InnovatIon

Wood WorkIng 2014

En

2 CTDIA02SELF-SHARPENING SAW TIP

CTD

IA02

SE

LF-S

HA

RP

EN

ING

SA

W T

IP

3CTDIA02SELF-SHARPENING SAW TIP

CTD

IA02

SE

LF-S

HA

RP

EN

ING

SA

W T

IP

○ Self-sharpening effect of the cutting edge

○ Tool life 250 kilometres

○ Well-suited for brazing and grinding

○ High surface quality of the work piece

The exhibition highlight: CTDIA02CERATIZIT is presenting the new saw tip CTDIA02 as a completely new concept in the market. With an innovative layer structure CTDIA02 guarantees a consistent edge radius during the entire sawing operation. Thanks to the self-sharpening tip, the cutting edge remains constantly sharp. In case of an MDF particle board CTDIA02 cuts 250 kilometres surpassing the performance of conventional saw tips by a multiple. In addition, the PCD coating of CTDIA02 is protected against edge chipping. Thus the excellent surface quality of the work piece is also guaranteed when the cutting distance increases.

Advantages Low overall operation costsThe overall operation costs of CTDIA02 are equal to the ones with PCD saw tips. Compared to high-quality carbide saw tips, the operation costs using CTDIA02 were reduced by a multiple.

250200150100500

Sur

face

def

ect s

ize

[-]

Cutting distance in MDF (laboratory test setup) [km]

CTDIA02 prototype saw 1

CTDIA02 prototype saw 2

CTDIA02 prototype saw 3

High end carbide saw

Cutting costs comparison in %

Source: laboratory setup by University of Stuttgart

250

200

150

100

50

0CTDIA02 PCD Top end

carbideHigh end carbide

Medium range

carbide

4

SE

RIE

S 6

0000

NE

W S

AW

TIP

DE

SIG

N

SERIES 60000NEW SAW TIP DESIGN

5

SE

RIE

S 6

0000

NE

W S

AW

TIP

DE

SIG

N

SERIES 60000NEW SAW TIP DESIGN

○ Smart design

○ Faster brazing of the saw tip

○ More homogeneous structure carbide / tool

○ Weight reduction = conserves resources

Saw tip 60000 series – the new saw tip geometry from CERATIZIT

On the occasion of Ligna CERATIZIT is presenting the new saw tip series 60000. The most characteristic feature is the radius on the lower side of the tip which replaces the previous angle. As a result of this modification, the necessary heat is conducted faster to the back of the tip which subsequently allows quicker brazing of the saw tip.

Another positive effect of this tip geometry is that, thanks to the reduced brazing time, a homogeneous structure of the carbide with the basis is created.

Advantages

Conserving resources

In terms of new developments CERATIZIT always strives for resource-conserving products. In this context too series 60000 stands out. Due to the modified shape, the weight of the tip has been notably reduced. The new saw tip series can be applied directly in your production department.

The following sizes are available:

Reference number sizes

60100 8.0 x W x 2.3

60200 8.0 x W x 2.5

60700 8.0 x W x 3.0

60300 8.5 x W x 2.5

60400 10.5 x W x 2.5

60500 10.5 x W x 3.0

60600 10.5 x W x 3.5

6

EA

SY L

INE

KN

IVE

S

EASY LINEKNIVES

7

CTOPP10Cobalt content: 10%

Hardness: 1570 HV10

Transverse rupture strength: > 3000 MPa

Grain size: 0.7 µm

○ Versatile application

○ Good price-performance ratio

○ Conserves resources

Advantages

EA

SY L

INE

KN

IVE

S

EASY LINEKNIVES

Easy Line knives

Easy Line knives combine performance, affordability and availability.

Manufactured at our integrated production units in Europe, the Easy Line product range utilizes our new sub-micron grade CTOPP10 which has been extensively tested in a variety of different wood machining applications. This entry-performance tungsten carbide grade offers the same high reliability as CERATIZIT’s existing grades with wear characteristics close to MG18, a recognized all round grade for natural, laminated wood and chipboard.

Optimal price-performance ratioThe manufacturing process for Easy Line knives has been optimized for high-volume and cost-sensitive markets. In exchange for minimum order quantities, customers benefit from special price levels to address today’s market expectations. Lead time is also reduced, with most popular articles available from stock.These benefits make Easy Line knives a great alternative for today’s most common wood machining applications.

Easy Line product range Material No.

EL CTK PK 75.5X 5.5X1.1 CTOPP10 11871695

EL CTK PK 80.5X 5.9X1.2 CTOPP10 11871691

EL CTK PK 82.0X5.5X1.1 CTOPP10 11801133

EL CTK ST 9.6X12.0X1.5 CTOPP10 11791000

EL CTK ST 15.0X12.0X1.5 CTOPP10 11791001

EL CTK ST 20.0X12.0X1.5 CTOPP10 11791002

EL CTK ST 30.0X12.0X1.5 CTOPP10 11742547

EL CTK ST 40.0X12.0X1.5 CTOPP10 11791003

EL CTK ST 50.0X12.0X1.5 CTOPP10 11742544

EL CTK ST 60.0X12.0X1.5 CTOPP10 11791004

withoutcorner radius

withcorner radius

EL CTK FC 12.0X12.0X1.5 CTOPP10 11820512

EL CTK SC 14.0X14.0X2.0 CTOPP10 11742545

EL CTK SC 15.0X15.0X2.5 R 95 CTOPP10 11778838 11827619

EL CTK SC 15.0X15.0X2.5 R115 CTOPP10 11789902 11827617

EL CTK SC 15.0X15.0X2.5 R150 CTOPP10 11789899 11827613

EL CTK SC 15.0X15.0X2.5 82°R 95 CTOPP10 11799038

EL CTK SC 15.0X15.0X2.5 82°R115 CTOPP10 11799035

EL CTK SC 15.0X15.0X2.5 82°R150 CTOPP10 11799039

Inde

xabl

e kn

ives

Sco

rers

Pla

ner

blad

es

8

STR

OB

E B

LAN

KS

PR

E-T

INN

ED

STROBE BLANKS PRE-TINNED

9

STR

OB

E B

LAN

KS

PR

E-T

INN

ED

STROBE BLANKS PRE-TINNED

○ High cost reductions

○ Improved brazing capability

○ Easy handling

Advantages

Range of sizes:

Strobe blanks – pre-tinned

Customer requirements are clear: they need brazed strobe blanks. CERATIZIT already offers strobe blanks in the recently developed grade CTOPP10. From now on brazed strobe blanks will also be available in this grade and will replace the former grades HC20 and CTM14Y.

Major time saving

Using these strobe blanks, operators save considerable time as they can be brazed directly onto the saw blade.

Lmm

Wmm

Tmm

Minimum 20 mm Minimum 2.0 mm upon request

Maximum 80 mm Maximum 6.0 mm upon request

10

[g/cm3] HV10 HV30 HRA [MPa] [P.S.I.] [GPa] [W/mK] [10-6/K]

CTPOPP10 14,45 1570 1550 91,6 3000 580 5,5

CTOPP10 product rangeThis new innovative grade has been extensively tested and meets the needed product performance demands. It provides the toolmaker with a good alternative to our current carbide grades HC10, HC20, HC25, HC30 and MG18.

A wide range of CTOPP10 products is available: saw tips, rods, strips and profile blanks. Other products can be offered in this carbide grade upon request.

CTOPP10Cobalt content: 10%

Hardness: 1570 HV10

Transverse rupture strength: > 3000 MPa

Grain size: 0.7 µm

CTgrade code

Density(ISO 3369)

Hardness(ISO 3878) (ISO 3878) (ISO 3738)

Transverse rupture strength

(ISO 3327)Young‘s modulus

Thermal conduc-

tivity

Thermal expansion coefficient

Physical and mechanical properties

Submicron

CTO

PP

10 P

RO

DU

CT

RA

NG

EIN

NO

VAT

IVE

NE

W G

RA

DE

CTOPP10 PRODUCT RANGEINNOVATIVE NEW GRADE

11

E-T

EC

HS

TOR

EO

NLI

NE

-SH

OP

E-TECHSTOREONLINE-SHOP

www.e-techstore.com

More than 25,000 products

○ Standard- and specialty products for Cutting Tools/ Inserts & Solid Carbide Tools ○ Wood Working products○ Solid Carbide Rods ○ Die and Mold Industry, Focusing Tubes, Slitting Knife Blanks, Knives

Many new service features

○ Tablet computer optimized○ Even more detailed product information○ Simple and quick navigation by user-friendly design○ Simplified ordering by e.g. repeat order○ Enhanced section on personal user profile

Our new online shop comes with a new look and feel, we are offering a greater variety of products and even more services!

CERATIZIT linkage

Would you like to link your system with CERATIZIT?CERATIZIT supports all common link formats (EDI, XML, OCI, etc.).Get in touch with your contact person! Our technical engineer will analyze your requirements together with you and will help you when choosing the suitable technology.

The new CERATIZIT E-Techstore

Speed Information Service Business

We

rese

rve

the

right

to m

ake

tech

nica

l ch

ange

s fo

r im

prov

emen

t of t

he p

rodu

ct.

7002703MA-PRO-0592-EN-04/14-SH

Parent company in Luxembourg

CERATIZIT Luxembourg S. à r. l.Route de Holzem 101L-8232 MamerTel.: +352 312 085-1Fax +352 311 911E-Mail: info@ceratizit.comwww.ceratizit.com