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As this technique in Construction is a successful solution to reduce the impact of
high temperatures in addition to achieving a set of goals and the following benefits:
1 - reduce the cost of construction to the lowest level .
2 - To provide thermal insulation and sound and fire resistance.
3 - To achieve the high quality of construction
4 - speed and accuracy in completion of work
5 - Use of new building materials have high quality and achieved an excellent
service to the consumer
Introduction.
Company kubus seeks, through the company's staff and expertise in the
field of construction and design to create modern means and methods for the
purpose of overcoming the problem of high temperatures in some areas and
climatic conditions that affect a negative impact on the quality of construction
and energy consumption. Company kubus provides a new way and effective in
establishing houses with excellent thermal insulation in the hands of the
consumer and with competitive costs compared with traditional methods.
Concept.
kubus company concept epitomized in low-cost building houses with high thermal
insulation as well as fire resistant and Acoustic insulation, in special architectural and
construction of walls, roof and
floors .
1. concrete layer with Special specifications has high thermal , Acoustic
insulation and fire resistant with thickness 10 cm contains reinforcement
layer type BRC.
2. Compressed Styrofoam layer thickness of 10 cm.
3. concrete layer with Special specifications has high thermal , Acoustic
insulation and fire resistant with thickness 10 cm contains reinforcement layer
type BRC.
And with this design we get
high bearing walls with high
quality of insulation, low cost
have aspects don't need
many finishing.
This structural composition
applies generally on roofs and
floors with different
architectural form and
structural design.
Here's the data and technical
characteristics of the method
of work and materials:
Generally the special design consists of:
Insulation.
The density of the mixture, with lightweight concrete blended with Exclay; e.g.
γ 1.000 kg/m3;
The shape, position of voids, thickness of voids partitions and the percentage
of holes increasing the thermal resistance.
The wall system, with a thermal concrete made of Exclay that limits thermal
bridges caused by concrete joints, thus improving thermal insulation values by
up to 15%.
To adapt to local climates it is possible to create insulating walls with variable
thickness' (from 20 to 30 cm) according to the type of sutraction.
1.Thermal insulation
Limiting energy consumption is a priority for the quality of living. The high
thermal insulation of Exclay Thermowall is the result of our Experience, which
allowed us to optimize:
8.00 pm
3.00 pm
The thermal insulation performances of Exclay Termowall depend on the quality of the
concrete and Exclay mixture. The diagram shows the differences between the thermal
characteristics of certain traditional materials and expanded clay concrete traditional
materials and expanded clay concrete.
Heavyconcrete
(2,000kg/m3) 1
Pumice concreteor volcanic lapilli(rock fragments
(1,400/1,500kg/m3)
Normal clay(1,800 kg/m3
Termoblocco(1,400 kg/m3)Not plastered
Kolom1 0.86 0.56 0.54 0.36
00.10.20.30.40.50.60.70.80.9
1
Dry thermal conductivity ë (kcal/mhK)(to obtain values in W/mK multiply by 1.16)om1
In addition to the insulating power, the widespread and high insulation of Exclay
Termowall also provides a comfortable living space resulting from a high thermal
inertia. In fact the peak heat period of summer is limited thanks to thermal insulation
and delayed during the evening thanks to the displacement of the thermal wave. A wall
made with Exclay Termowall reduces the ratio between the value of the maximum (or
minimum) outside temperature and the maximum (or minimum) inside
temperature.Hence, the interval of time needed to feel the maximum and minimum
outside temperature values inside increases.Walls built with Termowall , thanks to the
excellent ratio between thermal resistance
and surface mass, provide a constant thermal comfort to the living space and
consequently, a permanent physical wellbeing to the person living inside. Insulating
power and thermic inertia are the two main properties that expanded clay transfers to
walls. Thus the rooms stay fresh for a longer period of time during the summer and
warmer in winter.
RW=20 lg (m)
RW=20 lg (m)
Termowalls significantly reduce the transmission of noise.
2. Acoustic insulation
A sensorial evaluation of the quality of Termowalls is easily obtained by
verifying the quality of the finish of the wall surface and the high acoustic
insulation produced. This feature as become even more important .
comply with local reggulations.To calculate the acoustic insulation of
Termowalls made with expanded clay, on can apply the experimental law
Rw=20 lg (m), where m is the superficial mass of the wall (kg/m2).
acoustic requirements
for buildings: for
partition walls in
residential buildings
the set limit is R’w=50
dB.The insulating
power of Termowall ,
vary according to the
thickness and
density,providing
simple solutions that
2. Fire resistance
Exclay Termowalls always assure excellent fire resistant values REI (REI
120 with a 12 cm thickness). Thepresence of Exclay, classified according
to the fire prevention standards as “Class 0” to fire reaction, enables
construction structures during fires to
concrete walls do not show cracks or breaks caused
by internal overpressures and do not show any
emissions of toxic gases or fumes, thus assuring the
safety of the surrounded areas.
maintain the mechanical
resistance “R”, smoke
resistance “E” and
insulation “I”. Even
during very serious
fires, expanded clay
Termowalls are fire resistant
12 cm =REI 120
20 cm =REI 180
Exclay Termowalls protect the
quality of health within the
microclimate of homes and offices,
because, thanks to the widespread
thermal insulation and a balanced
homogeneous
moisture permeability ( =8 in the
plaster version), they assure a
constant flow of moisture, thus
preventing the formation of
spots, mold, etc. The thermal
resistance of Exclay Termowalls ,
sized accordingly, assures an internal
surface temperature that prevents the
formation of surface condensation in
all the normal livingconditions.
Termowalls keep the indoor moisture healty clean thanks to their permeability. The Termoblocco wall limits heat dispersion,thus offering a natural and long-lasting insulation.
1.Moisture permeability
Termowalls system certified the following performances :
RESISTANCE TO COMPRESSION
(c/o Labortec Institute in Pescara)
Average resistance fbm = 30 kg/cm2
ACOUSTIC INSULATION POWER INDEX
(c/o Giordano Institute in Bellaria)
Rw = 51,9 dB
THERMAL TRASMITTANCE U (K)
Calculated according to the UNI EN ISO 6946 Standard
W/mK=0.36
5.The technical features and the Certified values of
Termowalls .
The main factors that play a significant role in the construction process is generally
cost factor. Most of companies specialized in construction seeking to find new ways
and new designs of construction for the purpose of reducing cost while maintaining
quality. In the methods that kubus company provides , found that the cost of
construction less clearly compared with traditional way ,through the following :
2.Cost
Speed in the implementation of the work.
Reduce some paragraphs with high cost by merging paragraphs implicitly with each
other.
Dispensing of high-cost materials in the implementation of construction and that
need to be labor-intensive big time.
1. Availability and use of specific formwork to accomplish structure constructionthe
this system made in italy .
2. Provide concrete pumps type Putzmeister,German origin for the purpose of
transporting concrete to all levels will quickly and easily in the completion of
construction.
3. Use Special self load concrete mixer , Italian origin , save the time for loading and
mixing and gives concrete with high quality.
4. Providing surveying equipment , construction tools and devices such as
totalstation and construction laser instrument, For the purpose of giving accurate
implementation work.
The Effect on reducing the cost and positive through the following:
Efficiency and speed of implementation.
Through the use of new materials with
high specification for finishing works for
walls, roof , floors from a different
origins of European Compatible greatly
with customer requirements. In addition
to using technical implementation which
is Lead to achieve the desired goal of
rapid implementation and high quality of
construction.
Quantity of materials
No. of employers
Insulation
Quintity of finishing materials
ratio of speed & quality
Technical section
This section includes a set of important paragraphs pertaining to the work of the
design and implementation of housing 150 m² , building space where 120 m²
Consisting of two - storey .
1. Architectural designs and construction.
2. Executive acts
2. Executive acts
2. Executive acts
units Dimentions
(m)ElementLength
(m) quantityunit
costtotal (€)
Outside beams
Inside beams
Ground floor
Cement Mixing ratio 1: 2 : 4
SandMixing ratio 1: 2 : 4
Gravel Mixing ratio 1: 2: 4
Steel
Steel Ф 10 mm
Steel Ф 12 mm
Steel Ф 16 mm
Soil Works
Fill soil
Outside beams
Foundation
Concrete
m³
ton
m³
m³
m³
rod
(0.6*0.4)
(0.3*0.3)
(0.3*0.2)
(19.4*6.9*0.1)
(19.4*6.9*0.6)
-
-
-
-
52.60
52.60
65.55
-
-
-
-
6
12.624
04.734
03.933
13.386
6.964
9.750
20.613
101
35
97
70.071
units Dimentions
(m)ElementLength
(m) quantityunit
costtotal (€)
Inside wall without
isolation
Cement Mixing ratio 1: 2 : 4
SandMixing ratio 1: 2 : 4
Gravel Mixing ratio 1: 2: 4
Steel
BRC 2 x 6 mФ 8 mm
Isolation
Wall for ground floor with isolation
Walls
Concrete
m³
ton
m³
m³
m²
2*(0.1*3)
(0.15*2)
(0.15*3)
-
-
-
-
48.93
11.77
33.15
-
-
-
29.36
3.531
10.862
8.6
12.04
25.342
406.55
146.80
Wall for Outer fence
m²
m³
m³
--
- -
146.80
units Dimentions
(m)ElementLength
(m) quantityunit
costtotal (€)
Cement Mixing ratio 1: 2 : 4
SandMixing ratio 1: 2 : 4
Gravel Mixing ratio 1: 2: 4
Steel
BRC 2 x 6 mФ 8 mm
Isolation
Concrete
m³
ton
m³
m³
m²
(16.5*7.5*0.3)
-
-
-
-
-
-
-
-
29.46
5.892
8..249
17.362
247.50
119.00
Roof concrete
m²
--
- -
146.80
Roof
Steel Ф 10 mm
Steel Ф 12 mm
157
78.50
6
6
units Dimentions
(m)ElementLength
(m) quantityunit
costtotal (€)
Cement
Mixing ratio 1:3
Sand
Mixing ratio 1:3
Tiles grouting
walls
floor
pieces
ton
m³
bag
barrel200l
(0.3*0.3)
-
-
-
-
-
-
-
-
1189
1.605
3.00
19.2
120.0
Floor tile
galon
--
-
146.80
Finishing
Wall gypsum plaster layer
3 mm thick
108
19.2
-
-
ton 0.214
Wall paint ,water paint
Wall paint ,oilpaint galon -
Roof
asphalt
Fill soil
Roof tiles
mastic
barrel200l
m³
m²
2.4
12.00
1.2
--146.80
--146.80
--146.80
--146.80
KuBus-IngenieurHeijtsveld 92
5421 GR, GEMERTNETHERLAND
Tel : +31(0)492363224Fax : +31(0)492363224E-mail : [email protected] : www.kubus-ingenieur.nl