I n s u l a t e d Pa n e l s

Insulated Roof& Wall Panels

KS1000 LP/CRData Sheet

Lo-Pitch/Curved Roof Panels

KS1000 LP/CRTechnical Data

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Product OverviewKingspan roofs present a superior system compared to

conventional multi-part site assembled systems. They are quicker

to install, require less manual labour and provide guaranteed

thermal performance.

The Lo-Pitch (KS1000 LP) roof panel is suitable as a roof product

on all building applications, and can be used on roof slopes of

1.5º and above. It is a hidden fixing and concealed side joint panel

that provides a robust and modern roofing profile.

The Curved (KS1000 CR) roof panel is suitable as a roof product

on all building applications, and can be used on curved roofs with

a minimum radius of 150m. It is a hidden fixing and concealed

side joint panel that provides a robust and modern roofing profile.

Panel Performance

Panel Properties and Thermal Performance

Core Thickness (mm) 45 60 80 100

Overall Dimension (mm) 80 95 115 135

R Values (m2/kW) 2.17 3.23 4.00 5.00

Weight kg/m2 0.5/0.4 steel 9.70 10.30 11.10 11.90

NZBCThe KS1000 LP/CR panel is compliant with the following clauses

of the NZBC, when Kingspan standard details are utilised:

B1 Structure B2 Durability C Fire

E2 External Moisture H1 Energy Efficiency

Sprinkler Code NZS 4541:2007The Sprinkler Standard NZS 4541:2007 contains levels of sprinkler

protection required for buildings constructed with “Approved” and

“Not Approved” panels - refer to section 212 and Appendix J.

Kingspan PIR panels are classed as “approved” as they have FM

Global approval.

Available LengthsStandard lengths are from 2m to 11.8m including endlap/gutter

cutback. (Eg. 11.725m + 0.075m end lap) .

Factory made cutbacks are available in 0.075m or flush.

1000mm cover width

52.551.362.3 52.552.5 36.5

External weather sheet

Internal liner sheet

AB

ManufacturePanels are manufactured in a Kingspan owned facility in the UK.

Lead times are typically 10-12 weeks for stocked coatings and

colours. Non stocked coatings/colours require extra lead time.

007

Internal Surface Finish (NZBC Cl 4.17)

Standard Details Firewall Details

Group 2S N/A

KS1000 LP/CRTechnical Data

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InsuranceKingspan panels have achieved FM Global � FM4880 Class 1 - unlimited height

(the highest classification available)

� FM4771 - External Roof

� LPCB Certificated PIR (LPCB 1181)

Acoustic PerformanceFor sound transmission reduction, Kingspan panels typically have a

single figure weighted sound reduction index (SRI) of Rw=25dB.

For New Zealand specific acoustic solutions contact Kingspan

Technical Services.

MaterialsExterior Weather Sheet

� 0.5mm thick S220GD + ZA hot dip zinc/aluminium Galfan steel

to BS EN10346: 2009

� Colours as per the Kingspan UK Spectrum Colour Collection

www.kingspanpanels.co.nz

Insulation Core

� Polyisocyanurate (PIR), with zero Ozone Depletion Potential (Zero

ODP). Available in both FM Global and LPCB certificated PIR core.

� PIR foam is a thermosetting material. It does not melt, flow or

drip when exposed to fire. It will form a strong char that helps

protect the foam core and prevent flame spread within the

panels.

Internal Liner Sheet

� 0.4mm thick hot dip zinc steel coated to BS EN 10346:2009

� Rib Profile

� Colour - Bright White with an easily cleaned surface

– other colours available on extended lead time and price

– Aquasafe (White) stocked in limited quantities for High

Humidity Environments

Fabrication

Kingspan also provides cover caps (all side caps have a factory

applied anti condensation tape), profiled foam closers, butyl tapes,

insulated gutters, and other fabrication items.

Product Selection AssistanceSales representatives are available nationwide to answer queries on

product options, assist with detailing, spans, colour swatches and

other queries. They can also provide early stage budget estimates

and co-ordinate the provision of project specifications.

Technical AssistanceOur technical team is available to provide specific advice on panel

spans, product specifications, standard and bespoke detailing,

panel optimisation, project specific acoustic solutions, panel

guarantees, thermal condensation risk calculation along with

general building science cladding advice.

Kingspan Technical Services can provide ‘side by side’ assistance

with regard to project detailing, attending design meetings,

providing training and undertaking site visits when required.

GuaranteesKingspan will provide product guarantees on an individual project

basis.

Guarantee’s are typically up to 15 years in a non marine /

geothermal environment. All guarantees are subject to maintenance

regime. Specialist coatings are available for marine and other more

corrosive areas.

EnvironmentalKingspan has undertaken a Life Cycle assessment of the

KS1000LP/CR panels, and have published an Environmental

Product Declaration (EPD) on their performance. The

KS1000LP/CR roof panels have a Green Guide A + rating as per

the BRE Global "The Green Guide to Specification", Green Guide

2008 ratings. Green Guide element no. 81255001.

BiologicalKingspan panels are normally immune to attack from mould, fungi,

mildew, and vermin. No urea or formaldehyde is used in the

construction, and the panels are not considered deleterious to

health.

Quality and DurabilityKS1000 LP/CR panels are manufactured to ISO 9001 standards

from the highest quality materials, using state of the art production

equipment to rigorous quality control standards, ensuring long term

reliability and service life. The panels have also been manufactured

under Environmental Management System Certification ISO 14001.

Compliant to BS OHSAS 18001 Occupational Health and Safety.

Delivery & PackingStandard Packing

Protective film is applied to the external face.

Kingspan roof panels are stacked horizontally.

The number of panels in each pack depends on panel thickness.

Delivery

All deliveries (unless indicated otherwise) are by road transport to

project site by flat bed truck for off loading by crane or fork hoist.

Off loading is the responsibility of the installer.

Handling guidelines are available from Kingspan Technical Services.

Site Installation Procedure

A site assembly instruction brochure is available from Kingspan

Technical Services.

Frequency

(Hz) 63 125 250 500 1000 2000 4000 8000 RW

SRI (dB) 20 18 20 24 20 29 39 47 25

007

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KS1000 LPRoof Span Tables

Roof Span Tables - Lo-PitchOuter Sheet 0.5mm (Steel), Inner Sheet 0.4mm (Steel)

Single Span Condition

Panel Load Span L in metresThickness Type 1.4 1.8 2.2 2.6 3.0 3.4 3.8 mm Uniformly distributed loads kN/m2

Ultimate Limit State (ULS)

45Pressure 4.68 3.31 2.41 1.81 1.41

Suction 5.67 4.09 2.73 1.95 1.48

60Pressure 6.30 4.63 3.49 2.68 2.10 1.68

Suction 7.78 5.22 3.48 2.49 1.89 1.48

80 Pressure 8.23 6.30 4.87 3.82 3.04 2.46 2.02

Suction 10.42 6.88 4.59 3.28 2.49 1.95 1.57

100Pressure 9.84 7.75 6.13 4.90 3.96 3.24 2.68

Suction 12.72 8.56 5.70 4.09 3.09 2.41 1.96

Serviceability Limit State (SLS)

45 Pressure 3.76 2.02 1.14 0.65 0.31

Suction 5.40 3.14 1.96 1.30 0.90

60Pressure 5.12 2.96 1.79 1.11 0.69 0.41

Suction 7.37 4.55 2.99 2.05 1.46 1.07

80 Pressure 6.74 4.15 2.67 1.76 1.18 0.79 0.53

Suction 9.74 6.35 4.37 3.12 2.29 1.72 1.33

100 Pressure 8.07 5.18 3.48 2.40 1.68 1.18 0.84

Suction 11.68 7.91 5.63 4.15 3.13 2.41 1.89

Double Span Condition

Panel Load Span L in metresThickness Type 1.4 1.8 2.2 2.6 3.0 3.4 3.8 mm Uniformly distributed loads kN/m2

Ultimate Limit State (ULS)

45Pressure 4.68 3.31 2.41 1.81 1.41 1.11 0.88

Suction 5.67 4.09 2.73 1.95 1.48 1.17 0.96

60Pressure 6.30 4.63 3.49 2.68 2.10 1.68 1.36

Suction 7.78 5.22 3.48 2.49 1.89 1.48 1.21

80Pressure 8.23 6.30 4.87 3.82 3.04 2.46 2.02

Suction 10.42 6.88 4.59 3.28 2.49 1.95 1.57

100Pressure 9.84 7.75 6.13 4.90 3.96 3.24 2.68

Suction 12.72 8.56 5.70 4.09 3.09 2.41 1.96

Serviceability Limit State (SLS)

45 Pressure 2.06 1.37 0.99 0.75 0.58 0.46 0.37

Suction 1.59 1.15 0.91 0.76 0.65 0.58 0.52

60Pressure 2.31 1.56 1.14 0.87 0.68 0.55 0.44

Suction 1.67 1.21 0.96 0.81 0.71 0.63 0.57

80Pressure 2.58 1.76 1.29 0.99 0.78 0.63 0.52

Suction 1.72 1.24 0.99 0.84 0.73 0.66 0.60

100 Pressure 2.80 1.92 1.41 1.09 0.86 0.70 0.58

Suction 1.72 1.24 0.99 0.84 0.73 0.66 0.61

L

L L

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KS1000 CRRoof Span Tables

Roof Span Tables - Curved Outer Sheet 0.5mm (Steel), Inner Sheet 0.4mm (Steel)

Single Span Condition

Panel Load Span L in metresThickness Type 1.0 1.2 1.4 1.6 1.8mm Uniformly distributed loads kN/m2

Ultimate Limit State (ULS)

45Pressure 4.61 3.78 2.96 2.29 1.62

Suction 4.67 4.04 3.42 3.03 2.64

60Pressure 5.70 4.80 3.91 3.11 2.30

Suction 5.83 5.16 4.50 4.05 3.59

80Pressure 7.27 6.17 5.08 4.13 3.17

Suction 7.29 6.58 5.88 5.36 4.83

100Pressure 8.24 7.16 6.09 5.02 3.94

Suction 8.59 7.89 7.14 6.57 5.99

Double / Multi Span Condition

Panel Load Span L in metresThickness Type 1.0 1.2 1.4 1.6 1.8mm Uniformly distributed loads kN/m2

Ultimate Limit State (ULS)

45 Pressure 3.18 2.49 1.81 1.50 1.18

Suction 3.33 2.67 2.01 1.72 1.43

60 Pressure 3.50 2.76 2.02 1.68 1.34

Suction 3.67 2.96 2.26 1.94 1.65

80 Pressure 3.86 3.06 2.27 1.90 1.52

Suction 4.08 3.32 2.56 2.21 1.85

100 Pressure 4.15 3.31 2.48 2.08 1.67

Suction 4.43 3.62 2.82 2.44 2.05

* Servicability Limit State (SLS) does not apply to KS1000 CR

L

L L

Notes:1. Values have been calculated in accordance with AS/NZS 1170.0, and also take into account the methods described in EN 14509:2006 titled ‘Self-supporting

double skin metal face insulating panels (Light coloured) - Factory made products - Specifications’, taking imposed loads (excluding snow), temperature andcreep into account.

2. The serviceability limit state is defined by local buckling, bending or crushing failure at an intermediate support or the exceedance of a specified deflection limit.

3. Deflection limit for pressure loading is L/200 and suction loading is L/150.

4. The allowable steelwork tolerance between bearing panels of adjacent supports is +/- 5mm, or L/600 whichever is the least.

5. The actual wind suction load resisted by the panel is dependant on the number of fasteners used and the support width as well as the fastener material. Thistable is based on a support width of 60mm.

6. For FM approved applications, a maximum span of 2000mm applies.

7. The fastener calculation should be carried out in accordance with the appropriate standards. For further advice please contact Kingspan Technical Services.

8. Load span tables for the panel specification not shown are available from Kingspan Technical Services.

Installation

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P1

P3

P4

P2

KS1000 LP Installation Details

P1

P6

P7

P2

P3

P4

P5KS1000 CR Installation Details

Factory fitted endlap stitching plate

10min.

30min.

2 No. Main Fastenersper purlin at sides of

panel (minimum)

Nominal 10mm

Max. 20mm

15mm

75mm

18mm x 4mm Usection butylrubber sealant

Stitching screw (or sealedrivet) at eaves and throughcapping end lap

Snap on cover cap

Anti-condensationtapes (factory applied)

Concealed through fastener

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Orion Office Building, Christchurch� New build � Roof: KS1000 LP � Wall: KS1000 EVO

Te Wharekura School, Invercargill� Refurbishment � Roof: KS1000 LP

Yealands Estate Winery, Blenheim� New build � Roof: KS1000 CR � Walls: KS1000 AWP

Kingspan Office, Christchurch� New build � Roof: KS1000 LP � Wall: KS1000 AWP

Case Studies

New Zealand: Kingspan Ltd 15 Ron Guthrey Road, Christchurch, New Zealand Freephone (0800) 12 12 80 t: +64 (03) 358 7536 f: +64 (03) 358 7539 e: info@kingspanpanels.co.nz www.kingspanpanels.co.nz

For the product offering in other markets please contact your local sales representative orvisit www.kingspanpanels.com

Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Ltd and its subsidiary companies do not accept responsibility for errors or for informationthat is found to be misleading. Suggestions for, or descriptions of, the end use or application of products or methods of working are for information only and Kingspan Ltd and itssubsidiaries accept no liability in respect thereof.

I n s u l a t e d Pa n e l s 11/2013