Kingspan Low Pitch and Curved Roof

Insurer Approved Systems

I nsu la ted Pane ls

CI/SfB(47) Nh2

March 2005

Insulated Panelsto the Power of

Low Pitched and Curved Insulated Roof System

Approved to LPS 1181Certificate No’s.

Holywell 260a/13 • Kingscourt 186a/05

Lo-pitch 1.5̊ +

22

Superior specification and construction for roof slopes of 1.5° or curved roofs

of 150m radius and above

“”

Introduction 5

Market Sectors 6

Product Data 10

Model Specifications 16

Construction Details

• Panel Dimensions Detail 27

• End Lap Detail 28

• Ridge Detail 29

• Eaves Detail 30-31

• Valley Gutter Detail 32

• Verge Detail 33-34

• Curved Roof Panel 35

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Kingspan KS1000 LP/CR insulated roof systems are available in steel

and aluminium specifications and suitable for Lo-pitch, Curved and

Architectural roofing applications.

These roof cladding systems provide high performance construction

solutions with a durability warranty package of up to 25 years to first

maintenance with overall life expectancy of up to 40 years.

Welded end laps specifications are available for plain aluminium

systems which eliminate end laps.

The superior specification and long term installed reliability of KS1000

LP/CR roof systems provide building owners with a cost effective, low

air leakage and high performance package which allows reduced M&E

plant, energy operating costs and reduced CO2 emissions.

Loss Prevention Council and Factory Mutual Approved

Systems are available.

The low pitched roof system and the alternative to standing seam roof systems which provides guaranteedspecification performance compliance and reliability for the overall life of the building.

Approved to LPS 1181Certificate No’s.

Holywell 260a/13 • Kingscourt 186a/05

Introduction

System Benefits• Complies with HSE and CDM safety requirements.

• Lo-pitch roof – minimum slope 1.5 degrees.

• Curved roof – minimum radius 150 metres.

• Available in aluminium and steel.

• Lengths up to 28.5 metres - site welded end laps availablewith plain aluminium facings.

• Property & Business Risk Protection –Loss Prevention Certification Board (LPCB) certified externalcladding systems can be classified as ‘non-combustiblebuilding’ by the Association of British Insurers (ABI).

• Fully complies with Part L2 (England & Wales) and Part J(Scotland) and Part L (Ireland) Regulations and Standards.

• Lifetime insulation continuity, thermal performance andairtightness (5m3/hr/m2) certainty.

• Accelerated build speed through pre-engineered, singlecomponent, single-fix installation, reduces site time by up to 50%.

• Environmentally sustainable system – Zero ODP andnon-deleterious.

• Energy efficient performance reduces M&E plant and lifetimeoperating costs by up to 40%.

• Environmentally sustainable solutions reduce lifetime CarbonDioxide (CO2) emissions by up to 40%.

• Complies with Parts E & H ‘Resistance to the passage ofsound’ for non-domestic buildings. For residential, domestic,education and healthcare building applications, BB93 and HTM2045 solutions, consult Kingspan Technical Design Bureau.

• Lifetime durability – steel – up to 25 years to first maintenanceand overall life expectancy of up to 40 years.

• Lifetime durability – aluminium – up to 40 years to firstmaintenance and overall life expectancy of up to 60 years.

• Rooflight systems available.

• Can incorporate safety and fall arrest systems.

• Quality approved to IS0 9001: 2000.

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Mamhilad

Fairways Hotel, Dundalk

Maynooth Business Park

Morrisons Shopping Centre

Carlingford Marina

COMMERCIAL COMMERCIAL

RETAIL

LEISURE LEISURE

Market Sectors

St Caddoc’s School St Caddoc’s School

Castle Primary School

North Western Health Board

Millfield College

North Western Health Board

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REFURBISHMENT REFURBISHMENT

EDUCATION EDUCATION

HEALTHCARE HEALTHCARE

8

Queens Towers, Holland

LG Electronics, Newport

Phototronics, Manchester

Big Yellow

RESIDENTIAL TECHNOLOGY

ELECTRONICS

LOGISTICS

Market Sectors

9

Morrisons Distribution

LOGISTICS

Parcel Force, Coventry

INDUSTRIAL

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ApplicationThe KS1000 LP/CR Roof is a high specification system suitablefor building applications for new build and refurbishment.i) roof slopes 1.5° and above after deflection.ii) curved roofs 150 metre radius and above.

1000mm cover width

AB

Dimensions & Weight

*These panel thicknesses comply with Part L2 (England & Wales) and Part J (Scotland)† Aluminium faced panels are not LPCB and FM certified.

A - Core Thickness (mm) 45 60 80* 100*

B - Overall Dimension (mm) 80 95 115 135

Weight kg/m2 0.5/0.4 steel 9.5 10.1 10.9 11.4

Weight kg/m2 0.63/0.4 steel 11.2 11.8 12.6 13.1

Weight kg/m2 0.7/0.5 alum.† 5.67 6.27 7.07 7.50

Product Reference Application Description

KS1000 LP/CR-LPCB Lo-pitch & curved roof panel with Loss Prevention Certification Board (LPCB) approval for roof applications.

KS1000 LP-FM Lo-pitch roof panel with Factory Mutual (FM) approval for roof applications. For KS1000 CR contact Kingspan Technical Design Bureau

Approved to LPS 1181 Certificate No’s. Holywell 260a/13 • Kingscourt 186a/05

Insurer Approved System

Product Data

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Panel Length

Product Tolerance

Cut to Length -5mm +10mm

Liner Sheet Length -5mm +10mm

Cover Width -0mm +3mm

Thickness -2mm +2mm

End Square -3mm +3mm

Available LengthsPanel lengths 1.8 to 28 metres are supplied. Panels less than1.8m long can be supplied but do not have a cut back asstandard and are subject to extra charge. Please contact ourQuotations Hotline for full costs.

Panel End Cut BackPanels can be supplied with a cut back of 75mm or flush ends.Panels less than 1.8m long which require a cut back can beprovided, but will be charged at full 1.8m price, plus cutting cost.Please contact our Quotations Hotline for full costs.

End LapIt is recommended that panels are used in continuous lengthsfrom ridge to eaves with no end laps. However, where an end lapmust be used the flush end of the down slope panel has a factoryfitted end lap stitching plate.

Cover CapThe cover cap is made from 0.5mm thick steel coated to thesame specification as the weather sheet of the panels. The capsare supplied in lengths up to 12 metres. Panels less than 1.8mlong which require a cutback are subject to extra charge.

Materials - AluminiumSubstrate• Aluminium substrate, Grades 3003/4/5 series.• Standard external sheet thickness 0.7mm, standard internal

sheet thickness 0.5mm.

Coatings - External Weather Sheet• PVDF: Nominal 25 micron thick stoved fluorocarbon coating

which has excellent colour stability even at temperatures as highas 120˚C.

• ARS Abrasion Resistant: Nominal 28 micron thick polyester orpolyurethane resin reinforced with polyamide high durabilitycoating with exceptionally good handling characteristics.

• Silicone Polyester: An economical coating with medium termlife for worldwide use.

• Alternatively the weather sheet can be supplied in mill finish,stucco embossed.

Coatings - Internal Liner Sheet• Standard internal facing is white polyester coated, plain or

stucco embossed.

Insulation Core• Polyisocyanurate (PIR): with zero ozone depletion (Zero ODP).

Available in LPCB and FM insurer approvedcertified product range. For KS1000 CR/FM please contactKingspan Technical Design Bureau.

SealsFactory Applied Side Lap TapeAll side laps have a factory applied anti condensation tape.

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Materials - SteelSubstrate• HPS200/Celestia*: ZA255 Galvalloy hot-dip zinc-aluminium

alloy coated steel (= 95% Zn/=5% Al) to BS EN 10214 : 1995,Grade Fe E220G with a Z275 zinc coating.

• PVDF*: Galvatite, hot-dipped zinc coated steel to BS EN10147 : 1992. Grade Fe E220G with a Z275 zinc coating.

• Standard external sheet thickness 0.5mm, standard internalsheet thickness 0.4mm. Other thicknesses can be supplied tospecial order.

Coatings - External Weather Sheet• HPS200 Plastisol: Nominal 200 micron thick high performance

coating applied to the weatherside of the panel. Designed toachieve high levels of durability and colour stability, is highlyresistant to damage in transit and on-site.

• Celestia*: Nominal 120 micron thick Plastisol coating 16 metallic colours.

• Reverse side of sheet coated with a light grey polyester coating.• The sheet is available in either plain or stucco embossed finish.

Coatings - Internal Liner Sheet• Lining Enamel: Nominal 15 micron thick coating developed for

use for the internal lining of insulated panels. Standard colour is“bright white” with an easily cleaned surface.

• HPS200 Plastisol: Nominal 200 micron thick coating used inareas where there is high internal humidity, or a corrosiveenvironment.

• Stelvetite Food & Hygiene Safe: This is a nominal 20 micronthick chemically inert polymer film bonded to steel suitable forcladding the interior of cold stores, food processing buildingsand other hygiene applications.

• Reverse side of sheet coated with a light grey polyester coating.• The sheet is available in either plain or stucco embossed finish.

* Please note we do not recommend a PVDF or Celestia coating on roof applications. Therefore we only stock a limited range of colours in these two coating ranges. Please contact Quotations to discuss once colour reference is known.

Product Data

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Quality & DurabilityKingspan Insulated Panels are manufactured from the highestquality materials, using state of the art production equipment torigorous quality control standards, complying with ISO 9001: 2000standard, ensuring long term reliability and service life.

Guarantees & WarrantiesKingspan will provide external coating and product warranties andguarantees on an individual project basis.

PackingStandard PackingKS1000 LP/CR panels are stacked weather sheet to weathersheet (to minimise pack height). The top, bottom, sides and endsare protected with foam and timber packing and the entire pack iswrapped in plastic.The number of panels in each pack depends on panel thicknessand length. The table below is shown as a guide. Typical pack height is 1100mm. Maximum pack weight is 1500kg.

Sea FreightFully timber crated packs are available on projects requiringdelivery by sea freight shipping, at additional cost. Alternatively,steel containers can be used. Special loading charges apply.

DeliveryAll deliveries (unless indicated otherwise) are by road transport toproject site. Off loading is the responsibility of the client.

Site Installation Procedure Site assembly instructions are available from theKingspan Technical Design Bureau.

BiologicalKingspan panels are normally immune to attack from mould, fungi,mildew and vermin. No urea formaldehyde is used in theconstruction, and the panels are not considered deleterious.

FireSteel and aluminium outer and inner facings have Class 1 surfacespread of flame to BS 476: Part 7: 1987, and are Class 0, asdefined by Building Regulations. The panel surfaces are ratedFAA/SAA to BS 476: Part 3: 1975. KS1000 LP/CR insurer approved

panels are available with FM and LPCB certification,with steel facings. For KS1000 CR/FM contact KingspanTechnical Design Bureau.

AcousticsKS1000 LP/CR panels comply with Building Regulations Part E fornon-domestic buildings. For residential, domestic, educationand healthcare building applications, BB93 and HTM 2045solutions, consult Kingspan Technical Design Bureau.

All KS1000 LP/CR panels have a single figure weighted soundreduction Rw = 25dB.

Building Regulations & StandardsKingspan insulated roof and wall systems conform to the followingBuilding Regulations and Standards (Non-domestic buildings):

i) Approved Document A: Structure (England & Wales)

ii) Approved Document B: Fire (England & Wales)

iii) Approved Document E: Resistance to the Passage of Sound (England & Wales)

iv) Approved Document Part L2: Conservation of Fuel & Power (England & Wales)

v) Building Standard Part D: Structural Fire Precautions (Scotland)

vi Building Standard Part H: Resistance to the Transmission of Sound (Scotland)

vii) Building Standard Part J: Conservation of Fuel & Power (Scotland)

viii) Building Standard Part L: Conservation of Fuel & Energy (Ireland)

PerformanceThermal Insulation

Panel Thickness (mm) U value W/m2K

45 0.41

60 0.31

80 0.25*

100 0.21*

U - Thermal transmittance W/m2K* U Value calculated in accordance with the method required by the Building

Regulations Part L2 (England & Wales) and Building Standards Part J (Scotland)

Panel Core Thickness 45 60 80 100

No. panel/pack (max.) 12 10 9 6

Sound Reduction Index (SRI) Tested

Frequency Hz 125 250 500 1k 2k 4k

SRI dB 17.2 20.0 23.2 23.4 23.2 40.5

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Unfactored Load/Span Table (use calculated design windload values unfactored)

SPAN Core Load Uniformly Distributed Loads (kN/m2)CONDITION Thickness Type Span L in Metres

(mm ) 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0

SINGLE SPAN 45 Downwards 2.29 1.62 1.27 0.92 - - - -

Suction 3.03 2.64 2.34 1.87 - - - -

Outer Sheet 60 Downwards 3.11 2.30 1.86 1.41 1.15 0.88 - -

0.5mm steel Suction 4.05 3.59 3.25 2.69 2.33 1.96 - -

Inner Sheet 80 Downwards 4.13 3.17 2.62 2.07 1.72 1.37 1.15 0.92

0.4mm steel Suction 5.36 4.83 4.41 3.80 3.33 2.86 2.52 2.16

L 100 Downwards 5.02 3.94 3.31 2.67 2.26 1.85 1.57 1.29

Suction 6.57 5.99 5.51 4.83 4.28 3.69 3.24 2.78

DOUBLE SPAN 45 Downwards 1.50 1.18 1.01 0.84 - - - -

Suction 1.72 1.43 1.27 1.11 - - - -

Outer Sheet 60 Downwards 1.68 1.34 1.15 0.96 0.84 - - -

0.5mm steel Suction 1.94 1.62 1.44 1.26 1.15 - - -

Inner Sheet 80 Downwards 1.90 1.52 1.31 1.09 0.96 0.82 - -

0.4mm steel Suction 2.21 1.85 1.65 1.45 1.33 1.20 - -

L L 100 Downwards 2.08 1.67 1.44 1.20 1.06 0.91 - -

Suction 2.44 2.05 1.83 1.61 1.47 1.33 - -

Notes:1. Values have been calculated using the limit state method described in the

“European Recommendations for the Design of Sandwich Panels”(ECCS document No.115 2001), taking imposed loads, temperature andcreep into account.

2. For each value individual and combined load cases with appropriate loadfactors and temperatures have been considered. These are detailed under“Structural Performance” in the Building Design Section.

3. The Table is for medium and light coloured panels, as recommended byKingspan for roofs.

4. The following deflection limits have been used:

Downward loading L/200

Suction loading L/150

5. For intermediate values linear interpolation may be used.

6. The actual wind suction load resisted by the panel is dependant on thenumber of fasteners used and the material of the purlin.The fasteners calculation should be carried out in accordance with theappropriate standard.For further advise please contact Kingspan Technical Design Bureau.

7. The allowable steelwork tolerance between bearing planes of adjacentpurlins is +/- 5mm.

8. Load span tables for panel specifications not shown are available fromthe Kingspan Technical Design Bureau.

9. FM approved panels spans must be limited to a maximum of 1.8 metres insingle or double span conditions.

Structural

Product Data

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KS1000 LP/Zero ODP/LPCB Lo-Pitch Roof System Ref No: 1/5.74A/LPS-BLo-Pitch of 4° or above – Roof – LPS 1181 Grade EXT-B

ApplicationThe following specification is for the KS1000 LP/Zero ODP/LPCBLo-Pitch Insulated Roof Panel used for buildings with roof slopes of4° and above with internal humidity class environments 1-4inclusive as defined in BS EN ISO 13788:2002.

For internal humidity class environment 5 i.e. swimming poolscontact Kingspan Technical Design Bureau.

KS1000 LP is Loss Prevention Certification Board LPCB certifiedto LPS 1181 Grade EXT-B.

Materials & CoatingsExternal Weather SheetSubstrate to be 0.5mm thick steel S220GD+ZA eutectic Galvalloyhot-dip zinc coated steel to BS EN10214: 1992. External coatingto be Plastisol, nominal 200 micron thick. Colour – Standard SC.

Reverse to have a light grey polyester coating.

Insulation CoreTo consist of 80mm thick, closed cell, with zero ozone depletion(Zero ODP) and LPCB certified polyisocyanurate (PIR) insulation.

The auto-adhesive properties of the core bond the external andinternal sheets together, and control the panel thickness achievedduring manufacture.

Internal Liner SheetSubstrate to be 0.4mm thick hot-dip zinc coated Steel toBS EN10147: 1992.

Internal coating to be Lining Enamel, nominal 15 micron thick. Colour- White.


Cover CapsTo be made from 0.5mm thick steel coated to the samespecification as the external weather sheet of the panels and usedin typical lengths up to 12000mm.

PerformanceThermal InsulationThe panel must have a thermal transmittance (U value) of0.25 W/m2K calculated using the method required by the BuildingRegulations Part L2 (England & Wales) and Building StandardsPart J (Scotland).

FireThe external and internal faces of the panel to be Class 0 inaccordance with the Building Regulations when tested to BS 476:Parts 6: 1989 and Part 7: 1987.

The panel must be rated SAA when tested to BS 476: Part 3: 1975.The system has passed all the requirements of LPS 1181: 2003:Part 1: Issue 1 ceiling lining test.

AirtightnessOverall airtightness for complete envelope less than 10m3/hr/m2

at 50Pa .

Model Specifications

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Seals & FillersSide JointAll side joints have a factory applied anti-condensation tape.

End LapAll external end laps to be 75mm long, and weather sealed alongthe full width using a single unbroken run of 18mm wide x 4mmthick U section butyl rubber sealant tape, Class A, Ref NFRC TB93.

In addition a single unbroken run of non-curing mastic appliedacross the complete width of the panel.

End laps to be tail stitched with carbon steel stitching screws,complete with 14mm diameter bonded stainless steel washers. Tail stitching to be positioned 25mm upslope from end lap and fivenumber per panel. Fasteners to penetrate the factory applied end lapstitching plate positioned in the downslope panel at the flush end.

An additional 150mm length of gun applied non-curing mastic tobe applied over 4 way laps.

Profiled FillersWhere flashings are fixed across the profile of the insulated panel,EPDM closed cell foam fillers should be used to seal and close theprofile. Seal the top, bottom and sides of each profiled filler with non-setting gun-grade sealant, Scapa Tapes Ref: 0100 or similar. The flashing and filler to be supported using an apex dam Ref: LP1.

JunctionsJunctions between the roof panel system and walls / penetrationsinsulated with PIR board insulation any gaps filled with Alfasbond FR or similar fire rated gun applied canister urethane insulation.

Internal face of panel to be air sealed along the full length by anunbroken 6mm diameter butyl rubber sealant tape, Class A, RefNFRC TB93.

FastenersPrimaryAll primary fasteners must be the high threaded type,manufactured from carbon steel and fitted with a 16mm diameterbonded stainless steel washer.

All fasteners to be located at the side profile of the panel.

To comply with the requirements of BS 6399: Part 2: 1997, it maybe necessary to provide additional fixings in areas of high localsuction.

SecondaryFlashings to be stitched at 450mm centres (maximum) with carbonsteel, stitching screws, complete with 14mm diameter bondedstainless steel washers with integral colour matched heads.

Fasteners General NoteRecommended fasteners are available. For a full list contactTechnical Design Bureau.

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Construction DetailsFlashingsAll external flashings to be made from 0.63mm thick steel to thesame specification as the outer sheet of the panel. Colour –Standard. All flashings to be weather sealed at laps and along thefull length by an unbroken bead of 20mm wide x 3mm thick butylrubber sealant tape, Class A, Ref NFRC TB93. All internalflashings to be made from 0.4mm thick steel substrate, to thesame specification as the inner sheet. Colour – white.

All internal flashings to be air sealed at laps and along the fulllength by an unbroken bead of 6mm diameter butyl rubber sealanttape, Class A, Ref NFRC TB93. End laps to be air sealed withScapa Tape Vapourflex or similar, or gun-grade sealant.

Panel LengthsExact lengths to be determined by the cladding contractor fromthe steelwork drawing, but typically using minimum number ofpanels from ridge to eaves up to a maximum panel length of 28.5metres.

Construction RequirementsSteelwork ToleranceThe steel frame must be made and assembled to an accuracy ofL/600 between fixing planes of adjacent purlins, +/- 5mm.

InstallationAll fasteners, seals and fillers to be of correct specification andinstalled as indicated on the project construction drawings.Site cut panels must provide accurate, true lines with no distortion.

Panels to be cut with powered reciprocating type saw and allexposed site cut panels to be treated with a suitable edgeprotection lacquer. Cut openings for outlets, vents, flues etc. to bethe minimum size necessary.

Remove all swarf and any foreign matter immediately from theexternal surface of panels.

Fasteners to be checked and adjusted if necessary to ensure theyare weather tight and external panel facing is not distorted.

SafetyThe contractor is to determine and use a safe method of workingthroughout the installation and construction period, whichcomplies with HSE & CDM requirements.

NBS Format SpecificationH43 - Metal Composite Panel

Cladding/CoveringTo be read with Preliminaries/General conditions.

122A - Metal Composite Roof Cladding

• Drawing reference(s): _________• Supports: Cold rolled purlins

Bearing width: 50mmPitch: Min 4° or above (Finished roof slope after deflections).

• Manufacturer and reference: Kingspan roof cladding systemfor standard internal and external environments and LossPrevention Certification Board certified to LPS 1181Grade EXT-B.

• Test results: LPS 1181: 2003: Part 1: Issue 1, ceiling liningtests: Passed all requirements.

• Panels:Profile reference: KS1000 LP/Zero ODP/LPCB - Lo-Pitch Insulated Roof Panel.External facings:• Material: Galvalloy hot-dip ZA255 coated steel to

BS EN 1021, Grade S220GD+ZA.• Thickness: 0.5mm• Finish/Colour: Nominal 200micron Plastisol, Standard colour.Internal facings:• Material: Hot-dip zinc coated steel to BS EN 10147.• Thickness: 0.4mm• Finish/Colour: Lining Enamel, colour White.Core insulation: Zero ODP and LPCB certified.Panel thickness: 115mm overall (80mm core)

• End laps: 75mm.• End lap sealant:

• Single line of 18mm x 4mm U shaped butyl rubber sealant,Class A, Ref NFRC TB93, site applied at lap in externalfacings.

• Single line of non-setting gun-grade, Scapa Tapes, Ref: 0100 or similar, site applied at lap in external facings.

• Non-setting gun-grade, Scapa Tapes, Ref: 0100 or similar,site applied to corners of profile at end lap.

• Side lap sealant:• Two anti-condensation tapes, factory applied at butt joint

between panels.• Fasteners: As determined by Clause 220C.

Number and location:• Primary fasteners: As determined by Clause 197A, but with

each panel fixed to each support using not less than twofastenings, located through the side panels asrecommended by cladding manufacturer.

• Secondary fasteners: Stitch external end laps using fivefastenings per panel, located 25mm upslope from end lap,penetrating factory applied stitching plate on underside ofdown slope panel.

P

LU

S


KS1000 LP/Zero ODP/LPCB Lo-Pitch Roof System Ref No: 1/5.74A/LPS-B Lo-Pitch of 4° or above – Roof – LPS 1181 Grade EXT-B

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• Cover Caps:Material: As per external facings.Thickness: 0.5mmFinish/Colour: Colorcoat as per external facings, colourstandard.Sealant:• Single line of non-setting gun-grade, Scapa Tapes,

Ref: 0100 or similar, site applied at 4 way laps.• Factory applied sealant tape at junction with panels.

• Accessories: Profiled fillers as Clause 300A.• Apex dams and profiled fillers as per manufacturers

recommendations, where flashing cross the profile of thepanel. Apex dams as determined by Clause 310A.

• Thermal Transmittance (U Value) calculated using the methodrequired by the Building Regulations Part L2 (England & Wales)and Building Standards Part J (Scotland): 0.25 W/m2K

• Air leakage rate of 10m3/hr/m2 at 50 Pa.• Other requirements:• Internal face of panel to be air sealed along the full length by

an unbroken run of 6mm diameter butyl rubber sealant ClassA, Ref NFRC TB93.

197A - Attachment• Determine the number and location of cladding fasteners

recommended by the cladding manufacturer to resist windloads calculated in accordance with BS 6399:Part 2 StandardMethod and BS 5427: Part 1.

• Calculate wind loads on roof and wall cladding appropriate tolocation, exposure, roof height, building shape and size inaccordance with BS 6399: Part 2 Standard Method andBS 5427: Part 1.

Basic wind speed (Vb): ___ m/sAltitude factor (Sa): ___Direction factor (Sd): ___Seasonal factor (Ss): 1Probability factor (Sp): 1Terrain and building factor (Sb): ___External and internal size effect factors (Ca): 1External pressure coefficients (Cpe): As determined fromBS 6399: Part 2, Clauses 2.4 and 2.5.Internal pressure coefficients (Cpi): As determined fromBS 6399: Part 2, Clause 2.6.Dominant opening: _________

220C - Fasteners• Recommended Manufacturer: One of the following:

SFS Intec Limited, tel. 0113 208 5500Ejot UK Limited, tel. 01977 687 040Mage Fasteners Limited, tel. 01451 822 777Ash and Lacy Building Systems Limited, tel. 0121 525 1444

• Primary fasteners:High threaded screws with bonded washers.Type(s), size(s) and drilling capacity: As recommended byfastener manufacturer to suit type and thickness of supports,and thickness of cladding panels.

Screw material: Anti-corrosion coated carbon steel.Washer material: Grade 304 austenitic stainless steel.Washer size: 16mm diameter.Heads: Not coloured

• Secondary fasteners: Stitching screws with bonded washers.Screw/washer material: As primary fasteners.Washer size: 14mm diameter.Heads: Integral colour matched heads.

275A - Continuity Thermal Insulation• Junctions between the roof panel system and walls/

penetrations insulated with PIR board insulation any gaps filledwith Alfasbond FR or similar fire rated gun applied canisterurethane insulation.

• Placement: Secure and continuous with cladding/coveringinsulation.

300A - Profiled Fillers• Drawing reference(s): _________• Manufacturer and reference: Premier Sealant Systems Limited

Ref: E25 or similar, type to suit cladding profile.Material: EPDM foam.Colour: Black.

• Fixing: Seal the top, bottom and sides of each profiled filler witha non-setting gun-grade, Scapa Tapes, Ref: 0100 or similar.

• Locate where shown on drawings and wherever necessary toclose off corrugation cavities from the inside and outside of thebuilding. Ensure a tight fit and leave no gaps.

310A - Purpose Made Cold Formed Metal AccessoriesExternal

• Drawing reference(s): _________• Material/finish: As external face of cladding.

Thickness: 0.63mmColour: To match external face of cladding.Workmanship as section Z11.

• Fixing: Stitch to external face of panels at 400mm centres usingsecondary fasteners as specified for the cladding system.

• Sealing: Single line of 20mm x 3mm butyl rubber sealant ClassA, Ref NFRC TB93, site applied between flashing and panel.

311A - Purpose Made Cold Formed Metal Accessories - Internal• Drawing reference(s): _________• Material/finish: As internal face of cladding.

Thickness: 0.4mmColour: White.Workmanship as section Z11.

• Fixing: Stitch to internal face of panels at 450mm centresusing stainless steel secondary fasteners as specified for thecladding system.

• Sealing: Single line of 6mm diameter butyl rubber sealantClass A, Ref NFRC TB93, site applied between flashing and panel.

• End laps to be air sealed with Scapa Tapes Vapourflex or similar, or gun-grade sealant.


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Snap-on matching/contrasting cover cap

Factory applied anti-condensation tape

Concealed throughfastener

Detail 1 - Side Lap

Detail 3 - Fastener Locations

End lap tail stitching screws Panel fastener

Panel fastener

Position of tailstitching screws

Continuous bead ofgun-grade sealant

Factory applied end lapstitching plate

75mm

25mm

Detail 2 - End Lap

18mm x 4mm U sectionbutyl rubber end lap sealant

KS1000 LP/LPCBinsulated roof panel

Air seal - 8mm Ø butylrubber sealant

Purlin

Profiled filler set back 80 to100mm to prevent bird attack

Apex dam (Ref: LP1)

Bead of non-curinggun-grade sealant

Site applied Alfasbondfire rated (FR) canister insulation

Internal ridge flashing with150mm overlap sealed withVapourflex or gun-grade sealant

Ridge flashing with 150mm sealed butt straps

Cover cap

Detail 4 - Ridge Detail

Profiled filler sealed top andbottom with gun-grade sealant

2 No. runs ofnon-curinggun-gradesealant

Note: For KS1000 CR (Curved) Model Specification construction details contact Kingspan Technical Design Bureau.

Note: For curved end lap detailplease see page 35.



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ApplicationThe following specification is for the KS1000 LP/Zero ODP/LPCBLo-Pitch Insulated Roof Panel used for buildings with roof slopes of1.5° or curved roofs of 150m radius and above with internalhumidity class environments 1-4 inclusive as defined in BS EN ISO13788:2002.

For internal humidity class environment 5 i.e. swimming poolscontact Kingspan Technical Design Bureau.

KS1000 LP is Loss Prevention Certification Board (LPCB) certifiedto LPS 1181 Grade EXT-B.

Materials & CoatingsExternal Weather SheetSubstrate to be 0.5mm thick steel S220GD+ZA eutectic Galvalloyhot-dip zinc coated steel to BS EN10214: 1992. External coatingto be Plastisol, nominal 200 micron thick. Colour – Standard.


Insulation CoreTo consist of 80mm thick, closed cell, with zero ozone depletion(Zero ODP) and LPCB certified polyisocyanurate (PIR) insulation.

The auto-adhesive properties of the core bond the external andinternal sheets together, and control the panel thickness achievedduring manufacture.

Internal Liner SheetSubstrate to be 0.4mm thick hot-dip zinc coated Steel toBS EN10147: 1992.

Internal coating to be Lining Enamel, nominal 15 micron thick.Colour - White.


Cover CapsTo be made from 0.5mm thick steel coated to the samespecification as the external weather sheet of the panels and usedin typical lengths up to 12000mm.

PerformanceThermal InsulationThe panel must have a thermal transmittance (U value) of0.25 W/m2K calculated using the method required by the BuildingRegulations Part L2 (England & Wales) and Building StandardsPart J (Scotland).

FireThe external and internal faces of the panel to be Class 0 inaccordance with the Building Regulations when tested to BS 476:Parts 6: 1989 and Part 7: 1987.

The panel must be rated SAA when tested to BS 476: Part 3: 1975.

The system has passed all the requirements of LPS 1181: 2003:Part 1: Issue 1 ceiling lining test.

AirtightnessOverall airtightness for complete envelope less than 10m3/hr/m2

at 50Pa.

Seals & FillersSide Joint

All side joints have a factory applied anti-condensation tape.

End LapAll external end laps to be 75mm long, and weather sealed alongthe full width using a single unbroken run of 18mm wide x 4mmthick U section butyl rubber sealant tape, Class A, Ref NFRC TB93.

In addition a single unbroken run of non-curing mastic appliedacross the complete with of the panel.

End laps to be tail stitched with carbon steel stitching screws,complete with 14mm diameter bonded stainless steel washers.

Tail stitching to be positioned 25mm upslope from end lap and fivenumber per panel. Fasteners to penetrate the factory applied end lapstitching plate positioned in the downslope panel at the flush end.

An additional 150mm length of gun applied non-curing mastic tobe applied over 4 way laps.

Profiled FillersWhere flashings are fixed across the profile of the insulated panel,EPDM closed cell foam fillers should be used to seal and close theprofile. Seal the top, bottom and sides of each profiled filler withnon-setting gun-grade sealant, Scapa Tapes Ref: 0100 or similar.The flashing and filler to be supported using an apex dam, Ref: LP1.

JunctionsJunctions between the roof panel system and walls / penetrationsinsulated with PIR board insulation any gaps filled with AlfasbondFR or similar fire rated gun applied canister urethane insulation.

Internal face of panel to be air sealed along the full length by anunbroken 6mm diameter butyl rubber sealant tape, Class A, RefNFRC TB93.

FastenersPrimaryAll primary fasteners must be the high threaded type,manufactured from carbon steel and fitted with a 16mm diameterbonded stainless steel washer.

All fasteners to be located at the side profile of the panel.To comply with the requirements of BS 6399: Part 2: 1997, it maybe necessary to provide additional fixings in areas of high localsuction.

SecondaryFlashings to be stitched at 450mm centres (maximum) with carbonsteel, stitching screws, complete with 14mm diameter bondedstainless steel washers with integral colour matched heads.

Fasteners General NoteRecommended fasteners are available from SFS Intec Ltd, Ejot UKLtd, Mage Fasteners Ltd, or Ash and Lacy Building Systems Ltd.

KS1000 LP/Zero ODP/LPCB Lo-Pitch Roof System Ref No: 1/5.74B/LPS-B Lo-Pitch of 4° or below – Roof – LPS 1181 Grade EXT-B

22

Construction DetailsFlashingsAll external flashings to be made from 0.63mm thick steel to thesame specification as the outer sheet of the panel. Colour –Standard. All flashings to be weather sealed at laps and along thefull length by an unbroken bead of 20mm wide x 3mm thick butylrubber sealant tape, Class A, Ref NFRC TB93. All internalflashings to be made from 0.4mm thick steel substrate, to thesame specification as the inner sheet. Colour - white.

All internal flashings to be air sealed at laps and along the fulllength by an unbroken bead of 6mm diameter butyl rubber sealanttape, Class A, Ref NFRC TB93. End laps to be air sealed withScapa Tapes Vapourflex or similar, or gun-grade sealant.

Ridge and EavesThe outer sheet of the panel must be turned up and turned downusing cladding manufacturers supplied tool at ridge and eavesrespectively.

Panel LengthsExact lengths to be determined by the cladding contractor fromthe steelwork drawing, but typically using minimum number ofpanels from ridge to eaves up to a maximum panel length of 28.5metres.

Construction RequirementsSteelwork ToleranceThe steel frame must be made and assembled to an accuracy ofL/600 between fixing planes of adjacent purlins, +/- 5mm.

InstallationAll fasteners, seals and fillers to be of correct specification andinstalled as indicated on the project construction drawings.Site cut panels must provide accurate, true lines with no distortion.

Panels to be cut with powered reciprocating type saw and allexposed site cut panels to be treated with a suitable edgeprotection lacquer. Cut openings for outlets, vents, flues etc. to bethe minimum size necessary.

Remove all swarf and any foreign matter immediately from theexternal surface of panels.

Fasteners to be checked and adjusted if necessary to ensure theyare weather tight and external panel facing is not distorted.

SafetyThe contractor is to determine and use a safe method of workingthroughout the installation and construction period, whichcomplies with HSE & CDM requirements.

NBS Format SpecificationH43 - Metal Composite Panel

Cladding/CoveringTo be read with Preliminaries/General conditions.

122A - Metal Composite Panel

• Drawing reference(s): _________• Supports: Cold rolled purlins

Bearing width: 50mmPitch: Min 1.5° or above (Finished roof slope after deflections).

• Manufacturer and reference: Kingspan roof cladding systemfor standard internal and external environments and LossPrevention Certification Board certified to LPS 1181 Grade B.

• Test results: LPS 1181, Issue 3, ceiling lining tests: Passed allrequirements.

• Panels:Profile reference: KS1000 LP/Zero ODP/LPCB - Lo-Pitch Insulated Roof Panel.External facings:• Material: Galvalloy hot-dip ZA255 coated steel to

BS EN 10212, Grade S220GD+ZA.• Thickness: 0.5mm• Finish/Colour: Nominal 200 micron Plastisol, standard colour.Internal facings:• Material: Hot-dip zinc coated steel to BS EN 10147.• Thickness: 0.4mm• Finish/Colour: Lining Enamel, colour White.Core insulation: Zero ODP and LPCB certified.Panel thickness: 115mm overall (80mm core)

• End laps: 75mm.• End lap sealant:

• Single line of 18mm x 4mm U shaped butyl rubber sealant,Class A, Ref NFRC TB93, site applied at lap in externalfacings.

• Single line of non-setting gun-grade, Scapa Tapes, Ref:0100 or similar, site applied at lap in external facings.

• Non-setting gun-grade, Scapa Tapes, Ref: 0100 or similar,site applied to corners of profile at end lap.

• Side lap sealant:• Two anti-condensation tapes, factory applied at butt joint

between panels.• Fasteners: As determined by Clause 220C.

Number and location:• Primary fasteners: As determined by Clause 197A, but with

each panel fixed to each support using not less than twofastenings, located through the side panels asrecommended by cladding manufacturer.

• Secondary fasteners: Stitch external end laps using fivefastenings per panel, located 25mm upslope from end lap,penetrating factory applied stitching plate on underside ofdown slope panel.


KS1000 LP/Zero ODP/LPCB Lo-Pitch Roof System Ref No: 1/5.74B/LPS-B Lo-Pitch of 4° or below – Roof – LPS 1181 Grade EXT-B

23

• Cover Caps:Material: As per external facings.Thickness: 0.5mmFinish/Colour: Colorcoat as per external facings, colour standard.Sealant:• Single line of non-setting gun-grade, Scapa Tapes,

Ref: 0100 or similar, site applied at 4 way laps.• Accessories: Profiled fillers as Clause 300A.

• Apex dams and profiled fillers as per manufacturersrecommendations, where flashing cross the profile of thepanel. Apex dams as determined by Clause 310A.

• Thermal Transmittance (U Value) calculated using the methodrequired by the Building Regulations Part L2 (England & Wales)and Building Standards Part J (Scotland): 0.25 W/m2K

• Air leakage rate of 10m3/hr/m2 at 50 Pa.• Other requirements:

• Internal face of panel to be air sealed along the full length byan unbroken run of 6mm diameter butyl rubber sealant,Class A, Ref NFRC TB93.

• Turn up and turn down using cladding manufacturerssupplied tool at ridge and eaves respectively.

197A - Attachment• Determine the number and location of cladding fasteners

recommended by the cladding manufacturer to resist windloads calculated in accordance with BS 6399: Part 2 StandardMethod and BS 5427: Part 1.

• Calculate wind loads on roof and wall cladding appropriate tolocation, exposure, roof height, building shape and size inaccordance with BS 6399: Part 2 Standard Method andBS 5427: Part 1.

Basic wind speed (Vb): ___ m/sAltitude factor (Sa): ___Direction factor (Sd): ___Seasonal factor (Ss): 1Probability factor (Sp): 1Terrain and building factor (Sb): ___External and internal size effect factors (Ca): 1External pressure coefficients (Cpe): As determined fromBS 6399: Part 2, Clauses 2.4 and 2.5.Internal pressure coefficients (Cpi): As determined fromBS 6399: Part 2, Clause 2.6.Dominant opening: _________

220C Fasteners• Recommended Manufacturer: One of the following:

SFS Intec Limited, tel. 0113 208 5500Ejot UK Limited, tel. 01977 687 040Mage Fasteners Limited, tel. 01451 822 777Ash and Lacy Building Systems Limited, tel. 0121 525 1444

• Primary fasteners:High threaded screws with bonded washers.Type(s), size(s) and drilling capacity: As re-commended byfastener manufacturer to suit type and thickness of supports,and thickness of cladding panels.Screw material: Anti-corrosion coated carbon steel.Washer material: Grade 304 austenitic stainless steel.

Washer size: 16mm diameter.Heads: Not coloured

• Secondary fasteners: Stitching screws with bonded washers.Screw/washer material: As primary fasteners.Washer size: 14mm diameter.Heads: Coloured plastic heads.

275A - Continuity Thermal Insulation• Junctions between the roof panel system and walls/penetrations

insulated with PIR board insulation any gaps filled with AlfasbondFR or similar fire rated gun applied canister urethane insulation.

• Placement: Secure and continuous with cladding/coveringinsulation.

300A - Profiled Fillers• Drawing reference(s): _________• Manufacturer and reference: Premier Sealant Systems Limited

Ref: E25 or similar, type to suit cladding profile.Material: EPDM foam.Colour: Black.

• Fixing: Seal the top, bottom and sides of each profiled filler witha non-setting gun-grade, Scapa Tapes, Ref: 0100 or similar.

• Locate where shown on drawings and wherever necessary toclose off corrugation cavities from the inside and outside of thebuilding. Ensure a tight fit and leave no gaps.

310A - Purpose Made Cold Formed Metal AccessoriesExternal

• Drawing reference(s): _________• Material/finish: As external face of cladding.

Thickness: 0.63mmColour: To match external face of cladding.Workmanship as section Z11.

• Fixing: Stitch to external face of panels at 400mm centresusing secondary fasteners as specified for the cladding system.

• Sealing: Single line of 20mm x 3mm butyl rubber sealant,Class A, Ref NFRC TB93, site applied between flashing andpanel.

311A - Purpose Made Cold Formed Metal Accessories - Internal

• Drawing reference(s): _________• Material/finish: As internal face of cladding.

Thickness: 0.4mmColour: White.Workmanship as section Z11.

• Fixing: Stitch to internal face of panels at 450mm centresusing stainless steel secondary fasteners as specified for thecladding system.

• Sealing: Single line of 6mm diameter butyl rubber sealant,Class A, Ref NFRC TB93, site applied between flashing andpanel.

• End laps to be air sealed with Scapa Tapes Vapourflex or similar, or gun-grade sealant.

KS1000 LP/Zero ODP/LPCB Lo-Pitch or Curved Roof System Ref No: 1/5.74B/LPS-B Lo-Pitch of 4° or below – Roof – LPS 1181 Grade EXT-B

24

Outer sheet turned up

Profiled filler sealed top andbottom with gun-grade sealant

KS1000 LP/LPCB insulated roof panel


Purlin


Apex dam (Ref: LP1)

Cover cap


Site applied Alfasbond fire rated (FR) canister insulation

Internal ridge flashing with150mm overlap sealed withVapourflex or gun-grade sealant

Ridge flashing with 150mm sealed butt straps

Snap-on matching/contrasting cover cap

Factory applied anti-condensation tape

Concealed throughfastener

Detail 1 - Side Lap

Detail 3 - Fastener Locations

Detail 4 - Ridge Detail

End lap tail stitching screws Panel fastener

Panel fastener

Position of tailstitching screws


Factory applied end lapstitching plate

75mm

25mm

Detail 2 - End Lap

18mm x 4mm U sectionbutyl rubber end lap sealant

2 No. runsof non-curing gun-gradesealant

Note: For KS1000 CR (Curved) Model Specification construction details contact Kingspan Technical Design Bureau.

Note: For curved end lap detailsplease see page 35

KS1000 LP/Zero ODP/LPCB Lo-Pitch Roof System Ref No: 1/5.74B/LPS-BLo-Pitch of 4° or below – Roof – LPS 1181 Grade EXT-B


25

26


27

Panel Dimensions

53˚

56°

35 AB

Exte

rnal

wea

ther

she

et

Inte

rnal

line

r she

et

Not

e:Ab

ove

dim

ensi

ons

are

theo

retic

al, a

ctua

l di

men

sion

s w

ill

vary

due

to m

anuf

actu

ring

tole

ranc

es.

Exac

tly p

reci

se d

imen

sion

s m

ust a

lway

s

be m

easu

red

from

act

ual s

ampl

es

All d

imen

sion

s in

milli

met

res.

Anti

cond

ensa

tion

tape

(Fac

tory

app

lied)

Fast

ener

loca

tion

Anti

cond

ensa

tion

tape

(Fac

tory

app

lied)

Fast

ener

loca

tion

36.5

52.4

751

.26

52.4

762

.33

52.4

662

.33

52.4

652

.46

62.3

352

.46

62.3

352

.47

51.2

652

.47

36.5

51.2

6

37.2

916

.7

303m

m R

adiu

s7

33.3

33.3

33.3

6.5

3.5

1000

cov

er w

idth

3

1.5

33.3

33.3

33.3

1.0

Insu

latio

n co

re

Avai

labl

e P

anel

Thi

ckne

sses

Insu

latio

n O

vera

ll P

anel

C

ore

(A)

Thic

knes

s (B

)

4580

6095

8011

5

100

135

Not

e:Tw

o se

ts o

f con

stru

ctio

n de

tails

hav

e be

en p

rodu

ced

to g

ive

the

build

ing

desi

gner

flex

ibili

ty w

ithin

the

Par

t L2

calc

ulat

ion

for t

he to

tal b

uild

ing

heat

loss

Alp

ha (α

). Th

ede

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on o

n th

e ch

oice

of

or

deta

ils is

take

n by

the

build

ing

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gner

and

is d

eter

min

edfro

m th

e P

art L

2 to

tal h

eat l

oss

met

hodo

logy

. A m

ixtu

re o

fbo

th s

tand

ard

and

enha

nced

det

ails

may

be

requ

ired

for

som

e pr

ojec

ts.

STA

ND

AR

DE

NH

AN

CE

D


Cover cap

75mm factory

formed joint

Minimum of 300mm between panel

end lap and cover cap end lap

75mm End lap

15mm

10mmMax

25mm

10mmMin

30mmMin

Snap-on cover cap over lower cover cap

End of cover cap pointed with mastic

Factory fitted endlap stitching plate

Continuous bead of non-curing gun-grade sealant

End lap fixing/stitching screw

End Lap Stitching Screw Locations

18mm x 4mm U sectionbutyl rubber sealant


2 runs of non-curing gun-grade masticto side joint

28

End Lap Detail

29

Outer sheet turned up with roof slopes below 4˚


Air seal - 8mm Øbutyl rubber sealant

Purlin


Apex dam (Ref: LP1)

Cover cap


Mineral fibre insulation

Site applied Alfasbond or similarfire rated (FR) canister insulation

Building Regulations Part L2 Thermal Data

fmin = 0.97 Ψ = 0.01 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.



Ridge flashing with 150mmsealed butt straps

STANDARD

STANDARD ENHANCED

ENHANCED

2 No. runs of non curing gun-grade sealant

Profiled filler sealedtop and bottom withgun-grade sealant

Internal ridge flashing with150mm overlap sealedwith Vapourflex or gun-grade sealant or similar


Ridge Detail

30


Eaves Detail

Parapet Detail -Boundary Wall Gutter

35m

m

min

60mm

Parapet flashing with 150mm sealed butt straps

Air seal - 6mm Ø butyl rubber sealant

Parapet rail with air seal - Vapourflex or similar to rail joints

Mineral fibre insulation site applied

Butyl rubber sealant

Air seal - 6mm Ø bead of gun-grade sealant

Profiled filler sealed top and bottom with gun-grade sealant


Purlin

Gutter outlet

Eaves beam gutter support

KS1000 LP/LPCB insulated roof panelKS1000 MR/

LPCB wall panelhorizontally laid

4mm Ø butylrubber sealant

Sheeting rail

Gun-grade seal atpanel joints inlinewith 8mm butyl

Top sheet turneddown on site with roofpitches below 4˚


0.25 W/m2K gutter fmin = 0.48 Ψ = 1.63 W/mK 0.35 W/m2K gutter fmin = 0.48 Ψ = 1.72 W/mK0.35 sole width 300mm and depth 150mm, values for other widths availableon request. The above values are only applicable to the components on thisdetail. Changes to the components will have an effect on the given values.

Dire

ctio

n of

lay

Air seal - 8mm Ø butyl rubber sealant2mm external non-thermallybroken factory made gutterwith PIR insulation to 0.25 or 0.35 W/m2K U-value

STANDARD

ENHANCED

ENHANCED

Site applied Alfasbond or similar fire rated (FR) canister insulation

Factory made thermally broken membrane lined gutterwith PIR board insulation to 0.25 or 0.35 W/m2K U-value

ENHANCEDSite applied Alfasbond or similarfire rated (FR) canister insulation

Site applied PIR board insulation

KS1000 RW/LPCB wall panelvertically laid

Mineral fibreinsulation siteapplied

75mm


0.25 W/m2K gutter fmin = 0.90 Ψ = 0.13 W/mK 0.35 W/m2K gutter fmin = 0.90 Ψ = 0.21 W/mK0.35 sole width 300mm and depth 150mm, values for other widths availableon request. The above values are only applicable to the components on thisdetail. Changes to the components will have an effect on the given values.

31



Internal liner sheet

Concealed through fastener

Gutter support 0.63mm thick HPS200 coating both sides

Cover cap

50mm

30mm

40m

m

STANDARD

STANDARD



ENHANCED

ENHANCED

Eaves beam

20mm

35mm

20mm

Gutter support 0.63mm thick doubled sided plastisol coated

Top sheet turned down on site with roof pitches below 40

Gun -grade sealant at panel joints inline with 8mm butyl

Stitching screw fixingsfor gutter brackets

75mm Approx

200mm fixing centres 200mm fixing centres

Eaves Detail - External Gutter

20mm x 3mm butyl rubber sealant



*


Site applied Alfasbond or similarfire rated (FR) canister insulation

Stitching screw fixingsfor gutter brackets

KS1000 MR/ LPCB wall panel horizontally laid

Double sidedPlastisol “Highline”type gutter


* Air seal - Vapourflex or similarsealant is to be applied over anybreaks in supporting secondarysteelwork to give a continuousbearing face.

Eaves Detail

32

75mmCover cap

Purlin

Gutter outlet offset tomiss stanchion head tie

Factory made thermally broken membranelined gutter with PIR board insulation to 0.25or 0.35 W/m2K U-value


0.25 W/m2K gutter fmin = 0.96 Ψ = 0.13 W/mK0.35 W/m2K gutter fmin = 0.96 Ψ = 0.25 W/mK0.35 sole width 600mm and depth 150mm, values for other widths availableon request. The above values are only applicable to the components on thisdetail. Changes to the components will have an effect on the given values.

Valley Gutter Detail

ENHANCED

ENHANCED

75mmCover cap

Purlin


Stanchion headtie if necessaryas steelworkdesign


2mm external non-thermallybroken factory made gutterwith PIR insulation to 0.25 or0.35 W/m2K U-value


0.25 W/m2K gutter fmin = 0.74 Ψ = 1.07 W/mK0.35 W/m2K gutter fmin = 0.71 Ψ = 1.38 W/mK0.35 sole width 600mm and depth 150mm, values for other widths availableon request. The above values are only applicable to the components on thisdetail. Changes to the components will have an effect on the given values.

STANDARD

Gutter outlet offset to missstanchion head tie

Top sheet turned down on sitewith roof pitches below 4˚

Gun-grade seal at panel jointsinline with 8mm butyl

Gun-grade seal at panel joints inlinewith 8mm butyl

Top sheet turned down on sitewith roof pitches below 4˚

Air seal - 8mm Øbutyl rubbersealant

Stanchion headtie if necessaryas steelworkdesign





33

Verge Detail - Wall Cladding (Start of roof sheeting)

Verge Detail - Wall Cladding (Start of roof sheeting)

Direction of lay

Verge flashing with 150mm sealed butt straps




Gable rafter

4mm Ø butyl rubber sealant


Cleader angle by steel sub-contractor with air seal Vapourflex sealant applied at joints

KS1000 LP/LPCB insulated roof panel

KS1000 MR/LPCB insulatedwall panel horizontally laidBuilding Regulations Part L2 Thermal Data


Purlin

STANDARD

STANDARD

Direction of lay

Verge flashing with 150mm sealed butt straps


Purlin



Gable rafter

4mm Ø butyl rubber sealant

PIR board insulation with site applied Alfasbond or similar fire rated (FR) canisterinsulation to fill any gaps if required to maintain continuity of insulation

Cleader angle by steel sub-contractor with air seal Vapourflex or similar sealant applied at jointsKS1000 LP/LPCB insulated roof panel

KS1000 MR/LPCB insulatedwall panel horizontally laid



ENHANCED

ENHANCED

Verge Detail

34

Profiled filler sealed top and bottomwith gun-grade sealant

Parapet rail air seal - Vapourflex to rail joints

Butyl rubber sealant



20mm x 3mm butylrubber sealant

Verge flashing sealed 150mm laps



Apply edge protectionlacquer to site cut edge


Parapet flashing with150mm sealed buttstraps

4mm Ø butyl rubbersealant

KS1000 MR/LPCBhorizontally laid

Purlin

internal ridge flashing with150mm overlap sealed with airseal - Vapourflex or gun-gradesealant or similar




STANDARD



ENHANCED

Direction of lay

PIR board insulation with siteapplied Alfasbond or similar firerated (FR) canister insulation tofill any gaps if required tomaintain continuity of insulation

PIR board insulation with siteapplied Alfasbond or similarfirerated (FR) canister insulation tofill any gaps if required tomaintain continuity of insulation

STANDARD

ENHANCED


Verge Detail

Parapet Verge Detail

ENHANCED

Curved Roof Panel Details

35

End Lap Detail

Cover cap

75mm factory

formed joint

Minimum of 300mm between panel

end lap and cover cap end lap

10mmMax

25mm

75mm 75mm

Snap-on cover cap over lower cover cap

End of cover cap pointed with mastic

Factory fitted endlap stitching plate

End lap fixing/stitching screw

18mm x 4mm U sectionbutyl rubber sealant


2 runs of non-curing gun-grade masticto side joint

Curved Roof Panel Layout Sequence

Ridge panel with end lapat each panel end

Downslope

Upslope

Panel 2(Crown)

Panel 1(Eaves)

Panel 3(Eaves)

Building width of between 70m to 100m approx.

Panel length (L)

Lap angle minimum1.5˚ after deflections

End Lap - Fastener LocationsEnd lap tail stitching screws Panel fastener

Minimum 150m radius (R)

Kingspan LimitedUK: Telephone: +44 (0) 1352 716100 Fax: +44 (0) 1352 710161 Email: [email protected]

Ireland: Telephone: +353 (0) 42 96 98500 Fax: +353 (0) 42 96 98572 Email: [email protected]

Details for the following countries; Australia, Belgium, China, Czech Republic, Germany, Hungary, Netherlands, Poland, Singaporecan be found by visiting our website kingspanpanels.com or our group website kingspan.com

KS1000 LPLo-Pitched

KS1000 TSTile Support

KS500/1000 ZIPKingzip®

KS1000 RWTrapezoidal

KS1000 RTRoof Tile

KS1000 CRCurved

KS1000 RWTrapezoidal

KS600, 900 & 1000 LSLongSpan

Kingspan Insulated Roof, Wall & Facade Systems

Roof Systems

Wall & Facade Systems

KS600, 900 & 1000 MRMicro-Rib

KS600, 900& 1000Optimo™

KS600, 900& 1000 EBEuro-Box

KS600, 900& 1000 FL-SFlat (Stucco)

KS1000 FL-SCarrier System

KS600, 900 & 1000 MMMini-Micro

KS600, 900 & 1000 CXConvex

KS600, 900 & 1000 WVWave

Controlled Environment Systems

KS1100 CS-Rib KS1100 CS-FL KS1100 CS-MR

KS1000 XDX-dek®

Documents

Kingspan Low Pitch and Curved Roof