DM-* series 10DIRECT DRIVE SERVOMOTOR TURRETS(PATENTED)

The data given in the I.T. are subject to technical modifications without notice.

TECHNICAL INFORMATION I.T. 6458ISSUED 05-09GB

B2-2I.T.6458-0509

MAIN FEATURES :

• OriginalDuplomaticsolutionfordedicateddirectdrive.

• Nobacklash,nowearing,noiseless.

• SameperformancesasSMturrets.

• Highloadingcapacitywiththeminimum workingpressureof35bar.

• Absolutetoolpositionsignal: nozerocyclerequired.

• Standardrangeofcoolantpressure upto30bar.

• Fullmechanicalinterchangeability with BSV-N/SM turrets.

Easier maintenance and higher reliability :

• Lessnumberofcomponents.

• Quickelectricalconnections.

• Lowercriticallevelofdynamiccrash.

TMC* new control unit

• Dedicatedleandesign:onlythebasicfunctionsaremanaged.

• CNClogicinterfacesimilartocurrentDDC4.

• Alarmcodedisplayedontheunit.

• Extendeddiagnostic informationcanbedirectlyavailableonthemachinecontrolpanel.

• Availabilityofadiagnosticsoftware.

10 ; 180DM- * / series 10NEW DIRECT MOTOR TURRETS

B2-3I.T.6458-0509

Technical data

(1)Largerinertiavaluescanbeappliedwithincreasedindexingtimes(2)Conditions: •Hydraulicsupplyproperlysized. •Withoutdead-timescausedbymachineCNC.(3)Filtering≤100µm.

Size DM-12 DM-16 DM-20 DM-25

Tool stations N° 8÷12 8÷12 8÷12 8÷12

Inertiaoftransportablemasses (1) Kgm 2 0,8 1,2 1,2 2,2 3 5 5 9

Positioning times: (2)

onestepindextime 30° s 0,17 0,21 0,18 0,23 0,24 0,31 0,31 0,40

45° s 0,21 0,25 0,22 0,29 0,30 0,38 0,38 0,48

180° s 0,51 0,56 0,52 0,60 0,66 0,78 0,78 0,98

step-lessrotationtime 30° s 0,067 0,067 0,067 0,067 0,08 0,08 0,08 0,08

45° s 0,10 0,10 0,10 0,10 0,12 0,12 0,12 0,12

(Tsb)Unclampingor(Tb)Clampingtime

(2) hydraulic s 0,14 0,14 0,18 0,22

Indexingfrequency α =90° Cycle/min 16 14 13 11 12 10 11 9

Workingpressure hydraulic bar 40±5 40±5 40±5 40±5

Electricsupply-Inputs/Outputssee electric

diagramsee electric

diagramsee electric

diagramsee electric

diagram

Mass (without disc) Kg 40 62 100 130

Ambienttemperaturerange °C 5÷40 5÷40 5÷40 5÷40

Coolantsupply:

Standard: (3)

•Costantflow bar 7 7 7 7

•Pressurecut-offduringturretrotation bar 30 30 30 30

Protectiondegree(DIN40050) IP 65 IP 65 IP 65 IP 65

DM- * / series 10CHARACTERISTICS AND PERFORMANCES

B2-4I.T.6458-0509

DM- * / series 10CHARACTERISTICS AND PERFORMANCES

Loading capacity

Indexingaccuracy ∆β=±4" (1,9 µm/100mm)

Repeatibilityaccuracy∆α=±1,6" (0,78 µm/100mm)

Accuracy

A

0,01

0,010,01/100

∆α ∆β

A

DM-12 DM-16 DM-20 DM-25

Max.tangentialtorque

F1xbNm 750 1.600 3.500 6.000

Max.tiltingtorquetopush

F2xbNm 900 1.900 5.200 10.000

Max.tiltingtorquetolift

F3x bNm 500 1.500 3.000 4.500

Max.radialtiltingtorque

F4xaNm 500 1.500 3.000 4.500

Unbalancingtorque

PxbNm 16 22 40 60

F1 +

F1 -

b

F2

b

bF3

F4 a

b

P

B2-5I.T.6458-0509

DM- * / series 10DUTY PERFORMANCES

F3 [N] Tilting force (to lift)

F2 [N] Tilting force (to push)

F1 [N] Tangential force

b [mm]

DM 25

200000

1000008000060000

40000

20000

1000080006000

4000

2000

1000

0 100 200 300 400 500

DM 20

DM 16

DM 12

b [mm]

F 2-DM 25

200000

1000008000060000

40000

20000

1000080006000

4000

2000

1000

0 100 200 300 400 500

F 2-DM 20

F 2

F 3-DM 25

DM 16

F 3-DM 20

F 3

F 2-DM 12

F 3-DM 12

F1+

F1−

b

F3

F2

b

B2-6I.T.6458-0509

DM-12 / series 10OVERALL DIMENSIONS

1)Inletcoolantposition.

2)Coolantoutletposition.

3)Adjustablecoolantring.

4)Coolantoutletdisplacementrange.

5)Positionsforboringthediscreferencepins.

6)Referencepin.

7)Hydraulicconnections.

8) Electrical connectors.

9)Safetyvalve(drain).

10)Referencepinsbetweentooldiscandturret.

Note:Overall dimensionsand fixing interchangeableswithSM* turrets.

(6)

(4)

(3)

(2)

(5)

=

150

135

=

M8x15

138

20

163

7,5

185

90

134

340

126

Ø 1

02

Ø 3

0

266

Ø 1

75

N°2 M8 (for lifting)

3030for M8

165

11

50

30

BACK VIEW

63

20°

20°

==

==

==

(7)A - B 1/4" GAS

CONNECTORS (8)

165==

"A" view

Ø15 g6

R - 1/4" GAS (1)

(9)

"A" view

(3)

(10)

ø8

ø30

ø85

ø16

ø10

22 m

ax

0,8

1,4

~ 0

,2

OR 2050

TOOL DISC INTERFACE

0–

0,00

5

+ 0

,1

0

+ 0,003– 0,005

B2-7I.T.6458-0509

DM-16 / series 10OVERALL DIMENSIONS

1)Inletcoolantposition.

2)Coolantoutletposition.

3)Adjustablecoolantring.

4)Coolantoutletdisplacementrange.

5)Positionsforboringthediscreferencepins.

6)Referencepin.

7)Hydraulicconnections.

8) Electrical connectors.

9)Safetyvalve(drain).

10)Referencepinsbetweentooldiscandturret.

Note:Overall dimensionsand fixing interchangeableswithSM* turrets.

(6)

(4)

(3)

(2)(5)

=

190

160

=

M8x15

166

25

190,

5

7,5

210

120

158

400

135

Ø 1

32

Ø 4

0

406

Ø 2

15

N°2 M10 (for lifting)

3232for M10

190

18

58

32

BACK VIEW

+0,

10

80

20°

20°

==

==

==

(7)A - B 1/4" GAS

CONNECTORS (8)

200==

"A" view

Ø17 g6

"A" view

R - 1/4" GAS (1)

(9)

0–

0,00

5

(3)

ø10

ø40

ø110

ø16

ø10

22 m

ax

0,8

1,4

~ 0

,2

OR 2050

TOOL DISC INTERFACE

+ 0,003– 0,005

(7)A1 - B1 1/4" GAS(Additional ports)

(10)

B2-8I.T.6458-0509

DM-20 / series 10OVERALL DIMENSIONS

1)Inletcoolantposition.

2)Coolantoutletposition.

3)Adjustablecoolantring.

4)Coolantoutletdisplacementrange.

5)Positionsforboringthediscreferencepins.

6)Referencepin.

7)Hydraulicconnections.

8) Electrical connectors.

9)Safetyvalve(drain).

10)Referencepinsbetweentooldiscandturret.

Note:Overall dimensionsand fixing interchangeableswithSM* turrets.

Ø 20 g6

(6)

(4)

(3)

(2)

(5)

=

226

240

=

M10x18

210

30

235

9

250

145

185

457

155

Ø 1

70

Ø 5

0

419

Ø 2

55

N°2 M10 (for lifting)

30

40for M12

220

66

BACK VIEW

+0,

10

100

20°

20°

==

==

==

CONNECTORS (8)

205

(9)

(7)A - B 3/8" GAS

"A" view

"A" view

R - 3/8" GAS (1)

0

– 0,

005

(3)

(10)

ø12

ø50

ø140

ø16

ø10

24 m

ax

0,8

1,4

~ 0

,2

OR 2050

TOOL DISC INTERFACE

15°

+ 0,003– 0,005

(7)A1 - B1 3/8" GAS(Additional ports)

B2-9I.T.6458-0509

DM-25 / series 10OVERALL DIMENSIONS

1)Inletcoolantposition.

2)Coolantoutletposition.

3)Adjustablecoolantring.

4)Coolantoutletdisplacementrange.

5)Positionsforboringthediscreferencepins.

6)Referencepin.

7)Hydraulicconnections.

8) Electrical connectors.

9)Safetyvalve(drain).

10)Referencepinsbetweentooldiscandturret.

Note:Overall dimensionsand fixing interchangeableswithSM* turrets.

Ø26 g6

(6)

(4)

(5)

(2)

(3)

=

280

270

=

M12x20

265

35

290

9

310

185

499

186

Ø 2

10

Ø 6

3

5210

Ø 3

10

N°2 M10 (for lifting)

4344

for M16

280

82

BACK VIEW

125

20°

20°

==

==

==

CONNECTORS (8)

245

(9)

(7)A - B 3/8" GAS

"A" view

"A" view

43

R - 3/8" GAS (1)

(3)

ø12

ø63

ø175

ø16

ø10

25 m

ax

0,8

OR 2050

TOOL DISC INTERFACE

15°

1,4

~ 0

,2

0

– 0,

005

(10)

+ 0,003– 0,005

+ 0

,1

0

182

(7)A1 - B1 3/8" GAS(Additional ports)

B2-10I.T.6458-0509

DM-* / series 10OVERALL DIMENSIONS

LEFT VERSIONS (validforalltheturretsizes)

1)Inletcoolantposition.Theleftversionissuppliedwitha90°fitting.

2)Coolantoutletposition.

3)Adjustablecoolantring.

4)Coolantoutletdisplacementrange.

5)Positionsforboringthediscreferencepins.

6)Referencepin.

7)Hydraulicconnections.

8) Electrical connectors.

9)Safetyvalve(drain).

Note:Overall dimensionsand fixing interchangeableswithSM* turrets.

(6)

(4)

(3)

(2)

(5)

BACK VIEW

20°

20°

CONNECTORS (8)

(7)A - B (9)

R (1)(7)A1 - B1(Additional ports)

B2-11I.T.6458-0509

Supply:

•Workingpressure....................... 40±5 bar

•Filtering..................................... 20µm

•Oilviscosity............................... 32÷46mm2/s

•Recommendedoiltemperature 35÷55 °C

HYDRAULICPOWERPACK(Example)

(1) IMPORTANT:A flow adjustment valvemustbeforeseeninordertoavoidaviolentornoisyclamping.

(2) The accumulator's volume is according to therealpumpflowrate.

Safety valve (~ 0,5 bar)

B

A

BEV1

A

TPa b

A B

V= 2 l

P= 40 bar

Q= 4 l/min

(2)(1)

Connections on the turret

A – (A1) GAS 1/4" 1/4" 3/8" 3/8"

B – (B1) GAS 1/4" 1/4" 3/8" 3/8"

Size DM 12 16 20 25

Requiredoilvolume

[cm3]Clamping 18,5 28 61,5 65,5

Unclamping 18,5 28 61,5 65,5

Neededinstantflow[l/m] 8 12 20,5 19

forTb 0,14s 0,14s 0,18s 0,22s

DNrecommendednominaldiameterforhydraulicline

Lenght≤6m 6 8 10 10

> 6 m 8 10 12 12

FunctionsEV1

sol. a sol. b

Clampingturret – +

Unclampingturret + –

DM-* / series 10HYDRAULIC DIAGRAM

B2-12I.T.6458-0509

The DM* turretsaresuppliedwithaproper TMC-* Direct motor driver forremote installation insidethemachineelectricalcabinet.Theturret-sideelectricalconnectionsarecarried-outbyconnectors.

IMPORTANT:Inthemachineelectricalcabinetproperelectricalprotectiondevicesmustbeforeseen.(i.e.fuses).

ForalldetailsandspecsaboutelectricalconnectionsandinterfacingtoCNC,pleaserefertorelevantElectricalManualE.M. TMC-*.

(1)Includedinoursupply: TMC-* Direct motor driver. Excludedfromoursupply: Fusesandwhatevernotclearlymentioned.(2) Connectors (Turret side).

CNC

SUPPLY

I/O

MACHINE ELECTRICAL CABINET

Hydraulic connections

Fuses

HYDRAULIC EV.

(1)(2)

DIR

EC

T M

OTO

R

DR

IVE

R T

MC

- *

SUPPLY DM-*•Powerinput3~

400VAC+15%-10% 230VAC+15%-10%16Amax 23Amax

•AuxiliarysupplyDC24VDC±10%

50W

•Frequencyrange 50/60Hz±2Hz

SPECSFORPOWERTRANSFORMER:

•Secondaryratevoltage 400VAC±10%-3~ 230VAC±10%-3~

•RATEDPOWER 1,5KVA

•Maxvoltagedropat

16A RMS 5%

•Connections STAR-STAR / DELTA STAR

•Secondaryvoltage

deviation ±2%

INPUTS DM-*•Voltagerange 24Vd.c.±10%

•Current 5mA (24 Vd.c.)

OUTPUTS

•TransistorMOSN.O.(source)

•Maxvoltage 24Vd.c.±10%

•Maxcurrent 2,0A (Power)

30mA (Signal)

•Operatingtemperature(turret) 0÷55°C

•Humidity 30÷95%

•Vibration: 1Gmax

DM-* / series 10WIRING DIAGRAM

B2-13I.T.6458-0509

NOTE: Foreseeatleast20mmoffreespaceonbothsidesandalleast100mmaboveandbelowtoallowconnectionsandcoolingairflow.

How to connect

Overall dimensions

CN9CN7

CN2 CN1

CN8

CN11

CN10

11

11

12

1324

275

70285

295

247

35

For M5

POWERCONNECTORS

CABLE SIDE

CN10 ACsupply3~ PhoenixGMSTB2,5/4-ST-7,5

CN11 Motorpower PhoenixGMSTB2,5/5-ST-7,5

SIGNAL CONNECTORS

CABLE SIDE

CN1 Digital OUTPUTS PhoenixMSTB2,5/12-ST

CN2 Digital INPUTS PhoenixMSTB2,5/12-ST

CN8 24VDC 2Pfemale5mm-CPF5/2

CN7 Signalto/fromturret SUB-D 25 male DIN 41652 (1)

CN9 RS232serialconnection SUB-D9femaleDIN41652 (1)

(1)Notsupplied

DM-* / series 10TMC-* DIRECT MOTOR DRIVER

B2-14I.T.6458-0509

DM-* / series 10ELECTRICAL CONNECTORS

—Viewfrommatingside— Contacts 4 and 5 not used.

—Viewfrommatingside.— Contacts 4-5-6-9-14-15 not used.

Connectors (Turret-side)

12

11

7

8

9

101

2

3

4

56

13

1415

1617

1

2 4

5

6

X1 POWER: AFEA 06 CMRSN 000 male Panelmountsocketformalecontacts.

X2 SIGNAL: SFOA 17A MREN 000 male Panelmountsocketformalecontacts(n°17).

Connector cable-side (not supplied) compatible with :SIEMENS 6FX2003-OCE17 (female)

(X2) - Signals connector (Turret-side)

(X1) - Power connector (Turret-side)

Connector cable-side (not supplied) compatible with :SIEMENS 6FX2003-OCA10 (female)

B2-15I.T.6458-0509

B2-16I.T.6458-0509

DM-* / series 10DRIVEN TOOL SYSTEMS

"DM*"turretshavebeendesignedformodularfittingofdifferentdriventoolsystems

DM*-DT•WithODT-N driven tool device.

• ToolcouplingaccordingtoDIN1809.

• Tooldiscwithaxial seats.

• Frontmachining.

ForfurtherinformationpleasecontactourTechnicalDept.

DM*-MDT•WithMDT driven tool device.

• ToolcouplingaccordingtoDIN5480/5482

• Tooldiscwithaxial seats.

• Frontmachining.

10 ; 220

10 ; 220

B2-17I.T.6458-0509

DM-* / series 10IDENTIFICATION CODE

(1) From10to19theperformanceandtheoveralldimensionsdonotchange.

OPTIONALS

DM - * - * - *.* - * /1* - * - *

10 ; 259SERIE 10 ÷ 19 (1)POSITIONS CODE

Nr. 8 Pos. 8

Nr. 12 Pos. 12

CODE SUPPLY VOLTAGE

400 400VAC-3~

230 230VAC-3~

CODE VERSION

— Right

S Left

SIZE CODE

120 12

160 16

200 20

250 25

INERTIA SET-UP

0.8 Kgm2

121.2 Kgm2

1.2 Kgm2

162.2 Kgm2

3.5 Kgm2

3.0 Kgm2

205.0 Kgm2

5.0 Kgm2

259.0 Kgm2

14 Kgm2

DUPLOMATIC AUTOMATION S.r.l.20025 LEGNANO (MI) - ITALY

P.LE BOZZI, 1PHONE 0331/472111

FAX 0331/455161

e-mail: info@duplomatic.it

come visit Duplomatic homepage:www.duplomaticautomation.com