IMANNINGSJ

Heat Treatment Consumables and SparesMannings

Auto programmer/controller (P-256)

The P-256 programmer is acompact automatic heattreatment control unit. By meansof microprocessor control the unitprovides program control of asingle heat treatment cycle, tosix output control channels. Inaddition, if required, each output

Stock Reference

21555

control channel can be set tomanual control whereby, for eachchannel, a single temperaturecan be selected. The controllerwill then raise the temperatureof the workpiece to the selectedtemperature and maintain it atthat level.

Description

P256 six channel auto programmer/controller

Temperature controller

The CXT1000 temperaturecontroller provides temperaturecontrol to a single output channel.The controller can be set tomanual control whereby for eachchannel a single temperature canbe selected. The controller willthen raise the temperature of theworkpiece to the selectedtemperature and maintain it atthat level. The unit displays bothworkpiece and set pointtemperatures.

Stock Reierence

548-040

lator & aluminium knob

::nergy regulator for 11OVuse,inium knob for 11OVuse,

and replacement dial for use with10V energy regulator & knob.

Suck Re:aence

552-012552-01~

552-015

Description

Energy regulatorAluminium knobReplacement dial

Stock~

43000

item being heat treated.

Conforms to:BS EN 60584- 1 : 1996 part 4BS EN 60584-2 : 1993 class 1and ANSI-MC96

The thennocouple wire isffitached directly to the workniece using the 'thermocoupleffi:!achment unit' StockReirence: 41756 (11OVunit)or ~ 757 (230V unit).

iOO'n mI - type K thermocouple wire

1 IMANNINGSj

High temperature putty

A small portion of the soft putty isfixed over the hot junction of thethermocouple, which is attachedto the item being heat-treated.Once the putty dries, after 20minutes, it hardens to protect

Stock Reference

43007

the hot junction and helps avoidpossible short circuit of thethermocouple wires which wouldresult in temperature controland recording errors.

Description

Jar of high temperature putty

Thermocouple connectors

Type K plug and socketthermocouple connectors.We offer two types ofthermocouple plugs, type516-111 being the standard typenormally used with compensatingcable. Whereas type 516-125'quick connection' plugs are

Stock Reference

516-111

516-112516-115

516-125

ideally suited for use withthermocouple wire where regularconnections are required. The'quick connect' plug can beattached to thermocouple wire inseconds and reduces wastecaused by the loss of terminalcovers.

Description

Type K, inline plug (standard connection)Type K, inline socket

Type K, inline plug (quick connection)Type K. panel mounted socket

60A in-line connectors

Spare connectors for repair ofsplitters and heating elements.

Stock Reierence

508-009508-010

508-019

508-020

508-022

300A in-line connectors

Spare connectors for repair 01triple cable sets and splitters.

Stock Reference

508-006508-007508-015508-016

508-021

508-041/M

300A brass male connector300A brass female connector

300A iibre male sleeve for use with 508-006300A iibre female sleeve for use with 508-007

300A iibre pin for use with 508-015 and508-01619mm wide copper shim (per metre) for usewith 508-006 and 508-007

2

Description

60A brass male connector60A brass female connector

60A fibre male sleeve for use with 508-00960A fibre female sleeve for use with 508-010

60A fibre pin for use with 508-019 and508-020

12.7mm wide copper shim (per metre)for use with 508-009 and 508-010

iMANNINGSj

300A panel mounted connectors

Spare panel mounted connectorsockets for repair of heattreatment modules and heattreatment units. Suppliedcomplete with fibre washerand lock nut.

Stock Reference

508-001508-002

Description

300A panel mounted sockets

300A panel mounted plugs

Splitter cables

For use with triple cable sets.Splitters are used where theoperator needs to connectmultiple heating elements, inparallel, to triple cable sets toenable the control of multipleheating elements. This enables

Stock Reference

32001

320023200332004

the heating elements to begrouped to a single controloutput from a heat treatmentunit to allow accurate zonaltemperature control.

I:lesclion

2 Way sprrtter

3 Way splitter4 Way splitter

5 Way splitter

Triple cable sets

For use with heat treatment unitscontrolling 30V, 40V, 60V and 80Vheating elements. Includes twodouble insulated cables for powerfeed and return, fitted with 300Amale and female connectors andone compensating cable fitted

Stock Reference

3502035024

3503235033

with type K thermocouple plugand socket.

Description

15m Triple cable set 135A30m Triple cable set 135A

30m Triple cable set 180A30m Triple cable set 280A

Thermocouple compensating cable

in 100m rolls without plug andsocket (plugs and sockets canbe supplied separately asrequired).

Description

30m compensating cable c/w type Kthermocouple plug and socket

100m roll of compensating cable withoutthermocouple plug or socket

Suitable for use with type Kthermocouples where monitoringthermocouples, in addition to thecontrol thermocouples, arerequired for temperaturemonitoring purposes. Available in30m lengths complete with type Kthermocouple plug and socket or

Stock Reference

34000

34008

3 IMANNINGSI

Compensating cable link cables

To link controller/programmerthermocouple input to therecorder input.

Stock Reference

34013

Description

3m 'jumper' compensating lead fitted withtwo type K thermocouple plugs

110V supply plug and socket -...----~,., \ \

0,----

Spare in line plug and panelmounted socket, for repair of110V supply cables and supplyoutputs.

Stock Reference

516-040516-941

516-042

Description

Panel mounted socketIn line plug

In line socket

110V control plug and socket

Spare in line plug and panelmounted socket, for repair of 11OVcontrol cables and controlinputs and outputs.

Stock Reference

516-300

516-301

Description

7 pin panel mounted male plug

7 pin in line female socket

Elastic straps

Used to temporarily hold ceramicpad heating elements in placewhilst they are correctly positionedand spaced prior to fixing in placewith tie wire or banding.

Stock Reference

29253

Description

Elastic, 850mm strap with hooks

4 IMANNINGsI

Winder banding machines

For tightening, cutting off andclipping mild and stainless steelbanding.

Stock Reference

29256

29255

Description

Winder banding machine (for mid steelbanding)

Ratchet band'1Il9machine (for mid andstainless steel bandng)

Tie wire

For heating element bands of lessthan four heating elements, softiron wire is adequate to fix theheating elements and inst.dationaround the work piece.

Description

Soft iron wire (25kg roll)

Banding tape

For bands of more than fourheating elements, Manningsrecommends that mild steelbanding and banding clips areused to ensure the heatersremain in full contact with thepipe.

Stock Reference

29257

29259

For temperatures in excessof 650C we recommend usingstainless steel banding and clips.

(Note: That mild steel bandingshould not be used on ChromeMolybdenum post weld heattreatments).

Description

Mild steel banding (30m roll)

Stainless steel banding (30m roll)

Banding clips

Mild and stainless steel clipsfor fastening mild and stainlesssteel banding.

Stock Reference

29258

29260

Description

Mild steel banding clips (box of 100)

Stainless steel banding clips (box of 100).

5 IMANNINGSI

Heater repair kits

Heater repair kits provide a costeffective method of repairing burntout Ni Cr heating elements byrecycling heating element beadsand connectors.

The repair kits include thenecessary core wire with weldedtails and the beads required toreplace the few beads that needto be broken to break down adamaged heating element priorto repair.

The heating element 'core wirewith welded cold tail kits' onlyinclude the replacement core wirewith welded cold tails.

Stock Reference Description

29448 80v (60/16) Heater Repair KitC/W Beads (5 heaters)

60v (60/16) Heater Repair KitC/W Beads (5 heaters)

60V (60/16) Replacement HeaterWire c/w Cold Tails

30V (60/16) Replacement HeaterWire c/w Ccld Tails

80V (60/16) Replacement HeaterWire c/w Cold Tails

29449

29451

29451/30

29452

Heater beads

Ceramic. sintered alumina beadsfor repair and manufacture ofceramic pad heating elements.

Stock Reierence

500-003

500-001500-002

~500-008

Description

Main body beadsStarter beads

Rnisher beads

Main body hole beadsTail beads

Heating element wire

Heating element core wire andcold tail wire for repair andmanufacture of ceramic padheating elements.

Stock Reference !AJscription

19 strand 80/20 core wire

19 strand nickel 212 cold tail wire

19 strand 60/16 Ni Cr core wire

502-050

502-003

502-001

[MANNINGS)6

Superwool insulation

Superwool is a high temperatureinsulating fibre blanketmanufactured from CalciumMagnesium Silicate. This materialhas a thermal performanceequivalent to refractory ceramicfibre up to 1200'C. However,unlike ceramic fibre, Superwoolis body soluble and has a largerneedle particle size. Thesequalities mean that Superwoolrepresents a lower respiratoryhazard than ceramic fibre,

Stock Reference

although, as with all hightemperature insulating fibre,normal respiratory protection inthe form of an appropriate dustmask should be worn duringhandling.

Superwool is available in a rangeof mat sizes, protected by astainless steel mesh to extendthe working life of the insulation.Alternatively, Superwool is alsosupplied in unmeshed rolls.

Description

96kg per Ill' 128kg per Ill'

29800 29900 25mm thick sls meshed mat 300mm x 300mm

29801 29901 25mm thick sls meshed mat 300mm x 600mm

29802 29902 25mm thick sls meshed mat 300mm x 900mm29803 29903 25mm thick sls meshed mat 600mm x 600mm

29804 29904 25mm thick sls meshed mat 600mm x 900mm29805 29905 25mm thick sls meshed mat 600mm x 1200mm

29806 29906 25mm thick sls meshed mat 600mm x 1800mm29807 29907 25mm thick sls meshed mat 300mm x 1800mm

29608 29611 25mm thick unmeshed roll 7320mm x 61Omm

Density: 96kg or 128kg per metre cubed. Material Safety Data Sheet available upon request.

Tubular, stainless steel sheathed thermocouples

Commonly used for temperaturemeasurement in small furnacesand ovens.

Stock Reference

42001

42002

Description

0,6m stainless steel sheathed type 'K'thermocouple with fitted thermocouple plug

1.sm stainless steel sheathed type 'K'thermocouple with fitted thermocouple plug

Single pole contactors

Replacement single polecontactor for 0-60V and 0-80Voutput heat treatment units.

Stock Reference

526070

Description

Single pole contactor

Circuit breakers

Replacement mains circuitbreaker for heat treatment units,

Stock Reference

522066522065

522067

Description

looA circuit breaker

160A circuit breaker

Shunt trip

7 IMANNINGSI

Miniweld

The Miniweld thermocouplewelding unit provides attachmentof thermocouple wire to aworkpiece surface by thecapacitive discharge method.This method gives accuratetemperature readings whereother methods of attachment canregister errors of up to 50C at650C.

Stock Reference

41755

Lightweight and compact, it ispowered by 4 xMbatteries.The thermocouple weldpenetration on the workpiece isminimal- only O.18mm. Theheat affected zone (HAZ.) isO.28mm, causing no damageto the workpiece other than asmall blemish which can easilybe removed.

Description

Mini thermocouple welding unit

Recorder spares

Replacement parts for temperature chart recorders.

Stock Reference (Chino)

542-230

542-231

542-232

542-233

542-234

542-235

542-236

542-237

542-238

542-239

542-240

542-242

542-242/1

542-243

542-244

542-245

542-251

542-259

542-263

542-264

Description

0-1200'C Chart Fan Fold ET-201

Ink (12 Colours)

Ink Pad 12pt

Drive Cord 12pt

Ink Pad Case

Dotting Mechanism

Input Selector

Chart Ught

Choke Coil

Servo Mechanism

Paper Feed Motor

RangeUnij

Pre Amp 12pt G-1200'C

Servo Amplifier 12pt

Servo motor 12pt

Fuse

Print mechanism c/w flexi cord

Chino scale plate 0-1200'C

Ruorescent lamp c/w ballast & starter assembly

Door-12pt Chino Recorder

RP magnets

Pair of powerful limpet magnetswith cross bar used to quicklydamp Rexible InsulatedPreheaters (FIPs) to the workpiece being preheated.

Stock Reference

29269

536-001

Description

Assembled pair of limpet magnets withcross bar

Replacement, single, limpet magnet

8 !MANNINGsl

Mannings Rexible Ceramic Pad (FCP)Heating Elements

9 IMANNINGS!

Mannings use the highestquality materials available inthe construction of our FlexibleCeramic Pad (FCP) heatingelements. These materialsmake the heating elementshighly durable, which extendsthe usable life of Manningsheating elements beyond thatnormally expected. Thisextended life, high durabilityand reliability combine to saveyou money by:

o Reducing reworks and losttime due to heating elementfailures.

o Reducing your annual costsfor replacing or repairing failedor damaged heating elements.

Mannings ceramic heatingelements are constructed from

(All dimensions are nominal)

Alumina content

Bulk density fired

Grain size

Vickers hardness

Rockwell hardness

Compressive strength

Flexural strength

Young's modulus

Thermal conductivity

high grade sintered aluminaceramic beads, Nickel-Chromecore wire and Nickel cold tailwire. The construction allowsthe heating element to beflexible and provides high heattransfer efficiency.

Mannings insist on using highquality, ceramic beads, with ahigh resistance to thermal andphysical shock, in theconstruction of FCP ceramicheating elements.

The important physicalproperties, which make thesebeads superior to other beadsused in the heat treatmentindustry, are detailed in theceramic bead physicalproperties table below:

95%

3.7 Mg/m3

sprn

12.5

78 (R45N)

2000 MPa

320MPa (ASTM C1161, 3 point)

325 Gpa

21W/m3

These beads are supplied toMannings by one of the leading,ISO 9002 accredited, specialistceramic manufacturers in theceramic industry.

The cold tails of Manningsceramic heating elements arebutt welded to the heater corewire which eliminates the coldtail/core wire junction failuresoften seen with low qualityheaters which use steel ferrules.

By selection, from the extensiverange of Mannings FCP heatingelements, any pipe size or pipeconfiguration can be coveredso that the correct amount ofheating power can be appliedto successfully heat treat thepipe weld or other fabrication.Mannings FCP heatingelements are manufacturedwith a range of power ratingsfor use with a selection ofstandard voltages. If you requireany special heating elementconfiguration, voltage or powerrating, Mannings will use theirheat treatment engineeringexpertise to provide you with aheating element custom built tomeet your exact needs.

Mannings FCP heatingelements can, if handledcorrectly, be used approximatelyfifty times at temperatures up to10500C (1922F).

Mannings can provide highertemperature heating elementsif required which can be usedrepeatedly at temperatures upto 12000C (2192F).

\10 IMANNINGS]

Specifications (60/16 Core Wire):(All dimensions are nominal)

StockReference

20230

20231

20232

20233

20234

20235

20236

20237

TypeReference

CP3

CP4

CP6

CP8

CPlO

CP12

CP15

CP16

CP21

CP24

CP.!8

ep---

~--

Width (tail to tail)mm inch

75

100

150

205

255

305

380

410

535

eati1g =l!!r....",...-- ~:GL::;r"'v" -ea;; ~ ;:KJre~~=;!.CE

4763

3.00

4.00

6.00

8.00

10.00

12.00

15.00

-6.25

2"'

2-

Length (of heater body)mm inch

670 26.50

505

335

250

210

165

~'25

-=

- ::r

20.00

13.25

10.00

8.25

6.50

5.75

5.00

4.2532:5

--.25

=

-..a3.25

1.50

13.00

Voltsv60

60

60

60

60

60

60

60

60

60

60

80

80

80

80

00

00

80

80

80

80

80

220

.c:.. - =

su..w:: =_!,,>:E -:a::E - ~ code or specification heated band width requirements.

---:0-=

16002

- :p--

- :;P:2

Pipe wall thickness inches / (mm)

0.8-0.9/(20-23)

n/an/an/an/a

2xCP12

2xCP10

0.9-1.1/

(23-28)

n/a

n/a

n/a

n/a

n/a

2 xCP10

1.1-1.4 /

(28-36)

n/a

n/a

n/a

n/a

n/a

n/a

1.4-1.8/

(36-46)

n/a

n/a

n/a

n/a

n/a

n/a

_. ~2 4xCP8 4xCP8 n/a n/a

CP10 4xCP10 4xCP10 2x4xCP10 n/a

~ SP"- 4xCP12 6 x CP8 6 x CP8 2 x4 x CP12

G?'2 2x4xCP12 2x4xCP12 2x5xCP10 2x5xCP10

-:?".:: 2 .!xCP15 2x4xCP15 2x5xCP12 2x5xCP12

- -=:--

Powerkw

2.70

2.70

2.70

2.70

2.60

2.70

2.50

2.70

2.50

2.70

2.70

3.60

3.60

3.60

3.50

3.40

3.60

3.50

3.50

3.30

3.60

3.60

9.90

8xCP10

2x6xCP12

2 x 12 xCP12

n/a

2 x 6xCP12

3 x 12 x CP12

n/a

2 x 6 x CP12

3 x 12xCP12

1.8-2.4 /

(46-61)

n/a

n/a

n/a

n/a

n/a

n/a

n/a

n/a

n/a

n/a

n/a

2xoxCP12 2x5xCP12 2x5xCP12 2x6xCP10 2x6xCP10

2xSxCP15

n/a

2 x 7xCP10

2 -SxCf>j2 2x 15xCP12 2 x 15 x CP12 2 x 15 x CP12 2 x 15 x CP12 3 x 15 x CP12

3x 12 x CP12

11 iMANNINGSj

User BenefrtsAs with all Mannings productsthe FIP heater is competitivelypriced and in addition:o Has magnetic attachmentfor fast, low cost installation;

o Has protection from weldspatter;

o Operates on low voltage foroperator safety;

o Is strongly constructed foron-site reliability.

Flexible Insulated Preheaters (FIP's)

Heater Type Width length Replacement ElementVolts kw Stock TypeStock No Reference rrvn ils mm ins

Number Reference

22163 125 5.00 7fIJ 29.50 80 3.6 21231 CP4H

22170 100 4.00 7fIJ 29.50 60 2.7 20230 CP3

22171 125 5.00 585 23.00 60 2.7 20231 CP4H

ApplicationFlexible insulated preheaters(FIP's) can be used either flat orlaid over curved surfaces.They are equally suitable forpreheating pipework,fabrications and vessels eitherlongitudinally or circumferentially.

SpecificationThe FIP is designed to providepreheating up to a temperatureof 250"C.

60/16 Core Wire FIP Heaters:(All dimensions are nominal)

The element is identical to thatused in the FCP heater, but hasa high grade ceramic fibrethermal insulating mat protectedby a stainless steel backing.

A feature of this heater is theholding magnets for fastadhesion to their workpiece.

These can be supplied either asa separate item, or built into theheater element.

Channel heaters

Single and 4-bank channel heaters

StockReference Description

27932

27933

27851

27850

Single 60V channel heaterSingle 80V channel heater

4 bank 220V channel heater

4 bank 240V channel heater

3.3kw ICA 135 wire4.4kw ICA 135 wire

12.1kw ICA 135 wire13.2kw ICA 135 wire

12 iMANNINGS]

Locations:

NetherlandsH.W. TechnicsTelephone: +31 (0)181 417 777Fax: +31 (0)181 417252Email: inio@hwtechnics.com

Distributors:

AustriaHead OfficeThermoServ Ges. fUr Warmetechnologie m.b.H.Telephone: +43 1 804 41 05Fax: +43 1 8042051Email: office@thermoserv.at

ViennaThermoServ Ges. fUr Warmetechnologie m.b.H.Telephone: +43 1 804 41 05Fax: +43 1 804 2051Email: office@thermoserv.at

TernitzTerritories covered: Austria, South Germany,Switzeriand, Hungary, Czech Republic, Slovenia,Slovakia, Croatia.ThermoServ Ges. fUr Warmetechnologie m.b.H.Telephone: +43 1 804 41 05Fax: +43 1 8042051Email: office@thermoserv.at

PolandThermoServ Ges. fUr Warmetechnologie m.b.H.Telephone: +48 42 681 7310Fax: +48 42 640 20 07Email: office@thermoserv.at

AlgeriafTunisiaiMoroccoSobel co Impex SprlTelephone: +32 19 325 973Fax: +32 19 322 857Email: sobelco@hotmail.com

SerbiaTerritories covered: Serbia, Bosnia-Herzegowina,Kosovo, Macedonia.ThermoServ Ges. fur Warmetechnologie m.b.H.Telephone: +43 1 804 41 05Fax: +43 1 8042051Email: office@thermoserv.at

South Africa & Sub SaharaTotal Heating SolutionsTelephone: +27 31 9122212Fax: +2731 9122261Email: totalheating@icon.co.za

CanadaViaduct TradingTelephone: +1 (403) 998 1007Fax: +1 (403) 715 7941Email: cari@viaducttrading.com

PortugalUTECTelephone: +35121472 7300Fax: +351214727319Email: paulo.utec@maii.telepac.pt United States of America

Heat Treatment SuppliesTelephone: + 1 (281) 857 6088Fax: +1 (281) 476 6180Email: smuckieston@heattreatmentsupplies.com

TurkeyI.T.M.Telephone: +90 (0)212 252 3210Fax: +90 (0)2122937122Email: itm@tahas.com

EgyptOBBATelephone: +20 2 251 84633Fax: +202 251 83 752Email: obba@link.net

Copyright Mannings 1st June 2009.Mannings is a division of Stork Thermal Equipment Ltd, Registration No. 707069, which is a member of the Stork group. IMANNINGSJ

6 Channel Automatic P256 Programmer/ControllerPart Number 21555

ManningsThe well renowned Mannings6 channel Automatic P256Programmer/Controller, has beendeveloped to be used inconjunction with Mannings' heattreatment Transformer Units toprovide automatic temperatureprocess control of up to sixTransformer Unit outputchannels.

Each control channel can eitherbe operated for manualtemperature control of theworkpiece, or in automatic mode.

In automatic mode, the channelcontroller will ensure that thecontrol zone temperature closelyfollows the temperature rise, holdand fall and hold periodparameters programmed bythe operator.

By means of microprocessorcontrolled programming, LCDdisplay and push buttonoperation, programming andoperation of the unit are keptsimple and user friendly.

degrees centigrade, as this levelof negative temperature couldindicate a potentially hazardousreversed thermocouple condition.

The LCD display provides visualindication of the running heattreatment program status andcontrol zone output. In addition,individual control zone noonsindicate when a control zonecontactor is energised.

An important feature of the P256is the 'Reversed ThermocoupleCut -out.' This featureautomatically cuts out the controlzone contactor, and hence heaterpower, when any control zonethermocouple input indicates atemperature of minus forty

[MANNINGsl

Specifications

General

Case material:

Case dimensions:

Display:

Display backlight:

Buttons:

Weight total unit:

Serial interface:

Supply:

Environment:

Painted mild steel

Width 26.5 cm, height 22.5 com, depth 31 cm

Graphic LCD panel 128 x 64 pixels

Continuous yellow - green LED

8 off blue - green silicone rubber

7kg

2 off RS4221RS485

95-253 V rms, 48-62 Hz, < 10 VA

Operating 0-60 degrees C, 5-95% rh non-condensing

Storage minus1 0-65 degrees C, 5-95% rh non-condensing

Controllers

Sensor:

Units:

Resolution:

Sampling:

Break detection:

Prop band:

TP cycle time:

Hold band:

Hold type:

Type K Thermocouple to BS EN 60584-1 (others by special order)Degrees C or F

Measurement 0.1 degreeDisplay 1 .0 degree

Every 0.735 seconds

Up scale

10 degrees C (18 degrees F)

20 seconds

1, 2 or 3 times prop band

Below only or above and below

Each controller has the following independent parameters:

Set point type: Manual or automatic

Manual set point:

Auto sip trim:

Auto sip clamp:

o to 1200 degrees C (2000 degrees F) in 1 degree increments+/- 50 degrees C (+/- 90 degrees F) in 1 degree increments

o to 1200 degrees C (2000 degrees F) in 1 degree increments

Profiler

Heating rate:

Soak temperature:

Soak time:

Cooling rate:

End temperature:

Hold mode:

o (step) to 1000 degrees C per hour in 1 degree incrementso to 1200 degrees C (2000 degrees F) in 1 degree incrementso to 100 hours in 0.1 hour incrementso (step) to 1000 degrees C per hour in 1 degree incrementso to 1200 degrees C (2000 degrees F) in 1 degree incrementsRamps only or ramps and dwell

ManningsUnits 21 - 24Siaidburn CrescentSouthportMerseysidePR99YFUnited KingdomTelephone: +44 (0)1704 538 202Fax: +44 (0)1704 215 601Email: services@mannings.co.ukWebsite: www.mannings.uk.comThe data in this leaflet was valid at the time of publishing,and is subject to change without notice. Mannings ( reserves the right to modrfy its products at any timewithout further obligation.

Copyright Mannings 1st October 2009.Mannings is a division of Stork Thermal Equipment Ltd, Registration No. 707069, which is a member of the Stork group. [MANNINGsl

Mannings 50kVA and 65kVA Transformer Unitswith 6 Temperature Controllers50kVA Part Number 11000 . 65kVA Part Number 11100

Mannings

Mannings mobile power units haveachieved a world wide reputationfor cost effective design, qualityand reliability.The units are builtand tested by qualified engineers,the reputation of the Manningsbrand stands amongst the bestin the world.

Mannings power units have beensuccessfully operated on heattreatment projects in some of themost demanding climates aroundthe world, for almost 50 years.

I The power units are housed in arigid heavy gauge sheet steelcabinet and are finished in adurable high quality paint finish.They have a low centre of gravity,

and are well balanced with mobilitybeing provided by four 6" wheels.

Technical Description - this unitprovides a 60 volt supply forpowering various types of lowvoltage heating elements.

The unit consists of an air natural3 phase transformer which is builtinto a well finished and compactlydesigned robust sheet steel case,switching is by contactors and itsrugged and reliable design givesthe unit long on site working life.

The output channels are controlledby means of energy regulators andtemperature controllers, provision ismade for connection to external

control from any compatibleprogramrner/control unit.

Each channel has its ownauto/manual switch so anychannel can be operated eitherautomatically, via an externalcompatible programmer unit, ormanually by means of the internalenergy regulator andtemperature controller.

The unit is protected againstovercurrent and coreovertemperature conditions and hasa facility to be tripped remotely froma compatible 11OVoutput device(forexample a remote workpieceovertemperature device).

IMANNINGSI

50kVA Transformer

Three Phase, Air Natural, Class 'H', 50kVAPrimary wirdings connected in DeltaSecondary wirding connected in Star

65kVA Transformer

Three Phase, Air Natural, Class 'H', 65kVAPrimary windings connected in Delta

Secondary winding connected in Star

Primary Supply:

Primary Vo~age: 38011,41511,440V

Primary current: 76A, 70A, 66AFrequency 50/60 Hz

Primary Vo~age: 38011,41511,440V

Primary current: 99A, 9OA, 65AFrequency 50/60 Hz

Protection:

Three phase 1OOAcircuit breaker with shunt tripThree primary core winding over temperaturethermostats linked to circuit breaker shunt trip

Three phase 160A circuit breaker with shunt tripThree primary core winding over temperaturethermostats linked to circuit breaker shunt trip

Secondary Outputs:

Output: 65V

Number of temperature controlled outputchannels: 6 channels

Maximum load per output channel: three 6011,2.7kW heating elements

Maximum current per output channel: 135AAuxiliary Output: Two 11011,5A, 50/60Hz fusedoutput sockets

Control: 6 - 11OV Energy Regulators6 - 11OVTemperature Controllers

1 - Multi-pin socket for remote programmerMode selection: 6 - Auto / Manual switches

Indicators: 6 - 11OV neon channel indicators

Output: 65V

Number of temperature controlled outputchannels: 6 channels

Maximum load per output channel: four 6011,2.7kW heating elementsMaximum current per output channel: 180AAuxiliary Output: Two 11011,5A, 50/60Hz fusedoutput socketsControl: 6 - 110V Energy Regulators

6 - 11OVTemperature Controllers1 - Multi-pin socket for remote programmerMode selection: 6 - Auto / Manual switches

Indicators: 6 - 11OV neon channel indicators

Construction (all dimensions are nommal):

Case: Robust sheet steel case complete withfour 150mm diameter wheels

Weight: 302kgHeight: 101OmmWidth: 675mmDepth: 725mm

Ufting Method: Fork lift under base

Case: Robust sheet steel case complete withfour 150mm diameter wheels

Weight: OkgHeight 1010mmWidt. 675mmDe h: 725mm

. ,n9 Method: Fork lift under base

Mains Connection:

The unit is complete with 4.5 metres of 4 core primary cable

Switching:

Ease of operation Clear illuminated digital displays

are situated on the front of theunit showing actual and setpoint temperatures.

LED indicator light 'showingpower on' for each outputchannel.

Input / output sockets arelocated on the back panel.

Simple access to transformertapping board at the rear of theunit.

These units are designed andmanufactured in accordance withapplicable European safetydirectives.

ManningsUnits 21 - 24Siaidburn CrescentSouthportMerseysidePR99YFUnited KingdomTelephone: +44 (0)1704 538 202Fax: +44 (0)1704 215 601Email: services@mannings.co.ukWebsite: www.mannings.uk.comThe data in this leaflet was valid at the time of pub~shing,

~

and~subjecttochargewrtrootnotice.Mamings C ~Contactorised - 6 off 200A, 11OVac solenoid contactors reservestheriglt tornocfrfy"product,ataI'1time ~

____ wrtroot_ft.rtherObligatKln.__

ICopyrtghtMannings 1st September 2009. IMAN INGS I

Mannings is a divisionof Stork ThermalEquipment Ltd, RegistratiooNo. 707069, which is a member of the Stork group. N

Temperature Chart RecorderStock Reference: 40006

Mannings

The 12 point Chino TemperatureRecorder has been chosen byMannings as the standardrecording instrument for on-sitepre and post weld heat treatment.

Each recorder is contained withina rugged steel case to minimisewear and tear, with rear mountedthermocouple sockets for ease ofconnection and with a 2m, 11OVa.c. power lead, with fitted threepin 11OVplug.

The standard scale supplied iso - 1200 degrees C, other scalescan be provided on request.Power supply and chart drive

switches are accessible from thefront of the recorder via a clearglass door.

Chart drive speed can be variedin 4 discrete steps to represent12.5, 25, 50 or 100mm per hourby selecting the appropriate pushbutton setting on the front panel.

A fast advance feature is alsofound on this panel.

With the chart drive speed setat 50mm per hour, each chartrefillwill last for approximately360 hours.

A printed waming is visible on theright side of the chart 12 hoursprior to a refill being required.

Each input is individually recordedon the chart paper using a multicoloured printing system.

The chart and the scale plateare illuminated by an integral striplight contained within the doorassembly.

[MANNINGSj

Specifications (all dimensions are nominal)Power Requirement:

Power supply voltaqe:

Power supply frequency:

Power consumption:

110Va.c.

50Hz/60HzApproximately 24 VA

Operating Environment:

Ambient temperature:

Ambient humidity:

Minus 10 degrees C to 50 degrees C

3Oto90%RH

Physical:

Scale length:

Accuracy:Dead band:

BalanCing time:Voltage:

Chart:Channels:Stamping interval:Stamping system:Weight:

Illumination:

180mm

+/- 0.5% of input span

0.1% of input spanApproximately 2 seccnds (50Hz)110 a.c.

Fanfold 20 metres long60r 126 seconds (50 Hz)

6 or 12 colour17.2 kg

Fluorescent lamp

Spare Replacement Parts..542-245

542-233

542-242

542-237

1A fuseDrive cord

Rangeunrt

Chart lamp

Consumables..542-230

542-234542-231

542-232

Chart refill

Ink pad caseInk 12 colours

Ink pad

ManningsUnits 21 - 24Siaidburn CrescentSouthportMerseysidePR99YFUnited KingdomTelephone: +44 (0)1704 538 202Fax: +44 (0)1704 215 601Email: services@rnannings.co.ukWebsite: www.mannings.uk.comThe data in this leaflet was valid at the time of publishing,and is subject to change \o\tithOi../t notice. Marrings ( Ereserves the right to modffy its ooxcts at arry timewithout fu1her obligation.

Copyright Mannings tst October 2009.Mannings is a division of Stork Thermal Equipment Ltd, Registration No. 707069, which is a member of the Stork group. iMANNINGSJ