49
Industrial Hydraulics FAQs Updated: AT_January2013 FAQ Title: Z31 versus K31 or K0 in model code Category: Proportional & Servo Valves Sub-Category : Directional Control Valves Bosch Rexroth Corporation Hydraulics 2315 City Line Road Bethlehem, PA 18017 Tel (847) 645-3600 Question: My original model code has a Z31 option, but now I only see K31 or K0. What is the difference? Answer: “Z31” means that the mating 7-pin electrical connector is included in the scope of supply. “K31” or “K0” means the mating electrical connector is not supplied. K31 and K0 mean the same thing. Most products use K31 for better clarity. The order code affects the product nameplate and generates many new part numbers. So, it was decided to keep just one option. In most products, you will only find K31 or K0, 7-pin electrical connector without mating plug. Order the mating circular connectors separately. Attachments: RE08006 RE08008

Industrial Hydraulics FAQs - Robert Bosch GmbH

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Page 1: Industrial Hydraulics FAQs - Robert Bosch GmbH

Industrial Hydraulics FAQs

Updated: AT_January2013

FAQ Title: Z31 versus K31 or K0 in model code Category: Proportional & Servo Valves Sub-Category: Directional Control Valves

Bosch Rexroth Corporation Hydraulics 2315 City Line Road Bethlehem, PA 18017 Tel (847) 645-3600

Question: My original model code has a Z31 option, but now I only see K31 or K0. What is the difference?

Answer: “Z31” means that the mating 7-pin electrical connector is included in the scope of supply. “K31” or “K0” means the mating electrical connector is not supplied. K31 and K0 mean the same thing. Most products use K31 for better clarity. The order code affects the product nameplate and generates many new part numbers. So, it was decided to keep just one option. In most products, you will only find K31 or K0, 7-pin electrical connector without mating plug. Order the mating circular connectors separately. Attachments: RE08006 RE08008

Page 2: Industrial Hydraulics FAQs - Robert Bosch GmbH

1/34Mating connectors and cable sets for valves and sensors in hydraulics

RE 08006/04.12Replaces: 08.11

Table of contentsSee page 2 to 5

Features– Mating connectors and cable sets for the electrical connection to

∙ Valve solenoids ∙ Valves with installed electronics ∙ Position and pressure sensors

– Different designs and standards– Plastic and metal versions

Page 3: Industrial Hydraulics FAQs - Robert Bosch GmbH

2/34 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/04.12

Table of contents

PageFor valves with connector "K4", according to EN 175301-803 and ISO 4400, 2-pole + PE,"large cubic connector" 6 to 13

Mating connectors for valves with one or two solenoids (individual connection)

Without circuitry:Z4, Z45

6 to 8With indicator light, also with protective circuit or rectifier:Z5L, Z55L, Z5L1, Z5L2, RZ5, RZ5L, RZ55L, RZ55

Cable sets for valves with one or two solenoids (individual connection)

Without circuitry:Z4

9 and 10With indicator light, also with protective circuit:Z4L Z4L1

Cable sets for valves with two solenoids(Double mating connectors)

With connector M12 x 1:Z60

11 to 13

With connector M12 x 1, with indicator light, also with protec-tive circuit:Z60L, Z60L8

With breakout cable:Z61

For valves with "small cubic connector" 14 to 15Mating connector

G4W1F 14 to 15

Page 4: Industrial Hydraulics FAQs - Robert Bosch GmbH

Hydraulics Bosch Rexroth AGRE 08006/04.12 Mating connectors 3/34

Table of contents

PageFor valves with round connector according to EN 175201-804, 6-pole + PE as well as 6-pole, compatible with VG 95328 16 to 17

Mating connector, 6-pole + PE, plastic version 7PZ31...K

16 to 17

Mating connector, 6-pole + PE, metal version 7PZ31...M

Mating connector, 6-pole, metal version, compatible with VG 95328

6P KPTC6

For valves with round connector according to EN 175201-804, 11-pole + PE 18 and 19Mating connector, 11-pole + PE, metal version, shielded

12PN11...EMV

18 and 19

Mating connector, 11-pole + PE, plastic version 12PN11

Mating connector, 11-pole + PE, plastic version, two cable outlets

12PN11...2XD8

For mechanical pressure switches with connector "K14", according to EN 175301-803 and ISO 4400, 3-pole + PE, "large cubic connector" 20 to 23

Mating connectors, 3-pole + PE Without circuitry:Z14

20 and 21With indicator light:Z15L, Z15L6

Page 5: Industrial Hydraulics FAQs - Robert Bosch GmbH

4/34 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/04.12

PageCable sets, 3-pole + PE Without circuitry:

Z14

22 and 23Cable sets, 3-pole + PE With indicator light:

Z14L

For sensors and valves with connector "K24", "K35" and "K72" 24 to 29Mating connectors, M12 x 1, 4-pole, line cross-section 0.75 mm2

straight:4PE11508

24 and 25

straight:4PZ24

angled:4PE11509

angled: 4PZ24

Cable sets, M12 x 1, 4-pole, line cross-section 0.34 mm2

straight: 4PM12

26 and 27

straight: 4PZ24

angled: 4PM12

Table of contents

Page 6: Industrial Hydraulics FAQs - Robert Bosch GmbH

Hydraulics Bosch Rexroth AGRE 08006/04.12 Mating connectors 5/34

Table of contents

PageCable sets, M12 x 1, 4-pole, line cross-section 0.75 mm2

Straight:KABELSATZ VT-SSPA1-1X/M12/1/V00

28 and 29Angled:KABELSATZ VT-SSPA1-1X/M12/2/V00

For mechanical position switches, mechanical pressure switches and valves with central connection with connector "K6" / "K"

30 and 31

Mating connector, 6-pole + PE 7PZ6, according to EN 175801-804 for connector K6

30 and 31Mating connector, 4-pole + PE 5P, not standardized,

for connector K

For directional valve with connector "C4" and "C4Z" (AMP Junior-Timer) 32Mating connectors 2P JUNIOR D2 2

2P D1.2 JUNIOR32

For directional valves with connector "K40" (Deutsch plug) 33Mating connectors 2P DT06 K40

33

Page 7: Industrial Hydraulics FAQs - Robert Bosch GmbH

6/34 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/04.12

Ordering code

For valves with connector "K4" according to EN 175301-803 and ISO 4400, 2-pole + PE, "large cubic connector"– Mating connectors for valves with one or two solenoids (individual connection)

1) Limitation of the switch-off voltage peak to 55 V2) Limitation of the switch-off voltage peak to 1 V3) Limitation of the switch-off voltage peak to 2 V

Short designation

Voltage DC / AC

U Current

I max ColorValve side Fitting

Material number Circuit diagram

Without circuitry, standard

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Z412...240 V 16 A Gray A M16 x 1.5 R901017010

12...240 V 16 A Black B M16 x 1.5 R901017011

Z4512...240 V 16 A Brown A NPT 1/2" R900004823

12...240 V 16 A Black B NPT 1/2" R900011039

With indicator light

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Z5L 12...240 V 3 A Black A/B M16 x 1.5 R901017022

Z55L 12...240 V 3 A Black A/B NPT 1/2" R900057453

With indicator light and Zener diode suppression circuit

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�Z5L1 24 V ± 10 %1) 3 A Black A/B M16 x 1.5 R901017026

With indicator light and protective diode

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��Z5L2 24 V ± 10 % 2)

only DC 3 A Black A/B M16 x 1.5 R901017027

With rectifier

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RZ5 80...240 V 3) 0.75 A Black A/B M16 x 1.5 R901017025

RZ55 80...240 V 3) 0.75 A Black A/B NPT 1/2" R900842566

With indicator light and rectifier

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RZ5L 80...240 V 3) 0.75 A Black A/B M16 x 1.5 R901017029

RZ55L 80...240 V 3) 0.75 A Black A/B NPT 1/2" R900057455

Page 8: Industrial Hydraulics FAQs - Robert Bosch GmbH

Hydraulics Bosch Rexroth AGRE 08006/04.12 Mating connectors 7/34

Technical Data (For applications outside these parameters, please consult us!)

Ambient temperature Standard °C –40 to +125with indicator light/rectifier °C –20 to +60

Protection class according to EN 60529 IP 65 with mating connector mounted and lockedIndicator light LED yellowNumber of poles 2 + PETerminal area for lines with external diameter mm 5 to 10Maximum line cross-section mm2 1.5Type of connection Screw connection

Unit dimensions: Z4, Z45 (dimensions in mm)

Z4 Z45

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1 Mounting screw M3, tightening torque MA = 0.5 Nm

2 Fitting M16 x 1.5

3 Fitting NPT 1/2"

Page 9: Industrial Hydraulics FAQs - Robert Bosch GmbH

8/34 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/04.12

Unit dimensions: Z5..., RZ5... (dimensions in mm)

Z5L, Z5L1, Z5L2, RZ5, RZ5L, RZ55 Z55L, RZ55L

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1 Mounting screw M3, tightening torque MA = 0.5 Nm

2 Fitting M16 x 1.5 / NPT 1/2" (see table on page 6)

Page 10: Industrial Hydraulics FAQs - Robert Bosch GmbH

Hydraulics Bosch Rexroth AGRE 08006/04.12 Mating connectors 9/34

For valves with connector "K4" according to EN 175301-803 and ISO 4400, 2-pole + PE, "large cubic connector"– Cable sets for valves with one or two solenoids (individual connection)

Ordering code

1) Limitation of the switch-off voltage peak to 55 V

Short designation

Voltage DC / AC

U Current

I max Color

Material number for cable length

Circuit diagram3 m 5 m 10 mWithout circuitry, standard

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Z4 12...240 V 10 A Black R900032020 R900032014 R900217134

With indicator light �

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24 V 4 A Black R900032050 R900032018 R900217135

90...130 V 1 A Black R900032023 R900032012 R900217136

180...240 V 0.5 A Black R900032024 R900032010 R900217137

With indicator light and Zener diode suppression circuit �

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�Z4L1 24 V 1) 4 A Black R900032021 R900032015 R900217138

Technical data (For applications outside these parameters, please consult us!)

Ambient temperature Cable fixedly laid °C –20 to +80Cable moveable °C –5 to +70

Protection class according to EN 60529 IP 67 with mating connector mounted and lockedIndicator light Z4L... LED yellowConnection line Ölflex 150 PVC, grayLine cross-section mm2 3 x 1.0Core marking PE Green/yellow

Other wires Black with numbersNumber of poles 2 + PECable diameter mm Approx. 7

Page 11: Industrial Hydraulics FAQs - Robert Bosch GmbH

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10/34 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/04.12

1 LED2 Contacting 0 + 180° rotatable3 Flat seal (captive)4 Name plate5 Mounting screw M3 (captive),

tightening torque MA = 0.5 Nm

Unit dimensions (dimensions in mm)

L Cable length 3, 5 or 10 m (see "Ordering code")

Page 12: Industrial Hydraulics FAQs - Robert Bosch GmbH

Hydraulics Bosch Rexroth AGRE 08006/04.12 Mating connectors 11/34

Ordering code: For directional valves type WE size 6, SEC and pilot operated schwitching valves

Short designation

Voltage DC / AC

U Current

I max

Cable length

Material number Circuit diagram

With connector M12 x 1

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Z60 24 V 4 A – R901207820

With connector M12 x 1 and indicator light �

�Z60L 24 V 4 A – R901207819

With connector M12 x 1, indicator light and Zener diode suppression circuit

�Z60L8 24 V 1) 4 A – R901205511

With breakout cable

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Z61

12...230 V 4 A 3 m R901207821

12...230 V 4 A 5 m R901207822

1) Limitation of the switch-off voltage peak to ≤ 50 V

For valves with connector "K4" according to EN 175301-803 and ISO 4400, 2-pole + PE, "large cubic connector"– Cable sets for valves with two solenoids (Double mating connectors)

Page 13: Industrial Hydraulics FAQs - Robert Bosch GmbH

12/34 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/04.12

Ordering code: For directional valves type WE size 10

Short designation

Voltage DC / AC

U Current

I max

Cable length

Material number Circuit diagram

With connector M12 x 1

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Z60 24 V 4 A – R901207825

With connector M12 x 1 and indicator light �

�Z60L 24 V

only DC 4 A – R901207824

With connector M12 x 1, indicator light and Zener diode sup-pression circuit

�Z60L8 24 V 1)

only DC 4 A – R901207823

With breakout cable

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Z61

12...230 V 4 A 3 m R901207826

12...230 V 4 A 5 m R901207892

1) Limitation of the switch-off voltage peak to ≤ 50 V

Page 14: Industrial Hydraulics FAQs - Robert Bosch GmbH

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Hydraulics Bosch Rexroth AGRE 08006/04.12 Mating connectors 13/34

Technical data (For applications outside these parameters, please consult us!)

Ambient temperature Fixedly laid °C –20 to +60Moveable (with "Z61") –20 to +60

Protection class according to EN 60529 IP 67 with mating connector mounted and lockedIndicator light Z60L... LED yellowMaximum operating current per contact A 4 (at 40 °C), 3 (at 60 °C)Connection line PUR-JZ black, with UL / CSA approval Line cross-section of the connection line mm2 3 x 0.75Cable diameter of the breakout cable with "Z61" mm 5.9 ± 0.2Line cross-section of the breakout cable with "Z61" mm2 4 x 0.75Core marking with "Z61" PE Green/yellow

Other wires Black with numbersConnector M12 Thread in metal design, coding/pinout, design according to

EN 61076-2-101:2003 + A1:2006

1 Version "Z60…"2 Only version "Z61"3 Name plate4 Flat seal (captive)5 Mounting screw M3 (captive),

tightening torque MA = 0.5 Nm

Unit dimensions (dimensions in mm)

6 LED (only version "Z60L…")7 Contacting 0° (PE bridged)

L1 Cable length 3 or 5 m (see "Ordering code")L2 113 mm (for valves size 6)

135 mm (for valves size 10)

Page 15: Industrial Hydraulics FAQs - Robert Bosch GmbH

14/34 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/04.12

For valves with "small cubic connector"– Mating connector

Ordering code

Short designation

Voltage DC / AC

Umax

CurrentI max Color Fitting

Material number Circuit diagram

G4W1F 50 6 Black PG 7 R900023126

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Technical data (For applications outside these parameters, please consult us!)

Ambient temperature °C –40 to +90Protection class according to EN 60529 IP 65 with mating connector mounted and lockedLine cross-section mm2 0.14 to 0.5Number of poles 4Cable diameter mm 4 to 7.5Type of connection Soldered joint

Page 16: Industrial Hydraulics FAQs - Robert Bosch GmbH

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Hydraulics Bosch Rexroth AGRE 08006/04.12 Mating connectors 15/34

Unit dimensions (dimensions in mm)

Page 17: Industrial Hydraulics FAQs - Robert Bosch GmbH

16/34 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/04.12

For valves with round connector according to EN 175201-804, 6-pole + PE as well as 6-pole, compatible with VG 95328– Mating connectors

Ordering code

Short designation

Voltage DC / AC

UCurrent

I max Fitting

Cable diameterConnection

cross-sectionMaterial number

Circuit diagram Pole pattern

6-pole + PE, plastic version �

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7PZ31...K 24 3 PG 116.5...11 mm

0.5...1.5 mm2 R900021267

6-pole + PE, metal version

7PZ31...M 24 3 PG 118,0...13.5 mm0.5...1.5 mm2 R900223890

6-pole, metal version, compatible with VG 95328 �

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6P KPTC6 24 3 Special4.5...7 mm

0.4...0.75 mm2 R901043330

Technical data (For applications outside these parameters, please consult us!)

Ambient temperature °C –40 to +100Protection class according to EN 60529 IP 67Number of poles 6 (+ PE)Type of connection 7PZ31... Soldered joint

6P KPTC6 Crimping connection (crimping contacts in the scope of delivery)

Page 18: Industrial Hydraulics FAQs - Robert Bosch GmbH

Hydraulics Bosch Rexroth AGRE 08006/04.12 Mating connectors 17/34

Unit dimensions (dimensions in mm)

6-pole + PE, plastic version, 7PZ31...K

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6-pole + PE, metal version, 7PZ31...M

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6-pole, metal version, compatible with VG 95328, 6P KPTC6Protection: Setscrew M3, MA = 0.3 Nm

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Accessories for "6P KPTC6" (not included in scope of delivery)

Company ITT Canon Order numberCrimping pliers M22520/1-01Crimping insert M22520/1-02Installation tool CiTG-20AInstallation pliers CIT-KPTC-20

Page 19: Industrial Hydraulics FAQs - Robert Bosch GmbH

18/34 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/04.12

For valves with round connector according to EN 175201-804, 11-pole + PE– Mating connectors

Ordering code

Technical data (For applications outside these parameters, please consult us!)

Ambient temperature °C –40 to +90Protection class according to EN 60529 IP 65 with mating connector mounted and lockedNumber of poles 11 + PEType of connection Crimping connection (crimping contacts in the scope of delivery)

Short designation

Voltage DC / AC

UCurrent

I max Fitting

Cable diameterConnection

cross-sectionMaterial number

Circuit diagram Pole pattern

11-pole + PE, metal version, shielded �

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12PN11... EMV 24 3 PG 13.512...15 mm

0.5 mm2 R901268000

11-pole + PE, plastic version

12P N11 24 3 PG 1612...14 mm

0.5...1.5 mm2 R900752278

11-pole + PE, plastic version, two cable outlets

12PN11...2XD8 24 3 PG 162 x 6...8 mm

3 x 0.5...1.5 mm2

9 x 0.14...0.5 mm2R900884671

Page 20: Industrial Hydraulics FAQs - Robert Bosch GmbH

Hydraulics Bosch Rexroth AGRE 08006/04.12 Mating connectors 19/34

Unit dimensions (dimensions in mm)

11-pole + PE, metal version, shielded, 12PN11... EMV

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11-pole + PE, plastic version, 12PN11

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11-pole + PE, plastic version, two cable outlets, 12PN11...2XD8

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Accessories (not included in scope of delivery)

Company Hirschmann Order numberCrimping pliers XCZ 0701Ejection tool XWA 164

Page 21: Industrial Hydraulics FAQs - Robert Bosch GmbH

20/34 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/04.12

For mechanical pressure switches with connector "K14", according to EN 175301-803 and ISO 4400, 3-pole + PE, "large cubic connector"– Mating connectors

Ordering code

Technical data (For applications outside these parameters, please consult us!)

Ambient temperature Standard °C –40 to +125with indicator light °C –20 to +60

Protection class according to EN 60529 IP 65 with mating connector mounted and lockedIndicator light Z15L

Z15L6Connection 2: LED green, connection 3: LED yellowConnection 1: LED green, connection 3: LED yellow

Number of poles 3 + PETerminal area for lines with external diameter mm 5 to 10Maximum line cross-section mm2 1.5 with conductor sleeveType of connection Screw connection

Short designation

Voltage DC / AC

UCurrent

I max Color FittingMaterial number Circuit diagram

Without circuitry, standard ���

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Z14 12...240 V 16 Black M16 x 1.5 R901017012

With indicator lights at connections 2 and 3���

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Z15L

6...14 V 4 Black M16 x 1.5 R90101703016...30 V 4 Black M16 x 1.5 R90101704836...60 V 4 Black M16 x 1.5 R90101703290...130 V 4 Black M16 x 1.5 R901017035

180...240 V 4 Black M16 x 1.5 R901017037With indicator lights at connections 1 and 3 �

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Z15L6 16...36 V 4 Black M16 x 1.5 R901017040

Page 22: Industrial Hydraulics FAQs - Robert Bosch GmbH

Hydraulics Bosch Rexroth AGRE 08006/04.12 Mating connectors 21/34

Unit dimensions: Z14, Z15L, Z15L6 (dimensions in mm)

Z14 Z15L, Z15L6

1

2

3

28

18

41 10

34,2

4,6

1

M16 x 1,5

28

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1 Mounting screw M3, tightening torque MA = 0.5 Nm

Page 23: Industrial Hydraulics FAQs - Robert Bosch GmbH

22/34 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/04.12

Ordering code

Technical data (For applications outside these parameters, please consult us!)

Ambient temperature –5 to +70Protection class according to EN 60529 IP 67 with mating connector mounted and lockedIndicator light Z14L Connection 2: LED green, connection 3: LED yellowConnection line PUR-JZ, grayLine cross-section Standard mm2 4 x 0.75

with indicator light mm2 5 x 0.5Core marking PE Green/yellow

Other wires Black with numbersNumber of poles 3 + PECable diameter mm Approx. 7

Short designation

Voltage DC / AC

UCurrent

I max Color

Material number for cable length

Circuit diagram5 m 10 mWithout circuitry, standard

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Z14 12 – 240 10 A Black R900058528 R900217139

With indicator light ���

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Z14L 24 V only DC 4 A Black R900210635 R900217140

For mechanical pressure switches with connector "K14", according to EN 175301-803 and ISO 4400, 3-pole + PE, "large cubic connector"– Cable sets

Page 24: Industrial Hydraulics FAQs - Robert Bosch GmbH

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Hydraulics Bosch Rexroth AGRE 08006/04.12 Mating connectors 23/34

1 LED2 Flat seal (captive)3 Name plate4 Mounting screw M3 (captive),

tightening torque MA = 0.5 Nm

Unit dimensions (dimensions in mm)

L Cable length 5 or 10 m (see "Ordering code")

Page 25: Industrial Hydraulics FAQs - Robert Bosch GmbH

24/34 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/04.12

For sensors and valves with connector "K24", "K35" and "K72"– Mating connectors M12, 4-pole, line cross-section 0.75 mm2

Ordering code

Technical data (For applications outside these parameters, please consult us!)

Ambient temperature 4PE1150... °C –25 to +854PZ24 °C –40 to +85

Protection class according to EN 60529 IP 67 with mating connector mounted and lockedMaximum line cross-section mm2 4 x 0.75Number of poles 4Cable diameter 4PE1150... mm 4 to 6

4PZ24 mm 6 to 8Type of connection Screw connection

Short designation

Voltage DCUmax

CurrentI max Color Fitting

Material number

Circuit diagram Pole pattern

M12 x 1, straight� �

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4PE11508 50 4 Black PG 7 R900773042

4PZ24 50 3 Black PG 9 R900031155

M12 x 1, angled

4PE11509 50 4 Black PG 7 R900779509

4PZ24 50 3 Black PG 9 R900082899

Page 26: Industrial Hydraulics FAQs - Robert Bosch GmbH

Hydraulics Bosch Rexroth AGRE 08006/04.12 Mating connectors 25/34

M12 x 1, straight, 4PE11508

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M12 x 1, straight, 4PZ24

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M12 x 1, angled, 4PE11509 M12 x 1, angled, 4PZ24

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Unit dimensions (dimensions in mm)

Page 27: Industrial Hydraulics FAQs - Robert Bosch GmbH

26/34 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/04.12

Ordering code

Short designation

Voltage DC / AC

UCurrent

I max Color

Material number for cable length

Circuit diagram Pole pattern2 m 3 m 5 m

M12 x 1, straightBrown

White

Black

BlueShield:

Cable shielded

4PM12 250 4 Black R900773031 – R900779498

4PZ24 50 3 Black – R900064381 –

M12 x 1, angled

4PM12 250 4 Black R900779504 – R900779503

Technical data (For applications outside these parameters, please consult us!)

Ambient temperature °C –25 to +85Protection class according to EN 60529 IP 67 with mating connector mounted and lockedConnection line PUR-OB, black with approval: UL, CSA, CELine cross-section mm2 4 x 0.34Core marking 1: Brown; 2: White; 3: Blue; 4: BlackNumber of poles 4Cable diameter 4PM12 mm 5.9

4PZ24 mm 6.5

For sensors and valves with connector "K24", "K35" and "K72"– Cable sets M12, 4-pole, line cross-section 0.34 mm2

Page 28: Industrial Hydraulics FAQs - Robert Bosch GmbH

Hydraulics Bosch Rexroth AGRE 08006/04.12 Mating connectors 27/34

Unit dimensions (dimensions in mm)

M12 x 1, straight, 4PM12 and 4PZ24

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R900773031R900064381R900779498

L = 2 mL = 3 mL = 5 m

M12 x 1, angled, 4PM12

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R900779504R900779503

L = 2 mL = 5 m

Page 29: Industrial Hydraulics FAQs - Robert Bosch GmbH

28/34 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/04.12

Ordering code

Denomination

Voltage DC / AC

UCurrent

I max ColorMaterial number

Circuit diagramPole pattern

M12 x 1, straightBrown

White

Black

BlueShield:

Cable and mat-ing connector

shielded

KABELSATZVT-SSPA1-1X/M12/1/V00 60 4 Black R901241656

M12 x 1, angled

KABELSATZ VT-SSPA1-1X/M12/2/V00 60 4 Black R901241651

Technical data (For applications outside these parameters, please consult us!)

Ambient temperature Fixedly laid °C –25 to +80Moveable °C –5 to +70

Protection class according to EN 60529 IP 67 with mating connector mounted and lockedConnection line PVC, blackLine cross-section mm2 4 x 0.75Number of poles 4Cable diameter mm 6.4

For sensors and valves with connector "K24", "K35" and "K72"– Cable sets M12, 4-pole, line cross-section 0.75 mm2

Page 30: Industrial Hydraulics FAQs - Robert Bosch GmbH

Hydraulics Bosch Rexroth AGRE 08006/04.12 Mating connectors 29/34

M12 x 1, straight, KABELSATZ VT-SSPA1-1X/M12/1/V00

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M12 x 1, angled, KABELSATZ VT-SSPA1-1X/M12/2/V00

��$�� �

��

��

��Unit dimensions (dimensions in mm)

Page 31: Industrial Hydraulics FAQs - Robert Bosch GmbH

30/34 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/04.12

Ordering code

Short designation

Voltage DC / AC

UCurrent

I max Color Fitting Material numberCircuit diagram

Pole pattern6-pole + PE �

� �

�� ��

� �

���

7PZ6 250 V 10 Gray PG 11 R900002803

4-pole + PE� �

� �

�� ��

� �

��

5P 250 V 10 Red PG 11 R900005538

Technical data (For applications outside these parameters, please consult us!)

Ambient temperature °C –40 to +90Protection class according to EN 60529 IP 65 with mating connector mounted and lockedOperating current, permanent A 10Number of poles 7PZ6 6 + PE

5P 4 + PETerminal area for lines with external diameter mm 7 to 9Maximum line cross-section mm2 1.5Type of connection Crimping connection (crimping contacts in the scope of delivery)

For mechanical position switches, mechanical pressure switches and valves with central connection with connector "K6" / "K" – Mating connectors

Page 32: Industrial Hydraulics FAQs - Robert Bosch GmbH

Hydraulics Bosch Rexroth AGRE 08006/04.12 Mating connectors 31/34

7PZ6 5P

����

����

�����

������%&�

����

�����

1 Mounting screw M3, tightening torque MA = 0.5 Nm

Unit dimensions 7PZ6, 5P (dimensions in mm)

Accessories (not included in scope of delivery)

For "7PZ6" Order number, company HIRSCHMANNCrimping pliers XCZ 0701Ejection tool XWA 164

For "5P" Order number, company Amphenol-TuchelCrimping pliers TA 0500Crimping dies TA 0000 163Contact locator TA 0005 093 0001

Page 33: Industrial Hydraulics FAQs - Robert Bosch GmbH

���� ����

��

����$��

�'�

32/34 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/04.12

For directional valve with connector "C4" and "C4Z" (AMP Junior-Timer)– Mating connectors

Unit dimensions (dimensions in mm)

Housing AMPType 282189-1

Ordering code

Technical data (For applications outside these parameters, please consult us!)

Ambient temperature range °C –20 to +125Admissible operating voltage range V DC 10 to 32Protection class according to EN 60529 IP 66A (correctly mounted and locked)Maximum operating current A 5Number of poles 2Admissible external cable diameter mm 5.2 to 7Line cross-section mm2 0.5 to 1Type of connection Crimping connectionAs-delivered state 1 connector housing, 2 contacts,

2 individual connector seals, 1 rubber bushing unmounted in pouch

Short designation External line diameter in mm Color Material number2P JUNIOR D2 2 2.2 to 3.0 Black R9010221272P D1.2 JUNIOR 1.2 to 2.1 Black R900313533

Crimping toolBasic pliers Type 539635-1, company TYCODie Type 539737-2, company TYCO

Accessories (not included in scope of delivery)

Page 34: Industrial Hydraulics FAQs - Robert Bosch GmbH

� �

��

Hydraulics Bosch Rexroth AGRE 08006/04.12 Mating connectors 33/34

Connector housing DT06-2S-CE01Ambient temperature range °C –20 to +125Admissible operating voltage range V DC 10 to 32Protection class according to EN 60529 IP 69K (correctly mounted and locked)Maximum operating current A 5Number of poles 2Maximum line cross-section AWG 14-16 mm2 1.3 to 2.08

AWG 16-18 mm2 0.83 to 1.3Admissible external diameter - individual conductor mm 1.35 to 3.05Type of connection Crimping connectionAs-delivered state 1 connector housing, 2 contacts, 1 locking wedge,

unmounted in pouch

Unit dimensions (dimensions in mm)

Ordering code

Short designation Line cross-section Color Material number2P DT06 K40AWG14 AWG14-16 Gray R9007334512P DT06 K40AWG16 AWG16-18 Gray R901017847

Technical data (For applications outside these parameters, please consult us!)

For directional valves with connector "K40" (Deutsch plug)– Mating connectors

Crimping tool Type HDT-4800, company Deutsch

Accessories (not included in scope of delivery)

Page 35: Industrial Hydraulics FAQs - Robert Bosch GmbH

Bosch Rexroth AGHydraulicsZum Eisengießer 197816 Lohr am Main, GermanyPhone +49 (0) 93 52 / [email protected]

© This document, as well as the data, specifications and other informa-tion set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent.The data specified above only serve to describe the product. No state-ments concerning a certain condition or suitability for a certain applica-tion can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging.

34/34 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/04.12

Notes

Page 36: Industrial Hydraulics FAQs - Robert Bosch GmbH

Bosch Rexroth AGHydraulicsZum Eisengießer 197816 Lohr am Main, GermanyPhone +49 (0) 93 52 / [email protected]

© This document, as well as the data, specifications and other informa-tion set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent.The data specified above only serve to describe the product. No state-ments concerning a certain condition or suitability for a certain applica-tion can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging.

Hydraulics Bosch Rexroth AGRE 08006/04.12 Mating connectors 35/34

Notes

Page 37: Industrial Hydraulics FAQs - Robert Bosch GmbH

Bosch Rexroth AGHydraulicsZum Eisengießer 197816 Lohr am Main, GermanyPhone +49 (0) 93 52 / [email protected]

© This document, as well as the data, specifications and other informa-tion set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent.The data specified above only serve to describe the product. No state-ments concerning a certain condition or suitability for a certain applica-tion can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging.

36/34 Bosch Rexroth AG Hydraulics Mating connectors RE 08006/04.12

Notes

Page 38: Industrial Hydraulics FAQs - Robert Bosch GmbH

Mating connectors for controlling electrically operated valves and sensors

Different versions and designs

RE 08008/03.11Replaces: 06.05

Table of contentsContents PageFeatures 1Ordering code 2 and 3Unit dimensions and details 4 to 10

Features– Mating connectors are usually accessories and not always

included in the scope of delivery of the valves and sensors– Plastic and metal version– Different designs and standards– Mating connectors for solenoids, position and pressure sen-

sors, valves without / with integrated electronics– Design of the mating connectors as

• cubic connector, round connector, angular connector• jet connector • KOSTAL connector • mating connectors with cable

1/10

Page 39: Industrial Hydraulics FAQs - Robert Bosch GmbH

2/10 Bosch Rexroth AG Hydraulics Mating connectors RE 08008/03.11

Ordering code

Denomination m(kg)

Details, see page

Material number

2P+PEPG9, PG11, M16 x 1.5

Mating connectors for solenoids DIN 43650 ISO 4400 NFE 48441

Gray 0.03 4 1 834 484 058Black 1 834 484 057with LED 1 834 484 136

1 834 484 1371 834 484 103

with free wheeling diode and LED

1 834 484 1381 834 484 139

with rectifier 1 834 484 1341 834 484 135

3P+PE / M16 x 1.5 Mating connector for pressure switches and sensors DIN 43650 ISO 4400 NFE 48441

Black 0.03 5 1 834 484 060

4P / PG7 Mating connectors for position transducers and pressure sensors

Gray 0.02 5 1 834 484 061Black 1 834 484 063

3P / PG7 Mating connector for position sensorAC/AC

Black 0.05 6 1 834 484 040

6P+PE / PG11 Mating connector for valves with integrated electronics Plastic

Soldering technique 0.05 6 1 834 482 022

6P+PE / PG11 Mating connector for valves with integrated electronics Plastic

Crimping technique 0.05 7 1 834 482 026

6P+PE / PG11 Mating connector for valves with integrated electronics Angle Plastic

Crimping technique 0.05 7 1 834 484 252

6P+PE / PG11 Mating connector for valves with integrated electronics Metal

Crimping technique 0.08 8 1 834 482 023

Page 40: Industrial Hydraulics FAQs - Robert Bosch GmbH

Hydraulics Bosch Rexroth AGRE 08008/03.11 Mating connectors 3/10

Ordering code

Denomination m(kg)

Details, see page

Material number

11P+PE / PG16 Mating connector for valves with integrated electronics Plastic

Crimping technique 0.05 8 1 834 484 142

4P / M12 x1 Mating connectors with cable for valves with spool position indicator

Straight 5 m cables 0.12 9 1 834 463 013Straight 10 m cables 0.45 1 834 463 030Angle 5 m cables 0.10 1 834 463 014Angle 10 m cables 0.445 1 834 463 031

4P+PE / M12 x1 Mating connectors with cable for valves with central connection

Angle 5 m cables 0.25 9 1 834 463 027

2P Jet connector (Junior Timer) Straight 0.031 10 1 834 484 094Angle 0.038 1 834 484 095

2P KOSTAL connector Angle Soldering technique 0.031 10 1 834 484 046

Page 41: Industrial Hydraulics FAQs - Robert Bosch GmbH

27,5

M3/MA = 0,5 Nm

15

5

Ø5…11 mm

53

364

PG9, PG11M16x1,5

240

0

200

160

120

80

40

0 4096/00

205/00220/00

80 120 160 200UE (V )

UA

(V=

)

240

+–

UA

115/50115/60230/50230/60240/50

UE

˜

4/10 Bosch Rexroth AG Hydraulics Mating connectors RE 08008/03.11

Unit dimensions and details (dimensions in mm)2P+PE

Rectifier

Denomination DIN 43650ISO 4400

NFE 48441 Material no.Standard M16 x 1.5 Gray A 1 834 484 058

Black B 1 834 484 057with LED PG11 15...30 V = A 1 834 484 136

B 1 834 484 137PG9 230 V~ A 1 834 484 103

with free wheeling diode and LED PG11 20...30 V = A 1 834 484 138B 1 834 484 139

with rectifier PG11 A 1 834 484 134B 1 834 484 135

Cable

Page 42: Industrial Hydraulics FAQs - Robert Bosch GmbH

27,5

M3/MA = 0,5 Nm

15

5

Ø5…11 mm

53

364

M16x1,5

2

3

4 2

31

15

82

36

28

M3/MA = 0,5 Nm

max. Ø6 mm

Y

PG7

„Y”

21

7,8

1

2

4

Hydraulics Bosch Rexroth AGRE 08008/03.11 Mating connectors 5/10

Unit dimensions and details (dimensions in mm)3P+PE

Denomination DIN 43650ISO 4400NFE 48441

Material no.

Standard M16 x 1.5 Black B 1 834 484 060

4P

Cable

Denomination Material no.Mating connector PG7 Gray 1 834 484 061

Black 1 834 484 063

Green

BrownYellowWhite

Seal ring

Soldering eyelets (4x)

Cable

Page 43: Industrial Hydraulics FAQs - Robert Bosch GmbH

55

PG 7

83x

Nm

5

15

0,3 2x M3/MA = 0,5

Ø6…8 mm

Ø35

10

4

Ø30

Ø5…11 mm PG11

AA−B

7PE

D C

B

AF

B

1

7

6/10 Bosch Rexroth AG Hydraulics Mating connectors RE 08008/03.11

Unit dimensions and details (dimensions in mm)3P

Denomination Material no.Mating connector AC/AC PG7 Black 1 834 484 040

Insert the plug-in sleeve after soldering so that the latch engages in the recess.

Cable

6P+PE

Denomination Material no.Mating connector PG11 Plastic Soldering technique 1 834 482 022

Screening insulated

Soldering side

Length: Mounted 78 mm + PG

Cable

Page 44: Industrial Hydraulics FAQs - Robert Bosch GmbH

25

5

1

7

Ø27

Ø7…11 mm

PG11

A A−B

7PAB

CD

E

F

B

25

5

1

7

Ø30

Ø7…11 mm

A BA−B

7P

PG11

AB

CD

E

F

Hydraulics Bosch Rexroth AGRE 08008/03.11 Mating connectors 7/10

Unit dimensions and details (dimensions in mm)6P+PE

Denomination Material no.Mating connector PG11 Plastic Crimping technique 1 834 482 026

Cable

Crimping side

Length: Mounted 75 mm + PG

Company Amphenol-Tuchel Order numberCrimping pliers TA 0000

TA 0000 163TA 0002 146001

Contact remover FG 0300 146-(1)

Contact 0.5...1.5 mm2 2016 0002 (1)*

* VN 2016-0002(1) Individual contacts packing unit 100 pieces* ZN 2016-0002(1) Strip contact 200 pieces* HN 2016-0002(1) Strip contact 2000 pieces

Denomination Material no.Mating connector PG11 Angle Crimping technique 1 834 484 252

Company Amphenol-Tuchel Order numberCrimping pliers TA 0000

TA 0000 163TA 0002 146001

Contact remover FG 0300 146-(1)

Contact 0.5...1.5 mm2 2016 0002 (1)*

* VN 2016-0002(1) Individual contacts packing unit 100 pieces* ZN 2016-0002(1) Strip contact 200 pieces* HN 2016-0002(1) Strip contact 2000 pieces

Length: Mounted 62 mm + PG

Cable

Crimping side

6P+PE

Page 45: Industrial Hydraulics FAQs - Robert Bosch GmbH

Ø28

Ø7…11 mm

PG11

A B A−B

7PA

F

ED

C

B

25

5

1

7

12

Ø7…11 mm

PG16

A B

A−B

12P543

21

6

78

9 1110

1

Ø28

284

8/10 Bosch Rexroth AG Hydraulics Mating connectors RE 08008/03.11

Unit dimensions and details (dimensions in mm)6P+PE

Denomination Material no.Mating connector PG11 Metal Crimping technique 1 834 482 023

Company Amphenol-Tuchel Order numberCrimping pliers TA 0000

TA 0000 163TA 0002 146001

Contact remover FG 0300 146-(1)

Contact 0.5...1.5 mm2 2016 0002 (1)*

* VN 2016-0002(1) Individual contacts packing unit 100 pieces* ZN 2016-0002(1) Strip contact 200 pieces* HN 2016-0002(1) Strip contact 2000 pieces

Cable

Crimping side

Length: Mounted 68 mm + PG

Denomination Material no.Mating connector PG16 Plastic Crimping technique 1 834 484 142

11P+PE

Company Hirschmann Order numberCrimping pliers XZC 0700

Contact remover XWA 164

Contact 0.5...1.5 mm2 RBC 162Length: Mounted 69 mm + PG

Cable

Crimping side

Page 46: Industrial Hydraulics FAQs - Robert Bosch GmbH

+M

12x1

+–43,2 1

45º

14,5

1

+–18 233

5

L

1 4

32

L 62,8

54,9

M12x1

Ø14,5 1

M12x1

45°

Ø5,

6

20,5 26

,5

L 31,5

1

34 2

5

~14,5

Hydraulics Bosch Rexroth AGRE 08008/03.11 Mating connectors 9/10

Unit dimensions and details (dimensions in mm)M12 x 14P

Denomination L = Length Material no.Mating connector 5P Angle 5 m 1 834 463 027

M12 x 14P+PE

1 Brown2 White3 Blue4 Black

Shield in the protective hose transparent Socket shielded, 4 x 0.34 mm2 Cable sheath: PUR gray

1 Brown2 White3 Blue4 Black5 Green/Yellow according to DIN EN 50044

Housing and cable sheath: PUR 5 x 0.34 mm2, Imax = 3 A

Denomination L = Length Material no.Mating connector 4P Straight 5 m 1 834 463 013

Straight 10 m 1 834 463 030Angle 5 m 1 834 463 014Angle 10 m 1 834 463 031

Page 47: Industrial Hydraulics FAQs - Robert Bosch GmbH

40

25

10

M27 x 1

Ø 12

Ø 30

14,5

14,5

14,5

38

~76

10/10 Bosch Rexroth AG Hydraulics Mating connectors RE 08008/03.11

Bosch Rexroth AGHydraulicsZum Eisengießer 197816 Lohr am Main, GermanyPhone +49 (0) 93 52 / 18-0Fax +49 (0) 93 52 / 18-23 [email protected]

© This document, as well as the data, specifications and other informa-tion set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent.The data specified above only serve to describe the product. No state-ments concerning a certain condition or suitability for a certain applica-tion can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging.

Unit dimensions and details (dimensions in mm)2P

Denomination Material no.Jet connector (Junior Timer) Straight 1 834 484 094

Angle 1 834 484 095

Denomination Material no.KOSTAL connector Angle Soldering technique 1 834 484 046

2P

Page 48: Industrial Hydraulics FAQs - Robert Bosch GmbH

Hydraulics Bosch Rexroth AGRE 08008/03.11 Mating connectors

Bosch Rexroth AGHydraulicsZum Eisengießer 197816 Lohr am Main, GermanyPhone +49 (0) 93 52 / 18-0Fax +49 (0) 93 52 / 18-23 [email protected]

© This document, as well as the data, specifications and other informa-tion set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent.The data specified above only serve to describe the product. No state-ments concerning a certain condition or suitability for a certain applica-tion can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging.

Notes

Page 49: Industrial Hydraulics FAQs - Robert Bosch GmbH

Mating connectors RE 08008/03.11

Bosch Rexroth AGHydraulicsZum Eisengießer 197816 Lohr am Main, GermanyPhone +49 (0) 93 52 / 18-0Fax +49 (0) 93 52 / 18-23 [email protected]

© This document, as well as the data, specifications and other informa-tion set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent.The data specified above only serve to describe the product. No state-ments concerning a certain condition or suitability for a certain applica-tion can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging.

Bosch Rexroth AG Hydraulics

Notes