DM-* series 10DIRECT DRIVE SERVOMOTOR TURRETS(PATENTED)
The data given in the I.T. are subject to technical modifications without notice.
TECHNICAL INFORMATION I.T. 6458ISSUED 05-09GB
B2-2I.T.6458-0509
MAIN FEATURES :
• OriginalDuplomaticsolutionfordedicateddirectdrive.
• Nobacklash,nowearing,noiseless.
• SameperformancesasSMturrets.
• Highloadingcapacitywiththeminimum workingpressureof35bar.
• Absolutetoolpositionsignal: nozerocyclerequired.
• Standardrangeofcoolantpressure upto30bar.
• Fullmechanicalinterchangeability with BSV-N/SM turrets.
Easier maintenance and higher reliability :
• Lessnumberofcomponents.
• Quickelectricalconnections.
• Lowercriticallevelofdynamiccrash.
TMC* new control unit
• Dedicatedleandesign:onlythebasicfunctionsaremanaged.
• CNClogicinterfacesimilartocurrentDDC4.
• Alarmcodedisplayedontheunit.
• Extendeddiagnostic informationcanbedirectlyavailableonthemachinecontrolpanel.
• Availabilityofadiagnosticsoftware.
10 ; 180DM- * / series 10NEW DIRECT MOTOR TURRETS
B2-3I.T.6458-0509
Technical data
(1)Largerinertiavaluescanbeappliedwithincreasedindexingtimes(2)Conditions: •Hydraulicsupplyproperlysized. •Withoutdead-timescausedbymachineCNC.(3)Filtering≤100µm.
Size DM-12 DM-16 DM-20 DM-25
Tool stations N° 8÷12 8÷12 8÷12 8÷12
Inertiaoftransportablemasses (1) Kgm 2 0,8 1,2 1,2 2,2 3 5 5 9
Positioning times: (2)
onestepindextime 30° s 0,17 0,21 0,18 0,23 0,24 0,31 0,31 0,40
45° s 0,21 0,25 0,22 0,29 0,30 0,38 0,38 0,48
180° s 0,51 0,56 0,52 0,60 0,66 0,78 0,78 0,98
step-lessrotationtime 30° s 0,067 0,067 0,067 0,067 0,08 0,08 0,08 0,08
45° s 0,10 0,10 0,10 0,10 0,12 0,12 0,12 0,12
(Tsb)Unclampingor(Tb)Clampingtime
(2) hydraulic s 0,14 0,14 0,18 0,22
Indexingfrequency α =90° Cycle/min 16 14 13 11 12 10 11 9
Workingpressure hydraulic bar 40±5 40±5 40±5 40±5
Electricsupply-Inputs/Outputssee electric
diagramsee electric
diagramsee electric
diagramsee electric
diagram
Mass (without disc) Kg 40 62 100 130
Ambienttemperaturerange °C 5÷40 5÷40 5÷40 5÷40
Coolantsupply:
Standard: (3)
•Costantflow bar 7 7 7 7
•Pressurecut-offduringturretrotation bar 30 30 30 30
Protectiondegree(DIN40050) IP 65 IP 65 IP 65 IP 65
DM- * / series 10CHARACTERISTICS AND PERFORMANCES
B2-4I.T.6458-0509
DM- * / series 10CHARACTERISTICS AND PERFORMANCES
Loading capacity
Indexingaccuracy ∆β=±4" (1,9 µm/100mm)
Repeatibilityaccuracy∆α=±1,6" (0,78 µm/100mm)
Accuracy
A
0,01
0,010,01/100
∆α ∆β
A
DM-12 DM-16 DM-20 DM-25
Max.tangentialtorque
F1xbNm 750 1.600 3.500 6.000
Max.tiltingtorquetopush
F2xbNm 900 1.900 5.200 10.000
Max.tiltingtorquetolift
F3x bNm 500 1.500 3.000 4.500
Max.radialtiltingtorque
F4xaNm 500 1.500 3.000 4.500
Unbalancingtorque
PxbNm 16 22 40 60
F1 +
F1 -
b
F2
b
bF3
F4 a
b
P
B2-5I.T.6458-0509
DM- * / series 10DUTY PERFORMANCES
F3 [N] Tilting force (to lift)
F2 [N] Tilting force (to push)
F1 [N] Tangential force
b [mm]
DM 25
200000
1000008000060000
40000
20000
1000080006000
4000
2000
1000
0 100 200 300 400 500
DM 20
DM 16
DM 12
b [mm]
F 2-DM 25
200000
1000008000060000
40000
20000
1000080006000
4000
2000
1000
0 100 200 300 400 500
F 2-DM 20
F 2
F 3-DM 25
DM 16
F 3-DM 20
F 3
F 2-DM 12
F 3-DM 12
F1+
F1−
b
F3
F2
b
B2-6I.T.6458-0509
DM-12 / series 10OVERALL DIMENSIONS
1)Inletcoolantposition.
2)Coolantoutletposition.
3)Adjustablecoolantring.
4)Coolantoutletdisplacementrange.
5)Positionsforboringthediscreferencepins.
6)Referencepin.
7)Hydraulicconnections.
8) Electrical connectors.
9)Safetyvalve(drain).
10)Referencepinsbetweentooldiscandturret.
Note:Overall dimensionsand fixing interchangeableswithSM* turrets.
(6)
(4)
(3)
(2)
(5)
=
150
135
=
M8x15
138
20
163
7,5
185
90
134
340
126
Ø 1
02
Ø 3
0
266
Ø 1
75
N°2 M8 (for lifting)
3030for M8
165
11
50
30
BACK VIEW
63
20°
20°
==
==
==
(7)A - B 1/4" GAS
CONNECTORS (8)
165==
"A" view
Ø15 g6
R - 1/4" GAS (1)
(9)
"A" view
(3)
(10)
ø8
ø30
ø85
ø16
ø10
22 m
ax
0,8
1,4
~ 0
,2
OR 2050
TOOL DISC INTERFACE
0–
0,00
5
+ 0
,1
0
+ 0,003– 0,005
B2-7I.T.6458-0509
DM-16 / series 10OVERALL DIMENSIONS
1)Inletcoolantposition.
2)Coolantoutletposition.
3)Adjustablecoolantring.
4)Coolantoutletdisplacementrange.
5)Positionsforboringthediscreferencepins.
6)Referencepin.
7)Hydraulicconnections.
8) Electrical connectors.
9)Safetyvalve(drain).
10)Referencepinsbetweentooldiscandturret.
Note:Overall dimensionsand fixing interchangeableswithSM* turrets.
(6)
(4)
(3)
(2)(5)
=
190
160
=
M8x15
166
25
190,
5
7,5
210
120
158
400
135
Ø 1
32
Ø 4
0
406
Ø 2
15
N°2 M10 (for lifting)
3232for M10
190
18
58
32
BACK VIEW
+0,
10
80
20°
20°
==
==
==
(7)A - B 1/4" GAS
CONNECTORS (8)
200==
"A" view
Ø17 g6
"A" view
R - 1/4" GAS (1)
(9)
0–
0,00
5
(3)
ø10
ø40
ø110
ø16
ø10
22 m
ax
0,8
1,4
~ 0
,2
OR 2050
TOOL DISC INTERFACE
+ 0,003– 0,005
(7)A1 - B1 1/4" GAS(Additional ports)
(10)
B2-8I.T.6458-0509
DM-20 / series 10OVERALL DIMENSIONS
1)Inletcoolantposition.
2)Coolantoutletposition.
3)Adjustablecoolantring.
4)Coolantoutletdisplacementrange.
5)Positionsforboringthediscreferencepins.
6)Referencepin.
7)Hydraulicconnections.
8) Electrical connectors.
9)Safetyvalve(drain).
10)Referencepinsbetweentooldiscandturret.
Note:Overall dimensionsand fixing interchangeableswithSM* turrets.
Ø 20 g6
(6)
(4)
(3)
(2)
(5)
=
226
240
=
M10x18
210
30
235
9
250
145
185
457
155
Ø 1
70
Ø 5
0
419
Ø 2
55
N°2 M10 (for lifting)
30
40for M12
220
66
BACK VIEW
+0,
10
100
20°
20°
==
==
==
CONNECTORS (8)
205
(9)
(7)A - B 3/8" GAS
"A" view
"A" view
R - 3/8" GAS (1)
0
– 0,
005
(3)
(10)
ø12
ø50
ø140
ø16
ø10
24 m
ax
0,8
1,4
~ 0
,2
OR 2050
TOOL DISC INTERFACE
15°
+ 0,003– 0,005
(7)A1 - B1 3/8" GAS(Additional ports)
B2-9I.T.6458-0509
DM-25 / series 10OVERALL DIMENSIONS
1)Inletcoolantposition.
2)Coolantoutletposition.
3)Adjustablecoolantring.
4)Coolantoutletdisplacementrange.
5)Positionsforboringthediscreferencepins.
6)Referencepin.
7)Hydraulicconnections.
8) Electrical connectors.
9)Safetyvalve(drain).
10)Referencepinsbetweentooldiscandturret.
Note:Overall dimensionsand fixing interchangeableswithSM* turrets.
Ø26 g6
(6)
(4)
(5)
(2)
(3)
=
280
270
=
M12x20
265
35
290
9
310
185
499
186
Ø 2
10
Ø 6
3
5210
Ø 3
10
N°2 M10 (for lifting)
4344
for M16
280
82
BACK VIEW
125
20°
20°
==
==
==
CONNECTORS (8)
245
(9)
(7)A - B 3/8" GAS
"A" view
"A" view
43
R - 3/8" GAS (1)
(3)
ø12
ø63
ø175
ø16
ø10
25 m
ax
0,8
OR 2050
TOOL DISC INTERFACE
15°
1,4
~ 0
,2
0
– 0,
005
(10)
+ 0,003– 0,005
+ 0
,1
0
182
(7)A1 - B1 3/8" GAS(Additional ports)
B2-10I.T.6458-0509
DM-* / series 10OVERALL DIMENSIONS
LEFT VERSIONS (validforalltheturretsizes)
1)Inletcoolantposition.Theleftversionissuppliedwitha90°fitting.
2)Coolantoutletposition.
3)Adjustablecoolantring.
4)Coolantoutletdisplacementrange.
5)Positionsforboringthediscreferencepins.
6)Referencepin.
7)Hydraulicconnections.
8) Electrical connectors.
9)Safetyvalve(drain).
Note:Overall dimensionsand fixing interchangeableswithSM* turrets.
(6)
(4)
(3)
(2)
(5)
BACK VIEW
20°
20°
CONNECTORS (8)
(7)A - B (9)
R (1)(7)A1 - B1(Additional ports)
B2-11I.T.6458-0509
Supply:
•Workingpressure....................... 40±5 bar
•Filtering..................................... 20µm
•Oilviscosity............................... 32÷46mm2/s
•Recommendedoiltemperature 35÷55 °C
HYDRAULICPOWERPACK(Example)
(1) IMPORTANT:A flow adjustment valvemustbeforeseeninordertoavoidaviolentornoisyclamping.
(2) The accumulator's volume is according to therealpumpflowrate.
Safety valve (~ 0,5 bar)
B
A
BEV1
A
TPa b
A B
V= 2 l
P= 40 bar
Q= 4 l/min
(2)(1)
Connections on the turret
A – (A1) GAS 1/4" 1/4" 3/8" 3/8"
B – (B1) GAS 1/4" 1/4" 3/8" 3/8"
Size DM 12 16 20 25
Requiredoilvolume
[cm3]Clamping 18,5 28 61,5 65,5
Unclamping 18,5 28 61,5 65,5
Neededinstantflow[l/m] 8 12 20,5 19
forTb 0,14s 0,14s 0,18s 0,22s
DNrecommendednominaldiameterforhydraulicline
Lenght≤6m 6 8 10 10
> 6 m 8 10 12 12
FunctionsEV1
sol. a sol. b
Clampingturret – +
Unclampingturret + –
DM-* / series 10HYDRAULIC DIAGRAM
B2-12I.T.6458-0509
The DM* turretsaresuppliedwithaproper TMC-* Direct motor driver forremote installation insidethemachineelectricalcabinet.Theturret-sideelectricalconnectionsarecarried-outbyconnectors.
IMPORTANT:Inthemachineelectricalcabinetproperelectricalprotectiondevicesmustbeforeseen.(i.e.fuses).
ForalldetailsandspecsaboutelectricalconnectionsandinterfacingtoCNC,pleaserefertorelevantElectricalManualE.M. TMC-*.
(1)Includedinoursupply: TMC-* Direct motor driver. Excludedfromoursupply: Fusesandwhatevernotclearlymentioned.(2) Connectors (Turret side).
CNC
SUPPLY
I/O
MACHINE ELECTRICAL CABINET
Hydraulic connections
Fuses
HYDRAULIC EV.
(1)(2)
DIR
EC
T M
OTO
R
DR
IVE
R T
MC
- *
SUPPLY DM-*•Powerinput3~
400VAC+15%-10% 230VAC+15%-10%16Amax 23Amax
•AuxiliarysupplyDC24VDC±10%
50W
•Frequencyrange 50/60Hz±2Hz
SPECSFORPOWERTRANSFORMER:
•Secondaryratevoltage 400VAC±10%-3~ 230VAC±10%-3~
•RATEDPOWER 1,5KVA
•Maxvoltagedropat
16A RMS 5%
•Connections STAR-STAR / DELTA STAR
•Secondaryvoltage
deviation ±2%
INPUTS DM-*•Voltagerange 24Vd.c.±10%
•Current 5mA (24 Vd.c.)
OUTPUTS
•TransistorMOSN.O.(source)
•Maxvoltage 24Vd.c.±10%
•Maxcurrent 2,0A (Power)
30mA (Signal)
•Operatingtemperature(turret) 0÷55°C
•Humidity 30÷95%
•Vibration: 1Gmax
DM-* / series 10WIRING DIAGRAM
B2-13I.T.6458-0509
NOTE: Foreseeatleast20mmoffreespaceonbothsidesandalleast100mmaboveandbelowtoallowconnectionsandcoolingairflow.
How to connect
Overall dimensions
CN9CN7
CN2 CN1
CN8
CN11
CN10
11
11
12
1324
275
70285
295
247
35
For M5
POWERCONNECTORS
CABLE SIDE
CN10 ACsupply3~ PhoenixGMSTB2,5/4-ST-7,5
CN11 Motorpower PhoenixGMSTB2,5/5-ST-7,5
SIGNAL CONNECTORS
CABLE SIDE
CN1 Digital OUTPUTS PhoenixMSTB2,5/12-ST
CN2 Digital INPUTS PhoenixMSTB2,5/12-ST
CN8 24VDC 2Pfemale5mm-CPF5/2
CN7 Signalto/fromturret SUB-D 25 male DIN 41652 (1)
CN9 RS232serialconnection SUB-D9femaleDIN41652 (1)
(1)Notsupplied
DM-* / series 10TMC-* DIRECT MOTOR DRIVER
B2-14I.T.6458-0509
DM-* / series 10ELECTRICAL CONNECTORS
—Viewfrommatingside— Contacts 4 and 5 not used.
—Viewfrommatingside.— Contacts 4-5-6-9-14-15 not used.
Connectors (Turret-side)
12
11
7
8
9
101
2
3
4
56
13
1415
1617
1
2 4
5
6
X1 POWER: AFEA 06 CMRSN 000 male Panelmountsocketformalecontacts.
X2 SIGNAL: SFOA 17A MREN 000 male Panelmountsocketformalecontacts(n°17).
Connector cable-side (not supplied) compatible with :SIEMENS 6FX2003-OCE17 (female)
(X2) - Signals connector (Turret-side)
(X1) - Power connector (Turret-side)
Connector cable-side (not supplied) compatible with :SIEMENS 6FX2003-OCA10 (female)
B2-15I.T.6458-0509
B2-16I.T.6458-0509
DM-* / series 10DRIVEN TOOL SYSTEMS
"DM*"turretshavebeendesignedformodularfittingofdifferentdriventoolsystems
DM*-DT•WithODT-N driven tool device.
• ToolcouplingaccordingtoDIN1809.
• Tooldiscwithaxial seats.
• Frontmachining.
ForfurtherinformationpleasecontactourTechnicalDept.
DM*-MDT•WithMDT driven tool device.
• ToolcouplingaccordingtoDIN5480/5482
• Tooldiscwithaxial seats.
• Frontmachining.
10 ; 220
10 ; 220
B2-17I.T.6458-0509
DM-* / series 10IDENTIFICATION CODE
(1) From10to19theperformanceandtheoveralldimensionsdonotchange.
OPTIONALS
DM - * - * - *.* - * /1* - * - *
10 ; 259SERIE 10 ÷ 19 (1)POSITIONS CODE
Nr. 8 Pos. 8
Nr. 12 Pos. 12
CODE SUPPLY VOLTAGE
400 400VAC-3~
230 230VAC-3~
CODE VERSION
— Right
S Left
SIZE CODE
120 12
160 16
200 20
250 25
INERTIA SET-UP
0.8 Kgm2
121.2 Kgm2
1.2 Kgm2
162.2 Kgm2
3.5 Kgm2
3.0 Kgm2
205.0 Kgm2
5.0 Kgm2
259.0 Kgm2
14 Kgm2
DUPLOMATIC AUTOMATION S.r.l.20025 LEGNANO (MI) - ITALY
P.LE BOZZI, 1PHONE 0331/472111
FAX 0331/455161
e-mail: [email protected]
come visit Duplomatic homepage:www.duplomaticautomation.com