Kingspan Facades QuadCore Evolution

QuadCore® EvolutionPanelised Facade Systems

Kingspan Facades

QuadCore® Evolution Insulated Facade Panels on SFS steel frame systemTest Report: BS 8414-2: 2015 - EUI-18-FF-000081B Classification Report: BR 135: 2013 Annex B - EUI-18-000081B

Kingspan Facades QuadCore® Evolution

kingspanfacades.co.uk

QuadCore® Evolution Inspiration

– QuadCore® Evolution Axis

– QuadCore® Evolution Recess

– QuadCore® Evolution Multi-groove

– Pilz

– IDA Business & Technology Park

– Vitens Logistics Centre

– Toyota

– Elutec

– St. Joseph’s

– Louis Blériot High School

– Garonor Business Park

– Buhrer & Wehling

– Lion Products Bonheiden

– Loda Office

– Adolf Papeleupark

– Hastings District Court House

– Steen Invest Leeuwarden

– TNT Green Office

– Oranjewoud Oosterhout Netherlands

– Boissin Espace

– Äänekoski Fire Station

– Maison IF

– Andersonstown, Brook & Robinson Leisure Centres

Testing & Accreditation

Customising Your Building

– Fire Testing

– System Performance

– Build Speed

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8-11

11-15

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– Corners & Top hats

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TNT Green Office HoofddorpNetherlands —ProductEvolution Axis —ArchitectArchitectenbureau Paul de Ruiter


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QuadCore® Evolution – the single component, single fix panelised facade system.Evolution has the look and feel of a super smooth rainscreen facade with the advantage of single point installation and excellent thermal performance. The system meets or exceeds all the statutory regulation criteria, such as structural, thermal, acoustic and durability performance, offers a sustainable rated solution and, most importantly of all, provides life and property fire safety protection.

Super-smooth unprofiled insulated panel

— Secret fix

— Can be laid vertically or horizontally

— Fastest construction method

Factory made

— Cost-effective

— Quick order turnaround

— Broad range of colours

— Up to 40 years thermal and structural guarantee

QuadCore® Evolution Insulated Facade Panels on SFS steel frame system

Test Report: BS 8414-2: 2015 - EUI-18-FF-000081B

Classification Report: BR 135: 2013 Annex B - EUI-18-000081B

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QuadCore® Evolution AxisQuadCore® Evolution Axis is a highly streamlined, sleek unprofiled insulated panel system; the perfect solution if you are looking to achieve a minimalist facade on buildings with large flat surface areas. Smooth and flawless in appearance.

Standard lengths 1.8 to 17 m – for other lengths, please contact Kingspan Technical Services. Bespoke cover widths 600 mm to 1000 mm – in 1 mm (subject to MOQ) increments available 600/900/1000 mm standard sizes.

1,800 mm to 17,000 mm

600 mm to 1000 mm

Arcomet Service NV Office Paarl-Beringen, Belgium —ProductEvolution Axis

Large Scale Fire Tested System Build-upQuadCore® Evolution Panel has been tested to BR 135 / BS 8414 – contact Kingspan for details.

Find out more about QuadCore® Evolution Axis



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QuadCore® Evolution panels have a Thermal Transmittance (U-value), calculated using the method required by the Building Regulations Part L2 (England and Wales) and Building Standards Section 6 (Scotland).

† BS 8414 / BR 135 Construction option is available. Contact Kingspan Facades Technical for further information.

†† Joint treatment required and span limitations apply.

Dimensions, Weights & Performance Summary

Thickness (mm)

Thermal Transmittance U-value (W/m²K) Weight (kg/m²) Cover Width

(mm) Length (m) Acoustic Attenuation. Sound Reduction Index (Rw)

Reaction to Fire Classification Fire Resistance†† CWCT

National Class EN 13501-1

45 0.46 11.4

600 to 1000 1.8 to 17.0 24 dB Class 0 B-s1,d0

N/A

Report No. N950/08/14195

Report No. N950/06/13662

54 0.35 11.7

60 0.32 12.0

70 0.27 12.4

74 0.25 12.5

80 0.23 12.8

EI15, EI30

88 0.21 13.1

100† 0.19 13.6

120 0.15 14.4

140 0.13 15.2

150 0.12 15.6

Flatness Tolerances

Product Tolerances

Available Lengths

L (mm) 200 400 700 1000F (mm) 0.6 1.0 1.5 1.8

Length ± 5mmWidth ± 2mmThickness ± 2mmSquareness ± 3mm

Standard Lengths 1.8m - 12.0mLonger Lengths (non-standard) 12.0m - 17.0mShorter Lengths (non-standard) Below 1.8m

Note: Additional transport cost and/or restrictions may apply for non-standard length panels. All lengths may change for export (outside of the UK).

Environmental PerformanceThe panels are also manufactured under Environmental Management System Certification BS EN ISO 14001. The panel has a BRE Global verified EPD. The panels are manufactured under ISO 50001: 2011 – Energy Management System.

Environmental ImpactEnvironmental Profile Declarations (EPDs), certified by the BRE to EN 15804 standard, have been created for Kingspan Insulated Panels. The EPDs are tier III product specific and cover modules A, B, C and D. They are available on GreenBookLive for download.

Kingspan Insulated Panel facilities operate under Environmental Management System ISO 14001 and Energy Management System ISO 50001. Kingspan products are also manufactured in facilities that have achieved BES 6001 Responsible Sourcing certification rating of ‘Very Good’.

In the UK and Ireland, Kingspan panel products are manufactured on sites that send zero waste to landfill and operate using energy that is 100% matched with renewable energy bought from the grid, generated on-site or renewable energy certification.

MaterialsSubstrate– Kingspan Spectrum, Kingspan AQUAsafe, Kingspan

AQUAsafe 55 and Kingspan CLEANsafe: S220GD+ZA hot-dip zinc/aluminium Galfan coated steel to BS EN 10346: 2009. External weather sheet nominal thickness 0.63mm. Internal liner sheet nominal thickness 0.5mm.

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F

L

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QuadCore® Evolution Axis - Technical Data

– CLEANsafe 15: Material hot-dip zinc coated to BS EN 10346: 2009. Internal liner sheet nominal thickness 0.5mm.

– Stainless Steel: Austenitic Grade 304 stainless steel to BS EN 10088: Part 2: 2014. Nominal thickness 0.4mm.

Coatings – External Weather Sheet– Kingspan Spectrum: Consists of a coated semi-gloss

finish with a slight granular effect.

– Kingspan Altaris: Technically advanced PVDF multi-layer (up to 4 layers of paint) coating featuring colour purity, strength, resistance and stability.

Coatings – Internal Liner Sheet– Kingspan CLEANsafe 15: The coating has been

developed for use as the internal lining of insulated panels. Standard colour is ‘bright white’ with an easily cleaned surface.

– Kingspan AQUAsafe: The coating has been developed for use as the internal lining of insulated panels to suit high humidity internal environments (Class 5 as defined by the Building Regulations).

– Kingspan CLEANsafe 120: The coating has been developed for use as the internal lining of insulated panels where a high level of cleanliness and hygiene is required and the panels are to be cleaned down on a regular basis.

– Stainless Steel: The stainless steel liner has been developed for use as the internal lining of insulated panels in buildings with a very aggressive/ corrosive internal environment.

AirtightnessAn air leakage rate of 3m3/hr/m2 at 50Pa or less can be achieved when using Kingspan insulated roof and wall panels.

Insulation CoreQuadCore® Evolution Axis panels are manufactured with a QuadCore® hybrid insulation core which is HCFC, CFC and HFC free.

600 - 1,000 mm cover width (in 1 mm increments)

Panel Thickness

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QuadCore® Evolution RecessQuadCore® Evolution Recess features depth and dimension through the folding of the panel edge and the insertion of a 10 mm or 20 mm gasket between the panels, creating a unique 3D effect.

Standard lengths 1.8 to 8 m – for other lengths, please contact Kingspan Technical Services. Bespoke cover widths 600 mm to 1000 mm – in 1 mm (subject to MOQ) increments available 600/900/1000 mm standard sizes.



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Evolution Recess 10 mm gasket between panels

Evolution Recess 20 mm gasket between panels

IDA Business & Technology Park Athlone, Ireland —ProductEvolution Recess —Architect Kavanagh Tuite & Associates

1,800 mm to 8,000 mm

600 mm to 1000 mm

Find out more about QuadCore® Evolution Recess



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600 - 1,000 mm cover width (in 1 mm increments)

Panel Thickness


Thickness (mm)



Reaction to Fire Classification


45 0.46 11.4

600 to 1000 1.8 to 8.0 24 dB Class 0 B-s1,d0

54 0.35 11.7

60 0.32 12.0

70 0.27 12.4

74 0.25 12.5

80 0.23 12.8

88 0.21 13.1

100† 0.19 13.6

120 0.15 14.4

140 0.13 15.2

150 0.12 15.6

Flatness Tolerances

Product Tolerances

Available Lengths

L (mm) 200 400 700 1000F (mm) 0.6 1.0 1.5 1.8


Standard Lengths 1.8m - 8.0mShorter Lengths (non-standard) Below 1.8m


Insulation CoreQuadCore® Evolution Recess panels are manufactured with a QuadCore® hybrid insulation core which is HCFC, CFC and HFC free.

F

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QuadCore® Evolution Recess - Technical Data




















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QuadCore® Evolution Multi-grooveQuadCore® Evolution Multi-groove is a premium flat panel that has one or two grooves engineered into its surface, creating subtle shadow lines on the building’s facade and an illusion of smaller panel widths without the installation time constraints.

Standard lengths 1.8 to 17 m – for other lengths, please contact Kingspan Technical Services. Increments available, 900 mm and 1000 mm standard sizes.

Evolution Multi-groove 2 grooves per panel

Evolution Multi-groove 1 groove per panel

Renault Dealership France —ProductEvolution Multi-groove

Find out more about QuadCore® Evolution Multi-groove

1,800 mm to 17,000 mm

900 mm and 1000 mm



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† BS 8414 / BR 135 Construction option is available. Contact Kingspan Facades Technical for further information.

†† Joint treatment required and span limitations apply.

900 and 1,000 mm cover width

Panel Thickness


Thickness (mm)



Reaction to Fire Classification Fire Resistance†† CWCT


45 0.46 11.4

900 and 1000 1.8 to 17.0 24 dB Class 0 B-s1,d0

N/A

Report No. N950/08/14195

Report No. N950/06/13662

54 0.35 11.7

60 0.32 12.0

70 0.27 12.4

74 0.25 12.5

80 0.23 12.8

EI15, EI30

88 0.21 13.1

100† 0.19 13.6

120 0.15 14.4

140 0.13 15.2

Flatness Tolerances

Product Tolerances

Available Lengths

L (mm) 200 400 700 1000F (mm) 0.6 1.0 1.5 1.8


Standard Lengths 1.8m - 12.0mLonger Lengths (non-standard) 12.0m - 17.0mShorter Lengths (non-standard) Below 1.8m


Insulation CoreQuadCore® Evolution Multi-groove panels are manufactured with a QuadCore® hybrid insulation core which is HCFC, CFC and HFC free.

F

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QuadCore® Evolution Multi-groove - Technical Data



















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Real Fire Case StudiesWhilst large scale fire testing provides a very good indication of how systems react to fire, over the last 15 years we have collated a comprehensive collection of case study information based on major fires in a wide range of buildings that shows excellent fire performance of our panels in real fire situations. Case studies are independently investigated and have only been published where we have permission.

Audi Dealership, BelgiumThe fire occurred in the external compound of a large Audi dealership – a deliberate act of arson. The car in the foreground is understood to be an Audi Q3 with other cars being of at least a similar make and model. At locations remote from the area of peak incident radiative heat flux, the charring of the PIR core was significantly reduced, demonstrating that combustion had not been propagated by the PIR core material.

The inside of the workshop showed no evidence of fire penetration in an area adjacent to the external fire attack.

For more details on our case studies visit: www.kingspan.co.uk/panels-fire-safety

Inside of the workshop showed no evidence of fire penetration.

Fire Tested100 mm QuadCore® Evolution Axis Panel has been tested to BS 8414-2 / BR135.

150 mm PIR ECOsafe® Evolution Axis Panel has been tested to BS 8414-2 and meets the requirements of BR 135 for buildings with a storey above 18 metres.

Test start. During test, after 30 minutes End of test.

Please scan to learn more about Kingspan’s large-scale tested systems

BS 8414-2 to BR 135 large-scale fire test: 100 mm QuadCore® Evolution Axis Panels

Large Scale Fire Tested System Build-upQuadCore® Evolution Panel has been tested to BR 135 / BS 8414 – contact Kingspan for details.

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ThermalQuadCore® Evolution insulation cores provide superior thermal performance with tested U-values. Most importantly, the insulation is on the exterior of the building structure to provide the best possible thermal envelope by reducing thermal bridging typical of cavity wall systems.

In addition, the panels feature excellent insulation core-to-core contact, which provides an unbroken thermal shield against heat.

FireThe panelised facade systems are widely recognised by investors, property insurers, designers and constructors for their superior fire performance and reducing the fire risk. The systems are tested and approved to European and country specific standards, complying with all relevant Building Regulations.

AcousticQuadCore® Evolution facade panels have a minimum single weighted sound reduction index Rw of 24 dB.

Superior Airtightness & WeathertightnessOne of the biggest sources of building heat loss (or heat gain) is air leakage, i.e., ‘leaky buildings’. QuadCore® Evolution is rigorously tested to ensure airtightness and weathertighness over the lifecycle of the building.

An air leakage rate of 3 m3/hr/m2 at 50 Pa or less can be achieved when using Kingspan insulated roof and wall panels.

StructuralQuadCore® Evolution panels consist of two metal faces positioned on either side of a core that is a thermally insulating material, which is firmly bonded to both faces so that the three components act compositely when under load. The individual layers by themselves have limited flexural rigidity and cannot therefore bear loads but, by combining the two outer surface layers with the core, a shear rigid composite section is formed.

System Performance



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Step 1

Step 2

With support steel in place, panel installation can start at the corners, the most critical dimension.

Steel framing tolerances necessary for architectural panel applications are considerably tighter than industrial applications.

QuadCore® Evolution Panelised Facade is a single component system that increases speed of build, minimises delays, reduces the need for multiple trades and promotes earlier internal fit-out.

Panels are installed on multiple elevations, simultaneously, allowing interior trades to enter the building earlier in the job schedule.

Multi-component vs Single-componentWhen compared to a multi-part, site assembled, cassette wall system, the QuadCore® Evolution panel as a single component allows for up to 50% faster installation time.

QuadCore® Evolution Panels are lightweight, easier to handle and can be installed in all weather conditions. The single component nature reduces the need for multiple trades on site and the associated workmanship quality issues.

This allows the site installation of the wall system to be removed from the building programmes’ critical path.

Comparative installation time over an area of 5,000m2

Build Speed Installation Time

Step 3

The end result is an enclosed envelope, offering superior thermal and moisture protection, installed in less time than conventional multi-part built-up systems.

Step 4

5 weeks

2.5 weeks



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Compatibility Chart

System Z Aluminium omega section joint trim, no insert

System X Steel omega section joint trim with recessed insert

System X Steel omega section joint trim with flush insert

System Z Aluminium omega section joint trim with rubber gasket

System Z Aluminium omega section joint trim with recessed insert

QuadCore® Evolution

Axis


Recess


Multi-groove

Curved & Performed Corners

Curved Panel & Corner (Hz) • •Curved Panel & Corner (Vt) •Cranked / Mitred (Hz) • • •Cranked / Mitred (Vt) • •Joint Options

Steel Omega Section Joint Trimwith Flush or Recess Insert (Vt) • •

Aluminium Omega Section Joint Trim with Flush or EPDM Gasket Insert (Vt) • •

Recessed EPDM Black Gasket 10 mm or 20 mm (Vt) •

Curves & CornersCurved elevations and neatly formed secret-fix corners are easily achieved with the QuadCore® Evolution range. Panels can be curved vertically and horizontally to create large sweeping elevations or used for more understated corner sections. Panels can also be cranked and mitred to form internal or external corner units or to create depth to a boxed and recessed window detail.

Customising Your Building DesignJoint OptionsThe QuadCore® Evolution range has five joint options or omega section joint trims that can be used vertically or horizontally giving more design freedom.

Flashings & FabricationsWe can manufacture complementary flashing, gutters and accessories for all projects.

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Inspiration


PilzAthlone, Ireland —ProductEvolution Axis Evolution Recess —Architect Cook Architects



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For more images and information about this project



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IDA Business & Technology ParkAthlone, Ireland —ProductEvolution Recess —Architect Kavanagh Tuite & Associates

Vitens Logistics CentreLelystad, Netherlands —ProductEvolution Multi-groove —Architect IA Groep Duiven




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ToyotaIreland —ProductsRecess Fix CassetteEvolution RevealEvolution Recess —ArchitectNode



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ElutecDagenham, UK —ProductsEvolution AxisKarrier System with Shingle —ArchitectLSI Architects

St. Joseph’s College NudgeeAustralia —ProductEvolution Axis



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Louis Blériot High SchoolFrance

ProductEvolution Axis —Architect Philippe Chiossone

Garonor Business ParkAulnay sous Bois, France —ProductEvolution Axis —ArchitectAtelier 4+

Bührer & WehlingGermany —ProductsEvolution AxisKarrier System with Hook-On Cassette System —ArchitectKingspan Facades & Bührer & Wehling Projekt GmbH.

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Lion ProductsBonheiden, Belgium —ProductEvolution Axis

Adolf PapeleuparkGent, Belgium —ProductEvolution Axis

Loda OfficeBeerse, Belgium —ProductEvolution Axis —Architect AID Architects Oostmalle



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Hastings District CourthouseHastings, New Zealand

ProductEvolution Axis —Architect Magdalinos Architects

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Steen Invest BVLeeuwarden, Netherlands —ProductEvolution Axis —ArchitectArchitectenbureau Paul de Ruiter



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TNT Green OfficeHoofddorp, Netherlands —ProductEvolution Axis —ArchitectArchitectenbureau Paul de Ruiter

Oranjewoud OosterhoutNetherlands

ProductEvolution Axis —ArchitectArchitectenbureau Paul de Ruiter

Boissin EspaceLe Mans, France —ProductEvolution Axis





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Äänekoski Fire StationÄänekoski, Finland —ProductEvolution Axis —ArchitectPirkko Hildén, Arkkitehtipalvelu Oy





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Maison IFFrance —ProductEvolution Recess —ArchitectJean-Luc Frenoy, Agence Frenoy

Andersonstown, Brook & Robinson Leisure CentresBelfast, Northern Ireland —ProductsEvolution AxisEvolution Recess —ArchitectMcAdam Design

Kingspan FacadesKingspan Facades Evolution 10/2020 v2

Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Insulated Panels and its subsidiary companies do not accept responsibility for errors or for information that is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only and Kingspan Insulated Panels and its subsidiaries accept no liability in respect thereof.

Greenfield Business Park 2, Greenfield, Holywell, Flintshire CH8 7GJ, UK.Carrickmacross Road, Kingscourt, Co. Cavan, Ireland.

Tel: +44 (0) 1352 716100 [email protected] www.kingspanfacades.co.ukTel: +353 (0) 42 969 8500 [email protected] www.kingspanfacades.ie

Documents

Kingspan Facades QuadCore Evolution