Manual Sierra Banda

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    SAFETY INSTRUCTION

    ATTENTION!Before putting the machine into operationread carefully and strictly observe all rules

    and instructions enclosed in the Operatorsguide!

    Be sure that electric installation is connected correctly! It is stronglyrecommended supplying cable to be protected by a solid cover in orderto avoid any damages.

    - Do not work with damaged machine or tools.- All mobile parts must be fixed and adjusted if necessary.- Check the machine every day and remove all defects beforestart working.

    Never start machine in operation if you know already that there aredamaged parts.It is absolutely forbidden all kinds of self-willed reconstruction ormounting of additional elements toward the machine.

    - Never let machine without observation while it is working especiallywhen the machine is in controlled access area.

    - It is forbidden to work with free hanged ends clothing. Hairs mustbe tided well.

    - It is not permitted to hold the material with hands during cutting.

    Only the bars liable to securely clamped machines vice must becutting.

    - Do not reach over the machine and do not step on it too. You mustwear protective glasses when you work with the machine.

    - Cutting of some materials must bring to excretion of smoke, dust orcreation of a danger from fire. In circumstances like these its necessaryto work very carefully and with all additional equipment or to workaccording to instructions if it is necessary.

    - Do not try to increase recommended cutting speeds and feedings.

    So you would not increase cutting productivity but you could provokemachines damages; band-saw breaking off which will bring to anadditional dangerous to you and other people.- The machine cleaning and lubricating must be done in switched-offposition only.- Always clean the machine and its serviced area from tools, wasteand stocks.- It is forbidden to blow the chips with compressed air. For that purposeuse brushes or hooks.

    - It is absolutely forbidden to supply and remove bars from machinewhen the machine is into operation.- Always use the lifting equipment when it is necessary to supply orreplace the heavy bars.

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    - Always check if details are correct situated on the machine /werecommend roller-conveyor with enough loading capacity/. Use palletswith appropriate size on the machines output in order to avoid dangerof falling of cutting stocks.- Band-saw placement and replacement must be done when themachine is switched-off and stopped. Always use protective gloves.

    - It is forbidden to touch the band-saw during motion. Adjustment of theband-saw guides must be done when the machine is in a rest only.- In some conditions the noise level must reach up to 85d/ and itsrecommended use of ear-tabs. If noise level is from 90d/ and up, soits binding to use ear-tabs. Choice of band-saw and cutting mode toomust provoke noise and vibrations.- A proper light is recommended for safety work as well as availabilityof unmovable low voltage halogenous lamps or lamps placed on amagnet stand.

    - Stream of cooling liquid must be oriented in way that it must assureappropriate band-saw oiling and cooling with minimum dispersion onthe floor.- If there exists any uncertainty regarding safety exploitation of themachine please turn to the representative for service.

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    EC - DECLARATION

    We: SILOMA Jsc22, Industrialna zona Str.7500 SilistraBulgaria

    l. +359 86/813 200Fax: +359 86/820 010E-mail:[email protected]://www.siloma-bg.com

    Declare on our own responsibility, that the product:

    Denomination: HORISONTAL BAND SAW CUTTING MACHINE.Model: OL500/800DGHSerial number: . . . . . . . . . . . . . . . . . . . . . .

    Year ofproduction:. .

    to which this declaration concerns, is in correspondence with the followingstandards:

    BDS EN 292-2+1:2000BDS EN 60204-1:2003BDS EN 60529:2001BDS EN 50081-1BDS EN 294:2001BDS EN 953:2001

    BDS EN ISO 3746:2002BDS EN ISO 11202:2001DIN EN 13898:2000

    and with the instructions of:

    Regulation for essential requirements and evaluation of the correspondence of themachines.

    Regulation for essential requirements and evaluation of the correspondence ofelectrical inctalations, designed for usage at fixed current limits.

    Regulation for essential requirements and evaluation of the correspondencefor electromagnetical compatibility.

    Silistra Executive Director:Date ........ /eng. Tr.Tanev/ ........................

    mailto:[email protected]:[email protected]:[email protected]://www.siloma-bg.com/http://www.siloma-bg.com/http://www.siloma-bg.com/mailto:[email protected]
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    CONTENT

    1. Quality certificate2. Guarantee certificate3. Packing certificate4. Horizontal band-saw cutting machine type OL500/800DGH4.1 Technical data4.2 Foudation plan fig. 14.3 Lifting plan - fig. 25. Description of the machine - fig. 35.1 Application field5.2 Device5.3 Transport and settlement6. First start and work of machine

    Placement of band-sawCheck up operations of buttons on control panelWork with the machine

    7. Controls units - fig. 48. Service of machine8.1 Check up of hydraulic system - fig. 58.2 Adjustment of mobile and immovable band-saw guide - fig. 68.3 Adjustment of tightening device - fig. 78.4 Adjustment of cleansing device - fig. 8

    8.5 Adjustment of cutting mode - fig. 98.6 Oiling diagram - fig. 109. Possible faults and ways to their remove10. Cutting parameters10.1 Band-saw choice10.2 Cooling of the band10.3 Recommendable data for sawing speed and cooling data10.4 Recommendable data for teeth pitch10.5 Recommendable data for teeth pitch during tubes cutting

    11. Electric plan - fig. 1111.1 Specification of electric elements12. Hydraulic plan - fig. 1212.1 Specification of hydraulic elements13. UNITS FOR SERVICE AND ADJUSTMENT OF

    DOSING DEVICE (Italy)14. Spare parts

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    1. QUALITY CERTIFICATE

    Band saw cutting machine OL500/800DGH factoryNoCorresponding to the technological documentation andrequirements of the orders.Used materials, mechanical treatment and general installation areaccording to the order also.

    Could be expedite:

    MANAGER:Quality control and technicalchief:

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    3. PACKING CERTIFICATE

    The machine was packed according to the requirements stated in thetechnical documentation.

    PACKING LIST

    1. Horizontal band-saw cutting machine OL 500/800DGH

    2. Spanner 2427 3. Hexagonal wrench

    6x6x6

    8x8x8 4. Screw driver 260x7 5. Cutting blade 7050x 54x1.3

    7050x 54x1.6 6. Tool case

    7. Dosing device 8. Roller way

    9. Laser unit

    Note:All items included in the packing list must be marked like this:

    Packing date:..

    Packing performed by: ..

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    4. HORIZONTAL BAND-SAW CUTTING MACHINEOL500/800DGH

    4.1. Technical data

    Type: OL500/800DGHMachine ..

    Parameter Measure Values

    1 Maximum cut-off stock dimension:

    At 90

    At 45

    At 30

    mmmmmmmm

    mmmmmmmmmm

    500500x500500820

    500

    500500500530

    350350350350500

    2 Power of:Main motorCooling motorHydraulics motor

    WWW

    7,50.1200.750

    3 Cutting speed stepless control m/min 151004 Band saw dimensions mm 7050 541,3

    /7050 541,6/5 Overall dimensions:

    LengthWidthHeight

    mmmmmm

    403514652420

    6 Material level mm 700

    7 Weight kg 2900

    8 Tank capacity of:- hydraulics- cooling liquid

    ll

    1560

    9 Pressure in the hydraulic system Bar 45

    10 Band-saw inclination At angleof

    3

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    4.2 FOUNDATION PLAN

    0

    340

    690

    1526

    2002

    2484

    1774

    0

    700

    1616

    0

    2703

    1

    329

    0

    705

    1485

    390

    1405

    625

    0

    400

    600

    750

    775

    45

    30

    Fig. 1

    Band-saw Im

    movablejaw

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    4.3 LIFTING PLAN

    fig. 2

    5. DESCRIPTION OF THE MACHINE5.1 Application field

    The machine is dessighted for cutting of round and profilled stocks fromferrous and non-ferrous metals.

    5.2 Device - look at fig.3

    - Main drive unitStepless movement of the bandsaw performes through electric motor withfrequency control and gear box in range of 15 m/min up to 85 m/min. In thisway most convinient cutting speed of different materials /by kinds anddiameter/ could be reached. Cutting speed can be controled bypotentiometer placed on machines panel.

    - Tightening deviceBand tightening performs manual by a handle while watching the benchmark about tightening degree.

    You can replace the band if necessary (in case of wearing orbreakage) in the following way: rotate the handle in opposite direction andrelease the band.

    - Mobile and immovable band-saw guides

    Fixing plateFixing plate

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    Band-saw guides perform band saw leading by hard-alloy plates anddeflection rollers. The mobile band-saw guide can moves to left or to rightaccording to cut-off stock dimension.

    - Vertical clamp

    The material clamps over it through a metal clamp driven by cylinder androd, which moves in guides fixed, to the machines frame.

    - Feeding cylinderFeeding movement of band-saw performes by feeding cylinder as feedingspeed adjusts step-less through a throttle placed on machines body.

    - Constantly tension valveThe valve is mounted on immovable band-saw guide. This valve supportspermanently cutting tension.

    - Vice

    Machines vice consists of horizontal clamp and two immovable jaws (leftand right). The horizontal clamp (driven from hydraulic cylinder) clampsmaterial toward immovable jaws.

    - Cooling systemCentrifugal pump sucks cooling liquid from the tank and send it to:

    nozzles equipped with cranes for volumes control of cooling liquid ofmobile and immovable band-saw guides. flexible pipeline equipped with crane and cap for cleaning andwashing of chips from machines body, table, band-saw guiding

    wheels and other machines details.- Dosing systemBand-saw cooling performs by microdosing device (look at fig. 13), withbiological inflammable oil.This method is recommended when you cut tubes and profiles.

    - Hydraulic systemHydraulic elements correspond to hydraulic scheme (fig.12) and itsspecification.

    - Electric installationElectric aparats correspond to electric scheme (fig.13) and its specification.

    5.3. Transport and settlement- Transport

    Manufacturer delivers machine packed or placed in wooden saddle coveredwith polyethylene case only.Transport inside workshop performs by a crane with loading capacity morethan 5000kg. Machines moving could be done with engine truck or transportcar. Moving performs according to suspension scheme fig.2

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    - PreservationMachine could be preserve in dry and covered warehouse premises. In caseof long-term stay you must periodically check up its condition and to getadditional measures against corosion.

    - SettlementMachine could stay in appropriate distance from columns, walls and other

    machines. After its settlement, you must remove transport strap, whichconnects saw-frame and table. After that you must keep this strap in order toplace it again on other eventually transportation.Before shipment the control panel must be at lower position because ofpackaging. After the machine is established at its working place, the controlpanel has to be at upper position.Look at the enclosed pictures 1 and 2.

    pictures 1 pictures 2

    - FoundationThe machine could not be based if it is necessary regarding yourtechnological process. It is enough to place it in solid ground and to mount itin longitudinal and in across directions. Clean the machine very carefullyfrom protective lubricant.

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    fig. 3

    main switch

    throttle

    mobi le

    band-saw guide

    vert icalc lamp

    maindriving

    cleansing

    device

    cooling

    system

    chips

    drawer

    hydraulic

    turbo-alternator

    electr ic case

    feeding

    cylinderhorizontalc lamper

    hydraulic

    brake

    control

    desk

    dosing

    device

    t ightening

    device

    hydraulic

    block

    unmovableband-saw guide

    handle

    "saw-frame"

    rotation

    protect ivecover

    min 705 mm

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    6.FIRST START AND WORK OF MACHINEAfter machines settlement, the machine must connects to the

    electric network by a cable with across section of 4x4 mm2.Preliminary you must check if the network corresponds to electricsupply of machine showed on the table designation. The machinemust be neutral earthed.

    ATTENTION! Isolating transformer T1 is connected to terminalsfor 400VAC primary voltage. If supply voltage of electric network isdifferent than 400V in range of +5%, it is necessary to connectterminal of 400V with (+) for 380V or (-) for 415V.

    Criterion for the correct machine connection to the supplyingvoltage is not the direction of the band-saw movement, but it is thepressure in the hydraulic system (it is indicated in the manual)

    This pressure reads by the manometer. If there is no pressure in

    the system it is necessary to change two of the conductors of the suppyingcables phases.

    6.1 Placement of cutting bandWhen you place a new band, you must execute the following:- switch on button SW7- Adjustment;- hydraulic starts and saw frame picks up - if necessary;- opening of the protective cover of bandsaw guiding wheels;- unpacking of the cutting band - you must remove plastic

    protective profile over teeth after band is placed on the band-saw

    guiding wheels;- Control of band-saw teeth position. It is possible that the band

    sometimes could has an incorrect orientated teeth. In this case youmust return the band-saw in correct position as it is showed in thescheme below:

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    - band-saw placement on band-saw guiding wheels band teethmust be toward saw-frame;

    - band-saw putting between lateral guiding plates and pull it uptill bands back touches the upper plates;

    - tightening through a handle until protector of bellville springstouch the bench mark for enough tightened band. Switch broken

    band-saw must not be switched on from switching washer /fig.7/.- when protective cover of band-saw guiding wheels is picked up

    and button SW7 (with secret key) adjustment is switch on, so youcan start the main motor (during button SL1 is on) for watching andfinaly adjustment of the band-saw.

    - close of the protective cover of band-saw guiding wheels;- the band-saw rotates several times on idle running.During rotation of band-saw guiding wheels it is normal the

    bands back to be in a distance of 0.5-1.5 mm from wheels board.

    - Button Adjustment SW7 switches off when the band is placedand tighted well and the protective cover is closed. It is possible tostart machine in operation now.

    6.2 Check up operation of buttons from control panel- check up if machine is running a pressure /fig.5, p.8.1/ This is

    criterion of well connected machine;- when the button Start cycle is on, so the band-saw must

    moves from left to right.- if throttle is open, so the saw-frame falls down and after

    switching on saw-frame down saw-frame picks up until switching onsaw-frame over material.

    - Horizontal clamp -clamping-close- Vertical clamp -clamping-close- Digital indication shows saw-frame position after start of

    supply. On straigth cuttingdigits 90.00 apear; on right rotationabout angle of rotation apear from 90.00 up to 30.00; on left rotationapear from 90.00 up to 45.00.

    - After start hydraulic motor in operation you must check thepressure in the system through manometer. It must be 40 bar. Youmust correct the pressure through safety valve if it is necessary.

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    ATTENTION! We recommend periodically making a check-up ofdigital reading device values in comparison with the real degree ofsaw frame rotation by rotation of the saw frame to the end positionat 45 deg. If a difference occur, you have to make a referring of thedigital reading device as per the following instruction:

    How to work with the digital reading device SIKO, mounted on

    the model OL 500/800DGH:

    1. Make a frame rotation to the stop at 45.Press the button for 5 secondsthe indication goes to a parametersinput mode.A message appears:

    LANGUAGE: engIf the message is different, press the (UP) button until engappears.Press the * (star) button for saving the language chosen.

    2. Press the button for going to the next parameter.A message appears

    SHOW: angleIf it is not angle, by pressing the (UP) button choose this message

    and save by pressing the * (star) button.

    3. Press the button for going to the next parameter.A message appears

    ANGLE: 0-90-0If it is different, make a correction by pressing the (UP) button andsave by pressing the * (star) button.

    4. Press thebutton for going to the next parameter.A message appears

    RESOL: 0.1If it is different, make a correction by pressing the (UP) button and

    save by pressing the * (star) button.5. Press the button for going to the next parameter.

    A message appearsFAC: 0.64801

    This value is different for each machine.If it is different, make a correction and save by pressing the * button.

    6. Press the button for going to the next parameter.A message appears

    REF: +00045.0If it is different, make a correction with this value the number 4 first

    and the number 5 after. By pressing the < (left arrow) button set thecursor on the digit for change it begins blinking. Press the arrow upbutton for setting the required digit. After that, by pressing the left arrow

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    button position on the other digit can be changed. After making thesecorrections it has to be saved by pressing the * button.

    7. Press the button for going to the next parameter.A message appears

    DEC: 0.0

    If it is different, make a correction by pressing the (UP) button andsave by pressing the * (star) button.8. Press the button for going to the next parameter.

    A message appearsDIR: up

    If it is different, make a correction by pressing the (UP) button and save bypressing the * (star) button.

    9. Press the button for going to the next parameter.A message appears

    ISP: onIf it is different, make a correction by pressing the (UP) button and saveby pressing the * (star) button.10. Press the button for going to the next parameter.

    A message appearsRESET: del.3s

    If this parameter is not at the mentioned value and it has a value:RESET: off, for example,

    the machine would not be referred by pressing the * button at the main

    menu.

    If it is different, make a correction by pressing the (UP) button and save bypressing the * (star) button.

    11. Press the button for going to the next parameter.A message appears

    REF.EN: offIf it is different, make a correction by pressing the (UP) button and save bypressing the * (star) button.

    12. Press the button for going to the next parameter.A message appears

    P-KEY: 5sIf it is different, make a correction by pressing the (UP) button and save bypressing the * (star) button.

    13. Press the button for going to the next parameter.A message appears

    BAUD: 4800If it is different, make a correction by pressing the (UP) button and save bypressing the * (star) button.

    14. Press the button for going to the next parameter.A message appears

    UNITS:

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    If it is different, make a correction by pressing the (UP) button and save bypressing the * (star) button.

    15. Press the button for going to the next parameter.A message appears

    DIS.ANGLE: 0If it is different, make a correction by pressing the (UP) button and save by

    pressing the * (star) button.16. Press the button for going to the next parameter.

    A message appearsCODE: 00000

    If it is different, make a correction by pressing the (UP) button and saveby pressing the * (star) button.17. Press the button for going to the next parameter.

    A message appearsCONTROL: off

    If it is different, make a correction by pressing the (UP) button and saveby pressing the * (star) button.

    18. Press the button. After this pressing the indication exits of theparameters input mode. Now it must be make a referring at 45 degrees.

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    6.3 Work with the machineAccording to the electric network:- Switching on electric supply (QO-main switch)- Switching on hydraulics (button SL3)- Iift the saw-frame upwards until , the lamp HL on the control

    panel is on.

    - Saw-frame rotation in necessary cutting angle. through handle for saw-frame rotation and button S8 near to it till the required angle appears ondisplay of digital indication A2.The machine is equipped with a mechanical ruler for reading the angle ofthe saw bow rotation

    - material places on machines table then clamps with horizontalclamp button SW4 and vertical clamp - button SW5

    - Adjustment of cutting speed for corresponding material /look atp.10.3/ - through potentiometer P1 on control panel

    - Adjustment of dosing device when the hydraulics is notswitched on and the button SW10 is on position Adjusment. To startworking you must switch the buton SW10 on position Injection. The coolingpump must not to be switched on.

    - The cooling system type chooses trough buton SW2-cooling orbuton SW10- injection.

    - You can choose from the buton SW9: to lift or to stay clampedthe vertical clamper in the end of the cycle.

    If you execute all the above mentioned conditions, so you can

    start cutting cycle from button SL1:- start of main motor 1- cutting process follows the saw-frame moves down till switch

    SE1 end down position- saw-frame picks up till reaching the inductive gauge B1 is

    activated the lamp HL is on;- it is opening a horizontal clamp with time relay 8 (the

    horizontal clamp too, if the switch SW9 is on). The cycle is over themain motor and hydraulic system motors stops.

    If machine continue to work it is necessary to switch on againhydraulics from button SL3 and to prepare machine for next cutting bymanual operations of buttons on control panel.

    During cutting process switch on and stop of the cooling systemM4; YH and brush for band cleaning M2 simultaneously with mainmotor M1.

    Operations with panels buttons is possible if the machine is notin cutting process only.

    Switching on button SW6 (saw-frame up) acts like a STOPduring cutting cycle. The cutting cycle interrupts, main motor stops and

    saw-frame moves up till SW6 is on.

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    For machine washing use the pump of cooling system M4. It ispossible only when machine is not working (main supply Qo isswitched on only). Switch on the button SW2 on position washing.

    ATTENTION! If machine was stoped in failure you must wait tofix the frequency inverter in 10 sec in order to restart the machineagain. On supply start rdy appears on display of frequency inverter. It

    is possible to start machine in operation.

    Instruction for first notching of the working surface

    In case of cutting off the material at an angle no used up to themoment you have to make a first notching on the working tablesurface. It is not recommendable to do this simultaneously with thecutting off the material because of different rates of cutting of the

    material being cut and the working tables one.You have to do as follows:

    1.Cutting band (a new one) first cut you must cut any availablematerial for 20-25 min in minimum feed (the throttle must be almostclosed), cutting speed 45-55 m/min and the cutting force valve to be atthe middle of the range;

    2.Remove the material and make rotation to the desired angle;3.Put the movable band guiding device in the left end position;4.Put the throttle at 1 1.5, adjust the cutting speed at 20 25

    m/min, turn the cutting force valve handle to max and start the cycle ofcutting.ATTENTION! The cutting band pitch must be 1 -1.2 teeth per inch!When the cutting frame reach to the lower end position, it goes backautomatically to the end upper position and the cycle comes to an end

    so the notching of the working table surface is finished.Put the material on to the table, adjust the band speed, feeding speedand the cutting force valve for the corresponding values to thismaterial and start cutting.

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    7. CONTROL UNITS

    fig.4

    A

    A

    main switch

    handle

    "saw-frame rotation"

    handle"band-saw tightening"

    protective cover

    "open/close"

    fly-wheel for move of

    mobile band-saw guide

    handle for fixing of

    mobile band-saw guide

    handle"constantly tension valve"

    protective cover"open/close"

    handle"brush adjustment"

    main motor"start/stop"

    hydraulics

    "start/stop"

    cooling/washing

    digital indication

    for reading of

    rotation angle

    potentiometer for

    cutt ing speed control

    saw-frame"up/down"

    vertical clamp

    horizontal c lamp

    lamp

    "saw-frame o ver material"

    handle for

    desk rotation

    throttle forfeeding speed control

    main "stop"

    adjustment

    "band-saw"

    vertical c lamper

    on/off

    mictospray/adjusment

    lazer

    on/off

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    8. SERVICE OF THE MACHINE8.1 Check of hydraulic system

    Fig.5

    You have to check the pressure in the hydraulic system which must be 45bars.If necessary you must adjust it by the safety valve.You have to check the hydraulic liquid level in the tank through the oil-gaugeand if necessary to fill it up with hydraulic liquid through the opening of theoil-gauge.Check up for a leak.

    ATTENTION! The pressure in cylinder of vertical clamp must be

    from 6 bars up to 30bars if you cut thin-walled pipes!

    Safety valveElecktr ic motor

    Gear pump

    Oil-gaugeTank

    p=45bar

    p1=6-30bar

    p2=25bar

    pT

    Hydraulicsystem

    pressure

    manometer

    Reduction

    valve

    vertical

    clamp

    Horizontal

    c lamp

    pressure

    manometer

    Vert ical clamppressure

    manometer

    Reduction

    valve

    horizontal

    c lamp

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    8.2 ADJUSTMENT OF MOVABLE AND IMMOVABLE

    BAND SAW GUIDE

    end rearposition

    guide

    handle

    end frontposition

    band-saw

    screw 816

    screw 1025 screw 816 screw

    816

    screw

    1025

    screw

    816

    m

    ax0.0

    5

    m

    ax0.2

    eccentric

    roller

    deflection

    roller

    guiding

    plate

    guiding plateeccentric

    axle

    deflection

    roller

    m

    ax0.2

    constantly tension valve

    handle

    guiding

    platedeflection

    roller

    eccentric

    axle

    eccentric

    roller

    deflection

    roller

    f ly-wheel

    cradle

    cradle pin

    minimum cutt ing

    force position

    fixing bolt and

    counternut

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    Constantly tension valve mounted on immovable band-saw guide protectsband saw from overloading. Cutting speed increases slowly in range frommin 50~60kg up to 115~125kg by clockwise rotation of the handle.

    Small values are for cutting of tubes and profiles but big values are forcutting of solid materials.

    When the cradle is blocked by chips or get dirty,it stops moving

    and the blade pressure control valve doesnt works.It is necessary todo following:- block the cutting frame by putting a wooden piece between the frameand the base.- take off the cradle by pushing the pin be carefull that the ball fromthe valve not to drop.

    -carefully clean up the cradle's groove.-put the cradle back on.-rotate the valve's handle to the minimal cutting force and make

    the regulation of the valve,as follws:a) unscrew the regulating screw,until the frame stops moving

    down.b) rotate the regulating screw at a half turn back and fix it.The

    cutting frame must goes down.The regulation must be done when necessary without disassembling

    the cradle.If necessary, control of constantly tension valve can be performed On

    cutting of definite material dimension the mobile band-saw guide must be

    fixed to the guide through a handle, so that band-saw guide moves onminimum distance from the material if the saw-frame moves up/down.Damaged surface of band-saw guiding shows that guiding plates are

    worn. When you change the guiding plates, so the control clearancebetween plates and band-saw performs by supports screws M8x16 andclamping screw M10x25. The clearance must be max 0,05mm.

    The clearance between deflection rollers and band-saw must be max0,2mm. Control performs by rotation of eccentric axles.

    8.3. ADJUSTMENT OF TIGHTENING DEVICE

    Through handle for band-saw tightening watch if protector of bellvillesprings touch the bench mark for enough tighten band.Switching washer must not switch on the switch broken band.

    When band-saw guiding wheels rotate, it is normal for bands back tobe in a distance of 0,5~1,5mm.In case of deflection (scraping, worn board, notching of the band into thesaw-frame) adjustment of tightening wheel should be made through threehollow bolts.

    After that ought to make test rotation of the saw-frame.

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    cutt ing

    band

    cleaning

    brush

    fixing

    screw

    8.4. ADJUSTMENT OF THE CLEANING DEVICE

    Fig.8Cleaning brush moves by electric motor. Good adjustment of the brushassures good chips cleaning of the band.For that purpose it is necessary the brush periphery to touch the bands

    teeth and after that to fix its position through fixing screw.ATTENTION! Brush rotation must be periodically checked up. In case ofeventual worn you must change the cutting band with a new one.

    hol low bol t

    ho l l ow bo l t

    hol low bol t

    swi tching

    w a s h e r

    bench

    m a r k

    swi tch

    "broken band"

    protector

    dish spr ing

    han le f o r band t igh ten ing

    f ig. 7

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    controlpanel

    body

    handlepotentiometer

    fig. 9

    8.5. ADJUSTMENT OF CUTTING MODE

    - Cutting speedThe frequency of main motor changes through handle of potentiometer andthe cutting speed controls step-less in the range from 15~85m/min.Optimal chosen cutting speed guaranteed maximum band-saw stability incase of cutting of different materials.

    For exact choice of the cutting speed please use the enclosed table oranalogous of it from catalogues of producers of cutting bands.Cutting speed must be lower when the band is new in order to reach goodworking start of the band.

    Cutting speed should be increased to values showed in the table aftercutting of area of 300 cm2.

    - Feeding speedFeeding speed changes step-less through throttle-handle in accordance with

    cross section of the material.Feeding speed must be lower when the band is new. After cutting of area of300 cm

    2feeding speed should be increased until reach the optimal

    productivity.Cutting speed during cutting of pipes or profiles is higher than the speedduring cutting of solid material.

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    yearly changecheck+ fi ll up

    daily oilingmon thly oi l ing

    monthly oil ing

    daily oilingcheck+fil l upyearly change

    guide

    table

    vert icalclamp

    guide

    guide

    support

    reducer**

    cooling

    horizontalclamp

    guidehydraulics

    screw

    guide

    band-sawguiding w heel

    cable

    brush

    8.6 OILING DIAGRAM

    fig. 10SHELL TIVELA VG320

    ** The first oil change must take place after about 300 hours of operation.Next change after 10000 hours.

    Oil 68 GGLP DIN 51502

    Grease SHELL ALVANIA FETT R3;KP2K-20for the guiding bars

    Hydraulic oil MXM 46 BDS 14470-82; HLP46 DIN 51524-25

    Liquid CASTROL SYNTILO; SHELL DRUMUS OIL B

    ATTENTION: The worm gear box is filled up with oil Shell TivellaVG320 and in case of adding use the same type!

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    9. POSSIBLE FAULTS AND WAYS FOR THEIR REMOVAL

    No. Faults Probably reason Removal

    1. Main motor notworking.

    - automatic switch Q1 isswitched off

    - switch on packet switch

    -supply missing - check

    - Contactor KC1,K6 isdamaged

    - replace it

    - Frequency controller isswitched off because ofstarting of someprotection appears onthe display

    - remove protection- according to the

    instruction of thefrequency controller

    2. It is not reachcomplete materialcut-off.

    - incorrect control ofswitch saw-framedown

    - control of switch saw-frame down

    3. Saw-frame does notlift over the material

    - incorrect control ofswitch saw-frame up

    - control of switch saw-frame up

    4. Machine does notstart in STARTcycle

    - Frequency controller isswitched off because ofstarting of someprotection appears onthe display

    - remove protection accordingly to instructionof frequency controller

    - incorrect control ofswitch broken band-saw

    control of switch brokenband-saw

    - saw-frame cover is notclosed

    - close it

    5. Broken band-sawteeth

    - high cutting speed - adjustment of thecutting speed

    - incorrect chosen band - replace with a new one

    6. Twisted cut-off - move apart guide-arms

    - come near to thematerial

    - slack band-saw - tight the band-saw

    - missing of coolingliquid

    - fill up the tank

    - worn band-saw - replace with a new one

    - the guide-arms are notclamped to the guide-arms

    - clamp the guide-arms

    - high feeding speed - control the feeding7. The band-saw fall

    down from the- the band-saw is wavyby length

    - check the band

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    band-saw guidingwheels

    - thick cooling liquid - check up theconcentration

    - the band-saw is nottight

    - tight the band-saw

    - tightening device is notcontrolled

    - control the device

    8. Saw-frame shakesduring downmotion

    - there is air in thehydraulic system

    - repeatedly to lift andtake down the saw-frame on high speed

    - the system sucks air - check the hydraulicconnections

    9. The throttle is onposition 0 but thesaw-frame fallsthrough

    - there is leak in thehydraulic system

    - worn O-rings in thethrottle

    - remove the leak- replace

    10. The throttle is max.open and the saw-frame falls quickly

    - the check valve isdirty

    - dismantle and clean itup

    11. The cradle doesn'twork

    - Blocked by chips andthe blade pressurecontrol valve doesn'tfunction

    - Clean it up and adjustIt as per p.8.2

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    Medium Hard andHard materials:

    Recommended :

    I42 (67-68 HRC )

    Variable pitch.

    Recommended band-saw:

    42 (67-68 HRC)

    Con stant or perman ent pitch.

    Very H ard m aterials:

    Recommended :

    I51 (69 approx.)

    Va riable pitch.

    Recommended :

    I51 (69 approx.) Constahtor perman ent pitch.

    10. CUTTING PARAMETERS10.1 Blade selection

    10.2. Cooling of the band

    Soft m aterials:

    Recommended blade:MAT RIX 2 (67-68 HR C)Variable pitch . Recomm ended :MA TR IX 2 (67-68 HR C)Cons tant or perm anent pitch.

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    In case of heavy sections cutting, it is advisable to use a liquid cooling.Tank capacity for model OL500/800DG is 60 l.

    Material tobe cut

    Stainlesssteel

    Constructionalsteel

    Constructionalsteel

    Constructionalsteel

    Material

    resistancekg/mm2

    40-60 60-90 90-120

    Rate coolingliquid/water

    6:30 1:30 3:30 4:30

    ATTENTION!

    The mixture water/cooling liquid depends on the

    material type. It is advisable to follow theinstructions given on this section!

    ATTENTION!A very low liquid flow will reduce the capacity aswell as the blade life!

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    10.3. RECOMMENDED VALUES OF SAWING SPEED AND COOLING DATA

    Material DIN

    Sawing speed m/minCooling

    Band Band Band

    HSSBimetal Bimetal Bimetal

    HardmetalEmulsion Oil

    500mm Yes No

    St37/42 40-60 90-100 70-90 50-70 100-130 10% X

    St52/60 35-50 70-90 50-70 40-50 90-120 10% XC10/C15 50-70 95-100 80-95 60-80 110-140 15% X

    16MnGr5 35-45 65-75 55-65 40-55 80-100 10% X

    20GrMo5 35-45 65-75 55-65 40-55 80-100 10% X9S20 50-70 100-130 80-120 60-80 100-160 15% X

    C35/C45 40-60 75-90 60-75 40-60 90-120 5% X42GrMo4 35-45 60-70 50-70 40-50 70-90 5% X

    100Gr6 25-35 65-75 55-65 30-50 70-90 3% X

    X210Gr12 20-30 35-45 23-35 15-25 40-50 - X

    S18-0-1 20-30 40-45 30-40 20-30 45-60 3% XGS38 30-40 60-70 50-60 40-50 70-100 3% X

    GG15 30-40 50-60 40-50 30-40 60-80 - XCuZn10 100-200 200-250 250-300 150-250 3% X

    CuSn6 50-70 95-110 80-95 60-80 3%

    CuAI8Fe 20-30 40-45 30-40 20-30 15% X

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    10.4. RECOMMENDABLE DATA FOR TOOTH PITCH

    Constant serration Vario-serration

    Across section

    /mm/

    Tooth pitch

    /tpi/

    Across section

    /mm/ Tooth pitch /tpi/500

    2 32S 24S 18S 18S 14S 14S 10-14S 10-14S 8-12S 6-10S 5-8S

    3 24S

    18S 14S 18S 10-14S

    10-14S

    8-12S 8-12S 6-10S 5-8S 4-6K

    4 24S

    14S 10-14S

    14S 8-12S 8-12S 6-10S 6-10S 5-8S 4-6K 4-6K

    5 18S

    10-14S

    10-14S

    10-14S

    6-10S 6-10S 6-10S 5-8S 4-6K 4-6K 4-6K

    6 18S

    10-14S

    8-12S 8-12S 6-10S 6-10S 5-8S 5-8S 4-6K 3-4K 3-4K

    8 14

    S

    8-12S 6-10S 8-12S 5-8S 5-8S 5-8S 4-6K 4-6K 3-4K 3-4K

    10 6-10S 6-10S 6-10S 5-8S 5-8S 4-6K 4-6K 4-6K 3-4K 3-4K

    12 6-10S 5-8S 5-8S 4-6K 4-6K 4-6K 4-6K 3-4K 2-3K 2-3K

    15 5-8S 5-8S 4-6K 4-6K 4-6K 4-6K 3-4K 3-4K 2-3K 2-3K

    20 4-6K 4-6K 4-6K 3-4K 3-4K 3-4K 2-3K 2-3K 2-3K

    30 3-4K 3-4K 3-4K 3-4K 2-3K 2-3K 2-3K 1.4-2K

    50 3-4K 2-3K 2-3K 2-3K 1.4-2K 1.4-2K

    75 2-3K 1.4-2K 1.4-2K 1.4-2K

    100 1.4-2K

    0.75-1.25K 0.75-1.25K 0.75-1.25K

    1500.75-1.25K 0.75-1.25K

    Tooth type:

    S standart tooth /front angle=0/K positive front tooth angle

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    11. ELEKTRIC PLAN - fig.11

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    11. ELEKTRIC PLAN - fig.11

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    11. ELEKTRIC PLAN - fig.11

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    11. ELEKTRIC PLAN - fig.11

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    11. ELEKTRIC PLAN fig.11

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    11.1 SPECIFICATION OF ELECTRIC ELEMENTS Fig.11

    Nr Qty. Denomination Dest. Typ Art. Nr Producer

    1 1 Main switch Q0 P1-32/EA/SVB 81438 .oeller

    2 1 Button cycle SL1M22-DDL-GR-X1/X0/K11/230-W

    216509 .oeller

    3 1Button Start/StopHydraulik

    SL3M22-DDL-GR-X1/X0/K11/230-W

    216509 .oeller

    4 1 Cooling / Washing button SW2 M22-WRK3/K20 216872/216376 .oeller

    5 1 Microspray-on/adjusment SW10 M22-WRK3/K20 216872/216376 .oeller

    6 1Button Horizontal clampclanping / opened

    SW4 M22-WK3/K20 216870 / 216376 .oeller

    7 1

    Button Vertical clamp up

    / down SW5 M22-WK3 216870.oeller

    8 1 Button Frame up / down SW6 M22-WK3 216870 .oeller

    9 1 Button Adjustment SW7 M22-WRS/K11 216517 .oeller

    10 1Button saw-framerotating

    S8 0005-20.13-035 .oeller

    11 1 Button Vertical clamp up SW9 M22-WRK/K10 216867/216376 .oeller

    12 Button Lazer - on SW11 M22-WRK/K10 216867/216376 .oeller

    13 1 STOP button SN0 NP2-BS542+XZK 0005-20.13-211 CHINT

    14 1 Rele saw-frame rotating K10 LZX;PT570024 24VDC 0005-20.11-202 Siemens15 1 Rele frame up K11 LZX;PT570024 24VDC 0005-20.11-202 Siemens

    16 1 Rele stop cycle K9 LZX;PT570730 230VAC 0005-20.11-201 Siemens

    17 3 Sockets for relays K9-K11 LZX; PT78704 0005-20.11-210 Siemens

    18 1 Automatic switch Q1 NS2-25 17- 23A 0005-20.27-223 CHINT

    19 1 Automatic switch Q2 NS2-25 0.4-0.63A 0005-20.27-199 CHINT

    20 1 Automatic switch Q3 NS2-25 2.5- 4.0A 0005-20.27-204 CHINT

    21 2 Automatic switch Q4;Q5 NS2-25 0.25-0.4A 0005-20.27-198 CHINT

    22 5 Contact system Q1-Q5 NS2-AE11 0005-20.27-011 CHINT

    23 1 Contactor KC1 DIL M17-10 230VAC;50Hz 277004 .oeller

    24 3 Contactor KC2-KC4 DIL EM-10 230VAC;50Hz 51786 .oeller

    25 1 Contactor K7 DIL ER-40 230VAC;50Hz 52725 .oeller

    26 1 Contactor K6 DIL ER-31 230VAC;50Hz 52509 .oeller

    27 3 Contactor K5;12;15 DIL ER-22 230VAC;50Hz 52508 .oeller

    28 1 Contact system KC4 31 DIL E 48912 .oeller

    29 2 Contact system K7;12 11 DIL E 10224 .oeller

    30 2 Contact system K5;K6 22 DIL E 10288 .oeller

    31 2 Contact system KC2,KC3 22 DIL E 10112 .oeller

    32 2 Time relay KT8,KT13 ETR4-11-A 31882 .oeller

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    33 1 Safety devices F4 D01 E14 6A 0002-20.06-206 Siemens

    34 1 ransformer 1 T1400VAC / 230VAC ;24VDC; 6A

    0002-20.34-021 ELTRA

    35 1 Switch saw-frame down SE2 L5K/3 PUM 211 0005-20.28-556 Emas

    36 1 Inductive sensing-frameup B1 M12, IF5647 0002-20.28-577

    37 1 Pre-wired connector B1 M12, E10902 0002-20.28-578

    38 1 Switch broken band-saw SE1 YBLX-P1/120-1D 0005-20.28-531 CHINT

    39 2 Switch saw-frame cover SG4;5 AZ 15 ZV 0002-20.28-560 Shmersal

    40 0.25 Magnetic strip A2 MB500-0062 0002-20.45-352 Siko

    41 1Dispay for rotating angleof frame

    A2 MA502-0001 24VDC 0002-20.45-362 Siko

    42 1 Magnetic sensor A2 MS-500 L10m kabel 0002-20.45-359 Siko

    43 1 Frequency inverter A1 FR-E540-7.5K EC 0002-20.70-026 Mitsubishi

    44 1 Axial Fan M5FR 108K S1-B 220V;50Hz0.035kW; 0.29A

    CommonWealth

    45 1 Potentiometer P1 10 kOm 0005-20.31-100 Piher

    46 2 Lazer B2 Z3-24 0002-20.46-003Optoelektronik GmbH

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    12. Hydraulic plan - Fig.12

    YH 2 YH 1

    p Ta b

    A B

    YH 4

    a

    B

    bp T

    A YH 3

    B

    a p T

    A

    YH 6

    B 1A1 A2 B2 B3A3

    60-125kg

    p=45bar

    T

    p

    YH 8

    a

    B

    bp T

    AYH 7

    p2

    =

    25bar

    A4 B 4

    YH 5

    M

    G3/8"

    p

    p = 4 5 b a r

    Q = 4 . 5 d m 3/m in

    N = 0 . 7 5 0 k w

    n = 1 3 9 5 m i n-1

    V = 1 2 d m 3

    p

    T

    A

    B

    9 9

    11

    8

    7

    3

    4

    5

    13 1312 6

    14

    p1

    =

    6-30bar

    2. 7

    2. 6

    2. 5

    2.4

    2. 2

    2. 3

    2. 2

    2.4

    2. 2

    2. 5

    2. 6

    2. 6

    2. 510 10

    Hor izonta l clamp

    32/22x725

    Brake of

    saw-frame rotating

    63/22x3

    Ver t ica l clamp

    50/22520

    Saw-frame

    70/45x560

    1.1

    1.2

    1.3

    1.5

    1.4

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    12.1SPECIFICATION OF HYDRAULIC ELEMENTS -Fig. 12W500/800DG 6000-00E

    Pos. Designation Denomination Pcs Notice

    1 0005-18.50-750Hydraulic turbo-alternatorHPP/A1-0104; V=12dm3; 0.750kW

    1 Hidros

    1.1Electric motor Miksan- 80-4B;0.750kW

    1395min-1

    ;230/400V; 50Hz; B5

    1

    1.2Hydraulic gear pump 103,15302Q=4.5dm /min; pnom=250bar; n=1450min

    -11

    1.3 0005-18.09-211 Safety valve RV-80-2A 1

    1.4 0005-18.21-042 Suction filter 1

    1.5 0005-18.40-451 Kuplung 10/10 1

    2 W500/800DG 6700-00 Hydraulic block (NG06)

    2.1

    2.2 0002-18.16-001H

    Hydraulic distributor

    RPE3-063Z11/02400E1K1 3 HYTOS

    2.3 0002-18.16-005HCheck valve with hydraulic control2RJV1-06/MC

    1 HYTOS

    2.4 0002-18.16-013H Reduction valve VRN2-06/MA-6S 2 HYTOS

    2.5 0002-18.01-060Glycerine manometer 63p=060bar R1/4

    3

    2.6 0002-18.01-908Pipe union for manometer15/2-23/L8R

    3 BELL

    2.7 0002-18.16-008HHydraulic distributorRPE3-062R11/02400E1K1

    1 HYTOS

    3 0002-18.09-200H Elektromagnet valveROE3-042S1R1/02400E1K;24V= 1 HYTOS

    4 0005-02.15-030 Trottle HDC015.030 1 SILOMA

    5Hydraulic hose PHD 108x650; nipplesPN08FL- PN08FL

    1HANSA-FLEX

    6Hydraulic hose PHD 108x7300; nipplesPN08FL-PN08FL90

    1HANSA-FLEX

    7Hydraulic hose PHD 108x4700; nipplesPN08FL- PN08FL90

    1HANSA-FLEX

    8

    Hydraulic hose PHD 108x3100; nipples

    PN08FL-PN08FL90 1

    HANSA-

    FLEX

    9Hydraulic hose PHD 106x7300; nipplesPN06FL- PN06FL90

    2HANSA-FLEX

    10Hydraulic hose PHD 110x900; nipplesPN10FL-PN10FL90

    2HANSA-FLEX

    11 W800DG 1420-00A Permanent tension valve 1 SILOMA

    12Hydraulic hose PHD 106x6300; nipplesPN06FL90 -PN06FL04

    1HANSA-FLEX

    13Hydraulic hose PHD 106x7300

    nipples PN06FL -PN06FL90

    2HANSA-

    FLEX14 0002-18.16-007

    Regulating throttle with check valveFT 125 1/05-14 R1/4

    1 ATOS

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    13. UNITS FOR SERVICE AND ADJUSTMENT OFDOSING DEVICE (Italy)

    fig.13

    1/ Manometer;2/ Handle;3/ Tank 1 Liter.;4/ Frequency controller;5/ Frequency generator;6/ Solenoid valve 230V, 50Hz;7/ Micro dosing pump 5mm8/ Flow control handle;

    Before starting of the micro dosing system it is necessary to assurefollowing:

    - tank /pos.3/ to be filled up with cooling liquid;- the micro dosing system to be connected to the cutting machine electric

    supply;- air pressure in the air supply installation must be in range of 216 bar

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    Control of adjustments of micro dosing system:- the air pressure read by manometer /pos.1/ must be 6 bar;- the frequency muse be at the mark I on the controllers scale /pos.5/

    which corresponds to 20 (try/min);- the capacity of the cooling liquid must be 5.4 mm read by controllers

    scale /pos.8/ which corresponds to 5 ml/h;

    You may correct the adjustments in case of worse results during microdosing device wartime;- correction of cooling liquid capacity by the flow control handle /pos.8/;- correction of the injection frequency by the frequency controller /pos.4/Recommended types of dialogical type oils for injection:- BIO Spruehoel HP 41-FA H.Petermann- Carecut ES1 Castrol

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    14. SPARE PARTS

    BAND-SAW CUTTING MACHINEOL500/800DGH 0000-00

    Saw-frame set

    W500/800DG 1000-00

    Protect ive tubbing

    W-PA PG 48-3pcs.

    "SILOMA"

    Throttle

    Horizontal clamp

    W500/800DG 0400-00

    Cen tral bearing

    W500/800DG 2000-00 Cable input HEL

    PG 48 Nr.92091-3pcs.

    "SILOMA"

    Nut KMKPG 48 Nr.90519-3pcs.

    "SILOMA"

    OL500/800DGH

    SILOMA

    Protect ive tubbing

    W-PA PG 48-2pcs.

    "SILOMA"

    Nut KMK PG 48Nr.90519-4pcs.

    "SILOMA"

    Cable input HEL

    PG 48 Nr.92091-7pcs.

    "SILOMA"

    Laser radiat ion

    "SILOMA"

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    HORIZONTAL CLAMPW500/800DG 0400-00

    Cyl inder

    W500/800DG 0420-00

    Rol ler

    W 500/800DG 0400-18

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    CYLINDERW500/800DG 0420-00

    Bearing

    SCH 12 (12x22x7/10)

    Cleaner

    (22x30x5.7)

    BUSAKSeal

    RU 2300220-WU AQ3(22x30x5.7)

    BUSAK

    Guiding strip

    GR 6500220-T47(5.6x2.5) L=75m m

    BUSAK

    O-Ring

    32x2 NBR 70B

    Seal

    PCB OB 0320-NCRO

    BUSAK

    O-Ring

    8x2 NBR 70B

    O-Ring

    25x3 NBR 70B

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    SAW-FRAME SETW500/800DG 1000-00

    The position signed by * is for consumption and it is not subject ofservicing

    Tighting device

    W500/800DG 1100-000

    Left band-saw guide

    W500/800DG 1200-000

    Right band-saw guide

    W500/800DG 1700-00

    Brush 80 *

    Cable L=400mm*Art . Nr.03 00 95 1 10 40 0l g

    Main driving

    W500/800DG 1300-000N

    CylinderW500/800DG 0320-000A

    Guide

    Nr.1605 403 31,1415 25/13.105/ 25

    E-Motor MO 56B/4D0.09kW;1360min-1;B3

    Guide

    Nr.R 1651 413 20 /45/ -2St.

    Hydraulic cylinderW500/800DG 1400-000A

    ATR 11 -S -I

    A

    Bearing*

    6003-2RS

    W340/630D 0100-017

    Axle

    W340/630D 0100-016

    Bearing*

    6003-2RS

    Inductive gauge M12

    IF5647

    Wired coupling M12

    E10902 4-adrig

    Switch

    AZ 15 ZV

    SILOMASwitch

    AZ 15 ZV

    SILOMA

    Switch

    SILOMA

    SKF

    SKF

    Eccentric axle

    SILOMA

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    O-Ring44x3 NBR 70B

    Hinged bearing

    SCH17 (17x32x10/14)

    Cleaner

    WSW 0 0 02 0 0 WU AQ3(22x30x7/4)

    BUSAK

    Seal RU 2300220-WUAQ3(22x30x5,7)

    BUSAK

    Guiding r ing

    GM 6500000-T47(5,6x2,5) L=74mm

    BUSAK

    O-Ring

    44x3 NBR 70B

    Seal

    PCA 200500-NCRO

    BUSAK

    O-Ring

    14x2 NBR 70B

    CYLINDERW500/800DG 0320-00A

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    TENSIONING DEVICEW500/800DG 1100-00

    Switch

    YBLX-P1/120-1D

    SILOMAAxial bearing 51 407

    /35x80x32/

    Belleville springA 71x36x4-10pcs.

    SILOMA

    Bearing 32210A

    /50x90x24,75/

    Bearing 32210A

    /50x90x24,75/

    Axle

    W500/800DG 1100-20

    Band-saw guide wheel

    W500/800DG 1100-46

    Screw

    W500/800DG 1100-06

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    LEFT BAND SAW GUIDEW500/800DG 1200-00

    The position signed by * is for consumption and it is not subject ofservicing

    BallKU 35 M 10-C

    G A N TE R

    Fly-wheel

    Rd.140 Bo16

    G A N TE R

    Rack

    W500/800DG 1200-32

    Gear wheel

    W800DG 1200-45

    Body

    W500/800DG 1200-27

    Short axle

    W800DG 1200-16A

    Long axle

    W800DG 1200-17A

    Bearing 62202-2RSR*

    Bearing 62202-2RSR*

    Bearing 62202-2RSR*

    Guide plate*

    W800DG 1210-00 Guide plate*

    W800DG 1210-00

    Cradle*

    W800DG 1220-00

    Body

    W800DG 1200-39

    Guide

    W500/800DG 1200-36

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    MAIN DRIVE UNITW500/800DG 1300-00N

    A

    A

    A -A

    0420M 42.00-003C

    Flange

    Shaft

    W500/800DG1300-09N

    Bearing

    NU213EC

    /65x120x23/

    Seal

    A75 x10 0x 12

    Bearing

    2311-TV

    /50x110x40/

    Tightening bushing

    BK11

    T78214/75x115/

    Gear box

    KN473.00-A13;i=39.11;36rpm

    SILOMA

    W500/800DG 1300-01K

    Band-saw guide wheel

    Fan FP-108E-S1-B

    AC220 /2 40V;5 0H z;0 .3 8A ;42W

    W500/800DG1300-22C

    Key

    7.5kw;B5

    1445 min-1;B5

    W500/800DG1300-22C

    Key

    El motor T132 S-4

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    HYDRAULIC CYLINDERW500/800DG 1400-00A

    Bearing

    SCH20 /20x35x16/12/

    O-Ring

    64x3 NBR 70B

    Piston

    W340/630DG 1800-19

    O-Ring

    16x2 NBR 70B

    Seal

    PCA 200700-NCRO

    /70-58-14-28/

    "BUSAK"

    Guide r ing

    G 6500000-T47/5.6x2.5/

    "BUSAK"

    Cleaner

    WS W 000450 -WU A Q 3

    /45x53x7/4/

    "BUSAK"

    Seal RU 2300450

    /45x55x5.7/

    "BUSAK"

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    RIGHT BAND SAW GUIDEW500/800DG 1700-00

    The position signed by * is for consumption and it is not subject of

    servicing

    Cons tantly tension

    valve

    Cradle*

    W800DG 1410-00

    Guide plate*

    W800DG 1210-00

    Guide plate*

    W800DG 1210-00Long axle

    W800DG 1200-17A

    Bear ing 62202-2RSR *

    Bear ing 62202-2RSR *

    Bear ing 62202-2RSR *

    Short axle

    W800DG 1200-16A

    Holder

    W800DG 1400-15

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    TURNTABLEW500/800DG 2000-00

    A

    Hydrau l ic cylinder

    W500/800DG 2130-00ABear ing 32024X

    (120x180x38/29)

    Bear ing 32021X(105x160x35/26)

    Bear ing 2212

    (60x110x28)Bearing

    NUKR 35AA FAG

    Cleaner W500/800DG 2100-23-2pcs.

    A

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    HYDRAULIC CYLINDERW500/800DG 2130-00A

    Belleville spring

    4020,42-6pcs.

    SILOMA

    Belleville spring

    4020,42-6pcs.

    SILOMA

    Piston

    W500/800DG 2130-09A

    Seal 5063

    SILOMA

    -Ring

    578 NBR 70B

    Seal

    RU2300220-WUAQ3

    (22x30x5.7)

    "BUSAK"

    -Ring

    12x2 NBR 70B

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    COOLING SYSTEM

    W500/800DG 4000-00A

    15 1314 1012

    4

    10

    1

    3

    9

    8

    11

    5

    2

    6 7

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    COOLING SYSTEMW500/800DG 4000-00A

    Pos Designation Denomination Pcs Notice

    1 Cooling pump PA-70;0,12kwL=120;R1/2;220/440V

    1

    2 PVC- flexible tube 13; L=4,5m 1

    3 Nozzle R1/2 2

    4 Hose -terminal 16/23 2

    5W340/630DG4000-13

    Distributive block 1 SILOMA

    6 Nozzle GES 10 R1/4 3

    7 Hose -terminal 10/16 68 PVC- flexible tube 10x2 ;L=0.7m 1

    9 PVC- flexible tube 10x2 ;L=2.3m 1

    10 Cock R1/4 3

    11 PVC- flexible tube 10x2 ;L=3.5m 1

    12 ReducerR1/2-R3/4 1

    13 Elbow R1/2 1

    14 T-joint R1/2 1

    15 Double nipple R1/2 1