IDT-R * series 30MODULAR DRIVEN TOOL DEVICE FOR RADIAL SYSTEM SM*-H-TR

The data given in the I.T. are subject to technical modifications without notice.

TECHNICAL INFORMATION I.T. 6488/AISSUED 10-08GB

C3-2I.T.6488/A-1008

The SM*-H-TR modular system represent a rational solution for driving on radial tool-disc.It consists of SM*-H hydraulic servomotor turret, "PA" version with axial bore, complete with the NEW IDT-R / series 30 MODULAR DRIVEN TOOL DEVICE.

Main features:

•Onlythetoolintheworkingpositionisdriven.•All the disc stations can be used for rotating tools.•Couplinganduncouplingofthetoolintheworkingposition,withoutdeadtimes.•Integralprotectionagainstwaterandchips.•Suitablealsofor"backmachining"applications.

Frontal application

"Backmachining"applicationon sub-spindle machines.

10 ; 80

10 ; 80

SM*-H-TR / series 30MODULAR SYSTEM FOR RADIAL DRIVEN TOOLS

C3-3I.T.6488/A-1008

The motor (A) by means of toothed belt drive (B) transmits the power to shaft (C), which passes throught the turret and it arrives inside tool-disc (D).By means of bevel gears (E) and (F) the rotary motion is trasmitted to coupling (G), that engages with the (H) coupling of the tool-holders, previously oriented.There fore it is necessary that the servomotor is provided with "orientation function" by CNC.

The IDT-R series 30 device is available in "BR" version for rotating tool holders with DIN 5480 splined shaft coupling and zero detent systems.A mechanical engagement system is foreseen, driven by the hydraulic cilinder (N) and controlled by switches (P) and (Q).The hydraulic cilinder (N) is directly driven by the same electrovalve already employed for the turret.

IMPORTANT:The turret indexing cycle can start only if the IDT-R motor zero position is present.

• Themotordrivermustbealways"enabled",keepingthezeroposition,toallowtheturretrotation. Ifservomotorwithbrakeisused,themotordrivercanbe“disabled”attheendoforientation,alwayskeepingonthemotorbrake

and the position control.

D B

A

F

H

G

NQP

E

C

IDT-R * / series 30WORKING PRINCIPLE

C3-4I.T.6488/A-1008

(1) Use only driven tool-holders with DIN 5480 coupling and zero detent system.(2) Thesevaluesarevalidforshock-freeoperations. Incaseofinterrupted-cut(milling,etc.)orothershock-operations,areductionofthesevaluesupto50%mustbeconsidered. ForspecialexecutionspleaseaskourTechnicalDept.

(3) Servomotor with "orientation function" by CNC must be used.

(4) Other motors on request.

TECHNICAL DATA

SIZE IDT-R 12 16 20 25

For turret size SM*-H 12 16 20 25

Toolholder size DIN 69880 mm 20 30 40 50

Coupling

"BR" type (1) Splined shaft DIN 5840 14 x 0,8 16 x 0,8 20 x 0,8 24 x 1,25

Max power S3-40%-10min kW 5 6 8 10

Max torque (2) Nm 15 28 40 66

Max speed at the spindle RPM 6.000 5.000 4.000 3.000

Transmission ratio t 1:1 1:1 1:1 1:1

Ambient temperature range °C 5 ÷ 40 5 ÷ 40 5 ÷ 40 5 ÷ 40

Optional : (3) (4)

Siemens A.C. Motor type1FT6064

1FT6084

1FT6086

1FT6105

– Torque S1 9 20 27 48S3-40%-10min 14 25 35 60

– Max speed RPM 6.000 5.000 4.000 3.000

Fanuc A.C. Motor type α 1.5 α 2 α 3 α 6

– Torque S1 7 14 23,5 35S3-40%-10min 15 20 35 48

– Max speed RPM 6.000 5.000 4.000 3.000

Mass (motor excluded) ~ Kg 73 98 160 210

IDT-R * / series 30MAIN FEATURES

C3-5I.T.6488/A-1008

INDICATIVE CUTTING CAPACITYfor 600 N/mm2 steel, HSS tools(Withfitmotors)

SIZE IDT-R 12 16 20 25

Twist drilling d x a[mm] x [mm/u]

10 x 0,20 14 x 0,15 20 x 0,20 22 x 0,20

Tapping d x p[mm] x [mm]

M8 x 1,25M12 x 1

M10 x 1,5M24 x 1

M16 x 2M24 x 1,5

M18 x 2M27 x 1,5

Slot milling d x p x a[mm] x [mm] x [mm/min]

12 x 8 x 45 20 x 10 x 40 25 x 14 x 40 25 x 20 x 40

a

d

d

p

dp

a

a

d

d

p

dp

a

a

d

d

p

dp

a

IDT-R * / series 30MAIN FEATURES

C3-6I.T.6488/A-1008

LEFT VERSION: overall dimensions are mirror-image

(1) Hydraulic connections "GAS" type.(2) Electrical connections "PG" type.(3) According to DIN 69880.

d (3) A B C D E F H I K L M N P Q S T U Z

SM*H-TR 12/30 25 220 76 30 63 100 340 63 216 76 567 398 63 128 61 97 102 140 15

SM*H-TR 16/30 30 270 109 54 63 113 340 63 216 95 630 418 63 128 61 97 102 150 13

SM*H-TR 20/30 40 320 132 66 73 129 420 82 268 104 702 459 73 160 80 105 120 — —

SM*H-TR 25/30 50 380 148 74 73 185 420 82 264 155 786 465 73 160 80 105 120 — —

[mm]

P

M

A

L

N S

Q

D

FIH

ød H6

B

E

K

Z

T

(1)

(2)

øU

C

SM*-H-TR / series 30OVERALL DIMENSIONS

C3-7I.T.6488/A-1008

LEFT VERSION: overall dimensions are mirror-image

(1) Hydraulic connections "GAS" type.(2) Electrical connections "PG" type.(3) According to DIN 69880.

d (3) A B C D E F G H I K L M N P Q S T U Z W

SM*H-TR 12-BM/30 25 220 76 30 63 139 340 85 63 216 115 645 398 63 128 61 97 102 140 15 175

SM*H-TR 16-BM/30 30 270 109 54 63 153 340 100 63 216 135 670 418 63 128 61 97 102 150 13 215

SM*H-TR 20-BM/30 40 320 132 66 73 202 420 136 82 268 177 775 459 73 160 80 105 120 — — 264

SM*H-TR 25-BM/30 50 380 148 74 73 232 420 152 82 264 202 833 465 73 160 80 105 120 — — 317

[mm]

P

M

AL

N S

øW

QD

FIH

B

C

E

K

Z

T

(1)

(2)

øU

G

ød H6

SM*-H-TR**-BM/ series 30OVERALL DIMENSIONS

C3-8I.T.6488/A-1008

1) Servomotors with "orientation function" by CNC must be used.

2) Electrical connections PG 9.

Important:theconnectioncablemustbeprovidedwithfittingsandgasketsinordertoavoidpenetrationofwaterintothe

turret.

• Thetwoswitches(9)and(10)mustbe"logicallyseriesconnected", respectively to the (5) and (6) Clamping / Unclamping switches of the SM*-H turret.

WIRINGNUMBER

REF. COMPONENT CHARACTERISTICS SIMBOLS COLOUR SIGNALS

1 MOTOR (1) See data sheet of selected motor

2 INCREMENTAL PULSE CODER

9 TOOLENGAGEDSWITCH24VD.C.±10%200 mA (load)

OUTPUT-PNP-NO

101712

BROWNBLACKBLUE

+ V D. C.OUTPUT0 V D. C.

10 TOOLNOTENGAGEDSWITCH101812

BROWNBLACKBLUE

+ V D. C.OUTPUT0 V D. C.

12

9 10

5 6

8a

EV1

8b

a

A

bP

B

T

A

B

MACHINE EL. CABINET

AND

ANDP5.8

P5.5

EL.SUPPLY

CO

NT

RO

L U

NIT

DD

C*- */R

IDT-R * / series 30 type “BR”ELECTRICAL WIRING

M

C3-9I.T.6488/A-1008

IMPORTANT:The turret indexing cycle can start only if the motor zero position is present.

A ThedistancebetweencodermarkerandIDT-R/30couplingzeropositionmustbeset.

1) •Maxmotorspeedfortoolrotation: – nmax = 6.000 RPM for IDT-R 12. – nmax = 5.000 RPM for IDT-R 16. – nmax = 4.000 RPM for IDT-R 20. – nmax = 3.000 RPM for IDT-R 25. •Themotorspeedn0 for tool zero setting must be according to CN/ driver specs.

2) Themotordrivermustbealways"enabled",keepingthezeroposition,toallowtheturretrotation.

IDT-R * / series 30CYCLE

Mechanical zero positionof power intake

1 MOTOR

CW

CCW

0

1

0

"LOCKED" SIGNALfrom the DDC* Turret Control Unit

1

0MOTOR ENABLE

nmax ......... RPM

n0 ≅ ........... RPM

TOOL COUPLING IN"ZERO POSITION"

TOOL ROTATION

2 INCR. PULSE CODER (marker R)

(1)A

START TO THE TURRETINDEXING CYCLE

C3-10I.T.6488/A-1008

DRIVEN TOOL CYCLE START ZERO SETTING CYCLE

END OF WORK

STOP MOTORWITH THE CNC

"ORIENTATION FUNCTION"

NO

ROTATING TOOLON WORK

YES

ZERO POSITIONREACHED

TURRET CAN ROTATE(Motor driver enable must be

always "ON", keepingthe zero position)

NO

YES

TURRET IS LOCKED

YES

SET ROTATION SPEED TOWORKING SPEED

TOOL ON WORK

IDT-R * / series 30FLOW CHART

C3-11I.T.6488/A-1008

HYDRAULICPOWERPACK (example)

• Thehydrauliccilinderfortoolengage/disengageiscontrolledfrom the same hydraulic valve used for SM*-H turret

clamping / unclaping.

Supply:

•Workingpressure.............................. 50+5%–20% bar

•Filtering............................................. 20 µm

•Oilviscosity....................................... 32÷46 mm2/s

•Recommendedoiltemperature......... 35÷55 °C

(1) The accumulator's volume is according to the real pump flow rate.

Functions EV1sol. a sol. b

Clamp turret / Tool engaged – +

Unclamp turret / Tool disengaged + –

Size SM(A)-H-TR 12 16 20 25

Required oil volume

[cm3]Clamping 18 25 49 57

Unclamping 3,6 7 21 22

Needed istant flow [l/min] 8 11 16 16

Connections on the turret

A GAS 1/4" 1/4" 3/8" 1/2"

B GAS 1/4" 1/4" 3/8" 1/2"

L GAS 1/8" 1/8" 1/4" 1/4"

A2 / B2 GAS 1/4" 1/4" 1/4" 1/4"

DN recommended nominal diameter for hydraulic line

Lenght≤ 6 m 6 8 10 12

> 6 m 8 10 12 15

L (drain)

B2

A2

V= 2 l

P= 50 bar

Q= 4 l/min

(1)

a

A

bP

B

T

A

B

EV1

IDT-R * / series 30HYDRAULIC DIAGRAM

C3-12I.T.6488/A-1008

THE IDT-R* /30 "BR" TYPE USES TOOLHOLDERS WITH SPLINED SHAFT COUPLING ACCORDING TO DIN 5480, AND ZERO DETENT SYSTEM.

ø D A C 2 L Z ø d

IDT-R 12-*-BR25/30 25 h6 48 57 62,5 50 DIN5480W14x0,8x30x16

IDT-R 16-*-BR30/30 30 h6 55 67 69,5 57 DIN5480W16x0,8x30x18

IDT-R 20-*-BR40/30 40 h6 63 75 77,5 65 DIN5480W20x0,8x30x24

IDT-R 25-*-BR50/30 50 h6 78 93 95 82,5 DIN5480W24x1,25x30x18

[mm]

A

DIN 69880

ød

øD

C2

IDT-R * / series 30 type “BR”ROTATING TOOLHOLDER COUPLING SPECS

TOOL NOT ENGAGED(Unclamped turret)

TOOL ENGAGED(Clamped turret)

Stroke

L

Z+ 0,5 0

+ 0,5 0

C3-13I.T.6488/A-1008

Housing not engaged with toolholders must be properly plugged (DIN 69880 Shape Z2).

• ThisplateissuppliedwiththeIDT-Rdevice,and it must be fitted on the machine so as to be very clearly seen.

70

60 ø 2,4

7680

O-Ring

10 ; 10

IDT-R * / series 30 type “BR”ROTATING TOOLHOLDER COUPLING SPECS

ø D ø P Q L

IDT-R 12 25 8 40 10

IDT-R 16 30 8 48 10

IDT-R 20 40 10 56 15

IDT-R 25 50 10 64 15

[mm]

• ANGULAR ADJUSTING PINS ON DISC (for radial rotating units)

TOOL DISC

øD h6

øP

Q Q

L

C3-14I.T.6488/A-1008

(1) Turret with axial throught-bore: • SM(A)-H/PA(seeI.T.6427)

(2) IDT-R device: 2A - Driver central module 2B - Co-axial drive shaft 2C - Rear box

(3) Tool disc: DN-PR* OPTIONALS

(4) Rotating toolholders (see I.T. 6483/BR)

(5) Motor interface group.

(6) Motor

DDC* - * / RElectric Control Unit for SM* turrets.

1

4A

3

2A

4R

2B 5 2C

6

SM*-H-TR / series 30SYSTEM COMPOSITION

C3-15I.T.6488/A-1008

OPTIONALS

SM(A) -H-TR * - * - * - * - * - * / 30 - (*)

1) From 30 to 39 the performances and the overall dimensions do not change.2) Other size on request.3) The IDT-R/30 motor interface group must be separately orderer.

HYDRAULIC CLAMPING SYSTEM

POSITIONS

8 Pos. 8

12 Pos. 12

CouplingDIN 5480

Toolholders seatsDIN 69880

BR25 N14 x 0,8 x 30 x 16 25

BR30 N16 x 0,8 x 30 x 18 30

BR40 N20 x 0,8 x 30 x 24 40

BR50 N24 x 1,25 x 30 x 18 50

VERSION

IDT-R System Tool disc

Right

Right D1

Left D2

Left

Right S1

Left S2

SIZES

12 16 20 25

TOOLDISCSWDIMENSIONS(2)

220 12

270 16

320 20

380 25

SERIES 30 ÷ 39 (1)

Backmachiningversion BM

2 ; -2,5

SM*-H-TR / series 30IDENTIFICATION CODE

DUPLOMATIC AUTOMATION S.r.l.20025 LEGNANO (MI) - ITALY

P.LE BOZZI, 1PHONE 0331/472111

FAX 0331/455161

e-mail: info@duplomatic.it

come visit Duplomatic homepage:www.duplomaticautomation.com