IN-STOCK CATALOGUE · Nikken products - CNC Rotary Tables; high-performance NC Tooling solutions; sophisticated tool and workpiece measurement devices and quality workholding equipment

2007

IN-STOCK CATALOGUE

In-Stock - it’s about time!

Nikken products are used extensively by precision

manufacturers throughout Europe and across the

world.

Renowned for their quality, reliability and life-long

performance our products are helping customers

compete and win in tough, demanding market sectors.

Our products can do the same for you.

This In-Stock Catalogue gives you instant access to

Nikken products from our highly-successful and equally

popular ranges of: Toolholders and accessories; Tool

pre-setters and Measuring devices; Spindle speeders

and Angle head tooling solutions.

Every product listed within this catalogue has been

designed to transform your manufacturing

performance and improve your productivity.

What’s more because all of these products are

‘In-Stock’ and are available for immediate dispatch -

machine downtime and potential loss of production

are minimised too.

By spending just a little time looking through this

Catalogue and familiarising yourself with our

comprehensive ranges of products - that are all in-stock

- you’ll soon appreciate that Nikken can provide you

with the optimum manufacturing solution.

Tony Bowkett

Group Managing Director

Nikken Europe

www.nikken-world.com1

Nikken Japan 3

Nikken Euro-Centre 5

Nikken Europe 7

Manufacturing solutions... instantly delivered 8

Additional sources of information 9

p

Tooling Solutions 10

- Tooling section structure 11

- Standard and Advanced Technology 12

- Choosing the correct Nikken tooling solution 13

- Milling 14

- Drilling 28

- Boring 36

p

Spindle speeders & Angular head systems 42

- Spindle speeders & Angular head technology 43

p

Measuring devices 46

- Workpiece pre-setters, probes and tool pre-setters 47

p

CNC Rotary Tables 51

www.nikken-world.com

Contents

2

Nikken products - CNC Rotary Tables;

high-performance NC Tooling solutions;

sophisticated tool and workpiece

measurement devices and quality

workholding equipment - are the number

one choice for precision manufacturers all

over the world.

The company, first established in 1958,

today employs over 400 at its 55,000m2

facility in Osaka, Japan.

Nikken’s Osaka-based operation is

extensive. As well as housing the

company’s worldwide Headquarters - the site is also the

location for Nikken’s two factories, its heat treatment

facility and its raw materials warehouse.

Nikken headquarters

p

Domestic & Overseas sales management

p

Research, design & development

p

Finance

Factory 1

p

Turning centre and machining centre lines

p

CNC table grinding

p

CNC table assembly

p

CNC table inspection

Factory 2

p

Tool grinding

p

Reamer grinding

p

Tool assembly

p

Tool inspection

p

Warehousing

p

Purchasing

p

Production Management

Heat Treatment Facility

Raw Materials Warehouse

Nikken is a market-leading brand with a reputationbuilt on innovation, engineering excellence, reliabilityand unrivalled customer service.

Nikken Japan - excellence comes as standard!


Factory 2

Office

Osaka. Daito office and factory: Land 55,000m2; Building 25,000m2

Osaka. Daito office and factory layout

Factory 1

Leaving nothing to chance

To ensure exceptional performance Nikken’s products are

manufactured to the highest quality standards and are tested

thoroughly.

Special treatment

Nikken’s attention to detail in the

manufacture of its products is second to

none.

s as standard!

www.nikken-world.com 4

CNC lathe and Turning Centre Line:Nikken’s tooling solutions arerigorously tested to ensure that theymeet the demands of precisionmanufacturers operating indemanding productionenvironments.

Tool Grinding Line:Nikken Toolholders are precisionground to ensure good contact(more than 80% taper contact) anda totally reliable interface betweenthe machine tool spindle andworkpiece.

Ion Nitriding:Ion Nitriding improves the wear resistance andsliding performance of Nikken products andcomponents (i.e. Tough-cut reamers; worm wheelsused in Nikken CNC Rotary tables etc.) by reducingthe surface friction coefficient.

Carbonising and Sub-zero treatment:All Nikken tooling products undergo sub-zerotreatment. After carbonising and quenchingprocesses - Nikken tooling products are treated inminus 90 degree temperatures to eliminate residualaustenite and create 100% martensitecompositions.

CNC Rotary Table Assembly Line:Nikken rotary tables are the mostreliable, precise and durable on themarket.

Machining Centre Line:Nikken Toolholder Systems includingMajor Dream, Zero Fit etc. are putthrough their paces on the CNCmachining centre line.

Nikken’s Euro-Centre, located in the UK, opened forbusiness in 1999 and is a dynamic hub serving allNikken European operations.

Nikken Euro-Centre: Europe is the business!

Sales and marketing support; warehousing, distribution and

logistics; applications and technical support - everything we do

in our European markets is coordinated and managed by

Euro-Centre staff in close cooperation with individual European

Nikken Group subsidiary companies and Nikken distributors.


Nikken Europe/Nikken Euro-Centre

Nikken Group companies

- Nikken GMBH – Frankfurt

- Nikken France – Paris

- Nikken Scandinavia – Sweden

- Nikken Turkey – Istanbul

Nikken other companies

- Cutting Tools – Spain & Portugal

Nikken distributors

Product availability

Housed within the Euro-Centre’s extensive warehousing facility

is the most comprehensive stock of high-quality and high

performance rotary tables, tooling solutions, measuring devices

and workholding equipment.

All products within the Euro-centre are available for immediate

dispatch to customers and our European subsidiaries and/or

distributors.

Applications support

As well as providing the products - we also deliver world-class

technical and applications support. Working closely with

customers we can help develop the optimum manufacturing

solution and, as part of our continuous improvement

programmes, regularly undertake product testing and

benchmarking to ensure that our products meet our customers’

expectations.

After-sales services

As you would expect from a market-leading company - Nikken’s

after-sales services are second to none.

As well as providing comprehensive repair and maintenance

services in-house within our state-of-the-art service department

- our fully-trained service engineers can also undertake on-site

inspections and planned servicing too.

To ensure that you get the most from your Nikken investment

we run in-depth and practical training programmes for all of

our products.

he business!


World-class products (Rotary tables, NC Tooling solutions,

sophisticated tool and workpiece measurement devices and

quality workholding equipment) plus first-class services

(technical and applications support, after-sales service, training

etc.) all help differentiate us from the competition and explain

our continuing growth and success.

First choice when there are no second chances

Located in Rotherham, South Yorkshire - Nikken Europe is the

number one choice for precision manufacturers operating in

the aerospace, medical, motor sport, power engineering, oil/gas

and mould tool and die sectors.

Our products enable our customers to compete and win on the

global stage and are more than instrumental in helping them

improve their productivity and increase their competitiveness.

From OEMs and Tier One suppliers through to precision

engineering subcontractors - Nikken products are the choice of

the professionals.

Nikken - The team you can trust

p

Business Managers

p

Applications Engineers

p

Service Engineers

p

Customer Service Team

Nikken - resources at your disposal

p

Machining demonstration facility

p

Nikken web site

Nikken Europe: when all you need is everything!

Precision manufacturers throughout Europe continue tomake Nikken their ‘Productivity Partner’ - and it’s nothard to see why.

p

Nikken Europe:

Nikken Kosakusho Europe Ltd

The Euro-Centre

Precision House

Barbot Hall Industrial Estate

Rotherham

S61 4RL

United Kingdom

p

Tel:

01709 366 306

p

Fax:

01709 376 683

p

Email:

[email protected]


Manufacturing solutions...instantly delivered!

The In-Stock catalogue details Nikken products thatare available for immediate dispatch to customers.

The products contained within this In-Stock catalogue are as

follows:

p

Toolholders and tooling accessories. See page 10

p

Spindle speeders & Angular head systems. See page 42

p

Measuring devices. See page 46

Customers requiring information on Nikken

CNC Rotary tables should refer to the

separate catalogue ‘CNC Rotary Table Series’

(available from your local Nikken sales

representative or Nikken agent) or visit

www.nikken-world.com for further details.

Take stock with In-Stock

The In-Stock Catalogue is divided into a number of sections.

Each section details those products from our toolholder and

accessories; spindle speeder and angle head tooling and

measuring device ranges that are in stock.

The sections cover the following product

ranges:

Section: Toolholders:

p

Milling chucks and accessories (page 14)

p

Drilling chucks and accessories (page 28)

p

Boring systems (page 36)

Section: Spindle speeders &Angular head systems:

p

Spindle speeders (page 44)

p

Angle head holders (page 45)

Section: Measuring devices:

p

Workpiece pre-setters (page 48)

p

Workpiece Micro Touch probes (page 48)

p

Tool pre-setters (page 49)



Nikken: additional sources of information

The In-Stock Catalogue gives you immediate access toNikken ‘Standard Technology’ and ‘AdvancedTechnology’ products that we are holding in stock.More information on these products and on productsnot featured within the In-Stock Catalogue (e.g.Nikken’s range of CNC Rotary Tables) is provided onour website - www.nikken-world.com

Product information - on-line

Our website has been completely re-vamped and is proving to

be a valuable resource to customers. As well as providing you

with general information on Nikken and our products and

services customers can access more detailed information -

including comprehensive technical information and illustrations

- by enhancing their user level.

You can request to become an enhanced user by contacting

your local Nikken sales office or local Nikken sales

representative. To become an enhanced user - you will need to

register with Nikken. Following registration you will be sent

your unique login and password which will enable you to

access the enhanced user areas on our website.

First Place Reports - Technical and Applications

We regularly benchmark our products against those of the

competition and publish the results in our ‘First Place Reports’.

First place reports can be accessed from our website and are

available as downloadable pdfs. Alternatively hard copy First

Place Reports can be obtained free of charge from your local

Nikken sales office.

We also produce application based reports detailing customer

use of Nikken products. First Place Reports on customers using

Nikken products in the aerospace sector are available on our

website or can be obtained from your local Nikken sales office.

Product literature

Also available is catalogue number 303A for all NC Tooling

products and Catalogue 8168 for the full selection of Nikken

rotary tables.

TOOLING SOLUTIONSIN-STOCK

Milling

Drilling

Boring

10

Tooling section structure

This section of the catalogue provides details ofNikken’s ‘Standard Technology’ and ‘AdvancedTechnology’ toolholders and accessories.

The section is divided into 3 separate sub-sections - Milling, Drilling

and Boring.

Each of these sub-sections contain lists of Nikken products held in

stock and provide customers with a basic technical specification - plus,

at the top of each page, a summary of their key features and benefits.

Typical technical illustration

To assist with understanding and product selection - images and

technical illustrations are provided as well as whether the product is

‘Standard Technology’ or ‘Advanced Technology’ designated.

L = Gauge length

C = Nose diameter

Spindle speeds (Milling and Drilling)

Milling and Drilling toolholders carry the following symbol which

indicates their maximum spindle speed capability.

This example indicates a maximum spindle

speed capability of 30,000rpm.

Run-out accuracy (Milling and Drilling)

Milling and Drilling toolholders carry the following symbol which

indicates their run-out accuracy.

This example indicates a run-out accuracy

within 5µm.


Within 5µm

Nikken tooling products

The following Nikken products are contained

within this catalogue:

p

Multi-Lock Milling Chucks

p

Major Dream Holders

p

VC Holders

p

Zero Fit Holders

p

Slim Chucks

p

ZMAC

p

RAC

p

DJ

The main features and benefits of each

product are explained later in this catalogue

and can be found on the following pages:

p

Multi-Lock Milling Chucks, page 15

p

Major Dream Holders, page 19

p

VC Holders, page 21

p

Zero Fit Holders, page 23

p

Slim Chucks, page 29

p

ZMAC, page 40

p

RAC, page 41

p

DJ, page 41

www.nikken-world.comwww.nikken-world.com 12

Tooling products listed within this catalogue have been designated as either ‘Standard Technology’ or‘Advanced Technology’.

‘Standard Technology’ products provide customers with high-quality,

reliable manufacturing solutions. They represent outstanding value

and deliver unrivalled performance to precision manufacturers

operating in high added value market sectors i.e. aerospace, medical,

motor sport, oil/gas, power engineering, mould tool and die etc.

For ultra-productive manufacturing solutions, including

high-speed machining applications, customers should consider our

‘Advanced Technology’ products.

‘Advanced Technology’ products represent Nikken’s leading edge

technology and can be relied upon to deliver the optimum

manufacturing solution. In specific applications such as high-speed

machining (HSM) or where difficult-to-machine materials are being

used - Nikken ‘Advanced Technology’ products will improve

performance.

Benefits from using ‘Advanced Technology’ products

p

Improved part accuracies and repeatabilities

p

Improved surface finish

p

Higher, faster (and more accurate) removal rates

p

Improved tool life

p

Reduced cycle times

Customers who are unsure as to whether they require Standard

technology or Advanced Technology products for their specific

manufacturing requirements can contact their local Nikken sales

representative for further advice and information.

STANDARD TECHNOLOGYADVANCED TECHNOLOGY

Standard and Advanced TechnologySolutions - It’s your choice!

Product Information

Understanding the product codes

Every tooling product listed within this

section of the In-stock Catalogue has a

technical specification to help you select the

right solution. In addition we have also

identified key features and benefits

associated with every product to help your

decision making.

Customers who are not sure about any aspect

of product selection or who require further

information (including current price list)

should contact their local Nikken sales

representative.

Collet example

Collet size

Collet capacity

Symbol of SK Collet

SK - 6 - 2.5

Toolholder example

Nominal gauge length

Chucking capacity

Symbol of milling chuckShank no.

BT50 - C32 - 105


Choosing the correct Nikkentooling solution

To ensure that you select the most appropriate toolingsolution use the following grid checklist: depending onyour requirements the guide will help direct you to themost appropriate In-Stock tooling solutions.

MU

LTI-L

OC

K ST

AN

DA

RDM

ULT

I-LO

CK

AD

VAN

CED

ZERO

-FIT

A

DVA

NC

ED

MA

JOR

DRE

AM

VC SLIM

CH

UC

KSST

AN

DA

RDSL

IM C

HU

CKS

AD

VAN

CED

ZMA

C

RAC

DJ

Milling

High-speed Milling

Drilling

Boring

Milling (20-40,000rpm)

Milling (below 20,000rpm)

Drilling (20-40,000rpm)

Drilling (below 20,000rpm)

Run-out accuracy ‘zero’

Run-out accuracy 3 microns

Run-out accuracy 3-5 microns

By application

Heavy Mill/Profile

Light Mill/Profile

High Speed Mill

Drill

High Speed Drill

Grinding

Boring - deep hole

Boring - fine finishing

Boring - large diameter

Boring - roughing

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

• Nikken recommendation

Toolholders

MILLING

14

Multi-Lock Milling Chucks: Milling and High-Speed Milling


Standard Technology -taper contact only

2-Lock NBT - taper &flange contact

3-Lock MBT - taper & flangecontact with dampening built-in

Multi-Lock Milling Chucks provide users with highly-accurate and

flexible milling capability.

Multi-Lock Milling Chucks are available as Standard Technology and

Advanced Technology products.

The design and manufacture of Nikken Multi-Lock Milling Chucks

ensure higher performance and improved machining process

reliability.

1. All Multi-Lock chucks contain a multi-roller system that

includes 140% more needle rollers compared to competitor

products. These needle rollers are arranged to provide extra

rigidity and give customers increased chucking torque and

reduced wear and damage on bearing surfaces (less than

1 - 2 microns wear even after constant use).

2. All Multi-Lock chucks have a solid and thickened chuck body

wall which reduces distortion even during heavy-duty

milling operations and interrupted cutting.

3. Internal slots in the chuck body reduce the effects

oil/lubricant on the shank of the cutting tool and therefore

prevent a reduction in chucking torque and/or slippage of

the tool shank.

4. Advanced Multi-Lock Milling Chucks incorporate a more rigid

and reliable clamping mechanism in the nose of the chuck

which delivers improved milling performance - high metal

removal or fine finishing - and reduced tool wear.

5. Standard and Advanced Multi-Lock Milling Chucks’ run-out

accuracy is guaranteed within 5 microns.

Multi-Lock Standard Technology products are taper contact

only and are available in BT30/40/50; IT40/50 shank sizes.

See page 16.

Multi-Lock Advanced Technology products are available in

NBT30/40/50; HSK 40A/50A/63A/100A; MBT40/50; IT40X/50X

shank sizes. The NBT products feature the 2-Lock system -

taper & flange contact. IT ‘X’ & ‘N’ type holders offer users the

benefit of higher spindle speeds over standard technology equivalents

(balanced up to 30,000 rpm). See page 17.

The MBT products feature the 3-Lock system - taper & flange

contact with dampening built-in. See page 18.

Toolholders

EXPLANATION OF THE CODE NO. Please refer to pages 25 and 26 for more informationabout collets for our Milling products.


Chucking capacity

BT30 C20 65


PART NUMBER CAPACITY NOSE DIAMETER GAUGE LENGTH COLLET SPANNER(C) (L)

BT30-C20-65

BT40-C20-70

BT40-C20-90

BT40-C20-120

BT40-C32-85

BT40-C32-120

BT50-C20-105

BT50-C20-135

BT50-C32-90

BT50-C32-105

BT50-C32-135

IT40-C20-80

IT40-C32-95

IT50-C20-105

IT50-C32-105

2.0-20.0

2.0-20.0

2.0-20.0

2.0-20.0

3.0-32.0

3.0-32.0

2.0-20.0

2.0-20.0

3.0-32.0

3.0-32.0

3.0-32.0

2.0-20.0

3.0-32.0

2.0-20.0

3.0-32.0

52

52

52

52

69

69

52

52

69

69

69

52

64

52

64

70

71

90

120

85

120

105

135

90

105

135

80

95

105

105

CCK20, KM20

CCK20, KM20

CCK20, KM20

CCK20, KM20

CCK32, KM32

CCK32, KM32

CCK20, KM20

CCK20, KM20

CCK32, KM32

CCK32, KM32

CCK32, KM32

CCK20, KM20

CCK32, KM32

CCK20, KM20

CCK32, KM32

9HC22

9HC22

9HC22

9HC22

9HC32

9HC32

9HC22

9HC22

9HC32

9HC32

9HC32

9HC22

9HC32

9HC22

9HC32

Multi-Lock


MILLING STANDARD TECHNOLOGY

Within 5µm

Features:p

BT30/BT40/BT50 & IT40/IT50 toolholders

p

Multi-roller system (140% more needle rollers)

provides long-life time accuracy

p

High tensile strength special steel retainer

p

Up to 8,000rpm

Benefits:p

High precision milling

p

High rigidity and reliable chucking torque (5,000 - 4,800Nm)

p

Reduced vibration even during heavy-duty machining

p

Run-out accuracy within 5 microns at 3 x D

MILLING ADVANCED TECHNOLOGY

PART NUMBER CAPACITY NOSE DIAMETER GAUGE LENGTH COLLET MAX RPM SPANNER(C) (L)

NBT30-C20-75G

NBT40-C20-70G

NBT40-C20-90G

NBT40-C32-85G

NBT40-C32-105G

NBT50-C20-105G

NBT50-C20-135G

NBT50-C32-90G

NBT50-C32-105G

NBT40-C20CF-90G

NBT40-C32CF-105G

NBT50-C20CF-135G

NBT50-C32CF-105G

HSK50A-C20-95G

HSK63A-C20-95G

HSK63A-C20-110G

HSK63A-C32-110G

HSK63A-C32-130G

HSK100A-C20-115G

HSK100A-C20-135G

2.0-20.0

2.0-20.0

2.0-20.0

3.0-32.0

3.0-32.0

2.0-20.0

2.0-20.0

3.0-32.0

3.0-32.0

2.0-20.0

3.0-32.0

2.0-20.0

3.0-32.0

2.0-20.0

2.0-20.0

2.0-20.0

3.0-32.0

3.0-32.0

2.0-20.0

2.0-20.0

48

48

48

68

68

48

48

68

68

48

68

48

68

52

52

52

69

69

52

52

75

71

90

85

105

105

135

90

105

90

105

135

105

95

95

110

110

130

115

135

CCK20,KM20

CCK20,KM20

CCK20,KM20

CCK32,KM32

CCK32,KM32

CCK20,KM20

CCK20,KM20

CCK32,KM32

CCK32,KM32

CCK20,KM20

CCK32,KM32

CCK20,KM20

CCK32,KM32

CCK20,KM20

CCK20,KM20

CCK20,KM20

CCK32,KM32

CCK32,KM32

CCK20,KM20

CCK20,KM20

30,000

25,000

25,000

20,000

20,000

20,000

20,000

15,000

15,000

25,000

20,000

20,000

15,000

30,000

25,000

25,000

20,000

20,000

20,000

20,000

GH20

GH20

GH20

GH32

GH32

GH20

GH20

GH32

GH32

GH20

GH32

GH20

GH32

GH20

GH20

GH20

GH32

GH32

GH20

GH20

Multi-Lock


Within 5µm

Features:p

NBT30/40/50; HSK40/50/63/100; MBT40/50; IT40X/50X toolholders

p

Multi-roller system (140% more needle rollers)

provides long-life time accuracy

p

High tensile strength special steel retainer

p

Simple compact front nose

p

Double contact spindle system

p

Up to 30,000rpm

Benefits:p

High-speed machining capability

p

High precision milling

p

High rigidity and reliable chucking torque (4,800Nm)

p

Reduced vibration even during heavy-duty machining

p

Run-out accuracy within 5 microns at 3 x D

Toolholders

CF options are available on NBT products, to suit both centrethrough and flange through machine spindles. To accommodate

this feature, Nikken CF holders incorporate simple screws tochange flow from centre through to flange through.

(Sealed pull stud recommended).

Please refer to pages 25 and 26 for more information about collets for our Milling products.


HSK100A-C32-115G

HSK100A-C32-135G

MBT40-C20-70G

MBT40-C32-85G

MBT50-C20-105G

MBT50-C32-105G

IT40X-C20-90G

IT40X-C32-95G

IT50X-C20-105G

IT50X-C32-85G

3.0-32.0

3.0-32.0

2.0-20.0

3.0-32.0

2.0-20.0

3.0-32.0

2.0-20.0

3.0-32.0

2.0-20.0

3.0-32.0

69

69

48

68

48

68

48

68

48

68

115

135

71

105

105

105

90

95

105

85

CCK32,KM32

CCK32,KM32

CCK20,KM20

CCK32,KM32

CCK20,KM20

CCK32,KM32

CCK20,KM20

CCK32,KM32

CCK20,KM20

CCK32,KM32

12,000

12,000

20,000

15,000

15,000

12,000

25,000

20,000

20,000

15,000

GH32

GH32

GH20

GH32

GH20

GH32

GH20

GH32

GH20

GH32

EXPLANATION OF THE CODE NO.

Symbol of high speed


Chucking capacity



NBT30 - C20 - 75 G

Major Dream Holders: Milling and High-Speed Milling

Nikken’s Major Dream Holders provide customers with the optimum

toolholder solution. The toolholders’ 2-lock (BT Double face contact)

design with internal dampening mechanism deliver excellent cutting

performance (heavy-duty roughing through to super-fine finishing)

and reduced tool wear.

1. Major Dream Holders feature TiN Bearing Nut technology.

TiN Bearing Nuts are more efficient and deliver better

all-round performance than holders using conventional ball

bearing nuts.

- good sliding effect and reduced friction due to the TiN

Bearing Nuts’ surface hardness (HV2,200)

- reduced internal corrosion for long life and improved

cutting performance

- better balance improves surface finish and run-out accuracy

- improved flange contact results in less vibration and

therefore improved accuracy.

2. Major Dream Holders provide the optimum solution on

linear guideway and box guideway machining centres.

Major Dream Holders are Advanced Technology products and are

available in NBT30/40/50; HSK63A; IT40N. The NBT products feature

the 2-Lock system - taper & flange contact. See page 20.

TiN Bearing (HV2,200)

Simple design without theflats for the hook spanner.The GH handle is used totighten/loosen precisely.The external diameter ismuch more compact thanthe external diametercomparable ball bearing nutdesigns.

Slim Collet with 8 degree taperthat allows superior accuracyand higher gripping torque.

Stable high accuracy

The internal thread of the nut ismolybdenum coated, this allows theefficiency of the thread to be highlyimproved.


- 2-Lock NBT - taper & flange contact

- HSK - taper & flange contact

- BT Double face contact

- With in-built dampening

Competitors holder: Unstable cutting

Major Dream Holder: Stable cutting

Toolholders


Major Dream

PART NUMBER CAPACITY NOSE DIAMETER GAUGE LENGTH COLLET MAX RPM SPANNER

NBT30-MDSK10-50P

NBT30-MDSK16-75P

NBT40-MDSK10-60P

NBT40-MDSK10-90P

NBT40-MDSK16-65P

NBT40-MDSK16-90P

NBT50-MDSK10-105P

NBT50-MDSK10-120P

NBT50-MDSK16-105P

NBT50-MDSK16-120P

HSK63A-MDSK10-90P

HSK63A-MDSK16-80P

IT40N-MDSK10-75P

IT40N-MDSK16-75P

3.0-10.0

3.0-16.0

3.0-10.0

3.0-10.0

3.0-16.0

3.0-16.0

3.0-10.0

3.0-10.0

3.0-16.0

3.0-16.0

3.0-10.0

3.0-16.0

3.0-10.0

3.0-16.0

27.5

40

27.5

27.5

40

40

27.5

27.5

40

40

27.5

40

27.5

40

50

75

60

90

65

90

105

120

105

120

90

80

75

75

SK10-p

A

SK16-p

A

SK10-p

A

SK10-p

A

SK16-p

A

SK16-p

A

SK10-p

A

SK10-p

A

SK16-p

A

SK16-p

A

SK10-p

A

SK16-p

A

SK10-p

A

SK16-p

A

30,000

25,000

30,000

30,000

25,000

25,000

20,000

20,000

20,000

20,000

30,000

25,000

30,000

25,000

GH10

GH16

GH10

GH10

GH16

GH16

GH10

GH10

GH16

GH16

GH10

GH16

GH10

GH16



Chucking capacity

Symbol of Major DreamShank no.

Please refer to page 27 for more informationabout collets for our Milling products.

Features:p

Revolutionary micro-dampening mechanism

p

TiN Bearing Nut (HV2,200)

p

Double face contact holders

p

Through coolant option using J Nut

p

Up to 15,000rpm

Benefits:p

Optimum machining on linear and box guideway machining centres

p

Suitable for heavy-duty machining

p

Suitable for high-speed machining applications

p

Reduced micro-chipping of cutting tool edge

NBT30 - MDSK10 - 50 P


VC Holders: Milling and High-Speed Milling

Nikken’s VC Holders are equipped with TiN Bearing Nut technology

and provide users with extra gripping torque, improved rigidity and

excellent and reliable run-out accuracy. They provide superior

machining performance even during high-speed applications - up to

40,000rpm.

1. VC Holders have a TiN coated bearing plate which reduces

friction and allows greater thrust.

2. The Holders have a 8 degree taper for improved gripping

torque and high-precision.

3. The thick wall design of the holder improves rigidity during

cutting operations.

4. Run-out accuracy is less than 3 microns at 4 x D.

5. Collet flange contact reduces vibration and improves surface

finish and tool life.

VC Holders are Advanced Technology products and are available

in NBT30/40/50; HSK40A/63A; IT40X/50X shank sizes. The NBT

products feature the 2-Lock system - taper & flange contact.

See Page 22.

TiN Bearing

Pilot shank on the colletfor further stability ofthe accuracy

Simple external nutdesign for tighteningwith the GH handleallows ultra high speedrotation

8 deg. internal taperproven with the slimchuck for accuracy andgrip torque

The thick wall designof the VC Holder bodyimproves its cuttingrigidity


2-Lock NBT - taper & flangecontact

Nikken:

Due to the TiNcoated platebearing for lessfriction, it iseffective for thrust load.

Nikken Competitor

Competitors:

Radial bearings for rotationsupport and arenot suitable forthrust load.

Toolholders


VC Holders


NBT30-VC6-60

NBT30-VC6-90

NBT30-VC13-60

NBT30-VC13-90

NBT40-VC6-60

NBT40-VC13-60

NBT40-VC6-90

NBT40-VC13-90

NBT50-VC6-105

NBT50-VC13-105

HSK40A-VC13-90

HSK63A-VC13-90

IT40X-VC13-90

IT50X-VC13-105

2.0-6.0

2.0-6.0

3.0-12.0

3.0-12.0

2.0-6.0

3.0-12.0

2.0-6.0

3.0-12.0

3.0-6.0

3.0-12.0

3.0-12.0

3.0-12.0

3.0-12.0

3.0-12.0

27.5

27.5

40

40

27.5

40

27.5

40

27.5

40

40

40

40

40

60

90

60

90

60

60

90

90

105

135

90

90

90

90

VCK6

VCK6

VCK13

VCK13

VCK6

VCK13

VCK6

VCK13

VCK6

VCK13

VCK13

VCK13

VCK13

VCK13

40,000

40,000

40,000

40,000

30,000

30,000

30,000

30,000

20,000

20,000

40,000

30,000

30,000

20,000

GH10

GH10

GH16

GH16

GH10

GH16

GH10

GH16

GH10

GH16

GH16

GH16

GH16

GH16



Centre through and flange through

Chucking capacity


All VC products are centre through as standard. CF option is also available on VC products, to suit both centre through

and flange through machine spindles. To accommodate this feature,Nikken CF holders incorporate simple screws to change flow from

centre through to flange through. (Sealed pull stud recommended).

Please refer to page 25 for more information about collets for our Milling products.


Features:p

TiN Bearing Nut (HV2, 200)

p

Collet flange contact

p

8 degree internal taper for extra gripping torque

p

Thick wall design for improved rigidity

Benefits:p

Suitable for high-speed machining applications (up to 40,000rpm)

p

High rigidity

p

Run-out accuracy less than 3 microns

p

Superior surface finish

p

Extended tool life

NBT40 - VC6CF - 60

Zero Fit Holders: Milling, High-Speed Milling, Reaming


Nikken’s Zero Fit Holders can help rectify the accuracy of machining

centres and their spindles. When a machine is 2-3 years old the

run-out accuracy of the spindle will decline. Zero Fit Holders can

correct run-out errors and can help achieve accuracies back to

0.001mm - 0.002mm (100mm from gauge line).

As a consequence customers can get a new lease of life from their

machine tool by changing their toolholders to Zero Fit.

Zero Fit Holders are available as Advanced Technology products.

1. All Zero Fit Holders can dramatically improve surface finish.

2. All Zero Fit Holders help increase tool life by as much

as 500%.

3. All Zero-fit holders’ run-out accuracy is guaranteed

at ‘Zero’ microns.

Benefits from using Zero-fit

Zero Fit Advanced Technology products available are in

NBT40/50 and HSK63A/100A shank sizes. The NBT products

feature the 2-Lock system - taper & flange contact. See page 24.

Materials: Tempered Steel (HRC25~30)Tool: Ø13mm CBN ReamerCutting Speed: V=80m/minSpindle Rotation: S=2,000min-1

Feed per tooth: f=0.1mm/minFeed: F=200mm/minExternal coolant supply: Water soluble

2-Lock NBT - taper & flangecontact

Toolholders


Zero Fit

PART NUMBER CAPACITY NOSE DIAMETER GAUGE LENGTH COLLET SPANNER(C) (L)

NBT40-CZF20-105

NBT40-CZF32-120

NBT50-CZF20-105

NBT50-CZF32-105

HSK63A-CZF20-110

HSK63A-CZF32-130

HSK100A-CZF32-115

2.0-20.0

3.0-32.0

2.0-20.0

3.0-32.0

2.0-20.0

3.0-32.0

3.0-32.0

51.5

69

51.5

69

51.5

69

69

105

120

105

105

110

130

115

CCK20, KM20

CCK32, KM32

CCK20, KM20

CCK32, KM32

CCK20,KM20

CCK32,KM32

CCK32,KM32

9HC22

9HC32

9HC22

9HC32

9HC22

9HC32

9HC32



Chucking capacity

Symbol of zero-fit type milling chuckShank no.

Please refer to pages 25 and 26 for moreinformation about collets for our Milling products.

Adjustment wrench - 9ZFL.


Features:p

Triple contact tooling system - 3-Lock System

p

For through coolant option use Jet coolant collet

and front nut

p

Up to 7,000rpm

Benefits:p

High-speed machining capability

p

Extended tool life

p

Improved run-out accuracy - 0.001 - 0.002mm

p

Improved surface finish

p

Simple to install, use and adjust

NBT50 - CZF 32 - 105


ID of collet

OD of collet

Symbol of collet

Nikken’s straight collets, for the multi-lock chuck, allowaccurate reduction of the gripping diameter without reducingthe overall gripping force and performance of the chuck itself.Available as standard straight type or also in jet coolantversions they provide added versatility to the multi-lock chuck.

STYLE L KM COLLET CODE NO. (OD-ID)

KM20

KM32

53

64.5

KM20

KM32

L

MILLING COLLETS


Straight collets for Multi-Lock/Zero Fit

VCK collets for VC holders

VCK 6-

VCK 13-

VCK Collet code no.

2, 3, 3.175, 4, 5, 6

3, 3.175, 4, 5, 6, 7, 8, 9, 10, 11, 12

Features:p

Use with Nikken VC Toolholders

Benefits:p

Delivers accuracy and fine finishes in high speed applications - up to 40,000rpm

p

Ensures run-out accuracy within 3 microns at 4 x D

KM 32 - 10

L

Fig. 1

Fig. 2

- 2,3,4,5,6,7,8,9,10,13 (Fig.1) - 10,11,12,14,15,16 (Fig. 2)

- 3,4,5,6,7,8,9,10,11,12,13,14,17,21,26 (Fig.1) - 15,16,18,19,20,22,24,25 (Fig. 2)

KM20

KM32

Fig 1 (‘Q’ Type) collet is suitable for auto load style machines. Example order number KM32-10Q.

STYLE J TYPE NUT CODE NO. CAP CODE NO. WRENCH CODE NO.

GSK

SK10

SK16

MDSKN-10BJ

MDSKN-16BJ

SKJ10-3, 4, 5, 5.5, 6, 6.2, 6.8, 7, 8, 8.5, 10

SKJ16-7, 8, 8.5, 10, 10.3, 12, 12.5, 14, 15, 16

SKJL-10

SKJL-16

J type nuts and caps for Major Dream

Toolholders



ID of collet

OD of collet

Symbol of front nut

STYLE CCK COLLET CODE NO. (OD-ID) FRONT NUT CODE NO.

CCK20

CCK32

CCK20

CCK32

CKFN20

CKFN32, CKFN32T

- 6,8,10,12,16

- 6,8,10,12,16,20,25

STYLE D2 L2 FRONT NUT CODE NO.

CKFN20

CKFN32

CKFN32T

CKFN20

CKFN32

CKFN32T

33

46.5

43

8

9

9

- 6,8,10,12,16

- 6,8,10,12,16,20,25

- 6,8,10,12,16,20,25

MILLING COLLETS

Jet coolant collets for Multi-Lock/Zero Fit

L2

Ø D2

Features:p

Suitable for all Nikken milling chucks

p

Front nut and spanner supplied separately

p

Internal helical groove for efficient oil/lubricant draining

Benefits:p

Extends tool life and performance by up to 300%

p

Prevents swarf ingress and allows efficient swarf evacuation from workpiece and tool

p

Prevents tool cutter slippage

CKFN 32 - 10


ID of collet

OD of collet

Symbol of Jet coolant collet

CCK 32 - 10

Spanner reference codes: CCKL20 (for CCK20)and CCKL32 (for CCK32).

MILLING COLLETS AND ACCESSORIES

Slim Chuck collets ‘A’ type for Major Dream

STYLE

SK10-3A-4A-5A-6A-8A-10A

SK16-4A-6A-8A-10A-12.0A-16.0A

15.6

24.6

CODE NO. SHANK D D

SK10

3.0 h84.0 h85.0 h86.0 h88.0 h810.0 h84.0 h86.0 h88.0 h810.0 h812.0 h816.0 h8

SK16


Max. Chucking Dia

Style No.

Symbol of SK Collet


Features:p

8 degree taper

p

Collet extractor supplied as standard

Benefits:p

Strong gripping power

p

High rigidity

p

Suitable for drilling, tapping, end milling, centre-drilling

p

Run-out accuracy within 3 microns from nose (4 x D)

SK10

SK16

d d1 d2 L

15.5 12 9.8 30.5 5 21.3

24.6 18.8 15.75 45 8 32

1

SK - 6 - 2.5

High-speed Tooling GH handle

CODE NO. MILLING CHUCK VC HOLDER

GH10

GH16

GH20

GH32

-

C16-G

C20-G

C32-G (Nose Ring: Ø68mm)

VC6

VC13

-

-

Features:p

2-way loosening/tightening ratchet for ease of use

Benefits:p

Safe and secure

p

Quick and simple

DRILLING

28

Toolholders

Slim Chucks: Drilling

Nikken’s Slim Chucks provide customers with high-gripping torque and

excellent run-out accuracy for high-precision milling and drilling.

Slim Chucks are available as Standard and Advanced Technology

products.

1. Slim Chucks incorporate TiN Bearing Nut technology. TiN

Bearing Nuts are more efficient and deliver better all-round

performance than holders using conventional ball bearing

nuts.

- good sliding effect and reduced friction due to the TiN

Bearing Nuts’ surface hardness (HV2,200)

- reduced internal corrosion for long life and improved

cutting performance


- improved flange contact results in less vibration and

therefore improved accuracy.

2. Slim Chucks have a more rigid structure and a high-gripping

torque than competitor products and are not subject to the

effects of unwanted taper pushing. A feature of Slim Chucks

is the 8 degree taper. The smaller the taper angle, the better

concentricity is obtained.

3. Slim Chucks provide customers with run-out accuracy within

3 microns (with P type collet).

Slim Chuck Standard Technology products are available in BT30/40/50;

IT40/50; K20/32 shank sizes. See page 30.

Slim Chuck Advanced Technology products are available in BT30/40;

HSK40A-63A/100A/32E/40E/50E; IT40X shank sizes. See page 32.


Nikken Competitor



Slim collet with 8 degree taperthat allows superior accuracyand higher gripping torque.



Toolholders


BT30-SK10-90

BT30-SK16-60

BT40-SK6-90

BT40-SK6-120

BT40-SK10-90

BT40-SK10-150

BT40-SK10-180

BT40-SK16-90

BT40-SK16-120

BT40-SK16-150

BT40-SK16-180

BT50-SK10-105

BT50-SK10-165

BT50-SK16-105

1.75-10.0

2.75-16.0

0.7-6.0

0.7-6.0

1.75-10.0

1.75-10.0

1.75-10.0

2.75-16.0

2.75-16.0

2.75-16.0

2.75-16.0

1.75-10.0

1.75-10.0

2.75-16.0

27.5 (Fig.1)

40 (Fig.2)

19.5 (Fig.1)

19.5 (Fig.1)

27.5 (Fig.1)

27.5 (Fig.1)

27.5 (Fig.1)

40 (Fig.2)

40 (Fig.2)

40 (Fig.2)

40 (Fig.2)

27.5 (Fig.1)

27.5 (Fig.1)

40 (Fig.2)

90 (Fig.1)

60 (Fig.2)

90 (Fig.1)

120 (Fig.1)

90 (Fig.1)

150 (Fig.1)

180 (Fig.1)

90 (Fig.2)

120 (Fig.2)

150 (Fig.2)

180 (Fig.2)

105 (Fig.1)

165 (Fig.1)

105 (Fig.2)

SK10

SK16

SK6

SK6

SK10

SK10

SK10

SK16

SK16

SK16

SK16

SK10

SK10

SK16

15,000

10,000

15,000

15,000

15,000

15,000

15,000

12,000

12,000

12,000

12,000

15,000

15,000

10,000

SKL-10

9HC16

SKL-6W

SKL-6W

SKL-10

SKL-10

SKL-10

9HC16

9HC16

9HC16

9HC16

SKL-10

SKL-10

9HC16

Slim Chuck


DRILLING STANDARD TECHNOLOGY

Features:p

Flat shoulder pushing and taper pushing

p


p

8 degree taper

p

High pressure coolant option with J Type GSK nut and cap

p

Up to 15,000rpm

Benefits:p

Improved run-out accuracy -

within 3 microns (with P type collet)

p

Powerful gripping

p

High-precision

p


p

Extended tool life

(with P type collet)

Continued overleaf


IT40-SK6-90

IT40-SK6-120

IT40-SK10-90

IT40-SK10-120

IT40-SK16-90

IT40-SK16-150

IT50-SK10-105

IT50-SK10-135

IT50-SK16-105

K20-SK6-120

K20-SK10-120

K32-SK10-120

K32-SK16-150

0.7-6.0

0.7-6.0

1.75-10.0

1.75-10.0

2.75-16.0

2.75-16.0

1.75-10.0

1.75-10.0

2.75-16.0

0.7-6.0

1.75-10.0

1.75-10.0

2.75-16.0

19.5

19.5

27.5

27.5

40

40

27.5

27.5

40

19.5

27.5

27.5

40

90

120

90

120

90

150

105

135

105

SK6

SK6

SK10

SK10

SK16

SK16

SK10

SK10

SK16

SK6

SK10

SK10

SK16

15,000

15,000

15,000

15,000

12,000

12,000

12,000

12,000

10,000

SKL-6W

SKL-6W

SKL-10

SKL-10

9HC16

9HC16

SKL-10

SKL-10

9HC16

SKL-6W

SKL-10

SKL-10

9HC16

Please refer to page 34 for more informationabout collets for our Drilling products.



Nominal gauge lengthChucking capacity

Symbol of new slim chuckShank no.

IT40 - SK6 - 90

Slim Chuck continued

DRILLING STANDARD TECHNOLOGY

Slim Chuck

DRILLING ADVANCED TECHNOLOGY

Toolholders


BT30-GSK6-60P

BT30-GSK10-60P

BT30-GSK16-60P

BT40-GSK6-90P

BT40-GSK10-60P

BT40-GSK10-120P

BT40-GSK16-90P

HSK40A-GSK6-60P

HSK40A-GSK10-75P

HSK40A-GSK16-80P

HSK63A-GSK10C-105P

HSK63A-GSK10C-120P

HSK63A-GSK6-100P

HSK63A-GSK16-80P

HSK63A-GSK16C-120P

HSK100A-GSK10C-105P

HSK100A-GSK16-105P

HSK100A-GSK16C-120P

HSK32E-GSK6-50P

HSK32E-GSK10-60P

HSK40E-GSK6-60P

HSK40E-GSK10-60P

HSK40E-GSK16-80P

HSK50E-GSK10C-105P

HSK50E-GSK16C-120P

0.7-6.0

1.75-10.0

2.75-16.0

0.7-6.0

1.75-10.0

1.75-10.0

2.75-16.0

0.7-6.0

1.75-10.0

2.75-16.0

1.75-10.0

1.75-10.0

0.75-6.0

2.75-16.0

2.75-16.0

1.75-10.0

2.75-16.0

2.75-16.0

0.7-6.0

1.75-10.0

0.7-6.0

1.75-10.0

2.75-16.0

1.75-10.0

2.75-16.0

19.5

27.5

40

19.5

27.5

27.5

40

19.5

27.5

40

27.5

27.5

19.5

40

40

27.5

40

40

19.5

27.5

19.5

27.5

40

27.5

40

60

60

60

90

60

120

90

60

75

80

105

120

100

80

120

105

105

120

50

60

60

60

80

105

120

SK6

SK10

SK16

SK6

SK10

SK10

SK16

SK6

SK10

SK16

SK10

SK10

SK6

SK16

SK16

SK10

SK16

SK16

SK6

SK10

SK6

SK10

SK16

SK10

SK16

40,000

40,000

30,000

30,000

30,000

30,000

25,000

40,000

40,000

30,000

30,000

30,000

30,000

25,000

25,000

20,000

20,000

20,000

40,000

40,000

40,000

40,000

30,000

30,000

25,000

GH6

GH10

GH16

GH6

GH10

GH10

GH16

GH6

GH10

GH16

GH10

GH10

GH6

GH16

GH16

GH10

GH16

GH16

GH6

GH10

GH6

GH10

GH16

GH10

GH16


Features:p

Flat shoulder pushing and taper pushing

p


p

8 degree taper

p

High pressure coolant option with J Type GSK nut and cap

p

Up to 40,000rpm

Benefits:p

For high-speed applications - up to 40,000rpm

p

Improved run-out accuracy -

within 3 microns (with P type collet)

p

Powerful gripping

p

High-precision

p


p

Extended tool life

(with P type collet)

Continued overleaf


IT40X-GSK6-90P

IT40X-GSK6-120P

IT40X-GSK10-90P

IT40X-GSK10-120P

IT40X-GSK16-90P

0.7-6.0

0.7-6.0

1.75-10.0

1.75-10.0

2.75-16.0

19.5

19.5

27.5

27.5

40

90

120

90

120

90

SK6

SK6

SK10

SK10

SK16

30,000

30,000

30,000

30,000

25,000

GH6

GH6

GH10

GH10

GH16

IT ‘X’ & ‘N’ type holders offer users the benefit of higher spindle speeds over standard

technology equivalents (balanced up to 25,000 rpm).

Please see below and page 34 for more informationabout collets for our Drilling products.


DRILLING OPTIONS

Sets of Slim Chuck collets


Nominal gauge lengthChucking capacity

Symbol of new slim chuckShank no.

Symbol of high speed

BT40 - GSK 10 - 90 P

Slim Chuck continued

DRILLING ADVANCED TECHNOLOGY

p

Collet set 1: SK6 collets - 1mm to 6mm (15 collets in set)S.SK6-EU - SK6-1,1.25,1.5,1.75,2,2.25,2.5,2.75,3,3.5,4,4.5,5,5.5,6

p

Collet set 2: SK6 collets ‘P’ type - 1mm to 6mm (15 collets in set)S.SK6P-EU - SK6-1P,1.25P,1.5P,1.75P,2P,2.25P,2.5P,2.75P,3P,3.5P,4P,4.5P,5P,5.5P,6P

p

Collet set 3: SK10 collets - 2mm to 10mm (19 collets in set)S.SK10-EU - SK10-2,2.25,2.5,2.75,3,3.5,4,4.5,5,5.5,6,6.5,7,7.5,8,8.5,9,9.5,10

p

Collet set 4: SK10 collets ‘P’ type - 2mm to 10mm (19 collets in set)S.SK10P-EU - SK10-2P,2.25P,2.5P,2.75P,3P,3.5P,4P,4.5P,5P,5.5P,6P,6.5P,7P,7.5P,8P,8.5P,9P,9.5P,10P

p

Collet set 5: SK16 collets - 3mm to 16mm (27 collets in set)S.SK16-EU - SK16-3,3.5,4,4.5,5,5.5,6,6.5,7,7.5,8,8.5,9,9.5,10,10.5,11,11.5,12,12.5,13,13.5,14,14.5,15,15.5,16

p

Collet set 6: SK16 collets ‘P’ type - 3mm to 16mm (27 collets in set)S.SK16P-EU - SK16-3P,3.5P,4P,4.5P,5P,5.5P,6P,6.5P,7P,7.5P,8P,8.5P,9P,9.5P,10P,10.5P,11P,11.5P,12P,12.5P,13P,

13.5P,14P,14.5P,15P,15.5P,16P

Please refer to page 34 for more information about collets for our Drilling products.

DRILLING OPTIONS

Toolholders

Slim Chuck collets

STYLE

SK 6-0.8-1-1.25-1.5-1.75-2-2.25-2.5-2.75-3-3.5-4-4.5-5-5.5-6

SK10-2-2.25-2.5-2.75-3-3.5-4-4.5-5-5.5-6-6.5-7-7.5-8-8.5-9-9.5-10

10.4

15.6

CODE NO. CHUCKING D D

SK6

SK6P

SK10

SK10P

0.7~0.80.9~1.01.15~1.251.3~1.51.55~1.751.8~2.02.05~2.252.3~2.52.55~2.752.8~3.03.0~3.53.5~4.04.0~4.54.5~5.05.0~5.55.5~6.01.75~2.02.05~2.252.3~2.52.55~2.752.75~3.03.0~3.53.5~4.04.0~4.54.5~5.05.0~5.55.5~6.06.0~6.56.5~7.07.0~7.57.5~8.08.0~8.58.5~9.09.0~9.59.5~10.0

STYLE

SK16-3-3.5-4-4.5-5-5.5-6-6.5-7-7.5-8-8.5-9-9.5-10-10.5-11.0-11.5-12-12.5-13.0-13.5-14.0-14.5-15.0-15.5-16

24.6

CODE NO. CHUCKING D D

SK16

SK16P

2.75~3.03.0~3.53.5~4.04.0~4.54.5~5.05.0~5.55.5~6.06.0~6.56.5~7.07.0~7.57.5~8.08.0~8.58.5~9.09.0~9.59.5~10.010.0~10.510.5~11.011.0~11.511.5~12.012.0~12.512.5~13.013.0~13.513.5~14.014.0~14.514.5~15.015.0~15.515.5~16.0


Max. Chucking Dia

Style No.

Symbol of SK Collet

SK6

SK10

SK16

d d1 d2 L

10.5 7.5 5.8 25 4 17.4

15.5 12 9.8 30.5 5 21.3

24.6 18.8 15.75 45 8 32

1


Features:p

8 degree taper

p

Collet extractor supplied as standard

Benefits:p

Strong gripping power

p

High rigidity

p

Suitable for drilling, tapping, end milling, centre-drilling

p

Run-out accuracy within 3 microns from nose (4 x D) with P type collet

SK - 6 - 2.5


DRILLING ACCESSORIES

CODE NO. SLIM CHUCK

GH6

GH10

GH16

GSK6

GSK10

GSK16

35

J type nutsCap

SK-J nut GSK-J nut

STYLE J TYPE NUT CODE NO. CAP CODE NO. WRENCH CODE NO.

SK GSK

SK6 (Ø19.5)

SK10

SK16

SKN-6WBJ

SKN-10BJ

SKN-16BJ

GSKN-6BJ

GSKN-10BJ

GSKN-16BJ

SKJ6-3, 3.3, 4, 4.2, 5, 6

SKJ10-3, 4, 5, 5.5, 6, 6.2, 6.8, 7, 8, 8.5, 10

SKJ16-7, 8, 8.5, 10, 10.3, 12, 12.5, 14, 15, 16

SKJL-6

SKJL-10

SKJL-16

Features:p

Fits all existing Slim Chucks

Benefits:p

For standard drilling, reaming, tapping

p

Prevents dust and swarf contamination

Features:p

2-way loosening/tightening ratchet for ease of use

Benefits:p

Safe and secure

p

Quick and simple

High-speed Tooling GH handle

J Type nuts are available as sets in individual cases for SKN10 and SKN16. Please call for details.

BORING

36

Toolholders

Boring solutions

Irrespective of specific boring requirements - Nikken can provide the

optimum solution.

Nikken’s comprehensive boring system is modular. By using Nikken

universal base holders plus, either extension or stepped spacers

(depending on the specific application), and then selecting from RAC,

DJ or ZMAC boring heads - all boring operations from large

diameter/roughing through to deep-hole and fine-finishing can be

achieved.

ZMACZMAC Boring Heads feature a double-contact shoulder support and

provide excellent reliability and performance for deep hole boring and

high-speed boring operations.

RACRAC Boring Heads feature a precision ground serration, giving perfect

contact and balance between the holder and head. RAC heads have

been designed for large diameter boring operations and roughing.

Locking Screw closer toCutting Edge


p

Ø16 ~ 180.

p

Double Contact Shoulder Support.

p

Internal Thread of Dial Ring: Special

Heat-Treated to HV800.

p

Design ensures easy adjustment of

3 ~ 5 microns on diameter.

p

Ø25 ~ 580.

p

Smooth Boring with 250% Productivity.

p

Rigidity of Scrum type Cartridge.

p

Basic Axis with Precision Ground Serration.

Double ContactShoulder Support

DJDJ Boring Heads, combining the power of alloy steel and Carbide core,

are primarily used for finishing and/or deep boring operations.

Boring system base holders are Standard Technology products and are

available in NBT30/40/50; MBT40/50; HSK63A/100A; IT40 shank sizes.

See page 39.

Although not In-Stock, High Pressure Centre Through Coolant type is

available on all ZMAC, RAC and DJ heads.


Toolholders

p

Ø3 ~ 50.

p

Anyone can set to Micron Accuracy.

p

World Smallest Boring Bar with Carbide Insert (Ø5mm).

p

Solid Carbide DJ Bit Series.

p

Combined Power of Alloy Steel and Carbide Bar.

Carbide cored

Carbide insert withspecial finish

Alloy steel


Optional spacers

Base holders

PART NUMBER COUPLING MAJOR DIAMETER GAUGE LENGTH COUPLING BOLT(Q) (C) (L)

NBT30-Q26-40

NBT40-Q26-50

NBT50-Q26-65

MBT40-Q26-50

MBT50-Q26-65

HSK63A-Q26-60

HSK100A-Q26-65

IT40-Q26-50

IT50-Q26-65

NBT30-MDQ26-60*

NBT40-MDQ26-65*

NBT50-MDQ26-80*

26

26

26

26

26

26

26

26

26

50

50

50

50

50

50

50

50

50

40

50

65

50

65

60

65

50

65

B26N

B26N

B26N

B26N

B26N

B26N

B26N

B26N

B26N

PART NUMBER COUPLING MAJOR DIAMETER LENGTH(Q) (C) (L)

SP26-26-60

SP26-26-90

SP26-26-190-A1

26

26

26

50

50

50

60

90

190

BORING SYSTEMS STANDARD TECHNOLOGY

Features:p

Through tool coolant capability

p

Coupling and screw supplied as standard

Benefits:p

Improved rigidity

p

Repeatability within 3 microns

* Base holders designed for difficult applications and extended length operations. They are NBT (dual contact) with ‘Major Dream’ built-in and the best solution for precise dampened boringoperations. To be used with Nikken ZMAC Alpha heads (AA gold coloured style aluminium balanced head). AA style heads are available for ZMAC high speed applications and through coolantapplications.


BORING HEADS STANDARD TECHNOLOGY

PART NUMBER RANGE HEAD HEAD BORING INSERT DIMENSIONS(D) DIAMETER (C) LENGTH (L) UNIT

Q26-9-ZMAC20-70

Q26-12-ZMAC25-70

Q26-20-ZMAC42-100

26-ZMAC55-70

ZMAC

Features:p

Double contact support

p

New locking screw close to cutting edge

p

Balanced head for reduced vibration available

p

High-pressure through-coolant options available

Benefits:p

Improved accuracy

p

Improved reliability and durability

p

Easy to use and adjust

p

Multi-purpose machining - Steel, Cast Iron, Hardened Steel

Toolholders

40

The above products are available in a five part boring set (base holder required at extra cost, see page 39).


EXPLANATION OF THE CODE NO. OF ISO STANDARD INSERT TIP

Minimum boring diameterSymbol of ZMAC product

Coupling diameterNikken boring shank

Length of boring head

Q26 - 9 - ZMAC20 - 70

WBGT0601p

L

WBGT0802p

L

TPGT1103p

L

The majority of ISO inserts available aredesigned for turning where theworkpiece is rotating and are notrecommended for use in boring wherethe tool is rotating, however these insertscan be fitted on to the cartridge if thedimension is same.Diameters of centre holes on ISOstandard insert can vary and you may,therefore have to change the clampscrew to suit the insert.

Example Part Numbers: To replace 6MP Insert Screw for ISO (M2.5x0.45P with 60° Angle)

screw ref: BFTX02506N/SB-2570TR

3MP-C

3MP-C

4MP-C

6MP-C

6MP-C

40

40

55

70

70

19

24

31

40

53

19.8-25.2

24.8-32.2

31.8-42.2

41.8-55.2

54.8-70.2

M2HZ-20

M3HZ-25

M4HZ-32

M5HZ-42

M5HZ-55

Q26-16-ZMAC32-85


RAC

PART NUMBER RANGE HEAD HEAD CARTRIDGE INSERT DIMENSION(D) DIAMETER (C) LENGTH (L)

Q26-12-RAC25-55

Q26-16-RAC32-55

Q26-20-RAC43-70Q

PART NUMBER RANGE BORING HEAD HEAD BIT CODES INSERT DIMENSIONDEPTH DIAMETER (C) LENGTH (L)

DJ

BORING HEADS STANDARD TECHNOLOGY

41

CCMT09T3p

N

CCMT09T3p

N

(CNMM120408)

CCGT0301p

L

WBGT0601p

L

WBGT0601p

L

TPGT1103p

L

TPGT1103p

L

Please refer to page 40 for the explanation of the ISO standard insert tip code number.

Please refer to page 40 for the explanation of the ISO standard insert tip code number. DJ Boring head without bits is also available, please quote: Q26-DJ3-36-DB or Q26-DJ8-44-BD.

N/A

CC03-C

3MP-C

6MP-C

3MP-C

6MP-C

6MP-C

6MP-C

J10-3-14

J10-5-35

J10-8-40

J10-18-65

J16-8-40

J16-18-60

J16-28-65

J16-38-65

Features:p

‘Scram’ Type cartridge system for powerful and smooth boring

p

Shoulder support with perfect contact for even distribution of cutting forces

Benefits:p

Best choice for Rough and Semi-Finish boring

p

High feedrates and good swarf evacuation

Features:p

Easy to set Micron accuracy and Carbide cored boring bits

Benefits:p

Versatile range 3mm to 50mm diameter

p

Fine surface finishes with no vibration

Q26-DJ3-36

Q26-DJ8-44 8-50 60-130 54 44

3-28 14-80 45 36

25-32

32-45

43-55

24

31

40

55

55

70

S.RCC-25

S.RCC-32

S.RCC-43

CC08

CC08

CN08

42

SPINDLE SPEEDERS & ANGULAR HEAD SYSTEMS IN-STOCK

Spindle speeders

Angular head systems

Spindle speeder & Angular head technology

43 www.nikken-world.com

Spindle speedersNikken’s range of high-performance spindle speeders has been

designed to provide customers with maximum reliability and accuracy

in milling and drilling operations.

Spindle speeders increase a machine tool’s speed enabling improved

cutting performance in heavy-duty machining and fine finishing.

Nikken spindle speeders can maintain high speeds up to 40,000rpm.

Nikken spindle speeders have a compact design and feature ground

gears that ensure smooth transmission of power. They also are

equipped with pre-loaded pretension bearing sets that increase

contact and provide extra stiffness and rotational accuracy within

0.01mm.

Angular head toolingNikken angular head tooling helps increase productivity.

Machining features on parts where there is limited or reduced access

or clearance can often lead to stop-start machining owing to multiple

job setups and clamping/re-clamping operations.

Nikken angular head tooling solutions reduce the time and resources

spent on fixturing and workholding by enabling more high-precision

operations to be performed in a single setup.

Nikken’s angular head tooling is available in fixed angle and/or

adjustable angle configurations.

1. Spindle speeders and Angular heads from Nikkenincorporate TiN Bearing Nut technology. TiN Bearing Nuts aremore efficient and deliver better all-round performance thanholders using conventional ball bearing nuts.

- good sliding effect and reduced friction due to the TiNBearing Nuts’ surface hardness (HV2,200)

- reduced internal corrosion for long life and improvedcutting performance


- improved flange contact results in less vibration andtherefore improved accuracy.

2. Spindle speeders and Angular heads from Nikken have amore rigid structure and a high-gripping torque thancompetitor products and are not subject to the effects ofunwanted taper pushing. A particular feature is the 8 degreetaper. The smaller the taper angle, the better concentricity isobtained.

3. Spindle speeders and Angular heads from Nikken providecustomers with a run-out accuracy within 3 microns (with P type collet).



Slim collet with 8 degree taperthat allows superior accuracyand higher gripping torque.



44

PART NUMBER SPEED SPEED SPEED POWER TORQUE RATIO COLLET CAPACITY NOSE GAUGE SPANNER A B C KW NM DIA. LENGTH

BT40-PX10-SK6

BT50-PX10-SK6

BT40-PX5-SK10

BT50-PX5-SK10

40,000

40,000

30,000

30,000

36,000

36,000

25,000

25,000

28,800

28,800

20,000

20,000

2.0

2.0

2.8

2.8

5.0

5.0

8.0

8.0

1 to 10

1 to 10

1 to 5

1 to 5

0.7-6.0

0.7-6.0

1.75-10.0

1.75-10.0

19.5

19.5

27.5

27.5

162

155

150.5

143.5

SKL-6W

SKL-6W

SKL-10

SKL-10

SK6

SK6

SK10

SK10

Features:p

Solid construction, reliable and accurate

Benefits:p

Increased productivity

p

Improved machine performance

Spindle speeders

Run time

Speed A Speed B Speed C

9mins 45mins 90mins

SPINDLE SPEEDERS STANDARD TECHNOLOGY


Angle heads


Type and ratioShank

Nikken nut size

BT40 - PX10 - SK6

All above products are also available on HSK63A. Please call for more information.

Spindle speeders are available for various automatic location device pitches to be specified at time of order:R55/Ø16mm, R65/Ø18mm, R80/Ø18mm. Manual location is also an option if tool changing is not required for yourapplication (please call for further information).

Additional ‘standard’ Pibo Multi products (fitted with ER style collets and nuts) are also available, please call for further details.


Features:p

Solid construction, reliable and accurate

Benefits:p

Increased spindle versatility,

p

Greater spindle scope

PART NUMBER N MAX. MAX. ANGLE POWER TORQUE RATIO COLLET CAPACITY NOSE GAUGE SPANNER INPUT RPM KW NM DIAMETER LENGTH

BT40-CTAR10

BT50-CTAR10

BT40-CEP10

3,500

3,500

5,000

7,000

7,000

5,000

0 to 95

0 to 95

90

1

1

1.5

4.3

4.3

12

1 to 2

1 to 2

1 to 1

1.75-10.0

1.75-10.0

1.75-10.0

27.5

27.5

27.5

204.5

211.4

189.5

SKL-10

SKL-10

SKL-10

SK10

SK10

SK10

ANGULAR HEADS STANDARD TECHNOLOGY

45


TypeShank

Max. Chucking Dia

BT40 - CTAR 10

All above products are also available on HSK63A. Please call for more information.

Additional ‘standard’ Pibo Multi products (fitted with ER style collets and nuts) are also available, please call for further details.

Nikken angular head tooling is custom built to match an individual machine tool’s specification and specific to

each application. This means that angular head tools are not available as off-the-shelf solutions.

Customers looking for optimum angular head tooling solutions can take advantage of Nikken’s technical and

applications expertise in this area and be assured of a reliable and rapid response by contacting their local Nikken

representative.

Angular head technology

46

MEASURING DEVICESIN-STOCK

Height pre-setters

Workpiece probe

Tool pre-setters


Workpiece pre-setters, probes and tool pre-setters

47

Nikken’s measuring devices provide customers withmanufacturing process reliability and machininguptime.

Height pre-setterNikken’s height pre-setters provide fast, high accuracy measuring

solutions - and have been designed for ‘right first time’ machining.

Eliminating the need for test and trial cuts - and, as a consequence, a

potential loss in production - Nikken’s height pre-setters are used to

measure workpiece reference points and tooling off-set values quickly

and efficiently.

Nikken’s height pre-setters can be used on lathes and machining

centres.

Universal Micro TouchNikken’s Universal Micro Touch (UMT) provides customers with 3D

electronic edge detection capability. UMT products have a precision

touch sensor delivering repeatable accuracy of +/- 2 microns.

UMT products are straightforward to use. They are equipped with a

red lamp and electronic beep - both which are activated once the

required touch position has been achieved.

As well as measuring the fixed reference point - the UMT measures

workpiece height and specific characteristics and forms of a

component (internal diameters, grooves, slots etc).

Tool pre-settersNikken’s tool pre-setters deliver unrivalled performance and are used

by precision manufacturers for a variety of measuring tasks:

p

tool measurement

p

checking the wear on cutting edges

p

tool inspection

Nikken pre-setters have solid granite column and base construction

and feature a unique and sophisticated camera system and high-

precision and versatile rotating spindle.

UMT products are versatile and multi-functional


Measuring devices

Workpiece pre-setters

Features:p

Powerful magnetic base, simple dial and light position indication

Benefits:p

Quick and accurate reference point measurement

p

Can be used for tool offset measurement on machine

Universal Micro Touch

Features:p

Highly sensitive position sensor, safety against position overrun

Benefits:p

Instant indication with red LED indicator,

p

Repeatability within 2 microns

S20-UMT

S32-UMT

MT2-UMT

Code Ød

20 68 61

32 65 65

MT2 66.5 75

1

HP-100

HP-150

Product code Height (mm)

100

150

HP-100 HP-150

PRE-SETTERS STANDARD TECHNOLOGY


Nikken’s esiSET ii Tool pre-setter iscompact, portable and versatile.The pre-setter is supplied with itsown integral base and is equippedwith a number of unique and sophisticated featuresand functions.

esiSET ii Camera SystemThe esiSET ii pre-setter is equipped with an innovative and exclusive

camera vision system with a colour LCD and Touch-Screen

functionality.

A C-MOS image sensor together with the pre-setter’s STN screen

enables automatic and guaranteed high accuracy measurement of all

tool profiles (including radii and angle measurements).

The camera system is easy to use and means that tool profiles can be

measured quickly by simply bringing the profile into focus. Once the

tool profile is framed within the screen all tool characteristics and

features are measured in real time without the need for any

additional X or Z-axis movements.

Rotating spindleThe esiSET’s spindle is unique and is designed on 6 mini-bearings for

fast and reliable radial concentricity error compensation.

Manufactured in different sizes: ISO/BT/CAT 40&50 and HSK50 &

HSK63 as standard – additional adaptors can be accommodated within

the main spindle to cater for all other shank sizes making the esiSET ii

truly universal.

Furthermore the inclusion of a simple spindle rotation brake enables

measurement of boring bars too.

Base and columnThe esiSET ii has a ground granite construction (base and column) for

thermal stability which ensures accuracy and repeatability in any

production environment.

It is supplied mounted in an innovative steel support base for

additional stability and accuracy.

PRE-SETTERS STANDARD TECHNOLOGY

EsiSET ii Tool pre-setter


Measuring devices

Axes movementAll axes movements are manual rapid - and the inclusion of

handwheels on X and Z-axes facilitates swift tool profile location and

visualisation on the screen.

Mechanical featuresp

Solid Granite Column and Base.

p

Special ‘double prism’ guides & guideways.

p

Measuring range: X axis 130 mm (Ø260mm), Z axis 360 mm.

p

Zero setting with certified re-setting rod.

p

Resolutions: X axis = 1µm; Z axis = 5µm.

p

Manual axes movements.

Electronic featuresp

Optoelectronics linear scales.

p

3.9" colour LCD (80x60mm) with Touch Screen system.

p

Colour LCD - C-MOS camera vision sensor;

p

640x480 pixel resolution. 12.5 / 25 X Zoom.

p

Standard functions: mm/inch - absolute/incremental -

radius/diameter.

p

N° 1 serial port: RS 232 C.

ESISET II PRE-SETTER WITH BASE CODE

esiSET II with ISO/BT/IT/Cat 40 taper spindle

esiSET II with ISO/BT/IT/Cat 50 taper spindle

esiSET II with HSK63 FORM A-C-E spindle

esiSET II with HSK50 FORM A-C-E spindle

Option available without base

07WASP40-170

07WASP50-170

07WASPK63-170

07WASPK50-170

Nikken CNC rotary tables are the number one choicefor machine tool manufacturers and precisionengineers.

Nikken rotary tables provide customers with 4/5-axis machining

capability and capacity and can be relied upon to deliver real gains in

productivity (reduced machine cycle times; fewer setups; faster work

throughput; reduced operator interventions; less resources spent on

fixtures etc.).

Not all Rotary tables are ‘in-stock’ products. The tablesavailable ‘in-stock’ are shown overleaf.

However, customers wishing to find out more about the full

range of rotary tables that include: 4-axis rotary high-speed

tables; 4-axis rotary multi-spindle tables; 5-axis rotary tilting

and 5-axis multi-spindle rotary tilting tables should refer to

Nikken’s catalogue ‘CNC Rotary Table Series’.

This catalogue is available from your local Nikken

representative.

Nikken CNC Rotary Tables


Nikken rotary tables – inside information.

Nikken rotary tables are sophisticated. Their designand construction sets them apart from the competitionin terms of accuracy and repeatability, reliability andall-round performance.

Worm screwNikken rotary tables have an ion nitride worm gear. The worm screw is

manufactured from V grade carbide which is high anti-wearing and is

very tough. The worm screw guarantees high-precision and high

accuracy on a semi-permanent basis and reduces backlash.

Worm wheelThe material used for the worm wheel is a special Nikken order-made

steel which is hardened and ion-nitro treated, thus eliminating sliding

friction.

In comparison with other worm systems (phosphor bronze, aluminium

bronze worm wheel and steel worm screw) the Nikken worm system

largely reduces wear and the therefore the table has a longer life

therefore saving costs.

Roller bearing systemNikken tables have a hollow thrust bearing system that ensures

accuracy and performance.


Ion-NitridedWorm wheel

HV930

CarbideWorm screw

Steel WayHRC58-60

For further information on Nikken Rotary tables visit www.nikken-world.com orrequest the catalogue ‘CNC Rotary Table Series’ from your local Nikken representative.

Nikken CNC Rotary Tables‘in-stock’


CNC180Ø180mm type CNC rotary tablep

Diameter of Table: Ø180mm

p

MAX. Work Load: 200kg (Horizontal)

100kg (Vertical)

p

MAX. Rotation Speed:

22.2 (min-1), 44.4 (min-1)

p

Indexing Accuracy: ±20sec.

p

Net Weight: 43kg

p

Spindle Hole: Ø60mm H7 x Ø40mm Through Hole

Air purge function is provided.

CNC202

CNC260Ø260mm type CNC rotary tablep


p


150kg (Vertical)

p

MAX. Rotation Speed: 16.6(min-1), 33.3(min-1)

p

Indexing Accuracy: 20sec.

p

Net Weight: 120kg

p

Spindle Hole: Ø80mm H7 Through Hole


Ø202mm type CNC rotary tablep


p


100kg (Vertical)

p

MAX. Rotation Speed:

22.2(min-1), 44.4(min-1)

p

Indexing Accuracy: ±20sec.

p

Net Weight: 45kg

p




5AX130Ø130mm type 5AX tilting rotary tablep


p

MAX. Work Load: 50kg (Horizontal) 25kg (Vertical)

p

MAX. Rotation Speed: 22.2 (min-1)

p

Indexing Accuracy: ±30sec., 60sec.

p

Net Weight: 100kg

p


p

Tilting Angle: 0º~ 105º

CNC rotary table controllerThe controller is available with all the ‘in-stock’ tables shownp

Minimum Command Incremental : 0.001º or 1sec.

p

Single M Signal provides Various Automatic Operation

p

RS232C Interface is provided as standard

p

Upgrade of Water Proof Characteristic EMC Assessment

p

The latest designed Digital Servo System

p

Plenty of optional functions

p

More than 15,000 sets working in the field

Tailstock P-125S/P-170Sp

Adjustable Centre Height – P-125S: 125-135mm; P-170S: 160-180mm

p

Interchangeable Centres

p

Compact Dimensions

p

‘Swing-Away’ action for easy removal of workpiece

p

Simple spring loaded actuation

All the ‘in-stock’ tables are available to suit any servo motor type.External dimensions will be different according to the type of servo motor used. Rotary table illustrations are all shown with a Nikken α21 motor.

For further information on Nikken Rotary tables visit www.nikken-world.com orrequest the catalogue ‘CNC Rotary Table Series’ from your local Nikken representative.

NIKKEN GROUP COMPANIES

Nikken UKNikken Kosakusho Europe Ltd The Euro-Centre Precision House Barbot Hall Industrial Estate Rotherham S61 4RL United KingdomTel: 01709 366 306 Fax: 01709 376 683

Nikken FranceProcomo France S.A. 6, avenue du 1er MaiZ.A.E. Les Glaises 91127 Palaiseau CedexTel: 01.69.19.17.35 Fax: 01.69.30.64.68

Nikken GermanyNikken Deutschland GmbHEisenstraße 9b 65428 RüsselsheimTel: +0049 (0) 6142/55060-0 Fax: +0049 (0) 6142/55060-60

Nikken ScandinaviaNikken Scandinavia ABBultgatan 13 B S-442 40 KUNGÄLV SwedenTel: +46 303440600 Fax: +46 30358177

Nikken TurkeyNikken Turkey & OctO Eng.Ltd.Sti. E5 Üzeri Küçükyalı Yan Yol Irmak Sok. Küçükyalı San.Sitesi A Blok No:5 34852 Maltepe / Istanbul / TürkiyeTel: +90 (216) 518 10 10 Fax: +90 (216) 366 14 14

SUPPORT THROUGHOUT EUROPE

SpainPortugalSwitzerlandItalyAustriaBelgiumHollandFinlandDenmarkNorwayBosniaCroatiaRussia

Nikken Europe

Nikken Kosakusho Europe Ltd The Euro-Centre Precision House Barbot Hall Industrial Estate Rotherham S61 4RL United Kingdom

Tel: 01709 366 306 Fax: 01709 376 683 [email protected] www.nikken-world.com

Company No: 2312143.

Please give your order to the following agent:

Czech RepublicPolandRomaniaHungarySloveniaGreeceCyprusScotlandIrelandBulgariaSlovakiaUkraine

EU09/07E

Documents

IN-STOCK CATALOGUE · Nikken products - CNC Rotary Tables; high-performance NC Tooling solutions; sophisticated tool and workpiece measurement devices and quality workholding equipment