106 1

857F Rope Grip (Excludes spacer) 25320219 1

Rope Grip Spacer 31011106 1

858 Angle Foot 36080503 36080527 4

859 Spring Washer 20810213 4

860 Precision Bolt 21321193 4

861 Precision Bolt 21302412 4

862 Spring Washer 20810473 4

863 Nut 21700228 4

864 Bracket 36080633 2

865 Hex. Head Screw 21301151 8

866 Mechanical Load Limiter Assembly - Normal Drum 61540254 1

Mechanical Load Limiter Assembly - Long Drum 61540286 1

867 Overhoist Limit Switch Assembly 45802405 1

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LOW HEADROOM TROLLEY AND TRAVEL DRIVE WITH SPACER WASHERSMODELS 420, 425 AND 430

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Low Headroom TrolleyModel: 430

REEVING TYPEITEM DESCRIPTION 2PS (2/1) 4PS (4/1) QTY.

801 Counterweight Box Assembly - Normal Drum 44790039 1Counterweight Box Assembly - Long Drum 44790046 1

802 Bracing Angle - Normal Drum 36030609 36030616 1Bracing Angle - Long Drum 36030883 36030903 1

803 Hex. Head Screw 21301210 21301266 2804 Spring Washer 20810179 20810473 2

807 * Cross Drive Shaft - Range 1 33000188 33000065 1Cross Drive Shaft - Range 2 33000171 33000065 1Cross Drive Shaft - Range 3 33000163 33000097 1

808 * Tie Bar - Range 1 31210089 32180024 4Tie Bar - Range 2 31210096 32180024 4Tie Bar - Range 3 31210109 32180032 4

809 * Distance Tube - Range 1 31521277 31521147 4Distance Tube - Range 2 31521284 31521147 4Distance Tube - Range 3 31521277 31521154 4Distance Tube - Range 3 31521284 4

810 * Adjusting Washer 12mm - Range 1 31410882 24Adjusting Washer 12mm - Range 1 31410919 44Adjusting Washer 8mm - Range 1 31410811 8Adjusting Washer 8mm - Range 1 31401531 12Adjusting Washer 4mm - Range 1 31410899 24Adjusting Washer 12mm - Range 2 31410882 24Adjusting Washer 12mm - Range 2 31410919 44Adjusting Washer 8mm - Range 2 31410811 8Adjusting Washer 8mm - Range 2 31401531 12Adjusting Washer 4mm - Range 2 31410899 31401548 24Adjusting Washer 12mm - Range 3 31410882 8Adjusting Washer 4mm - Range 3 31410899 24Adjusting Washer 4mm - Range 3 31511548 20

813 Trolley Leg Assembly `A' 46590604 46590577 1814 Trolley Leg Assembly `B' 46590817 46590832 1815 Trolley Leg Assembly `C' 46590591 46590584 1816 Trolley Leg Assembly `D' 46590824 46590849 1817 Ungeared Runner 46550154 46555046 2818 Geared Runner 46551159 46555053 2819 Runner Drive Pinion with Spacer and Screw 60013904 60015475 2820 Ball Bearing 25020381 25020571 8821 Ball Bearing 25020615 25020647 2822 Snap Ring - Ext. 20520071 20520095 4

* For definition of range see notice at beginning of section (Page 69).

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LOW HEADROOM TROLLEY AND TRAVEL DRIVE WITH SPACER WASHERSMODELS 420, 425 AND 430

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Low Headroom TrolleyModel: 430 (Continued)

REEVING TYPEITEM DESCRIPTION 2PS (2/1) 4PS (4/1) QTY.

823 Snap Ring - Int. 20510133 20510164 4824 Precision Nut 21710921 21710985 4825 Nomelok Nut 21800259 21800266 4826 Dowel Pin 31010920 31010952 4827 Cup Point Socket Set Screw 21540174 2830 Precision Bolt 21321115 4831 Nomelok Nut 21800039 4832 Precision Nut 21710809 4833 Trolley Gearbox 45635056 45635063 1835 Hex. Head Screw 21301144 8836 Spring Washer 20810426 8838 Trolley Motor with Brake - 40 FPM 22270910 22270927 1

Trolley Motor with Brake - 80 FPM 22270935 22270942 1840 Socket Head Cap Screw (Included with brake) N/A 3841 Spring Washer (Included with brake) N/A 3842 Trolley Brake 23110316 1845 Support Angle 36340294 36340389 1846 Support Angle 36340287 36340307 1847 Support 36390127 36350375 1848 Support 36390110 36340346 1849 Bolt 21302412 4

Nut (Included with bolt) N/A 4850 Spring Washer 20810473 4855 Return Sheave Beam - Normal Drum 43440741 1

Return Sheave Beam - Long Drum 43441746 1855A Beam Block Pin 31041227 2855B Spring Dowel Pin 20180709 2855C Snap Ring - External 20520095 1855D Plain External Ring 20520032 2855E Ball Bearing 25021347 2855F Sheave 46740877 1855G Snap Ring - Int. 20510164 2855H Sheave Pin 32000213 1856 Bushes 32000607 2857 Anchor Beam - Normal Drum 43441753 1

Includes items 857A to 857FAnchor Beam - Long Drum 43441746 1Includes items 857A to 857F

857A Beam Block Pins 31011227 2857B Spring Dowel Pins 20180709 2857C Rope Socket 49590673 1857D Rope Wedge 49590476 1857E Socket Anchor Pin 31011145 1

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LOW HEADROOM TROLLEY AND TRAVEL DRIVE WITH SPACER WASHERSMODELS 420, 425 AND 430

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Low Headroom TrolleyModel: 430 (Continued)

REEVING TYPEITEM DESCRIPTION 2PS (2/1) 4PS (4/1) QTY.

857F Rope Grip (Excludes spacer) 25320202 1

Rope Grip Spacer 31011145

858 Angle Foot 36080535 36080499 4

859 Spring Washer 20810088 20810108 4

860 Precision Bolt 21321245 21321088 4

861 Precision Bolt 21320076 4

862 Spring Washer 20810473 4

863 Nut 21700228 4

864 Bracket 36080640 36080657 2

865 Hex. Head Screw 21301151 8

866 Mechanical Load Limiter Assembly - Normal Drum 61540230 1

Mechanical Load Limiter Assembly - Long Drum 61540215 1

867 Overhoist Limit Switch Assembly 45802412 1

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SECTION 11.

STANDARD HEADROOMTROLLEY ANDTRAVEL DRIVE

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STANDARD HEADROOM TROLLEY

NOTICE

Ordering Trolley Spare Parts:

The Parts Tables for the Standard Headroom Trolley contains references to ranges 1 through 4. The following tablescontain data for the range numbers detailing the maximum/minimum beam widths, or cross shaft lengths, for each hoistmodel.To determine the trolley range, measure the beam width or cross shaft length and refer to the following tables to obtainthe range.In the parts list, refer to the applicable entry for the range of trolley to identify the correct part number.

Models: 410, 415 and 418 - Reeving 2PS and 4PSModel: 420 and 425 - Reeving 2PS

RANGE BEAM WIDTH CROSS SHAFT LENGTH1 100-196mm 306mm2 197-260mm 369mm3 261-360mm 473mm4 400mm 513mm

Models: 420 and 425 - Reeving 4PSModel: 430 - Reeving 2PS

RANGE BEAM WIDTH CROSS SHAFT LENGTH1 125-220mm 328mm2 221-315mm 428mm3 400mm 513mm

Model: 430 - Reeving 4PSModels: 450 and 455 - Reeving 2PS and 4PS

RANGE BEAM WIDTH CROSS SHAFT LENGTH1 125-220mm 328mm2 221-315mm 428mm3 400mm 513mm

Model: 430 - Reeving 4PS

RANGE BEAM WIDTH CROSS SHAFT LENGTH1 150-220mm 335mm2 221-315mm 450mm3 400mm 545mm

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STANDARD TROLLEY AND TRAVEL DRIVE MODELS 410/415/4118

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Standard Trolley and Travel DriveModel(s): 410/415/418

REEVING TYPEITEM DESCRIPTION 2PS (2/1) 4PS (4/1) QTY.

900 Trolley Leg `A' 46590675 1901 Trolley Leg `B' 46590682 1902 Trolley Leg `C' 46590699 1903 Trolley Leg `D' 46590702 1904 Geared Runner 46551166 2905 Ungeared Runner 46550088 2906 Trolley Sideplate - Drive Side - Normal Drum 43490841 1

Trolley Sideplate - Drive Side - Long Drum 43490865 1907 Trolley Sideplate - Non Drive Side - Normal Drum 43490858 1

Trolley Sideplate - Non Drive Side - Long Drum 43490873 1908 * Cross Drive Shaft - Range 1 33000132 1

Cross Drive Shaft - Range 2 33000149 1Cross Drive Shaft - Range 3 33000306 1Cross Drive Shaft - Range 4 33000163 1

909 Runner Drive Pinion with Spacer and Screw 60013904 2910 Suspension Link 43400252 4

911 * Tie Bar - Range 1 31210170 2Tie Bar - Range 2 31210131 2Tie Bar - Range 3 31210368 2Tie Bar - Range 4 31210187 2

913 * Spacer Tube 26mm - Range 1 31521572 4Spacer Tube 120mm - Range 2 31521161 2Spacer Tube 70mm - Range 2 31521564 2Spacer Tube 120mm - Range 3 31521161 2Spacer Tube 70mm - Range 3 31521564 2Spacer Tube 120mm - Range 4 31521161 2Spacer Tube 70mm - Range 4 31521564 2

914 * Spacer Washer 12mm - Range 1 31410882 8Spacer Washer 8mm - Range 1 31410811 8Spacer Washer 4mm - Range 1 31410899 14Spacer Washer 2mm - Range 1 31410902 8Spacer Washer 12mm - Range 2 31410882 4Spacer Washer 8mm - Range 2 31410811 6Spacer Washer 4mm - Range 2 31410899 10Spacer Washer 2mm - Range 2 31410902 6Spacer Washer 12mm - Range 3 31410882 8Spacer Washer 8mm - Range 3 31410811 2Spacer Washer 4mm - Range 3 31410899 16Spacer Washer 2mm - Range 3 31410902 8Spacer Washer 12mm - Range 4 31410882 4

* For definition of range see notice at beginning of section (Page 89).

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STANDARD TROLLEY AND TRAVEL DRIVE MODELS 410/415/4118

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Standard Trolley and Travel DriveModel(s): 410/415/418 (Continued)

REEVING TYPEITEM DESCRIPTION 2PS (2/1) 4PS (4/1) QTY.

914 * Spacer Washer 4mm - Range 4 31410899 8

Spacer Washer 2mm - Range 4 31410902 2

915 Ball Bearing 25020366 8

916 Ball Bearing 25020615 2

917 Snap Ring - Ext. 20520063 4

918 Snap Ring - Int. 20510042 4

919 Precision Nut 21710921 2

919A Nomelok Nut 21800259 2

921 Socket Set Screw 21540174 2

922 Dowel Pin 31010938 2

923 Set Screw 21301176 4

924 Spring Washer 20810458 4

925 Gearbox Complete 45635056 1

926 Hex. Head Screw 21301144 1

927 Spring Washer 20810426 4

928 Trolley Motor with Brake - 40 FPM 22270910 1

928 Trolley Motor with Brake - 80 FPM 22270935 1

929 Set Screw (Included with brake) N/A 3

930 Spring Washer (Included with brake) N/A 3

931 Brake Complete 23110316 1

940 Precision Bolt 21321032 4

941 Precision Nut 21710610 4

942 Nomelok Nut 21800137 4

* For definition of range see notice at beginning of section (Page 89).

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STANDARD TROLLEY AND TRAVEL DRIVE MODELS 420/425

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Standard Trolley and Travel DriveModel(s): 420/425

REEVING TYPEITEM DESCRIPTION 2PS (2/1) 4PS (4/1) QTY.

900 Trolley Leg `A' 46590675 46590719 1901 Trolley Leg `B' 46590682 46590726 1902 Trolley Leg `C' 46590699 46590734 1903 Trolley Leg `D' 46590702 46590741 1904 Geared Runner 46551166 46551159 2905 Ungeared Runner 46550088 46550154 2906 Trolley Sideplate - Drive Side - Normal Drum 43490834 43490826 1

Trolley Sideplate - Drive Side - Long Drum 43490834 1907 Trolley Sideplate - Non Drive Side - Normal Drum 43490988 43490956 1

Trolley Sideplate - Non Drive Side - Long Drum 43490988 1908 * Cross Drive Shaft - Range 1 33000132 33000188 1

Cross Drive Shaft - Range 2 33000149 33000171 1Cross Drive Shaft - Range 3 33000306 33000163 1Cross Drive Shaft - Range 4 33000163 1

909 Runner Drive Pinion with Spacer and Screw 60013904 2910 Suspension Link 43400213 43400220 4

911 * Tie Bar - Range 1 31210170 31210033 2Tie Bar - Range 2 31210131 31210162 2Tie Bar - Range 3 31210368 31210148 2Tie Bar - Range 4 31210187 2

913 * Spacer Tube 26mm - Range 1 31521572 31521304 2Spacer Tube 50mm - Range 1 31521465 2Spacer Tube 120mm - Range 2 31521161 2Spacer Tube 120mm - Range 2 31521497 2Spacer Tube 50mm - Range 2 31521465 2Spacer Tube 40mm - Range 2 31521564 2Spacer Tube 120mm - Range 3 31521161 2Spacer Tube 120mm - Range 3 31521497 2Spacer Tube 70mm - Range 3 31521557 2Spacer Tube 50mm - Range 3 31521465 2Spacer Tube 120mm - Range 4 31521161 2Spacer Tube 70mm - Range 4 31521557 2

914 * Spacer Washer 12mm - Range 1 31410882 8Spacer Washer 12mm - Range 1 31401495 10Spacer Washer 8mm - Range 1 31410881 8Spacer Washer 8mm - Range 1 31401509 6Spacer Washer 4mm - Range 1 31410899 14Spacer Washer 4mm - Range 1 31401516 16Spacer Washer 2mm - Range 1 31410902 8Spacer Washer 2mm - Range 1 31401523 6

* For definition of range see notice at beginning of section (Page 89).

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STANDARD TROLLEY AND TRAVEL DRIVE MODELS 420/425

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Standard Trolley and Travel DriveModel(s): 420/425 (Continued)

REEVING TYPEITEM DESCRIPTION 2PS (2/1) 4PS (4/1) QTY.

914 * Spacer Washer 12mm - Range 2 31410882 4Spacer Washer 12mm - Range 2 31401495 10Spacer Washer 8mm - Range 2 31410811 6Spacer Washer 8mm - Range 2 31401509 8Spacer Washer 4mm - Range 2 31410899 31401516 10Spacer Washer 2mm - Range 2 31410902 6Spacer Washer 2mm - Range 2 31401523 10Spacer Washer 12mm - Range 3 31410882 8Spacer Washer 12mm - Range 3 31401495 2Spacer Washer 12mm - Range 3 (425 L) 31410882 4Spacer Washer 8mm - Range 3 31410811 2Spacer Washer 8mm - Range 3 31401509 4Spacer Washer 4mm - Range 3 31410899 16Spacer Washer 4mm - Range 3 31401516 6Spacer Washer 2mm - Range 3 31410902 31401523 8Spacer Washer 12mm - Range 4 31410882 4Spacer Washer 4mm - Range 4 31410899 8Spacer Washer 2mm - Range 4 31410902 2

915 Ball Bearing 25020366 25020381 8916 Ball Bearing 25020615 2917 Snap Ring - Ext. 20520063 20520071 4918 Snap Ring - Int. 20510042 20510133 4919 Precision Nut 21710921 21710674 2

Nomelok Nut 21800259 21800046 2921 Socket Set Screw 21540174 2922 Dowel Pin 31010938 31010945 4923 Set Screw 21301176 4924 Spring Washer 20810458 20810179 4925 Gearbox Complete 45635056 1926 Hex. Head Screw 21301144 4927 Spring Washer 20810426 4928 Trolley Motor with Brake - 40 FPM 22270910 1

Trolley Motor with Brake - 80 FPM 22270935 1929 Set Screw (Included with brake) N/A 3930 Spring Washer (Included with brake) N/A 3931 Brake Complete 23110316 1940 Precision Bolt 21321000 4941 Precision Nut 21710627 4942 Nomelok Nut 20800053 4

* For definition of range see notice at beginning of section (Page 89).

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STANDARD TROLLEY AND TRAVEL DRIVE MODEL 430

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Standard Trolley and Travel DriveModel: 430

REEVING TYPEITEM DESCRIPTION 2PS (2/1) 4PS (4/1) QTY.

900 Trolley Leg `A' 46590719 46590758 1901 Trolley Leg `B' 46590726 46590765 1902 Trolley Leg `C' 46590734 46590773 1903 Trolley Leg `D' 46590741 46590780 1904 Geared Runner 46551159 46555053 2905 Ungeared Runner 46550154 46555046 2906 Trolley Sideplate - Drive Side - Normal Drum 43490819 43490802 1

Trolley Sideplate - Drive Side - Long Drum 43490819 1907 Trolley Sideplate - Non Drive Side - Normal Drum 43490924 43490897 1

Trolley Sideplate - Non Drive Side - Long Drum 43490924 1908 * Cross Drive Shaft - Range 1 33000188 33000195 1

Cross Drive Shaft - Range 2 33000171 33000065 1Cross Drive Shaft - Range 3 33000163 33000097 1

909 Runner Drive Pinion with Spacer and Screw 60013904 60015475 2910 Suspension Link 43480238 4

911 * Tie Bar - Range 1 31210033 32180017 1Tie Bar - Range 2 31210162 32180024 1Tie Bar - Range 3 31210148 32180032 1

913 * Spacer Tube 66mm - Range 1 31521458 2Spacer Tube 50mm - Range 1 31521465 2Spacer Tube 26mm - Range 1 31521304 31521441 2Spacer Tube 115mm - Range 2 31521480 31521434 2Spacer Tube 58mm - Range 2 31521473 2Spacer Tube 48mm - Range 2 31521426 2Spacer Tube 200mm - Range 3 31521375 2Spacer Tube 115mm - Range 3 31521480 31521434 2Spacer Tube 38mm 31521473 2Spacer Tube 26mm 31521441 2

914 * Spacer Washer 12mm - Range 1 31401495 8Spacer Washer 12mm - Range 1 31410919 4Spacer Washer 8mm - Range 1 31401509 31401531 8Spacer Washer 4mm - Range 1 31401516 31401548 12Spacer Washer 2mm - Range 1 31401523 8Spacer Washer 2mm - Range 1 31410791 6Spacer Washer 12mm - Range 2 31401495 10Spacer Washer 12mm - Range 2 31410919 12Spacer Washer 8mm - Range 2 31401509 6Spacer Washer 8mm - Range 2 31401531 8Spacer Washer 4mm - Range 2 31401516 31401548 10Spacer Washer 2mm - Range 2 31401523 4

* For definition of range see notice at beginning of section (Page 89).

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STANDARD TROLLEY AND TRAVEL DRIVE MODEL 430

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Standard Trolley and Travel DriveModel: 430 (Continued)

REEVING TYPEITEM DESCRIPTION 2PS (2/1) 4PS (4/1) QTY.

914 * Spacer Washer 2mm - Range 2 31410791 8

Spacer Washer 12mm - Range 3 31401495 10

Spacer Washer 8mm - Range 3 31401531 6

Spacer Washer 4mm - Range 3 31401516 2

Spacer Washer 4mm - Range 3 31401548 10

Spacer Washer 2mm - Range 3 31401523 8

915 Ball Bearing 25020381 25020571 8

916 Ball Bearing 25020615 25020647 2

917 Snap Ring - Ext. 20520381 20520571 4

918 Snap Ring - Int. 20510133 20610164 4

919 Precision Nut 21710674 21710985 2

Nomelok Nut 21800046 21800266 2

921 Socket Set Screw 21540174 2

922 Dowel Pin 31010945 31010749 2

923 Set Screw 21301203 4

924 Spring Washer 20810179 4

925 Gearbox Complete 45635056 45630641 1

926 Hex. Head Screw 21301144 21301183 4

927 Spring Washer 20810426 20810154 4

928 Trolley Motor with Brake - 40 FPM 22270910 22270927 1

Trolley Motor with Brake - 80 FPM 22270935 22270942 1

929 Set Screw (Included with brake) N/A N/A 3

930 Spring Washer (Included with brake) N/A N/A 3

931 Brake Complete 23110316 1

940 Precision Bolt 21321071 4

941 Precision Nut 21710635 4

942 Nomelok Nut 21800060 4

* For definition of range see notice at beginning of section.

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STANDARD TROLLEY AND TRAVEL DRIVE MODELS 450/455

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Standard Trolley and Travel DriveModel(s): 450/455

REEVING TYPEITEM DESCRIPTION 2PS (2/1) QTY.

900 Trolley Leg `A' 46590758 1901 Trolley Leg `B' 46590765 1902 Trolley Leg `C' 46590773 1903 Trolley Leg `D' 46590780 1904 Geared Runner 46555053 2905 Ungeared Runner 46555046 2906 Trolley Sideplate - Drive Side 43490775 1907 Trolley Sideplate - Non Drive Side 43490782 1

908 * Cross Drive Shaft - Range 1 33000195 1Cross Drive Shaft - Range 2 33000065 1Cross Drive Shaft - Range 3 33000097 1

909 Runner Drive Pinion with Spacer and Screw 60015475 2910 Suspension Link 43400206 4

911 * Tie Bar - Range 1 32180017 2Tie Bar - Range 2 32180024 2Tie Bar - Range 3 32180032 2

913 * Spacer Tube 66mm - Range 1 31521458 2Spacer Tube 26mm - Range 1 31521441 2Spacer Tube 115mm - Range 2 31521434 2Spacer Tube 48mm - Range 2 31521426 2Spacer Tube 200mm - Range 3 31521375 2Spacer Tube 115mm - Range 3 31521434 2Spacer Tube 26mm - Range 3 31521441 2

914 * Spacer Washer 12mm - Range 1 31410919 4Spacer Washer 8mm - Range 1 31401531 8Spacer Washer 4mm - Range 1 31401548 12Spacer Washer 2mm - Range 1 31410791 6Spacer Washer 12mm - Range 2 31410919 12Spacer Washer 8mm - Range 2 31401531 8Spacer Washer 4mm - Range 2 31401548 10Spacer Washer 2mm - Range 2 31410791 8Spacer Washer 8mm - Range 3 31401531 6Spacer Washer 4mm - Range 3 31401548 10

915 Ball Bearing 25020571 8916 Ball Bearing 25020647 2917 Snap Ring - Ext. 20520095 4918 Snap Ring - Int. 20510164 4919 Precision Nut 21710985 2

Nomelok Nut 21800266 2921 Socket Set Screw 21540174 2

* For definition of range see notice at beginning of section (Page 89).

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STANDARD TROLLEY AND TRAVEL DRIVE MODELS 450/455

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Standard Trolley and Travel DriveModel(s): 450/455 (Continued)

REEVING TYPEITEM DESCRIPTION 2PS (2/1) QTY.

922 Dowel Pin 31010749 2

923 Set Screw 21301203 4

924 Spring Washer 20810179 4

925 Gearbox Complete 45630641 1

926 Hex. Head Screw 21301183 4

927 Spring Washer 20810154 4

928 Trolley Motor with Brake - 40 FPM 22270927 1

Trolley Motor with Brake - 80 FPM 22270942 1

929 Set Screw (Included with brake) N/A 3

930 Spring Washer (Included with brake) N/A 3

931 Brake Complete 23110316 1

940 Precision Bolt 21321071 4

941 Precision Nut 21710635 4

942 Nomelok Nut 21800060 4

* For definition of range see notice at beginning of section (Page 89).

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SECTION 12.

TOP RUNNING TROLLEYFRAME AND

TRAVEL DRIVE

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TROLLEY FRAME AND TRAVEL DRIVE

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Top Running Trolley Frame and Travel DriveModel(s): 410/415/418

REEVING TYPEITEM DESCRIPTION 2PS (2/1) 4PS (4/1) QTY.

560 Top Running Trolley Frame - Normal Drum 42415170 1

Top Running Trolley Frame - Long Drum 42415187 1

561 Wheel Axle - Normal Drum 32712623 2

Wheel Axle - Long Drum 32712631 2

562 Taper Key 25250703 4

563 Ball Bearing 25020713 4

567 Geared Runner 46545032 1

568 Ungeared Runner 46545000 3

569 Runner Pinion 46051883 1

571 Axle Key Cover 44360618 1

572 Drive Guard 44441248 1

573 Hex. Head Screws 21303120 4

574 Hex. Head Screws 21303113 2

575 Spring Washer 20810284 2

576 Spring Washer 20810525 4

578 Precision Bolt 21321017 4

580 Spring Washer 20810525 4

581 Precision Nut 21710590 4

582 Gearbox Complete 45630658 1

583 Hex. Head Screw 21301151 4

584 Spring Washer 20810284 4

585 Motor with Brake - 40 FPM 22270910 1

Motor with Brake - 80 FPM 22270935 1

586 Socket Head Cap Screw (Included with brake) N/A 3

587 Sealing Washer (Included with brake) N/A 3

588 Brake Complete 23110316 1

589 Buffer 45470130 4

590 Socket Head Cap Screw 21520991 4

591 Washer 20800740 4

592 Precision Bolt 21321063 4

593 Spring Washer 20810088 4

594 Precision Bolt 21710635 4

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TROLLEY FRAME AND TRAVEL DRIVE

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Top Running Trolley Frame and Travel DriveModel(s): 420/425

REEVING TYPEITEM DESCRIPTION 2PS (2/1) 4PS (4/1) QTY.

560 Top Running Trolley Frame - Normal Drum 42415170 42415194 1

Top Running Trolley Frame - Long Drum 42415187 42415207 1

561 Wheel Axle - Normal Drum 32712623 32711288 2

Wheel Axle - Long Drum 32712631 32711288 2

562 Taper Key 25250703 25250798 4

563 Ball Bearing 25020713 25020720 4

567 Geared Runner 46545032 46545056 1

568 Ungeared Runner 46545000 46545049 3

569 Runner Pinion 46051883 1

571 Axle Key Cover 44360618 4

572 Drive Guard 44441248 1

573 Hex. Head Screws 21303120 4

574 Hex. Head Screws 21303113 2

575 Spring Washer 20810284 2

576 Spring Washer 20810525 4

578 Precision Bolt 21321017 4

580 Spring Washer 20810525 4

581 Precision Nut 21710590 4

582 Gearbox Complete 45630658 1

583 Hex. Head Screw 21301151 4

584 Spring Washer 20810284 4

585 Motor with Brake - 40 FPM 22270910 1

Motor with Brake - 80 FPM 22270935 1

586 Socket Head Cap Screw (Included with brake) N/A 3

587 Sealing Washer (Included with brake) N/A 3

588 Brake Complete 23110316 1

589 Buffer 45470130 4

590 Socket Head Cap Screw 21520991 4

591 Washer 20800740 4

592 Precision Bolt 21321063 21320225 4

593 Spring Washer 20810088 4

594 Precision Bolt 21710635 4

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TROLLEY FRAME AND TRAVEL DRIVE

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Top Running Trolley Frame and Travel DriveModel: 430

REEVING TYPEITEM DESCRIPTION 2PS (2/1) 4PS (4/1) QTY.

560 Top Running Trolley Frame - Normal Drum 42415194 42415214 1

Top Running Trolley Frame - Long Drum 42415207 42415260 1

561 Wheel Axle - Normal Drum 32711288 32711308 2

Wheel Axle - Long Drum 32711295 32711315 2

562 Taper Key 25250798 25251089 4

563/4 Ball/Roller Bearing 25020720 25040221 4

565 Nylos Ring 27060496 8

566 Spacer 31420683 4

567 Geared Runner 46545066 46545024 1

568 Ungeared Runner 46545049 46545017 3

569 Runner Pinion 46051883 46051876 1

571 Axle Key Cover 44360618 4

572 Drive Guard 44441248 44441255 1

573 Hex. Head Screws 21303120 4

574 Hex. Head Screws 21303113 2

575 Spring Washer 20810284 2

576 Spring Washer 20810525 4

578 Precision Bolt 21321024 21320954 4

580 Spring Washer 20810525 20810213 4

581 Precision Nut 21710590 21710627 4

582 Gearbox Complete 45630658 45630619 1

583 Hex. Head Screw 21301151 21301183 4

584 Spring Washer 20810284 20810525 4

585 Motor with Brake - 40 FPM 22270910 22270927 1

Motor with Brake - 80 FPM 22270935 22270942 1

586 Socket Head Cap Screw (Included with brake) N/A N/A 3

587 Sealing Washer (Included with brake) N/A N/A 3

588 Brake Complete 23110316 1

589 Buffer 45470130 4

590 Socket Head Cap Screw 21520991 4

591 Washer 20800740 4

592 Precision Bolt 21321095 4

593 Spring Washer 20810108 4

594 Precision Bolt 21710819 4

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TROLLEY FRAME AND TRAVEL DRIVE

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JULY00/HOIST/Parts manual.doc ISSUE 2A Page 115

Top Running Trolley Frame and Travel DriveModel(s): 450/455

REEVING TYPEITEM DESCRIPTION 2PS (2/1) 4PS (4/1) QTY.

560 Top Running Trolley Frame - Normal Drum 42415221 42415246 1

Top Running Trolley Frame - Long Drum 42415239 42415253 1

561 Wheel Axle - Normal Drum 32711315 32711200 2

Wheel Axle - Long Drum 32711322 32711217 2

562 Taper Key 25251089 25250970 4

564 Roller Bearing 25040221 25060141 4

565 Nylos Ring 27060496 27060433 8

566 Spacer 31420683 31420710 4

567 Geared Runner 46545024 46510642 1

568 Ungeared Runner 46545017 46540763 3

569 Runner Pinion 46051876 46052052 1

571 Axle Key Cover 44360618 44360657 4

572 Drive Guard 44441255 44441262 1

573 Hex. Head Screw 21303120 4

574 Hex. Head Screw 21303113 2

575 Spring Washer 20810284 2

576 Spring Washer 20810525 4

578 Precision Bolt 21320954 21320174 4

580 Spring Washer 20810203 4

581 Precision Nut 21710627 4

582 Gearbox Complete 45630619 45630697 1

583 Hex. Head Screw 21301183 4

584 Spring Washer 20810525 4

585 Motor with Brake - 40 FPM 22270927 1

Motor with Brake - 80 FPM 22270942 1

586 Socket Head Cap Screw (Included with motor) N/A 3

587 Sealing Washer (Included with motor) N/A 3

588 Brake Complete 23110316 1

589 Buffer 45470130 4

590 Socket Head Cap Screw 21520991 4

591 Washer 20800740 4

592 Precision Bolt 21321122 4

593 Spring Washer 20810407 4

594 Precision Bolt 21700921 4

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SECTION 13.

TROLLEY TRAVELGEARBOX

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TR TROLLEY TRAVEL GEARBOX

LH AND SH TROLLEY TRAVEL GEARBOX

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Trolley/Travel GearboxModel(s): 410-425 Inclusive

MOUNTING TYPEITEM DESCRIPTION SH & LH TR QTY.

XXX Gearbox Complete 45635056 45630658 1

600 Gearbox Housing with Insert (Item 599) 44430748 1

599 Gearbox Insert Only 44431085 1

601 Output Shaft/Output Spur 46025027 1

602 Output Pinion/Input Spur 46021649 1

609 Output Coupling 46405091 1

610 Ball Bearing 25020777 1

611 Ball Bearing 25021288 1

612 Ball Bearing 25020608 1

613 Ball Bearing 25020752 1

614 Snap Ring - Ext. 20520122 1

616 Snap Ring - Int. 20510035 1

617 Snap Ring - Int. 20510059 1

618 Grooved Pin 20180731 1

619 Motor Shaft Key (Included with motor) N/A 1

620 Motor Pinion 46051868 1

621 Trolley Motor with Brake - 40 FPM 22270910 1

Trolley Motor with Brake - 80 FPM 22270935 1

622 Set Screw 21301151 8

623 Spring Washer 20810284 8

624 Set Screw 21520879 1

625 Cup Point Socket Set Screw 21540174 1

630 Gearbox Housing with Insert (Item 599) 44430696 1

631 Runner Pinion 46051883 1

632 Output Shaft/Output Spur 46021730 1

636 Key 34790604 1

637 Snap Ring 20520402 1

XXX Bearing Set (Includes items 610 to 613 inclusive) 60011837 1

XXX Snap Ring Set (Includes items 614, 616, 617) 60011844

XXX Snap Ring Set (Includes items 614, 617, 637) 60011876 1

SH = Standard Headroom TrolleyLH = Low Headroom TrolleyTR = Top Running Trolley

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TR TROLLEY TRAVEL GEARBOX

LH AND SH TROLLEY TRAVEL GEARBOX

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Trolley/Travel GearboxModel(s): 430-2 Fall Only

MOUNTING TYPEITEM DESCRIPTION SH & LH TR QTY.

XXX Gearbox Complete 45635027 45630658 1

600 Gearbox Housing with Insert (Item 599) 44430748 1

599 Gearbox Insert Only 44431085 1

601 Output Shaft/Output Spur 46025027 1

602 Output Pinion/Input Spur 46021649 1

609 Output Coupling 46405091 1

610 Ball Bearing 25020777 1

611 Ball Bearing 25021288 1

612 Ball Bearing 25020608 1

613 Ball Bearing 25020752 1

614 Snap Ring - Ext. 20520122 1

616 Snap Ring - Int. 20510035 1

617 Snap Ring - Int. 20510059 1

618 Grooved Pin 20180731 1

619 Motor Shaft Key (Included with motor) N/A 1

620 Motor Pinion 46051868 1

621 Trolley Motor with Brake - 40 FPM 22270910 1

Trolley Motor with Brake - 80 FPM 22270935 1

622 Set Screw 21301151 8

623 Spring Washer 20810284 8

624 Set Screw 21520879 1

625 Cup Point Socket Set Screw 21540174 1

630 Gearbox Housing with Insert (Item 599) 44430696 1

631 Runner Pinion 46051883 1

632 Output Shaft/Output Spur 46021730 1

636 Key 34790604 1

637 Snap Ring 20520402 1

XXX Bearing Set (Includes items 610 to 613 inclusive) 60011837 1

XXX Snap Ring Set (Includes items 614, 616, 617) 60011844

XXX Snap Ring Set (Includes items 614, 617, 637) 60011876 1

SH = Standard Headroom TrolleyLH = Low Headroom TrolleyTR = Top Running Trolley

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TR TROLLEY TRAVEL GEARBOX

LH AND SH TROLLEY TRAVEL GEARBOX

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Trolley/Travel GearboxModel(s): 430-4 Fall

MOUNTING TYPEITEM DESCRIPTION SH & LH TR QTY.

XXX Gearbox Complete 45635063 45630619 1

600 Gearbox Housing with Insert (Item 599) 44430748 1

599 Gearbox Insert Only 44430787 1

601 Output Shaft/Output Spur 46025035 1

603 Output Pinion Shaft 46021747 1

604 Distance Piece 31512055 1

605 Parallel Key 34790591 1

607 Input Spur 46092845 1

608 Snap Ring - Ext. 25020399 1

609 Output Coupling 46405104 1

610 Ball Bearing 25020784 1

611 Ball Bearing 25021413 1

612 Ball Bearing 25020622 1

613 Ball Bearing 25020784 1

614 Snap Ring - Ext. 20510074 1

617 Snap Ring - Int. 20510098 1

618 Grooved Pin 20180748 1

619 Motor Shaft Key 1

620 Motor Pinion 46060786 1

621 Trolley Motor with Brake - 40 FPM 22270927 1

Trolley Motor with Brake - 80 FPM 22270942 1

622 Set Screw 21301183 8

623 Spring Washer 20810284 8

624 Set Screw 21520879 1

625 Cup Point Socket Set Screw 21540174 1

630 Gearbox Housing with Insert (Item 599) 44430709 1

631 Runner Pinion 46051876 1

632 Output Shaft/Output Spur 46021688 1

636 Key 34790611 1

637 Snap Ring 20520419 1

XXX Bearing Set (Includes items 610 to 612 inclusive) 60011851 1

XXX Snap Ring Set (Includes items 608, 614, 617) 60011868 1

XXX Snap Ring Set (Includes items 608, 614, 617, 637) 60011883 1

SH = Standard Headroom TrolleyLH = Low Headroom TrolleyTR = Top Running Trolley

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TR TROLLEY TRAVEL GEARBOX

LH AND SH TROLLEY TRAVEL GEARBOX

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Trolley/Travel GearboxModel(s): 450/455-2 Fall

MOUNTING TYPEITEM DESCRIPTION SH & LH TR QTY.

XXX Gearbox Complete 45635063 45630619 1

600 Gearbox Housing with Insert (Item 599) 44430716 1

599 Gearbox Insert Only 44430787 1

601 Output Shaft/Output Spur 46025035 1

603 Output Pinion Shaft 46021747 1

604 Distance Piece 31512055 1

605 Parallel Key 34790591 1

607 Input Spur 46092845 1

608 Snap Ring - Ext. 20520399 1

609 Output Coupling 46405104 1

610 Ball Bearing 25020784 1

611 Ball Bearing 25021413 1

612 Ball Bearing 25020622 1

613 Ball Bearing 25020784 1

614 Snap Ring - Ext. 20510074 1

617 Snap Ring - Int. 20510098 1

618 Grooved Pin 20180748 1

619 Motor Shaft Key (Included with motor) N/A 1

620 Motor Pinion 46060786 1

621 Trolley Motor with Brake - 40 FPM 22270927 1

Trolley Motor with Brake - 80 FPM 22290942 1

622 Set Screw 21301183 8

623 Spring Washer 20810284 8

624 Set Screw 21520879 1

625 Cup Point Socket Set Screw 21540174 1

630 Gearbox Housing with Insert (Item 599) 44430709 1

631 Runner Pinion 46051876 1

632 Output Shaft/Output Spur 46021688 1

636 Key 34790611 1

637 Snap Ring 20520419 1

XXX Bearing Set (Includes items 610 to 612 inclusive) 60011851 1

XXX Snap Ring Set (Includes items 608, 614, 617) 60011868 1

XXX Snap Ring Set (Includes items 608, 614, 617, 637) 60011883 1

SH = Standard Headroom TrolleyLH = Low Headroom TrolleyTR = Top Running Trolley

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TR TROLLEY TRAVEL GEARBOX

LH AND SH TROLLEY TRAVEL GEARBOX

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REDILIFT WR SERIES PARTS LIST

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Trolley/Travel GearboxModel(s): 450/455-4 Fall

MOUNTING TYPEITEM DESCRIPTION TR QTY.

XXX Gearbox Complete 45630697 1

599 Gearbox Insert Only 44430787 1

603 Output Pinion Shaft 46021747 1

604 Distance Piece 31512055 1

605 Parallel Key 34790591 1

607 Input Spur 46092845 1

608 Snap Ring - Ext. 20520399 1

610 Ball Bearing 25020784 1

611 Ball Bearing 25021413 1

612 Ball Bearing 25020622 1

613 Ball Bearing 25020784 1

614 Snap Ring 20510074 1

617 Snap Ring 20510098 1

619 Motor Shaft Key (Included with motor) N/A 1

620 Motor Pinion 46060786 1

621 Trolley Motor with Brake - 40 FPM 22270927 1

Trolley Motor with Brake - 80 FPM 22270942 1

622 Set Screw 21301183 1

623 Spring Washer 20810284 1

624 Set Screw 21520879 1

625 Cup Point Socket Set Screw 21540174 1

630 Gearbox Housing with Insert (Item 599) 44430709 1

631 Runner Pinion 46052052 1

632 Output Shaft/Output Spur 46021806 1

636 Key 35600100 1

637 Snap Ring - Ext. 20520419 1

XXX Bearing Set (Includes items 610 to 612 inclusive) 60011890 1

XXX Snap Ring Set (Includes items 608, 614, 617, 637) 60011883 1

SH = Standard Headroom TrolleyLH = Low Headroom TrolleyTR = Top Running Trolley

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End CarriagesModels: 450/455-6 Fall/8 Fall

DO NOT USE. EXAMPLE ONLY. TO BE UPDATED.End carriage

Note: quantities are per end carriage

Tramwheel DiameterItem

No.

Description

200 mm 250 mm 315 mm 400 mm 500 mm

Qty

1 Buffer Plate 3422-0020 3422-0038 3422-0045 3422-0052 3422-0069 2

2 Buffer 4547-0130 4547-0130 4547-0130 4547-0130 4547-0130 2

3 Screw Skt. Hd.Cap 2152-0984 2152-0984 2152-0984 2152-0984 2152-0984 4

4 Screw Skt.Hd.Cap 2152-1008 2152-1008 2152-1008 2152-1008 2152-1008 2

5 Washer Spring Grvr. 2081-0382 2081-0382 2081-0382 2081-0382 2081-0382 6

6 Nut Hex. 2171-0603 2171-0603 2171-0603 2171-0603 2171-0603 4

10 Cap (Closed) 3425-0604 3425-0611 3425-0628 3425-0636 3425-0643 3

11 Shim 3142-0987 3142-0994 3142-1001 3142-1018 3142-1025 4

12 Bearing Sph. Roller 2506-0050 2506-0224 2506-0075 2506-0099 2506-0295 4

13 Nilos Ring 2705-0118 2705-0125 2705-0133 2750-0140 2705-0157 4

14 Bearing Block 4341-0644 4341-0668 4341-0683 4341-0703 4341-0727 4

15 Screw Skt. Hd. Cap 2152-0984 2152-1169 2152-1169 2152-1267 2152-1250 8

16 Washer Spring 2081-0049 2081-0063 2081-0063 2081-0071 2081-0088 8

17 Axle Driving * 3273-0748 3273-0755 3273-0762 3273-0770 3273-0787 1

18 Tramwheel * 4652-1136 4652-1143 4652-1150 4652-1167 4652-1175 2

(72 Trd.) (72 Trd.) (72 Trd.) (90 Trd.) (90 Trd.)

4652-1069 4652-1077 4652-1084 4652-1091 4652-1104 2

(60 Trd.) (60 Trd.) (60 Trd.) (65 Trd.) (65 Trd.)

19 Axle Trailing * 3260-0894 3260-0907 3260-0914 3260-0921 3260-0939 1

20 Cap (Open) 3437-0258 3437-0265 3437-0273 3437-0280 3437-0297 1

22 Spacer 3152-1739 3152-1746 Not Fitted Not Fitted Not Fitted 1

25 Torque Arm 4767-0196 4767-0209 4767-0216 4767-0223 4767-0231 1

26 Hex. Head Bolt 2130-0188 2130-0188 2130-0188 2130-0377 2130-0377 1

27 Nut Hex. Locking 2183-0045 2183-0045 2183-0045 2183-0091 2183-0091 1

29 Screw Hex. Head 2132-0044 2132-0044 2132-0044 2132-0044 2132-0044 2

30 Washer, Spring 2081-0382 2081-0382 2081-0382 2081-0382 2081-0382 2

31 Washer, Spring 2081-0032 2081-0056 2081-0056 2081-0056 2081-0063 1

32 Washer, Spring 2081-0017 2081-0017 2081-0017 2081-0024 2081-0032 16

33 Key (Drive Shaft) 1545-0117 1545-0132 1545-0132 1545-0149 1545-0163 1

(76mm 1g) (107mm 1g) (94mm 1g) (121mm 1g) 157mm 1g)

33A Key (Wheel) 1

34 Disc Spring - - - - - 2

35 Washer, Bright - - - - - 1

36 Washer Special - - - - - 2

37 Bolt 2130-0171 2130-0230 2130-0230 2130-0247 2130-0345 2

39 Motor/Gearbox/Brake Quote crane serial number

40 End Carriage “ “ “ “

* Note: Tramwheel and Axle supplied as one item only

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END CARRIAGE ASSEMBLY

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Long travel gearbox and motor

DO NOT USE. EXAMPLE ONLY. TO BE UPDATED.

Item Description Quantity

1 Housing FZ/FD81 1

2 End Shield for gear K80 1

3 Breather M16x1.5 SP 1

4 Plug M161.5 SP 1

11 Circlip, Internal SP 1

12 Bearing SP 1

13 Bearing SP 1

18 Gasket 1

20 Shim Ring 1

24 Stud SP 4

25 Spring Washer SP 4

26 Hex Nut SP 4

32 Hex Head Setscrew, Plated SP 10

33 Locking Cap SP 1

34 Locking Cap SP 1

37 Support Washer SP 1

39 Locking Cap SP 1

100 Key A3X3X14 1

101 Pinion 1

102 Circlip, External SP 1

103 Gear 1

104 Key SP 1

105 Pinion Shaft 1

106 Gear 1

107 Bearing SP 1

108 Bearing SP 1

109 Circlip, Internal SP 1

110 Key SP 1

111 Pinion Shaft 1

112 Gear 1

128 Shim Ring 1

129 Support Washer 1

136 Ring Square Cross Section 1

200 Output Flange KA80/KH80 1

201 Output Flange KA80/KH80 1

202 Hollow Shaft KA/FA80 D=50 1

204 Oil Seal SP 2

208 Bearing SP 2

209 Key SP 1

210 Ring Square Cross Section 1

217 Hex Head Setscrew SP 6

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DO NOT USE. EXAMPLE ONLY. TO BE UPDATED.

Item Description Quantity

218 Hex Head Setscrew SP 6

221 Oil Seal SP 2

225 Hollow Shaft Cover CA61/KA80/FA 1

226 Hex Head Setscrew SP 3

236 Circlip, Internal SP 1

237 Washer SP 1

238 Spring Washer B16 1

239 Socket Head Cap Screw 1

283 Spacer Ring KA80 1

Warning Label – Breather Position 1

301 Motor Flange A90 A200 1

306 Bearing SP 1

307 Circlip – Internal SP 1

308 Circlip – Internal SP 6

312 Oil Seal SP 1

313 Splash Ring SP 1

314 Support Washer SP 1

401 End Shield A90 Braked D7.5/35 4

405 Wave Washer SP 4

406 Bearing SP 1

412 Oil Seal SP 2

601 Fan A90 Motors Braked 1

602 Key SP 1

603 Circlip, External SP 2

605 Fan Cover A90 Braked With hand Release 1

607 Cheese Head Screw, Plated SP 1

702 Tie Rod SP 4

703 Locking Washer SP 4

705 Name Plate 1

706 Rivet 2

415 Brake Coil, L8 1

417 Screw 3

418 Brake Hub L8/L16- A90/100 Motor 1

419 Circlip – Internal SP 1

421 Key SP 1

430 Sleeve M1P4 Brake Mtrs 1

472 Brake Adaptor Flange L8-16-32/A90-1 1

499 Rectifier Half Wave 440V 3DI Varis 1

432 Brake Disc L8 1

433 Steel Brake Disc L8 1

437 Screw 1

423 Hand Release L8 1

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CROSS TRAVERSE GEARBOX

CROSS TRAVERSE MOTOR

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SECTION 14.

HOIST BRAKE

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HOIST BRAKE

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Hoist BrakeModel(s): 407-455 Inclusive

MODELITEM DESCRIPTION 407/410/

415/418420/425 430 450/455 QTY.

X Hoist Brake Complete 45390960 45390537 45390393 45390551 1

1A Stator Body Assembly 23140102 23141622 23140576 23140082 1

2 Armature Plate 23142272 23142037 23142103 23142174 1

4 Spring 23142309 7

4 Spring 23142051 9

4 Spring 23142127 23142198 12

5 Tappet 23142316 4

5 Tappet 23142068 6

5 Tappet 23142135 23142201 8

6 Brake Rotor 23143245 23143269 23143284 23143304 1

7 Brake Hub 23143252 23143277 23143291 23143311 1

8 Adjustment Tube 23142387 23142076 3

8 Adjustment Tube 23142142 23142218 6

9 Screw and Washer 23142394 23142083 3

9 Screw and Washer 23142159 23142225 6

10 Friction Plate 23141472 23141713 N/A 23142005 1

12 Hand Release Kit 23141335 23141608 23141867 23141997 1

The friction plate (Item 10) is not fitted on Model 430 Hoists.

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SECTION 15.

TROLLEY BRAKE

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TROLLEY BRAKE

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Trolley BrakeModel(s): 410-455 Inclusive

ITEM DESCRIPTION PART NUMBER QTY.

4 Armature 23143375 1

5 Spacer Ring 23143382 1

7 Static Friction Plate 23143399 1

11 Pressure Spring 23143402 *

12 Spring Plunger 23143419 *

14 Adjust End Cap 23143426 1

15 Grub Screw 23143434 1

17 End Cover 23143441 1

18 Friction Disc 23143458 1

20 Brake Hub 23143465 1

23 Non Magnetic Shim 23143473 1

24 Socket Head Cap Screw 23143480 3

25 Sealing Washer 23143497 3

XX Brake Rectifier (For Magnetic Control) 23430076 1

* Quantity to be advised by the Customer when ordering.

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SECTION 16.

HOIST AND TRAVELCONTROL PANEL

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HOIST UNIT MODELS 410, 415 AND 418

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Hoist and Travel Control PanelModel(s): 410-415 and 418

ITEM DESCRIPTION PART NUMBER QTY.

A EnclosureSSHDSH, SSH/SST, DSH/SST and DSH/DST

7434300S

7435400S

1

1

B BackplateSSHDSH, SSH/SST, DSH/DSTDSH/SST

733543007335540073356400

111

C Reversing Contactor with Interlock (Trolley)SSH/SST and DSH/SSTDSH/DST

60015846

60011903

1

1

D Mechanical Interlock 23142636 1

E Dual Speed Relay (Trolley) 7314193F 1

F Auxiliary Contact Block 23142643 1

G Brake Relay 23142650 1

H Reversing Contactor with Interlock(DSH - Fast/Slow or Up Slow/Down Slow dependant on version)DSH and DSH/DSTDSH/DST

6001191060011903

11

I Mechanical Interlock 23142636 1

J Auxiliary Contact Block 26600294 2

K Reversing Contactor with Interlock(SSH and DSH - Up/Down or DSH - Up Fast/Down Fast)

60011910 1

L Mechanical Interlock 23142636 1

M Auxiliary Contact Block 26600294 2

N TerminalsSSHDSHSSH/SSTDSH/SSTDSH/DST

7337032073370320

733703207337032073370320

2430

323647

O FuseSSHDSH, SSH/SST, DSH/SST and DSH/DSTDSHSSH/SST. DSH/SST and DSH/DST

26800390

2680039026800435

26800435

3

12

3

P Fuse CarrierSSH and DSHSSH/SST, DSH/SST and DSH/DST

86DF60AB10

86DF60AB10

3

4

R Transformer 23420327 1

S Rectifier 23430051 1

T Suppressor 23143540 2

U Timer Relay (MML) 48900178 1

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HOIST UNIT MODELS 410, 415 AND 418

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Hoist and Travel Control PanelModel(s): 410-415 and 418 (Continued)

ITEM DESCRIPTION PART NUMBER QTY.

V End BracketSSH, SSH/SST, DSH/SST and DSH/DSTDSH

7337024073370240

21

W End PlateSSH, DSH, SSH/SST, DSH/SSTDSH/DST

7337046073370460

32

Y Contactor for Dual Speed Timing Relay 7314199F 1

Z Dual Speed Timing Relay 48900185 1

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HOIST UNIT MODELS 420 AND 425

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Hoist and Travel Control PanelModel(s): 420 and 425

ITEM DESCRIPTION PART NUMBER QTY.

A EnclosureSSHDSH and DSH/DSTSSH/SST and DSH/SST

7434300S

7435400SPOCRN65250

1

11

B Back PlateSSHDSH and DSH/DSTSSH/SST and DSH/SST

7335430073355400

73356500

11

1

C Reversing Contactor with Interlock (Trolley)SSH/SST and DSH/SSTDSH/DST

6001584660011903

11

D Mechanical Interlock 23142636 1

E Dual Speed Relay (Trolley) 7314193F 1

F Auxiliary Contact Block 23142643 1

G Brake Relay 23142650 1

H Reversing Contactor with Interlock(DSH - Fast/Slow or Up Slow/Down Slow dependant on version)DSH and DSH/SSTDSH/DST

6001511760011903

11

I Mechanical Interlock 23142636 1J Auxiliary Contact Block 26600294 2K Reversing Contactor with Interlock

(SSH and DSH Up/Down or DSH - Up Fast/Down Fast)60015117 1

L Mechanical Interlock 23142636 1M Auxiliary Contact Block 26600294 2N Terminals

SSHDSHSSH/SSTDSH/SSTDSH/DSTDSH/SST

7337032073370320

7337032073370320

7337032073370340

2430

3123

5013

O FuseSSHDSH, SSH/SST, DSH/SST, DSH/DSTDSHSSH/SST, DSH/SST and DSH/DST

2680039026800390

2680043526800435

31

23

P Fuse CarrierSSH and DSHSSH/SST, DSH/SST and DSH/DST

86DF60AB10

86DF60AB10

3

4

Q Resistor 21470037 2R Transformer 23420335 1S Rectifier 23430051 1T Suppressor 23143540 2

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HOIST UNIT MODELS 420 AND 425

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Hoist and Travel Control PanelModel(s): 420 and 425 (Continued)

ITEM DESCRIPTION PART NUMBER QTY.

U Timer Relay (MML) 48900178 1

V End Bracket 73370240 2

W End Plate 73370460 3

Y Contactor for Dual Speed Timing Relay 7314199F 1

Z Dual Speed Timing Relay 48900185 1

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HOIST UNIT MODEL 430

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Hoist and Travel Control PanelModel: 430

ITEM DESCRIPTION PART NUMBER QTY.

A EnclosureSSH and DSHSSH/SST, DSH/SST and DSH/DST

7436400SPOCRN75250

11

B BackplateSSH and DSHSSH/SST, DSH/DST and DSH/DST

7335640073357500

11

C Reversing Contactor with Interlock (Trolley)SSH/STDSH/SST and DSH/DST

60015846

60011903

1

1

D Mechanical Interlock 23142636 1

E Dual Speed Relay (Trolley) 7314193F 1

F Auxiliary Contact Block 23142643 1

G Brake Relay 23142650 1

H Reversing Contactor with Interlock(DSH - Fast/Slow or Up Slow/Down Slow dependant on version)

60015124 1

I Mechanical Interlock 23142667 1

K Reversing Contactor with Interlock(SSH and DSH - Up/Down or DSH - Up Fast/Up Slow dependant on version)

60015124 1

L Mechanical Interlock 23142667 1

M Auxiliary Contact Block 26600294 2

N TerminalsSSH and DSHSSH/SSTDSH/SSTDSH/DSTSSHDSH, DSH/SST and DSH/DSTSSH/SST

7337032073370320

7337032073370320

733703407337034073370340

1822

2339

71310

O FuseALLSSH and DSHSSH/SST, DSH/DST and DSH/DST

26800390

2680043526800435

1

23

P Fuse CarrierSSH and DSHSSH/SST, DSH/SST and DSH/DST

86DF60AB1086DF60AB10

34

Q Resistor 21470044 2

R Transformer 23420342 1

S Rectifier 23430051 1

T Suppressor 23143540 2

U Timer Relay (MML) 48900178 1

V End Bracket 73370240 2

W End Plate 73370230 1

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HOIST UNIT MODEL 430

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Hoist and Travel Control PanelModel: 430 (Continued)

ITEM DESCRIPTION PART NUMBER QTY.

X End Plate(SSH/SST, DSH/SST and DSH/DST)

73370460 2

Y Contactor for Dual Speed Timing Relay 7314199F 1

Z Dual Speed Timing Relay 48900185 1

DD Auxiliary Contact Block 26600294 2

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HOIST UNIT MODELS 450 AND 455

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Hoist and Travel Control PanelModel(s): 450 and 455

ITEM DESCRIPTION PART NUMBER QTY.

A EnclosureSSHDSHSSH/SST, DSH/SST and DSH/DST

7436400S

7436500SPOCRN75250

1

11

B BackplateSSHDSHSSH/SST, DSH/SST and DSH/DST

7335640073356500

73357500

11

1

C Reversing Contactor with Interlock (Trolley) 60011903 1D Mechanical Interlock 23142636 1E Dual Speed Relay (Trolley) 73141193F 1F Auxiliary Contact Block 23142643 1G Brake Relay 23142650 1H Reversing Contactor with Interlock

(DSH - Fast/Slow or Up Slow/Down Slow dependant on version)DSHDSH/SST and DSH/DST

60015149

60015132

1

1

I Mechanical InterlockDSHDSH/SST and DSH/DST

2314266723142636

11

J Auxiliary Contact Block 26600294 2

K Reversing Contactor with Interlock(SSH and DSH -Up/Down or DSH Up Fast/Down Fast dependant on version)

60015149 1

L Mechanical Interlock 23142667 1N Terminals

SSHDSHSSH/SST and DSH/SSTDSH/DSTSSHDSH, SSH/SST, DSH/SSH and DSH/DST

7337032073370320

733703207337032073370340

73370340

1817

283710

13

O Miniature Circuit BreakerALLSSH and DSHDSH, SSH/SST, DSH/SST and DSH/DSTSSH/SST, DSH/SST and DSH/DST

P05SX21047P05SX22047

P05SX22027P05SX23107

11

11

P Resistor Mounting Plate 3473270195 1Q Resistor 21470051 3R Transformer 23420359 1S Rectifier 23430051 1T Suppressor 23143540 2U Timer Relay (MML) 48900178 1V End Bracket 73370240 2

W End Plate 73370230 1

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HOIST UNIT MODELS 450 AND 455

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Hoist and Travel Control PanelModel(s): 450 and 455 (Continued)

ITEM DESCRIPTION PART NUMBER QTY.

X End Plate 73370460 2

Y Contactor for Dual Speed Timing Relay 7314199F 1

Z Dual Speed Timing Relay 48900185 1

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