Approved Components List Hydraulics - Bosch Global · Approved Components List Hydraulics Approved_Components_List_Hydraulics_2017-06-01.docx Version 1.4 Page / Jun 2017 2 of 36

Approved Components List Hydraulics

Plants

Skövde (Sweden)

Revision Date: June 01 2017 Revision Number: Version 1.4


Approved_Components_List_Hydraulics_2017-06-01.docx Version 1.4 / Jun 2017 Page 2 of 36

Table of Contents

1 Table of Revisions ............................................................................................................. 4

2 Service and Support .......................................................................................................... 5

3 Introduction ........................................................................................................................ 6 3.1 Scope of Document ........................................................................................................... 6 3.2 General Requirements ...................................................................................................... 6 3.3 Product Overview .............................................................................................................. 6

4 Components list ................................................................................................................. 7 4.1 Pumps ............................................................................................................................... 7 4.1.1 Fixed Displacement Pumps .............................................................................................. 7 4.1.1.1 Internal Gear Pump ........................................................................................................... 7 4.1.2 Variable Displacement Pumps .......................................................................................... 7 4.1.2.1.1 Vane Pumps .................................................................................................................................. 7 4.1.2.1.2 Axial Piston Pumps ........................................................................................................................ 7 4.2 Power Units ....................................................................................................................... 8 4.2.1 Tanks and accessories...................................................................................................... 8 4.2.1.1 Tanks 40 and 60 l .............................................................................................................. 8 4.2.1.2 Tanks 100 to 1000 l (DIN-24339, type BN, cover type A) ................................................. 8 4.3 SYTRONIX - variable speed pump drives......................................................................... 9 4.4 Circulation Units for Bypass Filtration ............................................................................. 10 4.5 Low Noise Standard Power Units ABFAG (horizontal design) ....................................... 11 4.5.1 Low Noise Standard Power Units ABFAG (vertical design)............................................ 12 4.6 Accessories and Subsystems for Power Units ............................................................... 14 4.6.1 Pump Start-up and Relief Block ...................................................................................... 14 4.6.2 Pressure Diagnostic and Displays .................................................................................. 14 4.6.2.1 Test points ....................................................................................................................... 14 4.6.2.2 Isolating Valve for Test Point and Pressure Gauge ........................................................ 14 4.6.2.3 Mechanical Instruments .................................................................................................. 14 4.6.2.4 Electronical Instruments (Pressure switches) ................................................................. 14 4.6.2.5 Pressure transducer (for SYTRONIX-Kit) ....................................................................... 14 4.6.3 Shut off Valves ................................................................................................................ 15 4.6.4 Filters ............................................................................................................................... 15 4.6.4.1 Electrical Switching Element for Clogging indicator ........................................................ 15 4.6.4.2 Tank build in Filter for Return Line or Bypass Circuit without Heat Exchanger: ............. 15 4.6.4.3 In Line Filter for Return Line or Bypass Circuit: .............................................................. 15 4.6.4.4 In Line Filter for Pump Line ............................................................................................. 16 4.6.4.4.1 Intermediate Pressure ................................................................................................................. 16 4.6.4.4.2 High pressure .............................................................................................................................. 16 4.6.5 Accumulators ................................................................................................................... 17 4.6.5.1 Bladder Accumulators (Bottom Repairable) ................................................................... 17 4.6.5.2 Accumulator Isolating Blocks .......................................................................................... 17 4.6.5.3 Accumulator Charging Valve ........................................................................................... 17 4.6.5.4 Accumulator Safety device against excessive temperature (Nitrogen) .......................... 17 4.7 Control Valves ................................................................................................................. 18 4.7.1 Directional Valves (DC24V; Single connector K4) .......................................................... 18 4.7.1.1 Spool Valves – direct operating ...................................................................................... 18 4.7.1.1.1 Nominal Size 6 Smoothly Switching ............................................................................................ 18 4.7.1.1.2 Nominal Size 10 – Smothly Switching ......................................................................................... 18 4.7.1.2 Spool Valves – Pilot Operated ........................................................................................ 19 4.7.1.2.1 Nominal Size 10 .......................................................................................................................... 19 4.7.1.2.2 Nominal Size 16 (pmax 280 bar) ................................................................................................... 19 4.7.1.2.3 Nominal Size 22/25 and 32 ......................................................................................................... 19



4.7.1.3 Poppet Valves (350 bar, leakage free)............................................................................ 20 4.7.1.4 Poppet Valves (350 bar, leakage free) Type “SEC” ........................................................ 20 4.7.2 Directional Proportional and Servo Valves ..................................................................... 21 4.7.3 Shut Off Valves ............................................................................................................... 21 4.7.3.1 Check Valves .................................................................................................................. 21 4.7.3.1.1 Threaded connection ................................................................................................................... 21 4.7.3.1.2 Cartridge Valves .......................................................................................................................... 21 4.7.3.1.3 Subplate Mounting....................................................................................................................... 21 4.7.3.1.4 Module Stack Valves ................................................................................................................... 22 4.7.4 2-Way Cartridge Valves .................................................................................................. 22 4.7.4.1 Pressure Functions RE 21 050 ...................................................................................... 22 4.7.4.2 Directional Functions RE 21 010 ..................................................................................... 22 4.7.5 Pressure Valves .............................................................................................................. 23 4.7.5.1 Pressure Relief Valves .................................................................................................... 23 4.7.5.1.1 Direct Operating .......................................................................................................................... 23 4.7.5.1.2 Pilot Operated.............................................................................................................................. 25 4.7.5.2 Pressure Reducing Valves .............................................................................................. 26 4.7.5.3 Pressure Sequence Valves ............................................................................................. 26 4.7.5.3.1 Direct operated ............................................................................................................................ 26 4.7.5.3.2 Pilot operated .............................................................................................................................. 26 4.7.6 Flow Control Valves ........................................................................................................ 27 4.7.6.1 Throttle and Shut off Valves (Threaded Connection) ...................................................... 27 4.7.6.2 Throttle Check Valves (Threaded Connection) ............................................................... 27 4.7.6.3 Double Throttle Check Valves (Module Stack Valves) ................................................... 27 4.7.6.4 Flow Control Valves (pressure and temperature compensated) .................................... 28 4.7.6.4.1 Subplate Mounted ....................................................................................................................... 28 4.7.6.4.2 Module Stack Valves ................................................................................................................... 28 4.7.6.4.3 Cartridge Valves .......................................................................................................................... 28 4.8 Accessories ..................................................................................................................... 29 4.8.1 Adapters, Subplates, Bolts, Cover Plates ....................................................................... 29 4.8.1.1 Subplates ........................................................................................................................ 29 4.8.1.2 Cover and Tapping Plates ............................................................................................... 29 4.8.1.3 Bolt Kits ........................................................................................................................... 29 4.9 Manifold Systems ............................................................................................................ 30 4.9.1.1 Manifolds Bar Type (Multi Station Manifolds) ................................................................. 30 4.9.1.1.1 For Valves Size 6, Ports at Bottom; with Test Point at “A” and “B” Port ...................................... 30 4.9.1.1.2 For Valves Size 6, Enlarged Ports at Bottom; with Test Point at “A” and “B” Port ....................... 30 4.9.1.2 Modular Manifold System ................................................................................................ 30 4.10 Cylinder ........................................................................................................................... 31 4.10.1 Mill Type Cylinder Type CDL2 ........................................................................................ 31 4.10.2 Mill Type Cylinder Type CDM1 / CGM1 .......................................................................... 31 4.10.3 Mill Type Cylinder with position measuring system ........................................................ 31 4.10.4 Mill Type Cylinder Type CDH1 – „Heavy Duty“ ............................................................... 32 4.10.5 Tie Rod Cylinder .............................................................................................................. 32



1 Table of Revisions

Vers. No.

Revision Date Revision Paragraph

affected Revised by

1.0 2010-04-01 Original All J E Gebauer

1.1 2010-04-15 Update contacts 2 J E Gebauer

1.2 2013-11-01

Update contacts Update order codes/part numbers New serie of directional valves New serie of cylinders New accessories for accumulator

2; 4.3; 4.4; 4.5.4.4; 4.5.6.3; 4.5.6.4; 4.5.7.2; 4.8 4.6.1.1.2 4.9.1; 4.9.4 4.7.5.5

J E Gebauer

1.3 2016-01-01

Update contacts and Hotline Editoriell update Update part number, add sizes Pump added Editoriell changes – new structure Variable speed pump drives added Update part number Editoriell update Pressure transducer added Update code/part number/data sheet- Update list acc. to STD811-0001 Update techn. data Update data sheet Proportional and Servo valves deleted Pressure reducing valves deleted Update model code and part number Update model code Mill Type Cylinder CDH1 added

2 3 4.1.1.1 4.1.2.1.2 4.2. 4.3 4.6.2.3 4.6.2.4 2.6.2.5 4.6.4.1 4.6.4.2, 4.6.4.3 4.6.4.4 4.6.5.2 4.7.1.2.3 4.7.2 4.7.5.2 4.8.1.3 4.9.1.1 4.10.4

A. Karlsson J E Gebauer

1.3.1 2016-08-01 New series of Accumulators 4.6.5.1 J E Gebauer

1.4 2017-06-01

New contact for VOLVO added Update model code New data sheet number for SYTRONIX New series of electronic pressure switch Update part numbers Editorial changes Update model code & part number New series of tie rod cylinder

2. 4.2.1.1 4.3 4.6.2.4 4.6.4.2 4.6.4.3 4.7.3.1.1 4.10.5

J E Gebauer



2 Service and Support

Contact at Bosch Rexroth Headquarter:

Bosch Rexroth AG Mr. Johannes E. Gebauer Global Account Management Technology Support for Hydraulics Bgm.-Dr.-Nebel-Str. 2 97816 Lohr Tel. +49 (0) 93 52 / 18 – 10 71 Fax +49 (0) 711 / 811 – 5171021 E-mail: [email protected]

Contact at Bosch Rexroth Hydraulics in Gothenburg:

Bosch Rexroth AB Mr. Fredrik Brandin Drakegatan 6 412 50 Göteborg Tel. +46 (0) 31 / 893475 E-mail: [email protected]

Contact at Bosch Rexroth Hydraulics in India:

Bosch Rexroth (India) Ltd. Mr. Dilip Prashanth Plot 96, Phase III Peenya Industrial Area Bangalore – 560 058 Tel. +91 (0) 80 / 41 17 02 11 Fax +91 (0) 80 / 2839 73 74 E-mail: [email protected]

Contact at VE Commercial Vihicles Limited in India:

Mr. Dilip Kumar Rathore Tel. +91 (0) 83 / 49 99 24 64 E-mail: [email protected] Mr. Sanjeev Soni Tel. +91 (0) 97 / 55 56 491 E-mail: [email protected]

24/7 Hotline of Bosch Rexroth AG

+49 (0) 93 52 / 40 50 60

Contact at VOLVO

Mr. Henrik Winge Mr. Anders Karlsson Tel. +46 (0) 72 86 23 722 Tel. +46 (0) 73 558 83 10 E-mail: [email protected] E-mail: [email protected]

mailto:[email protected]









3 Introduction 3.1 Scope of Document

This document provides a list of Bosch Rexroth Hydraulic Products and Systems to be used for the hydraulic equipment in machines for VOLVO. The use of components not listed in the Program Book requires a deviation from VOLVO commodity area: A deviation is not requested for non active components as: Steel parts, assembly accessories, orifices and card holders for amplifier cards.

3.2 General Requirements All standards referenced in ISO 4413 as well as in ISO 1219 shall be adhered to. Supplier shall design and built all machinery and equipment to comply with current industry international accepted standards. Where buyer requirements and/or governmental laws and regulations, conflict with one another the hydraulic system design shall adhere to the strictest of these requirements. The listed components and systems represent core items of hydraulic equipment for machines and equipment in the VOLVO plants. Design of hydraulic power supply and control shall meet the requirements of energy saving as well as maintainability and reliability. The recommended use of frequency controlled pump drives requires detailed check of dimensions e.g. pipes & hoses, reservoir, oil filters, air breather etc.

3.3 Product Overview The Bosch Rexroth components which are recommended are listed on the following pages. For additional informations on these components and systems please use the link in the column “Data Sheet” or see the Web sites listed below. http://www.boschrexroth.com http://www.boschrexroth.com/corporate/en/index.jsp http://www.boschrexroth.se/country_units/europe/sweden/sv/index.jsp http://www.boschrexroth.com/country_units/europe/germany/de/index.jsp

http://www.boschrexroth.com/

http://www.boschrexroth.com/corporate/en/index.jsp

http://www.boschrexroth.se/country_units/europe/sweden/sv/index.jsp

http://www.boschrexroth.com/country_units/europe/germany/de/index.jsp



4 Components list

4.1 Pumps 4.1.1 Fixed Displacement Pumps 4.1.1.1 Internal Gear Pump

Model Code Techn. Data Part Number Data Sheet

PGF1-2X/4,1RE01VU2 210bar; 9.4l/min @ 1450 rpm R900 086 163

RE 10 213

PGF2-2X/006RE20VE4 210bar; 9.4l/min @ 1450 rpm R900 245 715 PGF2-2X/008RE20VE4 250bar; 92,8l/min @ 1450 rpm R900 984 157 PGF2-2X/011RE20VE4 210bar; 16l/min @ 1450 rpm R900 949 135 PGF2-2X/013RE20VE4 210bar; 19,3l/min @ 1450 rpm R900 943 181 PGF2-2X/016RE20VE4 210bar; 23,2l/min @ 1450 rpm R900 932 193 PGF3-3X/019RE07VE4 210bar; 27,4l/min @ 1450 rpm R900 843 182 PGF3-3X/022RE07VE4 210bar; 31,9/min @ 1450 rpm R900 932 126 PGF3-3X/025RE07VE4 210bar; 36,8l/min @ 1450 rpm R900 932 088 PGF3-3X/032RE07VE4 210bar; 47,1l/min @ 1450 rpm R900 932 112 PGF3-3X/040RE07VE4 210bar; 58,7l/min @ 1450 rpm R900 932 111 PGH4-3X/040RE11VE4 250bar; 57,6l/min @ 1450 rpm R901 147 108

RE 10 227

PGH4-3X/050RE11VE4 250bar;72,8l/min @ 1450 rpm R901 147 109 PGH5-3X/063RE11VE4 250bar; 92,8l/min @ 1450 rpm R901 147 122 PGH5-3X/080RE11VE4 250bar; 116,9l/min @ 1450 rpm R901 147 123 PGH5-3X/100RE11VE4 250bar; 143,8l/min @ 1450 rpm R901 147 124 PGH5-3X/125RE11VE4 250bar; 179,8l/min @ 1450 rpm R901 147 125 PGH5-3X/160RE11VE4 210bar; 233,7l/min @ 1450 rpm R901 147 126 PGH5-3X/200RE11VE4 210bar; 287,7l/min @ 1450 rpm R901 147 127 PGH5-3X/250RE11VE4 210bar; 359,6l/min @ 1450 rpm R901 147 128

4.1.2 Variable Displacement Pumps 4.1.2.1.1 Vane Pumps


PV7-1X/10-14RE01MC0-16 160bar; 21l/min @ 1450 rpm R900 580 381

RE 10 515

PV7-1X/16-20RE01MC0-16 160bar; 29l/min @ 1450 rpm R900 580 382 PV7-1X/25-30RE01MC0-16 160bar; 43,5l/min @ 1450 rpm; R900 580 383 PV7-1X/40-45RE37MC0-16 160bar; 66l/min @ 1450 rpm R900 580 384 PV7-1X/63-71RE07MC0-16 160bar; 108l/min @ 1450 rpm R900 506 808 PV7-1X/100-118RE07MC0-16 160bar; 171l/min @ 1450 rpm R900 506 809

4.1.2.1.2 Axial Piston Pumps


AA10VSO18DFR1/31R-PPA12N00 280bar; 27l/min @ 1450 rpm R910 945 178 RE 92 712 AA10VSO28DFR1/31R-PPA12N00 280bar; 42l/min @ 1450 rpm R910 910 590

RE 92 711

AA10VSO45DFR1/31R-PPA12N00 280bar; 68l/min @ 1450 rpm R910 908 725 AA10VSO71DFR1/31R-PPA12N00 280bar; 107l/min @ 1450 rpm R910 944 440 AA10VSO100DFR1/31R-PPA12N00 280bar; 150l/min @ 1450 rpm R910 922 744 AA10VSO28DFLR/31R-PPA12N00 const. HP controller, add. data needed XXXX XXX XXX AA10VSO45DFLR/31R-PPA12N00 const. HP controller, add. data needed XXXX XXX XXX AA10VSO71DFLR/31R-PPA12N00 const. HP controller, add. data needed XXXX XXX XXX AA10VSO100DFLR/31R-PPA12N00 const. HP controller, add. data needed XXXX XXX XXX AA10VSO140DFLR/31R-PPA12N00 const. HP controller, add. data needed XXXX XXX XXX A15VSO145LRDRE2BHV/10MRVD4A21 EU0000-0 const. HP controller, add. data needed R902 539 870 RE 92 800

XXXX XXX XXX = Part Number will be defined after fixing requested data

http://www.boschrexroth.com/various/utilities/mediadirectory/index.jsp?publication=NET&pagesize=50&search_action=submit?&search_query=10213








4.2 Power Units Power units must meet the noise requirements of max. 65 dB(A).

4.2.1 Tanks and accessories

The system must be protected in accordance with DIN 4413 with suitable means against excessive pressures (this should preferably take place near the pressure supply unit). Moreover, it is to ensure by appropriate visualization of the pressure existing within the system that an outgoing from the complex risks are excluded.

4.2.1.1 Tanks 40 and 60 l Electric motors up to 5.5 kW must be connected via plug (connector on the terminal box)

Order number (manufacturer) Denomination Designation (type) 40 Liter 60 Liter

numbers R901 028 367 Tank 40 Liter ABZBR- 40/09-B 1 A/M 1 R901 029 093 Tank 60 Liter ABZBR- 60/09-B 1 A/M 1 R900 013 663 Oil level indicator AB31-21/127T 1 1 R901 064 797 Air breather PI0125 SM-L/UM-OS 1 1 R900 245 162 Level sensor LK7022 L=264 1 1 R901 278 209 Thermostat TR7432+TT3050+E35030 1 1 R901 064 994 HY-Pressure control unit ABZRD-01/10-100A-NBR-BAR/MPA 1 1 R900 034 668 Coupling Connector MD-012-2-WR021-19-1 1 1 R900 030 420 Dust Cap MD-012-5-74 KU 1 1 R900 739 428 Orifice 3,0 / 17,9 X 1,5 -ST 1 1 R900 025 994 Ball valve AB21-34/G ½-64 1 1 R913 011 611 Plug VERSCHLUSSSCHRAUBE ZN10001-G1/2A-F-ST 1 1

4.2.1.2 Tanks 100 to 1000 l (DIN-24339, type BN, cover type A)

Nominal tank volume [liters] 100 160 250 400 630 800 1000 Order no. Denomination numbers

R900 177 719 Tank 1 R900 177 720 Tank 1 R900 177 721 Tank 1 R900 177 722 Tank 1 R900 177 723 Tank 1 R900 177 724 Tank 1 R900 177 725 Tank 1 R900 543 908 Closure AB40-19/324A-AL/M-6 1 1 1 2 R900 320 727 Closure AB40-19/449A-AL/M 2 2 2 R900 007 824 Oil level indicator AB31-21/127 1 1 1 1 1 1 2 R900 002 424 Pug screw G1-A3C-NBR 143.21 1 1 1 1 1 1 1 R901 261 671 Ball valve ABZAK-G-025-040/2LMM3D/V/N 1 1 1 1 1 1 1 R900 762 370 Level sensor LK7022 + E43001 1 1 1 1 1 1 1 R900 026 428 Label AB31-21/MIN 1 1 1 1 1 1 1 R900 026 429 Label AB31-21/MAX 1 1 1 1 1 1 1 R901 113 688 ABZMS-37-1X/0370-03-M-K24 1 1 1 1 1 1 1 R928 019 869 FEF021 P3-F00-V 1 1 1 1 1 1 1

Oil filter is not included and has to be selected due to the individual flow of the machine.



4.3 SYTRONIX - variable speed pump drives

Designation (type) Techn. data Order. No. Data sh.

SYT-FCP5020-PGF023-S-FC2FS067- EF165-0001 Qpeff = 14 l/min; peff = 67 bar

Qm

ax =

23

l/min

R911 374 954

R99

9000

331

SYT-FCP5020-PGF023-S-FC2FS098- EF161-0001 Qpeff = 14 l/min; peff = 98 bar R911 374 955



Qm

ax =

29

l/min

R911 374 957





Qm

ax =

39

l/min

R911 374 961





Qm

ax =

47

l/min

R911 374 965




Qm

ax =

57

l/min

R911 374 968





Qm

ax =

66

l/min

R911 374 972





Qm

ax =

68

l/min

R911 374 976


SYT-FCP5020-PGF068-S-FC2FS114- EF162-0001 Qpeff = 46 l/min; peff = 114 bar R911 374 978 All single components of the kit have to be listed in the bill of material for

• Motor-Pump-Groupe, consisting of: - E-Motor - Hydraulic pump - Bell housing - Coupling

• Frequency Converter • Pressure transducer (see chapter. 4.5.2.4 of this document)

Forced cooled motors have to be approved by planning department of end user!

https://intranet.boschrexroth.com/various/utilities/mediadirectory/download/index.jsp?object_nr=R999000331



4.4 Circulation Units for Bypass Filtration Filter to be added according to paragraph 4.5.7 pmax= 10 bar;


ABHPG-PVV1-018RA15UMB/ 0,8CA4523/S HOY 25 l/min; 0,75 kW; @ 1450 rpm R901 316 498

RE 51 066

ABHPG-PVV1-027RA15UMB/ 1,1CA4523/S HOY 37 l/min; 1,1 kW; @ 1450 rpm R901 357 370 ABHPG-PVV1-036RA15UMB/ 1,5CA4523/S HOY 50 l/min; 1,5 kW; @ 1450 rpm R901 357 371 ABHPG-PVV1-046RA15UMB/ 2,2CA4523/S HOY 63 l/min; 2,2 kW; @ 1450 rpm R901 340 542 ABHPG-PVV2-060RA15UMC/ 2,2CA4523/S HOY 83 l/min; 2,2 kW; @ 1450 rpm R901 357 373 ABHPG-PVV4-082RA15UMC/ 3,0CA4523/S HOY 113 l/min; 3,0 kW; @ 1450 rpm R901 340 543 ABHPG-PVV4-098RA15UMC/ 4,0CB4523/S HOY 135 l/min; 4,0 kW; @ 1450 rpm R901 357 380 ABHPG-PVV4-122RA15UMC/ 5,5CB4523/S HOY 168 l/min; 5,5 kW; @ 1450 rpm R901 357 381




4.5 Low Noise Standard Power Units ABFAG (horizontal design) Reservoir 250 to 1000 L RE 51 096




4.5.1 Low Noise Standard Power Units ABFAG (vertical design) Reservoir 160 to 1000 L RE 51 094

Reservoir Size: 160 and 250 L









4.6 Accessories and Subsystems for Power Units 4.6.1 Pump Start-up and Relief Block


DBAW15BF2-2X/100U6EG24N9K4 Pump Start-up and relief block On request

RE 25 891

DBAW30BH2-2X/100Z6EG24N9K4 Pump Start-up and relief block R900 978 920 DBAW25BH2-2X/200S6EG24N9K4 Pump Start-up and relief block R900 733 444 DBAW25BH2-2X/200Z6EG24N9K4A08 Pump Start-up and relief block On request DBAW30BH2-2X/200-6EG24N9K4 Pump Start-up and relief block R900 955 670 DBAW30BH2-2X/200Z6EG24N9K4 Pump Start-up and relief block R900 969 068 DBAW25BH2-2X/315S6EG24N9K4 Pump Start-up and relief block R900 968 798 DBAW25BH2-2X/315Z6EG24N9K4 Pump Start-up and relief block R901 006 523 DBAW30BH2-2X/350-6EG24N9K4 Pump Start-up and relief block R900 940 068

4.6.2 Pressure Diagnostic and Displays 4.6.2.1 Test points


Coupling AB20-11/K1 G1/4 Diagnostic coupler; M16x2 R900 009 090 AB20-11

4.6.2.2 Isolating Valve for Test Point and Pressure Gauge


AF6EA4X/XV Gauge isolation valve R900 973 926 RE 50 031 Shut off valve AB42-02/AMR-PA For safety block; up to 400 bar; G1/2 R900 015 297 AB 42-02

4.6.2.3 Mechanical Instruments


ABZMM63-XXX BAR/MPA-UV-G Dial pressure gauge; indicating range to be defined On request RE 50 205

MS2A2X/315 Display up to 315bar; 6 connectors R900 420 290 RE 50 034 MSL2A2X/180 Display up to 180bar; 6 conn.; no leakage R900 386 956

MSL2A2X/315 Display up to 315bar; 6 conn.; no leakage R900 393 896 AB42-15/10-100AM1 Pressure diagnostic unit, incl. display R901 064 994 AB42-15 AB42-15/10-200AM1 Pressure diagnostic unit, incl. display R901 064 995 AB42-15

4.6.2.4 Electronical Instruments (Pressure switches)


HEDE10-3X/100/1/-GI-K35-0 Up to 100 bar; 18 … 30 VDC; M12x1, digit. display., Output: 1 switching, 1 analog R901 425 473

30 277

HEDE10-3X/250/1/-GI-K35-0 Up to 250 bar; 18 … 30 VDC; M12x1, digit. display., Output: 1 switching, 1 analog R901 425 474

HEDE10-3X/400/1/-GI-K35-0 Up to 400 bar; 18 … 30 VDC; M12x1, digit. display., Output: 1 switching, 1 analog R901425 475

HEDE10-3X/100/2/-GI-K35-0 Up to 100 bar; 18 … 30 VDC; M12x1, digit. display., Output: 2 switching R901 425 452



4.6.2.5 Pressure transducer (for SYTRONIX-Kit)

Designation (type) Techn. data Order number (manufacturer) Data sheet

HM 20-2X/250-C-K35 Up to 250 bar R901 342 026 RE 30 272 Leitungsdose 4P M12 ABGEWINKELT 5M Cable with with connector M12x1, 90° R900 779 503 RE 08 006






http://lo-esp-www.de.bosch.com/services/search_part/_mat_detail.cgi.de?matnr=R901342026

https://intranet.boschrexroth.com/various/utilities/mediadirectory/download/index.jsp?object_nr=RE30272




4.6.3 Shut off Valves


Ball Valve AB21-20/G1/4-500 max. operating pressure 500 bar R900 005 285

AB 21-20

Ball Valve AB21-20/G3/8-500 max. operating pressure 500 bar R900 008 154 Ball Valve AB21-20/G1/2-400 max. operating pressure 400 bar R900 008 155 Ball Valve AB21-20/G3/4-315 max. operating pressure 315 bar R900 008 156 Ball Valve AB21-20/G1-315 max. operating pressure 315 bar R900 008 157 Ball Valve AB21-20/G1 1/4-315 max. operating pressure 315 bar R900 005 630 Ball Valve AB21-20/G1 1/2-315 max. operating pressure 315 bar R900 005 300 Ball Valve AB21-20/G2-315 max. operating pressure 315 bar R900 005 301

4.6.4 Filters

4.6.4.1 Electrical Switching Element for Clogging indicator


WE-2SP-M12x1 Clogging indicator, M12x1, 75%, 100% R928 028 410 RE 51 450

4.6.4.2 Tank build in Filter for Return Line or Bypass Circuit without Heat Exchanger: Nominal pressure: 10 bar (with Bypass)


10TEN0040-H10XLA00-V2,2-M-R3 up to 20l/min, cleanliness class 17/15/11 R928 019 844

RE 51 424

10TEN0063-H10XLA00-V2,2-M-R4 up to 30l/min, cleanliness class 17/15/11 R928 019 845 10TEN0100-H10XLA00-V2,2-M-R4 up to 50l/min, cleanliness class 17/15/11 R928 019 846 10TEN0160-H10XLA00-V2,2-M-R5 up to 80l/min, cleanliness class 17/15/11 R928 019 849 10TEN0250-H10XLA00-V2,2-M-R6 up to 140l/min, Cleanliness class 17/15/11 R928 019 850 10TEN0400-H10XLA00-V2,2-M-S8 up to 250l/min, Cleanliness class 17/15/11 R928 019 851 10TEN0630-H10XLA00-V2,2-M-S9 up to 370l/min, Cleanliness class 17/15/11 R928 019 852 10TEN1000-H10XLA00-V2,2-M-S10 up to 510l/min, Cleanliness class 17/15/11 R928 019 853 10TEN0040- H3XLA00-V2,2-M-R3 up to 12l/min, cleanliness class 14/12/09 R928 040 024 10TEN0063- H3XLA00-V2,2-M-R4 up to 15l/min, cleanliness class 14/12/09 R928 019 856 10TEN0100- H3XLA00-V2,2-M-R4 up to 25l/min, cleanliness class 14/12/09 R928 019 857 10TEN0160-H3XLA00-V2,2-M-R5 up to 40l/min, Cleanliness class 14/12/09 R928 041 298 10TEN0250-H3XLA00-V2,2-M-R6 up to 90l/min, Cleanliness class 14/12/09 R928 019 861 10TEN0400-H3XLA00-V2,2-M-S8 up to 150l/min, Cleanliness class 14/12/09 R928 019 862 10TEN0630-H3XLA00-V2,2-M-S9 up to 250l/min, Cleanliness class 14/12/09 R928 019 863 10TEN1000-H3XLA00-V2,2-M-S10 up to 370l/min, Cleanliness class 14/12/09 R928 019 864

4.6.4.3 In Line Filter for Return Line or Bypass Circuit: Nominal pressure: 40 bar (with Bypass)


50LEN0040-H10XLA00-V2,2-M-R3 up to 20l/min, cleanliness class 17/15/11 R928 047 959

RE 51 447

50LEN0063-H10XLA00-V2,2-M-R3 up to 31l/min, cleanliness class 17/15/11 R928 050 967 50LEN0100-H10XLA00-V2,2-M-R3 up to 40l/min, cleanliness class 17/15/11 R928 051 047 50LEN0160-H10XLA00-V2,2-M-R6 up to 90l/min, cleanliness class 17/15/11 R928 051 125 50LEN0250-H10XLA00-V2,2-M-R6 up to 140l/min, Cleanliness class 17/15/11 R928 051 204 50LEN0400-H10XLA00-V2,2-M-R6 up to 190l/min, Cleanliness class 17/15/11 R928 051 284 50LEN0040- H3XLA00-V2,2-M-R3 up to 15l/min, cleanliness class 14/12/09 R928 048 449 50LEN0063- H3XLA00-V2,2-M-R3 up to 20l/min, cleanliness class 14/12/09 R928 050 995 50LEN0100- H3XLA00-V2,2-M-R3 up to 30l/min, cleanliness class 14/12/09 R928 051 075 50LEN0160-H3XLA00-V2,2-M-R6 up to 55l/min, Cleanliness class 14/12/09 R928 051 152 50LEN0250-H3XLA00-V2,2-M-R6 up to 95l/min, Cleanliness class 14/12/09 R928 051 232 50LEN0400-H3XLA00-V2,2-M-R6 up to135l/min, Cleanliness class 14/12/09 R928 051 312






4.6.4.4 In Line Filter for Pump Line

4.6.4.4.1 Intermediate Pressure Nominal pressure: 250 bar, (without Bypass)


245LEN0040-H10XLB00-V5,0-M-R2 up to 16l/min, Cleanliness class 17/15/11 R928 030 544

RE 51 421

245LEN0063-H10XLB00-V5,0-M-R4 up to 25l/min, Cleanliness class 17/15/11 R928 030 545 245LEN0100-H10XLB00-V5,0-M-R4 up to 40l/min, Cleanliness class 17/15/11 R928 030 546 245LEN0160-H10XLB00-V5,0-M-R6 up to 75l/min, Cleanliness class 17/15/11 R928 030 549 245LEN0250-H10XLB00-V5,0-M-R6 up to 110l/min, Cleanliness class 17/15/11 R928 030 550 245LEN0400-H10XLB00-V5,0-M-R6 up to 140l/min, Cleanliness class 17/15/11 R928 030 551 245LEN0040-H3XLB00-V5,0-M-R2 up to 13l/min, Cleanliness class 14/12/09 R928 030 032 245LEN0063-H3XLB00-V5,0-M-R4 up to 18l/min, Cleanliness class 14/12/09 R928 030 033 245LEN0100-H3XLB00-V5,0-M-R4 up to 22l/min, Cleanliness class 14/12/09 R928 030 034 245LEN0160-H3XLB00-V5,0-M-R6 up to 55l/min, Cleanliness class 14/12/09 R928 030 037 245LEN0250-H3XLB00-V5,0-M-R6 up to 80l/min, Cleanliness class 14/12/09 R928 030 038 245LEN0400-H3XLB00-V5,0-M-R6 up to 100l/min, Cleanliness class 14/12/09 R928 030 039

4.6.4.4.2 High pressure Nominal pressure: 350 bar, (without Bypass)


350LEN0040-H10XLB00-V5,0-M-R2 up to 16l/min, Cleanliness class 17/15/11 R928 033 544

RE 51 422

350LEN0063-H10XLB00-V5,0-M-R4 up to 25l/min, Cleanliness class 17/15/11 R928 033 545 350LEN0100-H10XLB00-V5,0-M-R4 up to 30l/min, Cleanliness class 17/15/11 R928 033 546 350LEN0160-H10XLB00-V5,0-M-R6 up to 75l/min, Cleanliness class 17/15/11 R928 033 549 350LEN0250-H10XLB00-V5,0-M-R6 up to 100l/min, Cleanliness class 17/15/11 R928 033 550 350LEN0400-H10XLB00-V5,0-M-R6 up to 130l/min, Cleanliness class 17/15/11 R928 033 551 350LEN0040-H3XLB00-V5,0-M-R2 up to 14/min, Cleanliness class 14/12/09 R928 033 032 350LEN0063-H3XLB00-V5,0-M-R4 up to 16/min, Cleanliness class 14/12/09 R928 033 033 350LEN0100-H3XLB00-V5,0-M-R4 up to 19/min, Cleanliness class 14/12/09 R928 033 034 350LEN0160-H3XLB00-V5,0-M-R6 up to 50l/min, Cleanliness class 14/12/09 R928 033 037 350LEN0250-H3XLB00-V5,0-M-R6 up to 75/min, Cleanliness class 14/12/09 R928 033 038 350LEN0400-H3XLB00-V5,0-M-R6 up to 90l/min, Cleanliness class 14/12/09 R928 033 039





4.6.5 Accumulators

4.6.5.1 Bladder Accumulators (Bottom Repairable)


HAB1-350-6X/0G05G-2N111-BA- 1 Liter R901 435 300

RE 50 171

HAB2,5-350-6X/0G07G-2N111-CE- 2,5 Liter R901 435 301 HAB4-350-6X/0G07G-2N111-CE- 4 Liter R901 435 302 HAB6-350-6X/0G07G-2N111-CE- 6 Liter R901 435 303 HAB10-330-6X/0G09G-2N111-CE- 10 Liter R901 435 304 HAB20-330-6X/0G09G-2N111-CE- 20 Liter R901 435 305 HAB32-330-6X/0G09G-2N111-CE- 32 Liter R901 435 307 HAB50-330-6X/0G09G-2N111-CE- 50 Liter R901 435 308

4.6.5.2 Accumulator Isolating Blocks - with solenoid unloading valve, - isolation valve pad lockable (= “104”) - Value for pressure limiting valve (“…” in model code) to be selected due to application


ABZSS10E-3X/…E/S10G24K4V-104 Size 10, G3/4 for Accum. size 1 L XXXX XXX XXX

RE 50 131 ABZSS10E-3X/...E/S12G24K4V-104 Size 10, G1 ¼ for Accum. size 2,5 – 6 L XXXX XXX XXX ABZSS20E-3X/...E/S13G24K4V-104 Size 20, G2 for Accum.size 10 – 20 L XXXX XXX XXX ABZSS30E-3X/...E/S309G24K4V-104 Size 30, G2 for Accum. size 35 – 50 L XXXX XXX XXX

4.6.5.3 Accumulator Charging Valve


DA6VA2A5X/50FSM 50 to 100bar; up to 40l/min; switching difference. adjustable; R901 224 225

RE 26 405 DA6VA2A5X/100FSM 50 to 100bar; up to 40l/min; switching difference. adjustable; R901 224 217

DA6VA2A5X/200FSM 100 to 200bar; up to 40l/min; switching difference. adjustable; R901 224 218

4.6.5.4 Accumulator Safety device against excessive temperature (Nitrogen)


Burst Kit HAB-4X R901 346 650 RE 50 170







4.7 Control Valves 4.7.1 Directional Valves (DC24V; Single connector K4) 4.7.1.1 Spool Valves – direct operating

4.7.1.1.1 Nominal Size 6 Smoothly Switching


4WE6D73-6X/EG24N9K4/A12

R900 546 257

RE 23 183

4WE6D73-6X/OFEG24N9K4/A12

R900 567 066

4WE6E73-6X/EG24N9K4/A12

R900 5637 095

4WE6G73-6X/EG24N9K4/A12

R900 572 783

4WE6H73-6X/EG24N9K4/A12

R900 906 660

4WE6J73-6X/EG24N9K4/A12

R900 567 997

4WE6L73-6X/EG24N9K4/A12

R900 940 924

4WE6U73-6X/EG24N9K4/A12

R900 977 181

4WE6W73-6X/EG24N9K4/A12

R900 567 269

4.7.1.1.2 Nominal Size 10 – Smothly Switching


4WE10D73-5X/EG24N9K4/A12M

R901 341 857

RE 23 183

4WE10D73-5X/OFEG24N9K4/A12M

R901 363 621

4WE10E73-5X/EG24N9K4/A12M

R901 341 853

4WE10H73-5X/EG24N9K4/A12M

R901 344 561

4WE10J73-5X/EG24N9K4/A12M

R901 341 855





4.7.1.2 Spool Valves – Pilot Operated

4.7.1.2.1 Nominal Size 10


4WEH10E4X/6EG24N9K4

R900 928 168

RE 24 751

4WEH10J4X/6EG24N9ETS2K4/B10

R900 921 641

4WEH10Q4X/6EG24N9ETS2K4/B10

R901 210 809

4WEH10Q4X/6EG24N9K4

R900 924 732

Z4WEH10E63-4X/6EG24N9ETK4/B10

R900 962 784 RE 24 753

4.7.1.2.2 Nominal Size 16 (pmax 280 bar)


4WEH16D7X/6EG24N9ETK4/B10

R900 924 874

RE 24 751

4WEH16E7X/6EG24N9ETK4/B10

R900 923 971

4WEH16HD7X/OF6EG24N9ETK4/B10

R900 966 327

4WEH16J7X/6EG24N9ETK4/B10

R900 930 431

4WEH16Q7X/6EG24N9K4

R900 924 733

Z4WEH16E63-5X/6EG24N9ETK4/B10

R901 037 357 RE 24 761

4.7.1.2.3 Nominal Size 22/25 and 32


4WEH22R7X/6EG24N9ES2K4/B10

R900 956 553

RE 24 751

H-4WEH25D6X/6EG24N9ETK4/B10D3

R900 974 494

4WEH32R6X/6EG24N9ES2K4/B10

R900 961 176 RE 24 751









4.7.1.3 Poppet Valves (350 bar, leakage free) Size 6 (direct operated)


M3SED6CK1X/350CG24N9K4

R900 052 392

RE 22 049

M3SED6UK1X/350CG24N9K4/B18

R900 224 607

Size 6 (lever operated)


M3SEW6C1X/420MG24N9K4

R900 566 273

RE 22 058

M3SEW6U1X/420MG24N9K4/B18

R900 566 283

Size 10 (direct operated “…SED…” and lever operated “…SEW…”)


M3SED10CK1X/350CG24N9K4

R900 086 685

RE 22 045

M3SED10UK1X/350CG24N9K4/B18

R900 224 294

M3SEW10C1X/420MG24N9K4

R900 075 565

RE 22 075

M3SEW10U1X/420MG24N9K4/B18

R900 227 367

4.7.1.4 Poppet Valves (350 bar, leakage free) Type “SEC”


4SEC6E1X/CG24N9K4./P XXX

Weitere Angaben

für das Rückschlagventil bzw. die gegebenenfalls erforderliche Einstelldrossel/-blende siehe Datenblatt

22 035

4SEC6EA1X/CG24N9K4./P XXX

4SEC6EB1X/CG24N9K4./P XXX

4SEC6E1X/CG24N9K4 R901 155 184

4SEC6EA1X/CG24N9K4

R901 155 233

SEC6EB1X/CG24N9K4

R901 155 375








4.7.2 Directional Proportional and Servo Valves

Use of proportional valves to be approved by plant engineering or/and maintenance department

4.7.3 Shut Off Valves

4.7.3.1 Check Valves

4.7.3.1.1 Threaded connection


S 6 A05-1X/450J3 up to 420bar; up to 18 l/min; 1 bar spring R901 454 046

20 378

S 8 A05-1X/450J3 up to 420bar; up to 36 l/min; 1 bar spring R901 454 052 S 10 A05-1X/450J3 up to 420bar; up to 60 l/min; 1 bar spring R901 424 189 S 15 A00-1X/450J3 up to 420bar; up to 150 l/min; without spring R901 454 063 S 15 A05-1X/450J3 up to 420bar; up to 150 l/min; 1 bar spring R901 454 065 S 15 A50-1X/450J3 up to 420bar; up to 150 l/min; 5 bar spring R901 454 069 S 20 A05-1X/450J3 up to 420bar; up to 180 l/min; 1 bar spring R901 424 190 S 20 A50-1X/450J3 up to 420bar; up to 180 l/min; 5 bar spring R901 454 076 S 25 A05-1X/420J3 up to 420bar; up to 350 l/min; 1 bar spring R901 454 079 S 30 A05-1X/420J3 up to 420bar; up to 450 l/min; 1 bar spring R901 454 090 S 30 A50-1X/420J3 up to 420bar; up to 450 l/min; 5 bar spring R901 454 094

4.7.3.1.2 Cartridge Valves


M-SR08 KE05-1X/ up to 315bar; up to 35l/min; 0,5bar-Spring R900 346 083

RD 20 380

M-SR10 KE05-1X/ up to 315bar; up to 50l/min; 0,5bar-Spring R900 344 549 M-SR20 KE05-1X/ up to 315bar; up to 200l/min; 0,5bar-Spring R900 340 979 M-SR25 KE05-1X/ up to 315bar; up to 300l/min; 0,5bar-Spring R900 344 778 M-SR25 KE50-1X/ up to 315bar; up to 300l/min; 5bar-Spring R900 351 943 M-SR30 KE05-1X/ up to 315bar; up to 400l/min; 0,5bar-Spring R900 344 919 M-SR30 KE30-1X/ up to 315bar; up to 400l/min; 0,5bar-Spring R900 345 961 M-SR30 KE02-1X/ up to 315bar; up to 400l/min; 0,2bar-Spring R900 345 743

4.7.3.1.3 Subplate Mounting


SL10GA1-4X/ up to 315bar; up to 150l/min; w. pre opening; drain port external R900 483 370

RE 21 468

SL10GB1-4X/100 up to 315bar; up to 150l/min; without pre opening; drain port external R900 451 135




SV10GA1-4X/ up to 315bar; up to 150l/min; w. pre opening R900 483 368

SV20GA1-4X/ up to 315bar; up to 350l/min; w. pre opening R900 587 550






4.7.3.1.4 Module Stack Valves

4.7.3.1.4.1 Nominal Size 6


Z1S6A05-4X/V up to 315bar; up to 40l/min; CV in A; Spring0,5bar: R901 086 070

RE 21 534

Z1S6B05-4X/V up to 315bar; up to 40l/min; CV in A; Spring0,5bar: R901 086 077

Z1S6C05-4X/V up to 315bar; up to 40l/min; CV in A; Spring0,5bar: R901 086 081

Z1S6D05-4X/V up to 315bar; up to 40l/min; CV in B; Spring0,5bar: R901 086 090

Z1S6F05-4X/V up to 315bar; up to 40l/min; CV in P+T; Spring0,5bar: R900 417 575

Z1S6F30-4X/V up to 315bar; up to 40l/min; CV in P+T; Spring3bar: R900 335 008

Z1S6P05-4X/V up to 315bar; up to 40l/min; CV in P; Spring0,5bar: R900 417 568

Z1S6P30-4X/V up to 315bar; up to 40l/min; CV in P; Spring3bar: R900 335 004

Z1S6T05-4X/V up to 315bar; up to 40l/min; CV in T; Spring0,5bar: R900 417 569

Z1S6T30-4X/V up to 315bar; up to 40l/min; CV in T; Spring3bar: R900 489 067

Z2S6-1-6X/V up to 315bar; up to 60l/min; in port A+B; Spring1,5bar R900 347 504

RE 21 548 Z2S6A1-6X/V up to 315bar; up to 60l/min; in port A; Spring1,5bar R900 347 507

Z2S6B1-6X/V up to 315bar; up to 60l/min; in port B; Spring1,5bar R900 347 510



Z1S10P05-1-4X/N up to 315 bar; up to 100 l/min; check valve in P; spring 0.5 bar: R901 285 818

RE 21 537 Z1S10P30-1-4X/N up to 315 bar; up to 100 l/min; check valve in

P; spring 3 bar: Upon request

Z1S10TA05-2TB9-4X/N up to 315 bar; up to 100 l/min; check valve in T; spring 0.5 bar: R901 274 777

Z1S10TA30-2TB9-4X/N up to 315 bar; up to 100 l/min; check valve in T;spring 3 bar: Upon request

Z2S10-1-3X/ up to 315 bar; up to 120 l/min; in channels A+B; spring 1.5 bar R900 407 394

RE 21 553 Z2S10A1-3X/ up to 315 bar; up to 120 l/min; in channel A; spring 1.5 bar R900 407 424

Z2S10B1-3X/ up to 315 bar; up to 120 l/min; in channel B; spring 1.5 bar R900 407 434



Z1S16-1-5X/V up to 315bar; up to 300l/min; CV in P; Spring0,5bar: R900 412 459 RE 21 558

4.7.4 2-Way Cartridge Valves - Nominal Size 16 … 160 - Cartridge valve type LC and Control covers type LFA

4.7.4.1 Pressure Functions RE 21 050

4.7.4.2 Directional Functions RE 21 010










4.7.5 Pressure Valves 4.7.5.1 Pressure Relief Valves

4.7.5.1.1 Direct Operating

4.7.5.1.1.1 Subplate Mounting Nominal Size 6


DBDS6P1X/25 up to 25bar; up to 50l/min R900 429 411

RE 25 402 DBDS6P1X/50 up to 50bar; up to 50l/min R900 423 732 DBDS6P1X/100 up to 100bar; up to 50l/min R900 423 728 DBDS6P1X/200 up to 200bar; up to 50l/min R900 423 729 DBDS6P1X/400 up to 400bar; up to 50l/min R900 423 731

Nominal Size 10



RE 25 402 DBDS10P1X/50 up to 50bar; up to 120l/min R900 425 661 DBDS10P1X/100 up to 100bar; up to 120l/min R900 424 155 DBDS10P1X/200 up to 200bar; up to 120l/min R900 424 157

Nominal Size 20



RE 25 402 DBDS20P1X/50 up to 50bar; up to 250l/min R900 424 272 DBDS20P1X/100 up to 100bar; up to 250l/min R900 424 274 DBDS20P1X/200 up to 200bar; up to 250l/min R900 424 277

4.7.5.1.1.2 Cartridge Valves Nominal Size 6


DBDS6K1X/50 up to 50bar; up to 50l/min; R900 423 727

RE 25 402 DBDS6K1X/100 up to 100bar; up to 50l/min; R900 423 723 DBDS6K1X/200 up to 200bar; up to 50l/min; R900 423 724 DBDS6K1X/315 up to 315bar; up to 50l/min; R900 423 725

Nominal Size 10




Nominal Size 20












Nominal Size 30 Model Code Techn. Data Part Number Data Sheet

DBDS30K1X/50 up to 50bar; up to 250l/min; R900 424 282 RE 25 402 DBDS30K1X/100 up to 100bar; up to 250l/min; R900 424 284 4.7.5.1.1.3 Threaded Connection Nominal Size 6


DBDS6G1X/50 up to 50bar; up to 50l/min; R900 423 722

RE 25 402 DBDS6G1X/100 up to 100bar; up to 50l/min; R900 423 717 DBDS6G1X/200 up to 200bar; up to 50l/min; R900 423 719 DBDS6G1X/315 up to 315bar; up to 50l/min; R900 423 720

Nominal Size 10



RE 25 402 DBDS10G1X/100 up to 100bar; up to 120l/min; R900 424 738 DBDS10G1X/200 up to 200bar; up to 120l/min; R900 424 140 DBDS10G1X/315 up to 315bar; up to 120l/min; R900 424 742

Nominal Size 20


DBDS20G1X/50 up to 50bar; up to 250l/min; R900 424 276 RE 25 402 DBDS20G1X/100 up to 100bar; up to 250l/min; R900 424 170


4.7.5.1.1.4 Module Stack Valves Nominal Size 6


ZDB6VA2-4X/50V up to 50bar; up to 60l/min; in port A R900 406 615

RE 25 751

ZDB6VB2-4X/50V up to 50bar; up to 60l/min; in port B R900 422 214 ZDB6VP2-4X/50V up to 50bar; up to 60l/min; in port P R900 409 847 ZDB6VA2-4X/100V up to 100bar; up to 60l/min; in port A R900 409 889 ZDB6VB2-4X/100V up to 100bar; up to 60l/min; in port B R900 409 936 ZDB6VP2-4X/100V up to 100bar; up to 60l/min; in port P R900 409 933 ZDB6VA2-4X/200V up to 200bar; up to 60l/min; in port A R900 409 886 ZDB6VB2-4X/200V up to 200bar; up to 60l/min; in port B R900 409 854 ZDB6VP2-4X/200V up to 200bar; up to 60l/min; in port P R900 409 844 Z2DB6VC2-4X/200V up to 200bar; up to 60l/min; in port P R900 411 312 Z2DB6VD2-4X/200V up to 200bar; up to 60l/min; in port P R900 411 314 Z2DB6VC2-4X/315V up to 315bar; up to 60l/min; A – T, B – T R900 411 318 Z2DB6VD2-4X/315V up to 315bar; up to 60l/min; A – B, B – A R900 411 357 HSZ06A100-3X/S025M00 Pressure relief P->T (mounted A-Side) R900 936 130

RE 48 050 HSZ06A100-3X/S050M00 Pressure relief P->T (mounted A-Side) R900 908 338 HSZ06A101-3X/S100M00 Pressure relief P->T (mounted B-Side) R900 008 963 HSZ06A218-3X/S100M00 Pressure relief B->T ; Check valve R900 008 963

Nominal Size 10


ZDB10VA2-4X/50V up to 50bar; up to 100l/min; in port A R900 423 244

RE 25 761

ZDB10VB2-4X/50V up to 50bar; up to 100l/min; in port B R900 425 723 ZDB10VP2-4X/50V up to 50bar; up to 100l/min; in port P R900 422 752 ZDB10VA2-4X/100V up to 100bar; up to 100l/min; in port A R900 424 537 ZDB10VB2-4X/100V up to 100bar; up to 100l/min; in port B R900 409 951 ZDB10VP2-4X/100V up to 100bar; up to 100l/min; in port P R900 409 959 ZDB10VA2-4X/200V up to 200bar; up to 100l/min; in port A R900 422 189










ZDB10VB2-4X/200V up to 200bar; up to 100l/min; in port B R900 422 215 RE 25 761 ZDB10VP2-4X/200V up to 200bar; up to 100l/min; in port P R900 409 937 Z2DB10VC2-4X/200V up to 200bar; up to 60l/min; in port P R900 496 390

RE 25 751 Z2DB10VD2-4X/200V up to 200bar; up to 60l/min; in port P R900 411 358 Z2DB10VC2-4X/315V up to 315bar; up to 60l/min; A – TA, B – TB R900 411 430 Z2DB10VD2-4X/315V up to 315bar; up to 60l/min; A – B, B – A R900 411 462 HSZ10A100-3X/M00 Pressure relief P->T R900 526 220

RE 48 052 HSZ10A106-3X/M00 Pressure relief -A ->T R900 526 222 HSZ10A217-3X/AS050-BS050M01 Pressure relief A+B->T; Check valve R900 246 481

Nominal Size 16


Z2DB16VD2-2X/200V up to 200bar; R900 369 529 RE 25 780

4.7.5.1.2 Pilot Operated

4.7.5.1.2.1 Subplate Mounting Nominal Size 10


DB10-2-5X/100 up to 100bar; up to 250l/min; R900 590 646 RE 25 802 Nominal Size 20


DB20-2-5X/50 up to 50bar; up to 500l/min; R900 597 212 RE 25 802 DB20-2-5X/200XY up to 200bar; up to 500l/min; R900 500 218

DB20-2-5X/315 up to 315bar; up to 500l/min; R900 593 530 Nominal Size 30


DB30-2-5X/50 up to 50bar; up to 650l/min; R900 593 564 RE 25 802 DB30-2-5X/100 up to 100bar; up to 650l/min; R900 594 677

4.7.5.1.2.2 Cartridge Valves Nominal Size 6


DB6K2-4X/50YV up to 50bar; up to100l/min; R900 487 903 RE 25 731 DB6K2-4X/100YV up to 100bar; up to100l/min; R900 483 440

DB6K2-4X/200YV up to 200bar; up to100l/min; R900 486 196 Nominal Size 10


DB10K2-4X/50YV up to 50bar; up to 100l/min; R900 422 817 RE 25 731 DB10K2-4X/100YV up to 100bar; up to 100l/min; R900 453 240

DB10K2-4X/200YV up to 200bar; up to 100l/min; R900 438 123 Nominal Size 20


DB20K2-1X/100XY up to 100bar; up to 300l/min; R900 470 297 RE 25 731 DB20K2-1X/200XY up to 200bar; up to 300l/min; R900 343 952













4.7.5.1.2.3 Switchable Pressure Relief Valves

4.7.5.1.2.3.1 Subplate Mounted


DBW10B2-5X/50-6EG24N9K4 up to 50bar; up to 250l/min; R900 921 748

RE 25 802

DBW10B2-5X/100-6EG24N9K4 up to 100bar; up to 250l/min; R900 906 650 DBW10B2-5X/200-6EG24N9K4 up to 200bar; up to 250l/min; R900 912 910 DBW20B2-5X/50-6EG24N9K4 up to 50bar; up to 500l /min; R900 925 383 DBW20B2-5X/100-6EG24N9K4 up to 100bar; up to 500l /min; R900 922 308 DBW20B2-5X/200-6EG24N9K4 up to 200bar; up to 500l /min; R900 912 860 DBW30B2-5X/50-6EG24N9K4 up to 50bar; up to 650l/min; R900 926 817

4.7.5.1.2.3.2 Threaded Connection


DBW10BG2-5X/50-6EG24N9K4 up to 50bar; up to 250l/min; R900 955 728

RE 25 802

DBW10BG2-5X/100-6EG24N9K4 up to 100bar; up to 250l/min; R900 972 870 DBW10BG2-5X/200-6EG24N9K4 up to 200bar; up to 250l/min; R900 906 384 DBW20BG2-5X/50-6EG24N9K4 up to 50bar; up to 500l /min; R900 951 359 DBW20BG2-5X/100-6EG24N9K4 up to 100bar; up to 500l /min; R900 924 804 DBW20BG2-5X/200-6EG24N9K4 up to 200bar; up to 500l/min; R900 929 526 DBW30BG2-5X/50-6EG24N9K4 up to 50bar; up to 650l/min; R900 958 707

4.7.5.2 Pressure Reducing Valves Pressure reducing valves cause substantial internal leakage in a hydraulic system and decrease the energy efficiency of it. The use of pressure reducing valve has to be requested and approved by the planning and engineering department of VOLVO. Deviation request shall content technical reasons and shows there is no other technical solution – commercial reasons are not accepted!

4.7.5.3 Pressure Sequence Valves

4.7.5.3.1 Direct operated

Nominal Size 6


DZ6DP2-5X/75YM up to 75bar; up to 60l/min; no CV R900 485 007 RE 26 076 DZ6DP2-5X/150YM up to 150bar; up to 60l/min; no CV R900 407 721

DZ6DP2-5X/210YM up to 210bar; up to 60l/min; no CV R900 481 316

Nominal Size 10


DZ10DP2-4X/75YM up to 75bar; up to 80l/min; no CV R900 500 987

RE 26 099 DZ10DP2-4X/150M up to 150bar; up to 80l/min; no CV R900 524 103 DZ10DP2-4X/150YM up to 150bar; up to 80l/min; no CV R900 505 068 DZ10DP2-4X/210Y up to 210bar; up to 80l/min; w.CV R900 599 686

4.7.5.3.2 Pilot operated

Nominal Size 10 and 20 Model Code Techn. Data Part Number Data Sheet

DZ10-2-5X/50M up to 50bar; up to 200l/min; no CV R900 519 171 RE 26 391 DZ10-2-5X/200XM up to 200bar; up to 200l/min; no CV R900 597 479 DZ20-2-5X/200XM up to 50bar; up to 400l/min; no CV R900 503 161 RE 26 391









4.7.6 Flow Control Valves

4.7.6.1 Throttle and Shut off Valves (Threaded Connection)


MG6G1X/V up to 315bar; up to 15l/min; G1/4; R900 437 338

RE 27 219

MG8G1X/V up to 315bar; up to 30l/min; G3/8; R900 438 885 MG10G1X/V up to 315bar; up to 50l/min; G1/2; R900 422 145 MG15G1X/V up to 315bar; up to 125l/min; G3/4; R900 437 653 MG20G1X/V up to 315bar; up to 200l/min; G1; R900 422 150 MG25G1X/V up to 315bar; up to 300l/min; G1 1/4; R900 413 979 MG30G1X/V up to 315bar; up to 400l/min; G1 1/2; R900 422 453


DV06-1-1X/V up to 350bar; up to 12l/min; G1/8; R900 332 344

RE 32 502

DV08-1-1X/V up to 350bar; up to 15l/min; G1/4; R900 450 166 DV10-1-1X/V up to 350bar; up to 25l/min; G3/8; R900 450 167 DV12-1-1X/V up to 350bar; up to 30l/min; G1/2; R900 450 166 DV16-1-1X/V up to 350bar; up to 70l/min; G3/4; R900 450 166 DV20-1-1X/V up to 350bar; up to 175l/min; G1; R900 450 166 DV25-1-1X/V up to 350bar; up to 175l/min; G1 1/4; R900 450 166 DV30-1-1X/V up to 350bar; up to 175l/min; G1 1/2; R900 450 166 DV40-1-1X/V up to 350bar; up to 175l/min; G2; R900 450 166

4.7.6.2 Throttle Check Valves (Threaded Connection)


MK6G1X/V up to 315bar; up to 15l/min; G1/4; R900 423 340

RE 27 219

MK8G1X/V up to 315bar; up to 30l/min; G3/8; R900 423 343 MK10G1X/V up to 315bar; up to 50l/min; G1/2; R900 424 579 MK15G1X/V up to 315bar; up to 125l/min; G3/4; R900 423 326 MK20G1X/V up to 315bar; up to 200l/min; G1; R900 423 328 MK25G1X/V up to 315bar; up to 300l/min; G1 1/4; R900 423 330 MK30G1X/V up to 315bar; up to 400l/min; G1 1/2; R900 423 333 DRV06-1-1X/V up to 350bar; up to 20l/min; G1/8; R900 356 590

RE 32 502

DRV08-1-1X/V up to 350bar; up to 50l/min; G1/4; R900 450 170 DRV10-1-1X/V up to 350bar; up to 60l/min; G3/8; R900 450 171 DRV12-1-1X/V up to 350bar; up to 90l/min; G1/2; R900 450 172 DRV16-1-1X/V up to 350bar; up to 180l/min; G3/4; R900 450 173 DRV20-1-1X/V up to 350bar; up to 300l/min; G1; R900 489 123 DRV25-1-1X/V up to 350bar; up to 550l/min; G1 1/4; R900 350 639 DRV30-1-1X/V up to 350bar; up to 600l/min; G1 1/2; R900 331 504 DRV40-1-1X/V up to 350bar; up to 600l/min; G2; R900 359 039

4.7.6.3 Double Throttle Check Valves (Module Stack Valves)

Nominal Size 6


Z2FS6A2-4X/2QV up to 315bar; up to 80l/min; in port A; meter out. R900 439 389

RE 27 506 Z2FS6B2-4X/2QV up to 315bar; up to 80l/min; in port B;

meter out. R900 440 565 Z2FS6-2-4X/1QV up to 315bar; up to 80l/min; in port A+B R900 481 623 Z2FS6-2-4X/2QV up to 315bar; up to 80l/min; in port A+B R900 481 624 Z2FS6-5-4X/2QV up to 315bar; up to 80l/min; in port A+B

with scale R900 476 838








Nominal Size 10 and 16 Model Code Techn. Data Part Number Data Sheet

Z2FS10-5-3X/V up to 315bar; up to 160l/min; in port A+B R900 517 812

RE 27 518 Z2FS10A5-3X/S2V up to 315bar; up to 160l/min; in port A;

meter out. R900 523 578

Z2FS10B5-3X/S2V up to 315bar; up to 160l/min; in port B; meter out. R900 517 814

Z2FS16-3X/S2 up to 350bar; up to 250l/min; in port A+B R900 457 256

4.7.6.4 Flow Control Valves (pressure and temperature compensated)

4.7.6.4.1 Subplate Mounted Nominal Size 6


2FRM6B36-3X/1,5QMV up to 315bar; up to 1,5l/min; no CV R900 205 506

RE 28 163

2FRM6B36-3X/1,5QRV up to 315bar; up to 1,5l/min; w. CV R900 205 507 2FRM6B36-3X/3QMV up to 315bar; up to 3l/min; no CV R900 205 514 2FRM6B36-3X/3QRV up to 315bar; up to 3l/min; w. CV R900 205 515 2FRM6B36-3X/6QMV up to 315bar; up to 6l/min; no CV R900 205 518 2FRM6B36-3X/6QRV up to 315bar; up to 6l/min; w. CV R900 205 519

Nominal Size 10


2FRM10-3X/25LB up to 315bar; up to 25l/min; R900 423 256 RE 28 389 2FRM10-3X/50LB up to 315bar; up to 50l/min; R900 423 261

4.7.6.4.2 Module Stack Valves


Z2FRM6AB2-2X/6QRV up to 315 bar, up to 6 l/min, in port A, w. CV R900 910 906

RE 28 164

Z2FRM6AB2-2X/32QRV up to 315 bar, up to 32 l/min, in port A, w. CV R900 549 689 Z2FRM6BB2-2X/6QRV up to 315 bar, up to 6 l/min, in port B, w. CV R900 910 905 Z2FRM6BB2-2X/32QRV up to 315 bar, up to 32 l/min, in port B, w. CV R900 549 688 Z2FRM6CB2-2X/6QRV up to 315 bar, up to 6 l/min, in port A+B, w. CV R900 910 904 Z2FRM6CB2-2X/32QRV up to 315 bar, up to 32 l/min, in port A+B, w. CV R900 549 687 Z2FRM6TB2-2X/6QRV up to 315 bar, up to 6 l/min, in port T, w. CV R900 910 912 Z2FRM6TB2-2X/32QRV up to 315 bar, up to 32 l/min, in port T, w. CV R900 908 807

4.7.6.4.3 Cartridge Valves Nominal Size 6


2FRM6K2-1X/6QRV up to 315bar; up to 6l/min; R900 905 886 RE 28 155 2FRM6K2-1X/32QRV up to 315bar; up to 32l/min; R900 572 182 Nominal Size 10


2FRM10K2-1X/60QRV up to 315bar; up to 60l/min; R900 985 448 RE 28 155









4.8 Accessories 4.8.1 Adapters, Subplates, Bolts, Cover Plates 4.8.1.1 Subplates


G341/01 Valve Pattern NG6 (D03), ISO 228 Threads G1/4, bottom ported R900 424 447

RE 45 052 G342/01 Valve Pattern NG6 (D03), ISO 228 Threads G3/8, bottom ported R900 424 448



RE 45 054 G535/01 Valve Pattern NG10 (D05), ISO 228

Threads G3/4, bottom ported R900 476 061


RE 45 056 G174/01 Valve Pattern NG16 (D07), ISO 228

Threads G1, bottom ported R900 424 413

4.8.1.2 Cover and Tapping Plates


HSA06A001-3X/M00 Cover plate, Valve Pattern NG6 (D03) R900 316 232

RE 48 042 HSA10B001-3X/M00 Cover plate, Valve Pattern NG10 (D05) R900 302 150 HSA16B001-3X/M00 Cover plate, Valve Pattern NG10 (D05) R900 381 272 HSA06A077-3X/G24K4M01/J31 R900 968 382 HSA06A064-3X/M00 Cover plate, Valve Pattern NG6 (D03)

with pressure relief valve PT R900 579 914

4.8.1.3 Bolt Kits Metric Bolts required for NG6 (D03) valves and Modules Stack Valves


M5X50-10.9-C& Valve only; 4 pcs required R913 043 758

ISO4762 M5X90-10.9-C& Valve and 1 module; 4 pcs required R913 051 578 M5X130-10.9-& Valve and 2 modules; 4 pcs required R913 051 571 M5X170-10.9-& Valve and 3 modules; 4 pcs required R913 001 035

Metric Bolts required for NG10 (D05) valves and Modules Stack Valves


M6X40-10.9-C& Valve only; 4 pcs required R913 051 533

ISO4762 M6X90-10.9-C& Valve and 1 module; 4 pcs required R913 048 089 M6X140-10.9-& Valve and 2 modules; 4 pcs required R913 043 041 M6X190-10.9-& Valve and 3 modules; 4 pcs required On demand







4.9 Manifold Systems 4.9.1.1 Manifolds Bar Type (Multi Station Manifolds)

4.9.1.1.1 For Valves Size 6, Ports at Bottom; with Test Point at “A” and “B” Port


2HSR06-25/01D SO8 PH& 2 Stations R900 644 674

RE 48 107

3HSR06-25/01D SO8 PH& 3 Stations R900 644 675 4HSR06-25/01D SO8 PH& 4 Stations R900 644 676 5HSR06-25/01D SO8 PH& 5 Stations R900 644 677 6HSR06-25/01D SO8 PH& 6 Stations R900 644 678 7HSR06-25/01D SO8 PH& 7 Stations R900 644 679 8HSR06-25/01D SO8 PH& 8 Stations R900 644 680

4.9.1.1.2 For Valves Size 6, Enlarged Ports at Bottom; with Test Point at “A” and “B” Port


2HSR06-3X/01D SO8 PH& 2 Stations R900 188 031

RE 48 107

3HSR06-3X/01D SO8 PH& 3 Stations R900 188 032 4HSR06-3X/01D SO8 PH& 4 Stations R900 188 033 5HSR06-3X/01D SO8 PH& 5 Stations R900 188 034 6HSR06-3X/01D SO8 PH& 6 Stations R900 188 035 7HSR06-3X/01D SO8 PH& 7 Stations R900 188 036 8HSR06-3X/01D SO8 PH& 8 Stations R900 188 037

4.9.1.2 Modular Manifold System


IH15B up to 30 L/min; 350 bar RE 51 156 IH20 acc. to AB05-202; AB05-203; AB05-204; Consult Bosch Rexroth for selection XXXX XXX XXX RE 51 159







4.10 Cylinder 4.10.1 Mill Type Cylinder Type CDL2


CDL2.... 1X/B1C...U…W… 160bar; single rod cylinder Piston Ø 25-200 mm; Rod. Ø 14-125 mm XXXX XXX XXX RE 17 326

4.10.2 Mill Type Cylinder Type CDM1 / CGM1


CDM1....A2X/… 160bar; single rod cylinder Piston Ø 25-200 mm; Rod. Ø 14-140 mm XXXX XXX XXX

RE 17 329 CGM1.... A2X/… 160bar; double rod cylinder

Piston Ø 25-200 mm; Rod. Ø 14-140 mm XXXX XXX XXX

4.10.3 Mill Type Cylinder with position measuring system


CSM1....A2X/… 160bar; single rod cylinder Piston Ø 40-200 mm; Rod. Ø 28-140 mm XXXX XXX XXX RE 17 329






4.10.4 Mill Type Cylinder Type CDH1 – „Heavy Duty“


CDH1....A3X/… 250bar; single rod cylinder Piston Ø 40-320 mm; Rod. Ø 22-220 mm XXXX XXX XXX RE 17 332

4.10.5 Tie Rod Cylinder


CDT3....Z3X/...H…E… 160bar; single rod cylinder Piston Ø 25-200 mm; Rod. Ø 12-140 mm XXXX XXX XXX

RE 17 049 CGT3....Z3X/...H…E… 160bar; double rod cylinder

Piston Ø 25-200 mm; Rod. Ø 12-140 mm XXXX XXX XXX





Order example:

CDT3 MP5 / 50 / 36 / 300 Z 3X/ B1 1 H H E M B W



Order example:

CGT3 ME5 / 80 / 56 / 400 Z 3X/ B1 1 H H E M B W



Notes:



Notes:

Documents

Approved Components List Hydraulics - Bosch Global · Approved Components List Hydraulics Approved_Components_List_Hydraulics_2017-06-01.docx Version 1.4 Page / Jun 2017 2 of 36